ECOCON ECOlogical CON crete structionimg.tradekey.com/images/uploadedimages/brochures/5/... · 1.5 cm plaster 15 cm r.c. roof slab 7.5 cm thermal insulation lay hydro proofing lay

ECOCON

Patent Pending

ECOCON

logicalcretestruction

Light Weight Cellular Concrete

Innovative Construction Technology

Patent Pending

ECOCON

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ECOCON

ECOCON

ECOCON Concrete (Nanocrete) completely corresponds to all international standards applicable to lightweight cellular concretes such as AAC blocks and foam concrete.

ECOCON Concrete (Nanocrete) gives a unique opportunity to implement ECOCON Construction System, the most comprehensive way of building construction with outstanding economic and ergonomic parameteres.

OCON ConcECO rete (Nanocrete) completely corresponds to all

ECOCON Technology is the know-how process of manufacturing and application of special construction dry mortar (basic mix) which allows to produce a non-autoclave light-weight cellular concrete (nanocrete) in-situ by simple mixing it with common water.

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In order to receive light weight concrete (nanocrete), ECOCON composition should be added to ordinar water and mixed well. There's no requirement for special equipment or quali ed workers.

ECOCON MIX PREPARATION & APPLICATION

water

ECOCON

Dry MixADDING DRY MIX MIXING

AERATION LAUNCH

AERATION ACCOMPLISHMENT CURING

Aeration starts after20-25 minutes. Thisgives opportunity to move gasbeton through a pump

Normal technical waterwithout special treatment.Temperature = 15-45C

URING

Up to 3 times of volume expansion

Dry Density and all speci cations are similar to all parts of volume

00.min 02.min 05.min

15.min

45.min

24.hours

Patent Pending

ECOCON NANOCRETE STRUCTURAL FEATURES

Cells have "closed" structure.This provides low hygroscopicparameter and high hydro insulating capacity.

WATER

ECOCON Nanocrete has steam penetrability capacity, i.e. oxygen passes through it. At the same time toxic heavy metals available in the polluted air

provides indoor healthy environment, like being in wooden house

Pb

Cs

Hg

Number of rebars can be reduced because of the reduced dead weightRebars will be applied without anticorrosion treatment. Cells contain hydrogen inside, not air.

ECOCON Nanocrete penetrates deeply into each hole and crackand reliably closes them after expansion process is accopmlished

Patent Pending P tPatePatePatePate t Pnt Pnt Pnt Pnt P diendiendiendiendingngngng

LATEST SCIENTIFIC ACHIEVEMENTS:APPLICATION OF NANO-TECHNOLOGIES

produced, the ECOCON technology has been substantially improved and developed.

The unique nature of ECOCON Technology is related to application of NANO TECHNOLOGIES to aeration process.Nano-carbon Particles play vital role in ECOCON TechnologyECOCON Lightweight Cellular Concrete could be named as NANO-AERATED CONCRETE or NANOCRETE.

The invention of ECOCON Gasbeton (NANOCRETE) took

place due to more than 10 years of scrupulous work of

our scientisits and engineers.


ECOCON

Tests, made in DubaiMunicipality Laboratoryconfirmed outstandingproperties of ECOCON

Nanocrete


GAZBETON-YTONG(ALJAZEERA FACTORY)

FOAM CONCRETE (NEOPOR, LITEBUILT)NEWECOCON

Nanocrete

AERATION METHOD

CONTENTS

APPLICATION

STRUCTURE

DURABILITY

AUTOCLAVE

CEMENT, LIMEALUMINUM POWDEREMITS CARBON, REACTS WITH WATER,

SPECIAL, BLOCKS ONLY, INSULATION REQUIRED, NO SLABS AND PANELS, TRANSPORTATION FROM FACTORY

STRONG STRUCTURE, OPEN CELLSABSORBS WATER AND MOISTURE

MAXIMUM 15 YEARS (USUALLY MUCHLESS, ESPECIALLY IN HIGH MOISTURE

NO AUTOCLAVE NO AUTOCLAVE

CEMENTFILLER (SAND or ASHES or SLAGS)SPECIAL FOAM SUBSTANCEECO-FRIENDLY, NON-ACTIVE, ZERO POLLUTION, ZERO EMISSION

SPECIAL, NEEDS SPECIAL EQUIPMENTAND SKILLS, LIMITED LENGTH OF SLABSAND PANELS, LOW STRENGTH, REBARSNEED SPECIAL TREATMENT

LOW STRENGTH,CLOSED CELLS STRUCTURE

AVERAGE

LIGHT WEIGHT CELLULAR CONCRETES- COMPARISON

CEMENTFILLER (SAND or ASHES or SLAGS)NON-ACTIVE CHEMICAL ADDITIVE (2-4%)ECO-FRIENDLY, NON-ACTIVE, ZERO POLLUTION, ZERO EMISSION

UNIVERSALNO SPECIAL EQUIPMENT, CASTING SLABS IN-SITU, SMALL DECOR FORMS

, IN-SITU, SIMPLE PROCESS,

STRONG STRUCTURE, CLOSED CELLSSTRUCTURE

G E T T ING S T R E NG T H F R OM Y E A RTO Y E A R

LIGGHT WEIGGHT CCELLULAR


ECOCON NANOCRETE- MAIN ADVANTAGES

High Compressive Strength (up to 4.0 - 5.0 N/mm2)

strength and seismic resistance

Low Dry Density (around 500 kg/m3)It reduces the load on the building structure and basement in 4-5 times.

Sound Damping (40 dB)Sound damping is 10 times more than brick wall.

High Fire ResistanceECOCON Nanocrete doesn’t warm up even during contact with open


ECOCON NANOCRETE - MAIN ADVANTAGES

Low Thermal Conductivity (0.11 w/(mK))Insulation power is 10 times more than dense concrete has. This means a considerable saving in tonnage of AC and reduces on 70% electricity consumption.

Material can be sawed, nailed and drilled easier than wood. No special tools required.

Low production cost. There are no autoclaves which consumes a lot of energy. Cost can be reduced even more with replacing of sand with industrial ashes or slags.

Low Moisture Absorption (3-4%)It is not necessary to provide special protection. Material can be used for hydro insulation


-40 +40

Thermos Effect Effect of wooden house

Within one year, the owner will save more than his investment

Every consecutive year is a saving

is free of cost

Benefit for Home Owners

Benefit for Constructors

No thermal bridges

Thermal Conductivity is 0.11 w/m*K,which is ten times more than dense concrete. This means reduction of electricity consumption of upto 70%.

ADVANTAGE: THERMAL CONDUCTIVITY

+21

Patent Pending

Poduction of ECOCON Nanoconreteis not related to high power consumption and heat emission

Production of ECOCON Nanocreteproduces zero wastage and zeroemission.

ECOCON Nanocrete does not include any active chemical. It is completely neutral and does not react with environmental elements(water, air, etc.)

TRULY ECO-CONSTRUCTION MATERIAL

used for ECOCON Nanocrete production. This gives option to preserve natural sand and to re-use wastages.

Poduction of ECOCON Nanoconreteis not related to high power consumption and heat emission

Production of ECOCON Nanocreteis not related to high power consumption and heat emission

Application of ECOCON Nanocrete reduces AC usage (up to 70%) and power consumption accordingly.

heavy metals (cesium, strontium, plumbum) without accumulating them. It reduces radiation level inside the building.

ECOCON Nanocrete low weigth, possibility of delivering dry mix straight on site (as concentrate) provide substantial secondary savings (delivery, labor, basement, etc.)

Low cost and simplicity of use make ECOCON Nanocrete invaluable part of cheap housing programs, fast relief operations. This reduces number of homeless and troubled people.


ECOCON CONSTRUCTION SYSTEM


Common Technology

Technology with application

ECOCON Nanocrete

Lay of NANOCRETE

Lay of concrete

Lay of Gravel

Reinforcing Steel NetInsulating Film

Hydro insulating Lay

Cost for 1 sq. M = USD 27.00Including cost of materials = USD 17.00and labor cost = USD 10.00

Cost for 1 sq. M = USD 17.00Including cost of materials = USD 13.00and labor cost = USD 4.00

ECONOMIC EFFICIENCY :CONSTRUCTION OF FLOORS

PATENT PENDING


Common Technology Technology with ECOCON Nanocreteapplication

Cost for 1 Sq. M = USD 50.00Including cost of materials = USD 30.00and labor cost = USD 20.00


- Hydro Insulation- Cement Lay- Hydro Insulation- Thermo Insulation

Lay of ECOCON Nanocrete

ECONOMIC EFFICIENCY :CONSTRUCTION OF ROOFS


Common Technology ECOCON Construction System




115 $/1m2

56 $/1m2

87 $/1m2

50 $/1m2

External Wall Roof90 $/1m2 87 $/1m2

53 $/1m2

50 $/1m2

57 $/1m2 56 $/1m2

45 $/1m2

20 $/1m2

External Wall External WallRoof Roof

Brick Building Concrete Slabs Building

1st Floor 1st Floor 1st Floor

Ground Floor Ground Floor Ground Floor

ECONOMIC EFFICIENCY:CONSTRUCTION OF BUILDINGS

Patent Pending

ECOCON NANOCRETE APPLICATION

Cost Comparison

TYPICAL ROOF WITH THERMO INSULATING AND HYDRO

PROOFING LAYS

1.5 CM PLASTER15 CM R.C. ROOF SLAB7.5 CM THERMAL INSULATION LAYHYDRO PROOFING LAY5-15 CM LCC SCREED LAID TO SLOPE1.5 CM CEMENT SAND MORTAR1.5 CM ROOF TILES

ROOF WITH THERMO INSULATING AND HYDRO

PROOFING LAYS

1.5 CM PLASTER15 CM R.C. ROOF SLAB10-15 CM ECOCON NANOCRETE1.5 CM ROOF TILES

USD 35.00 - 40.00 PER SQ MUSD 20.00 - 25.00 PER SQ M

5 CM THERMAL INSULATION (WITH VAPOR BARRIER FROM BOTH SIDES

10 CM THICK PLAIN CONCRETE2.5 CM CEMENT SAND MORTAR1.5 CM TILES

USD 55.00 - 60.00 PER SQ M

TYPICAL GROUND FLOOR WITH THERMO INSULATION

GROUND FLOOR WITH THERMO INSULATION MADE WITH ECOCON

NANOCRETE

20 CM ECOCON NANOCRETE

1.5 CM ROOF TILES

USD 20.00 - 25.00 PER SQ M

ECOCON

Total Construction Cost of Building

USD 300 - 400 per sq. m. Including:Materials -

USD 200 - 250Labor Cost -

USD 100 - 150

USD 200 - 250 per sq. m. Including:Materials -

USD 130 - 160Labor Cost - USD 70 - 90

COMMON

ECOCON

ECOCON

COMMON

COMMON

APPLICATION: ROOF & FLOORS

ECOCON Nanocrete, applied to flat roofs and floors provides excellent temperature and sound insulation, plays hydro insulation role. It’ s strength allows to walk on top of it after 24 hours. Floor tiling, painting can be applied straight on top. Patent Pending P tPatePatePatePate t Pnt Pnt Pnt Pnt P diendiendiendiendingngngng


APPLICATION: ART & DECOR

The ECOCON Nanocrete Dry Mix is ideal for making special art and decor forms which can be stored outside the building. It can be applied for facades decoration as well.


APPLICATION: MASONRY BLOCKS MANUFACTURING

Industrial Handicraft


Cement Bunker

Additive # 1(Know-how)

Filler (Sand, Slag) Bunker

Main Technological Assembly Unit

Packing Line

Store

To customers

PLANNING: TECHNOLOGICAL PROCESS

Rolling Shelves

Packing Machine

Mixing Machine

Additives DosatorsDistributing Conveyor

Silos for Additives

Silos for Cement and Sand

Main Technological Units Main Dosing and Mixing Unit

Liquids Preparation Unit

Primary Cutting Machine

Vibro Table

Set of Transporting Trollyeys

Distributing Trolley

Automatic Cutting Machine

Set of Transporting Trolleys

Crosswise Carriageway

Blocks Wrapping Machine

Dry Mix manufacturing process

Plant with Dry Mix and Block manufacturing

lines

Direct CostCement = USD 60/- per tonSand = USD 10/- per tonAdditive # 1 = USD 1.5 /- per kg

Consumption for 1 ton:Cement - 500 kg = USD 30.00Sand - 500 kg = USD 5.00Additive # 1 - 20 kg = USD 30.00Other Cost = USD 10

Total Direct Cost for production of 1 ton = USD 75

Selling Price (1 ton) = USD 120

Total Overheads - 20% = USD 15Total Cost (1 ton production) = USD 90

Net Profit (1 ton production) = USD 30

Total Annual Net Profit = USD 900,000/-

ype - ECOCON Nanocrete Dry

PLANNING: BUSINESS PLAN HIGHLIGHTS

CONSERVATIVEESTIMATION !

CONSERVATIVEESTIMATION !

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ON

TION

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Y

ON

TION


Total Investment:

1.2 - 2 mln USD1 TON OF ECOCON DR

MIX GIVES 2 CUBIC METERS OF GAZBET(MASSIVE OR BLOCKS)

AFTER APPLICA

Product Type - ECOCON Nanocrete Dry MixPackaging - 25 kg paper bagsOutput - 100 tons per day (2 shifts)Total Annual Output - 30,000 ton

US. Provisional Patent ApplicationTrademark

TECHNOLOGY SALES AND MARKETING

UAE

’s visit to

ECOCON


ECOCON Group of Companies is a UAE registered Group which includes three Companies:

ECOCON Industries L.L.C

ECOCON Technologies F.Z.C

ECOCON General Contracting L.L.C.

Our specialists are ready to meet interested parties in the UAE or at any place in accordance with customer requirement.

We can organize customerour ECOCON factory for watching the running factory and seeing the ready-made ECOCON products.

Our factory is located in Al Ghail Industrial Area (RAK, UAE)

US. Provisional Patent ApplicationTrademark

Patent Pending Ser. No. 61/656,046

Dear Sirs,

This presentation, including information contained in this disclaimer, is

By attending (receiving) the presnetation, you agree that no part of this presentation or disclaimer may be disclosed, distributed or reporduced to any third party without the consent of ECOCON Industries L.L.C.

This presentation is being provided for the sole purpose of providing the recipients with background information about the technology for lightweight cellular concrete (nanocrete) production.

No representation, expressed or implied, is made as to the fairness, accuracy, completeness or correctness of information contained in this presentation.

Ythat you accept the above conditions.

For all information related to ECOCON Technology please contact ECOCON

ECOCONI N D U S T R I E S L. L. C.

ECOCON Factory

Plots 180, 181, 182 Al Ghail Industrial Area, Ras Al Khaimah, UAE

Tel.: +971 4 4542418Fax: +971 4 4542419P.O. Box: 171155; Dubai, [email protected]

www.ecocon.ae

Patent Application has been of

Intellectual Property Passport CB has been published with USD Systems (14040 Marquesas

Way, Suite A, Marina Del Rey, CA 90292)

Documents

ECOCON ECOlogical CON crete structionimg.tradekey.com/images/uploadedimages/brochures/5/... · 1.5 cm plaster 15 cm r.c. roof slab 7.5 cm thermal insulation lay hydro proofing lay