“Innovative Thermal Solutions”

Founded in 1908, in Rockford,

Illinois, Eclipse, Inc. is now in our

third generation of family

ownership. Eclipse, Inc. is a

worldwide manufacturer of

products and systems for

industrial heating and drying

applications. We design and

manufacture a wide variety of gas

and oil burners, recuperators and

heat exchangers, complete

combustion systems, and

accessories for combustion systems. Eclipse, Inc. offers its customers an

excellent single source for design, installation, and service for total combustion

needs, supported by expert application engineering services around the world.

We are a quality-driven company, treating our employees with respect, while

expecting them to continually improve their knowledge and skills; we will

continuously improve our processes, delegating decision-making to the most

knowledgeable people; we will work to improve our communities, and create

an enjoyable work environment; we will become the global, technical, and

market leader in the industrial heating industry while focusing on our primary

products and customers; we will pursue safety in all our product designs; and

we will be ethical corporate citizens.

Message from the owners

From left to right: Doug Perks CEO, Lach Perks, President

Strategy, Mission and Company Values

Our Strategy:

With superior application expertise and leading knowledge of combustion

solutions, we deliver safe, reliable, efficient, and clean heat to industry

worldwide.

Our Mission:

· Be a Quality Driven Company by Doing What We Say; Doing It Right the

First Time, on Time, Every Time.

· Exceed Our Customers’ Expectations Through Innovative Products,

Processes, Solutions and Services.

· Help Our Customers Increase Their Profitability.

· Encourage, Recognize, Reward and Respect Our Employees.

· Be an Ethical, Environmentally Responsible Company and Be Involved in

Our Local Communities.

· Surpass Our Shareholders’ Expectations by Providing Superior Financial

Returns and Revenue Growth.

Company Values:

· Integrity - Our longstanding and uncompromising commitment is to be

honorable and trustworthy in all our endeavors.

· Respect - We treat each other, our business partners, our community,

and our environment with honor and esteem.

· Teamwork - We succeed together by leveraging the strengths of our

people and the diversity of their ideas; always striving to bring out the

best in each other.

· Commitment - We have built our reputation on our dedication to our

employees and our pledge to provide the best solution for our business

partners.

· Compassion - We believe people are important and treat them with

dignity. We care about our community and respect the needs of the

environment.

· Innovation - We draw upon our heritage and passion to provide creative

solutions that meet the needs of those who rely on us.

· Joy - We embrace all we do with enthusiasm and adventure, finding

happiness, fulfillment, and pride; remembering to celebrate our good

fortune.

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Bulletin 160C

8/00

Air Make-Up Burners

ECLIPSE AH-MABURNERS

E C L

I P S

E

Designed for trouble-freemake-up or process air heating.

Eclipse AH-MA burners produce a

uniform, odorless, and smokeless

flame ideal for heating fresh air in

make-up and process air heating

applications. The AH-MA design

provides stable operation over a wide

range of velocities, inputs and fuels.

AH-MA easily passes all global

standards for indoor air quality through

a wide operational range. It is ETL listed,

complying with ANSI Z21.20 design

standards, and is used in systems

which meet ANSI Z83.4 / CGA 3.7

emissions standards for NOx and CO.

The new aluminum burner body

creates a lightweight, corrosion

resistant burner. Cast iron and corrosion

resistant cast iron bodies are also

available. Divergent air wings are made

of stainless steel. The burner bodies

supply fuel to the center of the air

wings to control the air and fuel mixture

inside the burner and to optimize

emissions and efficiency.

Low pressure models require only a

6.0" w.c. P natural gas at 800,000

Btu/hr/LF, making them ideal for use

with the Maxitrol Selectra control valve.

Ready for the world

AH-MA burners combine advanced

engineering with installation and

operational features that are truly

world class.

• Assembled from straight sections,

tees and crosses to produce nearly

any configuration required.

• Inputs up to 1,200,000 Btu/hr/LF

• Up to 30:1 turndown

• Up to 450°F upstream air temperature.

• Up to 850°F downstream

air temperature.

• Multi-fuel capability

(natural gas, propane and butane)

In addition to the many user-preferred

features of AH-MA, Eclipse offers you a

comprehensive, global network of service

with more years of air-heating experience

than any other burner manufacturer.

AH-MA BurnersIdeal for make-up air heating applications

Bulletin 160C 8/00 Litho in USA

Bulletin Bulletin Bulletin Bulletin XXXXXXXXXXXX 5/11

ECLIPSE AHMA DUALBLOCKBURNERSAir Make Up Burners

AHMA DB series burners are

designed to achieve an extremely

clean combustion.

They can be applied to all kind of

ovens, stoves and dryers, even with

high humidity, low oxygen or high flow

variability conditions.

These burners are built with high

strength and quality materials to

ensure an optimal function in every

possible situation.

AHMA DB series modular burners can

be built in multiple configurations and

situations:

• Exterior (with mounting flange)

• Interior (with mounting plate)

• Temp, increases up to 842ºF (450ºC)

• Input from 500,000 BTU/h to 28,000,000 BTU/h

(150 kW to 8,400 kW)

• Custom inputs up to 34,150,000 BTU/h (10MW)

• Compatible with multiple gases

• Chamber pressure from -2.41 ‘’w.c. to +1.6 ‘’w.c. (-6

mbar to +4 mbar)

• Vertical or horizontal position

Main Specifications

• Short flame of 500 mm approx at nominal output

• Excess air flow up to 3 to 1

• Regulation up to 40:1

• 100% of the gas LHV efficiency

• Direct spark ignition with or w/o gas pilot

• Flame detection by flame rod or U.V. scanner

• Excellent temperature distribution

Emissions (at 140ºF ∆T or 60ºC ∆T)

• CO < 10 ppm vol, (Typical < 5 ppm)

• NOx < 5 ppm vol, (Typical < 3 ppm)

• ∆CO2 = 37 x ∆T (ºC) ppm vol.

Exterior (with mounting flange) AHMA DB Burner

Avaliable Models

Burner Model Max. Input.

BTU/h. approx. Max. Input.1

kW

DB0050L 500,000 150 DB0100L 1,000,000 300 DB0200L 2,000,000 600 DB0300L 3,000,000 900 DB0400L 4,000,000 1,200 DB0500L 5,000,000 1,500

DB0600L 6,000,000 1,800 DB0800L 8,000,000 2,400 DB1200L 12,000,000 3,600 DB1600L 16,000,000 4,200

DB0800T 8,000,000 2,400 DB1200T 12,000,000 3,600 DB1600T 16,000,000 4,800 DB2000T 20,000,000 6,000 DB2400T 24,000,000 7,200 DB2800T 28,000,000 8,400

DB0700C 6,700,000 2,000 DB1500C 10,500,000 4,500 DB2500C 26,700,000 8,000

1 It is recommended to work between 50% and 80% of the maximum input.

Interior (with mounting plate) AHMA DB Burner

Bulletin 135C

4/04

Low EmissionAir Heating Burner

ECLIPSE AIRHEAT

BURNERS

Simple, long-lasting operation plus muchlower CO emissions thanother competitive air heating burners.

Eclipse AirHeat Burners are line type

burners ideal for generating volumes

of clean, hot air. Applications include

oven, dryers, fume incinerators, and

similar industrial equipment.

All models feature an integral

combustion air blower mounted on

the burner’s steel case. By supplying

the correct air volume and pressure

to the burner, the blower allows stable

operation over a wide range of duct

velocities without installing a profile

plate around the burner. The burner

can also be ordered without a blower

for use in recirculating air applications.

The newly designed Version 2 AirHeat

burners offer significant improvements

in the reduction of CO emissions,

especially at low fire, staying well

below the TA-Luft requirements over a

9:1 turndown range. That’s much lower

than the CO emission of other

competitive burners.

Ready for the world

AirHeat burners combine advanced

engineering with installation and

operational features that are truly

world class.

• Can be direct spark ignited.

• Does not require low-fire bypass air,

eliminating the need for piping and

check valve.

• Simplified set-up with pressure taps

for gas, air and chamber.

• Inputs up to 1.0MM Btu/hr/LF.

• Operate on any commercially available

gas—natural gas, propane, butane and

propane/butane mixture.

• Aluminum castings eliminate need for

special corrosion-resistant manifolds.

• Burner mounting arrangements include

duct mounting, slot firing and sealed

flange mounting with insertion depths

up to 6”.

In addition to the many user-preferred

features of AirHeat, Eclipse offers you a

comprehensive, global network of service

with more years of air heating experience

than any other burner manufacturer.

(Patent U.S. 6,394,795 B2)

AirHeat BurnersSetting new standards for low emissions

Bulletin 135C 4/04 Litho in USA

AirHeat v2.00 Model 0150 firing at 60% of rated capacity, 900,000 Btu/hr (577kW).

AH0050

AH0100

AH0150

AH0200

AH0250

AH0300

AH0350

AH0400

500,000

1,000,000

1,500,000

2,000,000

2,500,000

3,000,000

3,500,000

4,000,000

BurnerModel

Max. InputBtu/hr.

147

293

440

586

733

879

1026

1172

Max. InputkW

0

500

1000

1500

2000

2500

0 100 200 300 400 500 600 700 800 900 1000

Heat Input, Btu/hr/ft

CO

@ 3

% O

2, p

pm

Competitive Burner

TA-Luft Requirement

AH v2.00

Emissions ComparisonEmissions Comparison

Available Sizes

Bulletin 166C

7/11

Designed for efficient high temperature process air heating in ducts.

The InciniFume is an in-duct burner,

originally developed by Eclipse for

supplemental firing in power generation

applications. The burner uses the

oxygen within the exhaust flow to

complete the combustion process. The

short flame and uniform temperature

distribution make it ideal for a variety of

industrial processes requiring large heat

inputs and high outlet temperatures.

The design provides stable operation

and clean combustion with a wide range

of velocities, inputs and fuels.

The InciniFume burner is modular in

design and is assembled in straight

sections, tee sections and crosses

to produce nearly any configuration

required. Each burner module consists

of cast stainless steel bodies and

four divergent air wings made of high

quality stainless steel. The burner body

supplies fuel to the center of the air

wings to control the air and fuel mixing

inside the burner, while optimizing

efficiency and reducing NOx emissions.

Ready for the world

InciniFume burners combine advanced

engineering with features that are truly

world class.

propane, butane and low calorific

gases).

temperature and oxygen content.

temperature.

air temperature.

ECLIPSE INCINIFUME

BURNERS

Bulletin 165C

11/01

Proven Reliability ForSupplemental Firing

ECLIPSE FLUEFIRE

BURNERS

E C L

I P S

E

Supplemental firing forcogeneration and combinedcycle installations

In power generation stations, the exhaust

gases from gas turbines contain a

significant quantity of energy in the form

of heat. This energy can be used either

directly in heating processes or to

generate steam, which can again drive

steam turbines to generate more

electricity. When the heat requirement is

greater than that available from the

turbine exhaust gases, supplementary

firing can be applied. Eclipse has designed

the FlueFire burner specifically for this

purpose. It is an in-duct burner which can

be located directly in the exhaust gases

between the turbine and waste heat

boiler. The burner is also suitable for fresh

air operation.

Turndown The FlueFire burner

optimizes system efficiency as it takes its

oxygen requirement from the turbine

exhaust gases. A turndown over 10:1 is

generally obtainable across the full burner

matrix without the need to isolate burner

rows. This enables the burner to meet

changing heat demands while maintaining

uniform distribution across the duct area.

Flame stability and low Nox The

design of the FlueFire burner ensures

intimate mixing of the turbine exhaust

gases with the fuel which creates

exceptional flame stability at 100Pa

(0.4" w.c.) pressure drop across the

burner even on low calorific gases, which

in turn ensures clean combustion with

low NOx emissions. This is achieved by

swirling the turbine exhaust gases into

the gas jets. The swirling also cools the

module material and stabilizes

combustion just in front of the burner,

allowing high downstream temperatures.

Operating Temperatures Burner mod-

ules are manufactured from high tempera-

ture alloy steel, precision cut by laser to

ensure uniformity. This, together with the

self-cooling design, enables the burner to

function with inlet temperatures up to

700°C (1300°F) and outlet temperatures up

to 1200°C (2200°F).

Description FlueFire burners consist of a

rolled steel channel framework internally

insulated and covered with a heat resistant

sheet which is attached on the mounting

frame and provided with expansion

allowance. Each burner module comprises

a 6” stabilization plate perforated to create

a local swirl in the turbine gas. Rows can

be fired individually, or provided with verti-

cal flame propagation plates linking each

manifold row. When equipped with propa-

gation plates, the pilot is located at the bot-

tom of the rows and a UV scanner is

mounted at the end of the flame run.

FlueFire BurnersEclipse supplies the complete combustion system including FlueFire duct burner, fuel train skid and control panel

Bulletin 165C 11/01 Litho in USA

FlueFire burner headTypical Cogeneration system

FlueFire duct unit

Flame propagation plateconnects burner rows

FlueFire system installed in a cogeneration plant

Generator

Air Inlet

GasTurbine

HeatRecovery

Steam Generator

InciniStar

BURNER

Waste gas incineration

In waste gas incinerators the gases,

that have to be oxidized, often contain

consi-derable concentrations of Hydro

Carbons at relatively low oxygen

contents.

The energy of the CxHy contributes to

the incineration process.

The InciniStar burner optimizes system

efficiency as it takes its oxygen require-

ment from the waste gas that has to

be incinerated.

Eclipse has designed the InciniStar

burner specifically for this purpose. It is

an in-duct burner which can be located

directly in the waste gases. The burner

is also suitable for fresh air operation at

elevated temperatures.

DescriptionInciniStar burners consist of a steel

mounting plate with gas manifold, UV

scanner tube and gas supported ignitor.

The burner modules are mounted on

the gas manifold. Each burner module

comprises a 150 mm stabilization plate

perforated to create a local swirl in the

waste gas. Rows are fired individually,

or (optional) provided with vertical

flame propagation plates linking each

manifold row. When equipped with

propagation plates, the pilot is located

at the bottom of the rows and a UV

scanner is mounted at the end of the

flame run.

TurndownA turndown over 15:1 is generally

obtainable across the full burner matrix

without the need to isolate burner

rows. This enables the burner to meet

changing heat demands while maintain-

ing uniform distribution and thus full

destruction of contaminations in the

waste gas across the duct area.

Flame stability and low NOx

The design of the InciniStar burner

ensures intimate mixing of the waste

gases with the fuel which creates

exceptional flame stability between

30 Pa and 600 Pa pressure drop across

the burner even on low calorific gases,

which in turn ensures clean combus-

tion with low NOx emissions.

This is achieved by swirling the waste

gases into the gas jets. The swirling also

cools the module material and stabilizes

combustion just in front of the burner,

allowing high downstream tempera-

tures.

Operating TemperaturesBurner modules are manufactured from

high temperature alloy steel, precision

cut by laser to ensure uniformity. This,

together with the self-cooling design,

enables the burner to function with

inlet temperatures up to 600°C and

outlet temperatures up to 1000°C.

Proven reliability for waste gas incineration

Bulletin 425C-UK

05/02

Bulletin 425C-UK, 05/02

InciniStar BurnerInciniStar BurnerInciniStar BurnerInciniStar BurnerInciniStar Burner

Eclipse supplies the burner including ignitor and mounting plate

Heatrecovery

Off-gases with>14,5% O2

Fuel

Incinerator

Typical Incineration Process

Igniting the InciniStar with direct spark ignition Laboratory test of InciniStar

Three module InciniStar Burner

Bulletin 164C

7/11

ECLIPSE RATIOSTAR

DUCT BURNERS

Modular design flexibility and

high performance for duct

heating applications.

The RatioStar is a direct-fired air heat-

ing burner designed for duct heating

applications. It is ideal for applications in

which the oxygen content in the process

air flow is low or where a short flame

length is required.

Typical Applications

optimum heat distribution in process

air flows.

optimum combustion efficiency

(on-ratio control).

require additional heat.

temperatures up to 1400ºF (750ºC),

where standard air heating burners

cannot be used.

of CO, NOx and unburned hydrocarbons.

Burner Design

The RatioStar uses a modular design

which can be adapted to almost any

desired configuration. The RatioStar

burner module dimensions are relatively

small at 6”x 6” (150 mm x 150 mm).

Each burner module consists of a flame

stabilizer and a gas nozzle and is built

from high quality stainless steel. The

stabilizer is designed to create a swirl in

the combustion air. The modular burner

heads are configured in rows of up to

used to connect individual burner rows

together to provide cross ignition.

Operating Range

The capacity per burner module is 425,000

BTU/hr (125 kW) at a fuel pressure of 34”

capacity, the flame length is approximately

5 feet (1.5 m). The minimum capacity per

burner module is 42,500 BTU/hr (12.5

kW). This results in a turndown from

nominal capacity of 10:1. The process air

flow upstream of the burner may have

temperatures of up to 1400ºF (750ºC).

Downstream temperature is limited to a

maximum of 2200ºF (1200ºC). The burner is

fired at an excess air percentage of 15% to

20%.The RatioStar operates on both natural

gas and propane.

The modular design of the RatioStar

provides the flexibility to create a wide

range of burner matrix configurations.

Eclipse engineers can design a complete

RatioStar duct system with gas train and air

blower to meet specific customer process

heating requirements.

Bulletin 164C 7/11

Complete RatioStar system with air and gas inlet with linked valve control.

RatioStar Duct Burners

Modular design flexibility and high performance.

Bulletin 158C

2/01

World Class Low EmissionAir Heating Burner Systems

ECLIPSE MINNOX

BURNERSNow the world’s best

direct-fired heating system

delivers lower emissions.

Patented Eclipse Minnox gasburner systems guaranteeemissions less than 5 ppmNOx and less than 30 ppm CO @ 3% O2.

And, even lower emissions can be

achieved under certain conditions! Yes,

now you can use efficient direct-fired

air heating to safely process food

products, malt, auto finishes, lumber,

paper and other products––with no

performance penalty––while holding

the line on emissions regardless of

your location …anywhere in the world.

• Minnox exceeds all state, regional,

national and international emission

standards for NOx and CO.

- In the United States, installation

of a Minnox system may allow

your company to receive valuable

emissions credits which you can

sell to other companies in your area.

• Widely recognized as an engineering

breakthrough, Minnox received the

coveted DSM Environmental

Technology Award.

• Minnox is also a marvel of simplicity

and safety, meeting or exceeding all

international codes and regulations.

An engineering triumph

The patented Minnox burner design

utilizes a premixed gas/air mixture with

excess air. The result is a cooler flame

(2200° F; 1200° C) which produces an

extremely low NOx discharge. What’s

more, a recirculating flame geometry acts

to significantly reduce CO emissions. Not

only is the air outside your plant cleaned

up…so is the air inside to create a safer

and healthier workplace.

Consider these additional user benefits:

• Allows you to use direct heat––

as opposed to less efficient indirect

heating––with no performance penalty.

Product discoloration or taste

contamination often associated with

traditional direct heating systems are

a thing of the past.

• All Minnox systems are custom

engineered to meet your specific

production and installation requirements.

• Packaged convenience. Minnox

systems are typically supplied with

the burner, mixer and supply manifold

mounted into a duct section or as a

side plate for insertion into existing

process ductwork.

Consider the many environmentally-

responsible and user-friendly advantages

of Minnox before investing in your next

direct air heating burner or system.

Minnox BurnersUnmatched performance with exceptionally low emissions.

Bulletin 158C 2/01 Litho in USA

Multi-Fuel Burner –Available from 425,000 to24 million BTU (125 to 7000kW). Burners can be firedvertically or horizontally.

Distributor Box –Functions as the mixturedelivery chamber.

Mixer – Includes fuel and air intakes, swirler, andmulti-fuel nozzle.

Stainless SteelCombustion Chamber –Contains the burner heads,flame stabilization strips, andflame shield.

AirInlet

RecirculatingFlame – Contained with-in the flame shield for lowCO emissions.

GasInlet

Side Plate or Duct Wall

European patent EP0560454

US patent 5,622,491

Bulletin 159C

9/09

Ultra Low NOx Air Heat Duct Burners

ECLIPSE LINNOX BURNERS

Ultra low emission technology delivers clean combustion and excellent heat distribution

The Eclipse Linnox burner is designed for

direct fired air heating where ultra low

amounts of NOx and CO are required to

meet legislative and/or process require-

ments.

The emissions in the undiluted flue gases

are less than 15 ppm NOx at nominal input

and less than 100 ppm CO, corrected to

3% oxygen and firing on natural gas.

Linnox is a premix burner and is typi-

cally supplied with a mixer mounted to a

side-plate for insertion into the process

air duct. The pilot ignitor and flame rod or

UV adapter are installed on the mounting

plate. The gas/air mixture is mixed in a

specially designed gas nozzle and mixing

plate. The mixing section is on the outside

of the burner mounting plate.

Advanced design features

The Linnox burner incorporates a carbon or

stainless steel mixture chamber on which

the burner modules are mounted. The

burner modules are available with a wide

variety of inputs. This makes the burner

system an ideal source for industrial drying

processes where good heat distribution

and temperature uniformity are essential.

The gas/air ratio is controlled by a pro-

portionator which uses the modulated air

pressure to deliver the correct amount of

gas to the burner.

The flame is protected by a heat resistant

combustion chamber, and is essential to

achieve optimum combustion without

being influenced by the process air.

Flexible configuration options

Two burner types are available. The LC

type is a narrow, low capacity burner

available in lengths up to 6 meters. The

HC type is a wide, high capacity burner

available in lengths up to 3 meters.

Each burner is configured for the

requirements of specific applications.

They are assembled with multiple,

interchangeable burner modules of 300

mm length.

High performance and low emissions

• LC type - inputs (gross) per 300mm

module available from 8,900 to

540,000 BTU/hr (26 to158 kW)

• HC type - inputs (gross) per 300mm

module available from 900,000 to

2,700,000 BTU/hr (264 to 792 kW)

• Up to 10:1 turn down

• NOx emissions are less than 10

ppm @ 3% O2 for the LC type and

less than 15 ppm @ 3% O2 for the

HC type

• CO emissions are less than 100

ppm @ 3% O2

Linnox Burners

Bulletin 159C 9/09 Litho in USA

Air heat burners with ultra low emissions.

Linnox HC type burner at maximum input Linnox LC type burner in a dryer application

Complete Linnox HC type burner

Bulletin 110C

7/11

High Performance Burners

For Process Air Heating

The world’s most reliable air

heating burner is now even

safer and simpler.

New design takes the guesswork out of start-up and adjustment

Eclipse Combustion engineers found

a way to simplify burner start-up and

adjustment while offering more

package options for greater flexibility

in operation…worldwide.

Compare these user-preferred features

of RatioMatic to any competitive model:

compensates for changes in operat-

ing conditions – such as dirty air filters

– which can upset the air/gas ratio in

competitive linked valve systems.

linkages which can slip or jam during

operation.

stable flame at all firing rates and

releases heat into the chamber, not

the oven wall.

due to low NOx, CO and aldehydes.

Easy to install, operate and maintain…worldwide

propane or butane.

pipe threads.

without entering the oven or duct.

optional inexpensive quick-change

air filter.

World class choices

packaged, wired and piped, ready to set

up and start up.

refractory block).

pressure blower/high back-pressure

applications.

ECLIPSE RATIOMATIC

BURNERS

Blower Options –

blower (as shown) or without.

NPT or BSP Gas Inlet

Peepsight

Nozzle – positioned to release heat into the chamber, not the oven wall.

Ratio Regulator –

gas flow in proportion to combustion air pressure.

Internal Orifice –

Alloy or SiC Firing Tube (as shown) or Refractory Block

RatioMatic Burners

Unparalleled fuel efficiency and low NOx, CO and aldehyde outputs make RatioMatic ideal for emission-sensitive applications.

See technical literature for:

RM HEATPAK

BURNERS

General Description

The RM HeatPak is a fully assembled and

pre-wired modulating burner package, with

all safety and control components located

in such a way to make the burner as

compact as possible, whilst maintaining

easy access for service and maintenance.

Principle of operationThe RM HeatPak burner is air and gas ratio-

controlled by means of a state of the art

servo-type pressure ratio controller, integrated

with two safety shut-off valves in a common

block. The controller ensures a highly reliable

turn-down and steady control of the burner

output. The ratio controller also automatically

compensates for changes in operating condi-

tions, such as dirty air filters. For each fuel

type a specific gas orifice is selected which

limits the gas flow to the specified burner

capacity. This method simplifies burner set-up

as the maximum burner capacity is fixed.

Compare these RM HeatPakfeatures to any currentcompetitive burner package.

• Pressure ratio controller automatically

compensates for changes in operating

conditions -- such as dirty air filters --which

can upset the air/ gas ratio in competitive

linked valve systems.

• Turndown range up to 20 : 1

• Direct drive air damper eliminates linkages

which can slip or jam during operation.

• Fast mixing nozzle provides a clean stable

flame at all firing rates and releases heat

into the chamber, not the oven wall.

• Ideal for emission-sensitive processes due

to low NOx and CO.

• Standard nozzles burn natural gas or

propane.

• Direct spark ignition.

Easy to install, operate andmaintain...worldwide

Fully Packaged Burners for Process Heating

Bulletin 110HP2C-GB

11/04

Nozzle

Positioned forward to

release heat into the

chamber not the wall

Bulletin 110HP2C-GB, 11/04

Fuels:Max.

Temperature:Typical Applications:

Natural Gas

Propane

Butane

800 oC Stenters

Glass Lehrs

Ovens

Dryers

RM HeatPak BurnersRM HeatPak BurnersRM HeatPak BurnersRM HeatPak BurnersRM HeatPak Burners

Unparalleled fuel efficiency with NOx, CO and aldehyde output which

makes the RM HeatPak ideal for emission-sensitive applications

RM HeatPak Documentation:- Bulletin 110HP2C-GB (This document)

Data 110HP2-GB

Installation Guide 110HP2-GB

Maintenance & Troubleshooting Guide 110.1HP2-GB

Clean & efficient

combustion

NOx Emission Data

NO

x p

pm

(at

3%

O2)

Natural Gas

40

50

60

70

80

0 15050 200 250

Input (kW)

100

100

90

Propane

Bulletin 115C

6/10

High Performance Burners For Process Air Heating

ECLIPSE RATIOAIR

BURNERS

Designed for application versatility and simplicty of operation.

The Eclipse RatioAir is a premium

air heating burner ideally suited for

applications that require:

A velocity burner with integral

packaged blower.

High excess air and ratio control.

Use of unusual fuels (e.g. low

Btu fuels).

High chamber temperatures (up to

2500˚ F - 1370˚ C).

Confined firing chambers.

Available with three different outlet

tube velocity characteristics (standard,

medium and high velocity), RatioAir

burners are capable of flame speeds

of up to 500 feet per second. This

results in improved temperature

uniformity, product quality and

system efficiency. A ratio regula-

tor automatically compensates for

changes in operating conditions and

assures ratio controlled operation over

a turndown range in excess of 50:1.

A direct drive air butterfly eliminates

linkages which can slip or jam during

operation.

Easy to install, operate and maintain

Standard nozzles burn natural gas,

propane, butane and unusual

fuels.

Right or left hand piping. NPT or

BSP inlet pipe threads.

Direct spark ignition.

Can be disassembled from the rear

without entering the firing chamber.

Quick change spark and flame

rods; optional quick-change air

filter.

Field proven capabilities

Applications successfully fired by

RatioAir burners include:

Glass Lehrs

Indirect Fired Air Heaters

RTO Incinerators

After Burners

Tempering Furnaces

Water Bath Vaporizers

RatioAir Burners

Setting new standards in versatility and flexibility for the process air heating market.

Bulletin 115C 6/10 Litho in USA

Combustion Air Blower – Designed and man-ufactured by Eclipse to maximize air flow efficiency.

Eclipse Actuator – Direct coupled to integral input control butterfly.

Multi-Fuel Nozzle

Ratio Regulator – Automatically changes gas flow in proportion to combustion air pressure (NPT or BSP inlets).

Internal Orifice – – Sized to given fuel.

Alloy or SiC Firing Tube (as shown) or Refractory Block – Standard, Medium and High Velocity designs.

All RatioAir burners are available with the exclusive

HeatPak packaging option. We match the gas train and

electronic components to ensure optimal performance,

maximum efficiency and the cleanest possible operation.

Trilogy T420 Flame Safeguard controls with valve proof

of closure and a metal NEMA 12 enclosure are included

as standard equipment. The customer simply connects

a regulated gas supply and electricity and the RatioAir is

ready for operation.

HeatPak Packaging Option

Bulletin 114C

11/10

For Process Air Heating and General Oven Applications

ECLIPSE THERMAIR

BURNERS

Fixed air performance

provides easy setup and

adjustment

The Eclipse ThermAir burner is a

nozzle-mixing burner with packaged

air blower that’s designed to fire with

fixed combustion air over a wide gas

turndown range. Fixed air operation

plus integral air and gas orifices make

the ThermAir one of the simplest

burners ever to quickly setup and

adjust.

ThermAir burners are ideal on heaters,

textile ovens and in situations where

the fuel is highly variable (800 Btu/cf to

3200 Btu/cf). Plus they’re perfect for

ovens needing additional air to carry

moisture away from the product being

heated.

Check out these quality construction

and performance features:

Right or left hand piping; readily

adapts to your present system.

Burner can be disassembled from

the rear.

gas interface.

Flame Rod.*

*Flame Rod not available on all models.

propane, butane) without changing

nozzle.

fire.

can be confident that ThermAir burners

are unsurpassed for quality, safety,

reliability and efficiency.

ThermAir Burners

Easy to install, operate and maintain

Bulletin 114C 11/10

50 or 60 Hz Blower Options

Direct Spark Ignition

NPT or BSP Gas Inlet Options

Multi-Fuel Nozzle

Bulletin 128C

9/11

Multi-Fuel Air

Heating Burners

ECLIPSE VORTOMETRIC

BURNERSDesigned to deliver rugged dependability, high outputs and low emissions

Vortometric burners are built to fire

light and heavy fuel oils and almost

any industrial gas—including propane,

butane, manufactured and mixed

gases—to extremely high outputs.

They feature a high combustion air

swirl rate that produces a stable flame

with high turndown capabilities and low

levels of NOx and CO emissions.

The Eclipse Vortometric burners are

available in MI (Medium Intensity) and

HI (High Intensity) Series. The MI

Series burners are suitable for firing all

gases, and on some versions, light oils.

The HI Series burners, characterized by

a shorter flame length, are built to fire

all gases as well as light and heavy fuel

oils and various types of waste fuels.

Application Versatility

Vortometric MI and HI Series burners

operate from 6,000,000 to 210,000,000

BTU/hr., making them the right choice

for any high output heating process

including large dryers, ovens, calciners,

kilns, thermal fluid heaters, thermal

oxidizers, oil heaters, vaporizers, boil-

ers, liquid and waste incineration, and

numerous environmentally sensitive air

heating applications worldwide.

Compare the many Vortometric

performance and operation features

with other high intensity burners

before deciding which is the right

choice for your new equipment or

retrofitting application:

range of fuels result from the stable

flame produced by the air swirl rate.

from the unique “vortex generator”

which vaporizes fuel oils.

x and CO emissions.

and volute assemblies provide durability.

maximum efficiency or high excess air

for high volume process air heating.

refractory versions available.

horizontal but can be fired vertically

with additional gas lance support rods.

Consider also that Vortometric burners

are available as packaged units including

valve trains, combustion air blowers, flame

supervision and controls.

Vortometric Burners

Unique gas lance/oil atomizer design vaporizes fuel for clean, smoke-free combustion.

Bulletin 128C 9/11

Atomizing Air/Steam Inlet

Oil Inlet

Gas Inlet Combustor

Firing Tube – Burner can be

supplied with single wall alloy

firing tube, air-cooled alloy firing

tube, or refractory block. Burner

refractory blocks can be factory

installed on all MI Series burners

and up to Model 18V on HI Series

extension is supplied standard

with factory installed refractory.

The extension is optional for a

field installed refractory. Consult

factory for details on which

firing tube option best suits your

application.

Volute – Consists of a series

of swirl vanes to generate the

high combustion air swirl rate

necessary for a stable flame.

Pilot Gas Inlet –

gas pilot operates with

natural gas or propane.

Oil Inlet

Gas InletAtomizing Medium Inlet

Oil Atomizer

Assembly

(Can be removed

from gas lance)

Vortex Generator

Annulus

Gas Lance Tangential Inlets

Gas and Oil Lance with Fuel Atomizer

Chamber Wall Combustion Air

Inlet – 500°F Max.

Bulletin 111C

2/10

Low Emission

Air Heating Burners

Efficient and Simple, Winnox Burners Meet Tomorrow’s Emissions

Mandates Today

Designed to comply with the global emissions mandates of the 21st century, Winnox burners are also simple to set up and operate.

Ideal for air heating and oven

applications, Winnox burners

incorporate direct-spark ignition and

a ratio regulator to fire efficiently

over a wide gas turndown range at a

controlled ratio.

• Patented nozzle design allows

for intense mixing of air and fuel

resulting in extremely low emissions.

• Ultra-low Nox, less than 20ppm

in most applications.

• And...low CO. Virtually no CO

emissions during normal operation.

• Short flame completely contained

within the firing tube due to intense

swirl generated by patented nozzle.

Ready for the world

Winnox burners combine advanced

engineering with installation and

operational features that are truly

world class.

• Multi-fuel capability (natural gas,

propane, butane).

• Simple, accurate burner control

due to integral butterfly valve and

ratio-regulator design.

• Packaged convenience. Winnox

burners are provided with blowers for

ease of installation and at 50 Hz. or 60

Hz. for global application. They are also

available with alloy tubes or a

refractory combustor to meet the

demands of any job.

• Modular design means a variety of

options and configurations are available,

including NPT or BSP inlet pipe threads.

Consider the many user-preferred

features of Winnox before investing in

your next air heating burner.

ECLIPSE WINNOX

BURNERS

Winnox Burners

Setting new standards for low emissions

Bulletin 111C 2/10 Litho in USA

Combustion Air – Available with integral blower (as shown) or without

Chamber Wall

NPT or BSP Gas Inlet

Nozzle – Ideally positioned to release heat into the chamber, not the oven wall.

Spark Igniter – For direct spark ignition.

Alloy Tube or Refractory Plug

Ratio Regulator – Automatically changes gas flow in proportion to combustion air pressure.

INCINI-CONE

BURNERS

Eclipse Incini-Cone burners are designed for fume incineration and/or after-heating of exhaust from turbine, dryers, ovens and other similar equipment. Incini-Cone burners are mounted in the exhaust duct and require the exhaust stream to supply all of the oxygen needed for complete combustion. Burner assemblies include the burner body, gas or oil gun, gas pilot with ignition plug and peepsight. Nine sizes are available with maximum inputs from 400 kW up to 8600 kW. Eclipse can supply valve trains and all other components required for a complete combustion system.

Features

Gas or oil firing with interchangeable gas and oil guns

Insulated back-plate for cooler working environment

Fuel turndowns up to 20:1 depending on the application

Fume stream turndowns up to 2,45:1

Concentric design insures even mixing and combustion

Compact design allows for easy burner removal and access to incinerator

Minimal maintenance

Specifications Max. exhaust temp.: Upstream of burner: 600°C Downstream of burner: 900°C Nominal hot exhaust p Across burner: 5 mbar Min. Exhaust O2 Content: 16% wet Capacities & Turndown: See table Flame monitoring: UV scanner only Pilot burner: 50kW at raw gas Materials: All metal exposed to flame is high performance Stainless steel

Capacities

Kilowatts Burner size Minimum Maximum

136 IC 15 400 224 IC 25 650 360 IC 40 1050 500 IC 55 1450 680 IC 75 2000 900 IC 100 2600 1480 IC 165 4300 1780 IC 200 5200 2900 IC 330 8600

Typical application

CAUTION: It is dangerous to use any fuel burning equipment unless it is equipped with suitable flame sensing devices and automatic fuel shut-off valves. Eclipse can supply such equipment or information on other sources.

INCINI-CONE BURNERS

Bulletin 121C

9/10

ECLIPSE ER

INDIRECT AIR HEATERS

Best in class indirect air heaters

deliver clean, heated process

air and ultra-low emissions with

impressive fuel efficiency.

Eclipse ER Indirect Air Heaters produce

clean hot air, free of combustion

combustion by-products. They are ideal

for heating and drying applications that

require contaminant free process air.

Typical Applications

Food production, including spray

drying operations in the dairy

industry.

and drying operations.

Tobacco drying operations.

Hydrated lime drying in cement

production.

The heater incorporates a sinusoidal

heat exchanger which transfers

heat from the combustion chamber

to the clean process air side of the

unit. A recirculation fan improves the

effectiveness of the heat exchanger

for more fuel efficient operation. The

ER is engineered to deliver maximum

fuel efficiency, without the need for a

secondary heat exchanger. ER Indirect

Air Heaters can transfer 90% of the

heat energy to process.

Best in Class Components

The heat exchangers, burners and

controls in all ER Indirect Air Heaters

are engineered by Eclipse, the leader

in industrial combustion technology

for over 100 years. End users can be

confident our global service network

will support them long after the sale.

The ER Indirect Air Heater is a

completely packaged system that

includes the heat exchanger, recircula-

tion fan, combustion chamber, burner,

combustion air blower, gas train and control

-

able to suit all environments. The gas train

high quality 304 stainless steel.

Standard Features

The compact ER system is mounted on a

painted carbon steel skid. The combustion

air blower is mounted to the skid, ready

for installation direct from the factory.

The burner package includes a combus-

tion air blower, air/fuel ratio regulator,

bypass piping, gas trim valves, UV

flame detection and a combustion air

modulating valve.

Gas train includes double blocking

safety valves, pressure switches,

pressure regulation, isolation valves

and junction box for component wiring.

All controls and instrumentation are

located on the operator side of the unit.

Maximum process air flow is 47,000 ACFM

3/h) at 70 ºC).

“L” Design Configuration Shown

Litho in USA

Eclipse ER Indirect Air Heaters

Superior design delivers low emissions and high efficiency.

Standard Options

Eight different sizes are available to

suit a wide range of process air flow

rates and delivery temperatures.

Standard design provides up

to 750ºF (400ºC) at the outlet, with

Higher temperature lifts are available

on request.

The Eclipse Winnox Burner (Bulletin

111C) comes as standard. Winnox

burners are simple to set up and

operate, while delivering very low

emissions.

For applications with ultra-low

emissions requirements, the Eclipse

is

also available.

Heat exchangers can be specified

with either standard performance

) plate spacing or

9.5mm) high performance

plate spacing.

configurations are

available in “L” (in top, out end) or

“U” (in top, out top).

Combustion air blower is available

with inlet filter/silencer to reduce

noise. Inlet filter only is standard.

air inlets and outlets.

Recirculating Fan

Process Air In

Clean, HeatedProcess Air Out

Heat Exchanger

Exhaust

CombustionAir Blower

Combustion Chamber

Process Diagram

“U” Design Configuration Shown

W O R L D C L A S S H E A T E X C H A N G E R S

ISO 9001 Registered

2/08

RHT Indirect Fired Process Air Heater

Industries Printing

Food

Metal Finishing

Plastics

Rubber

Chemical

Pharmaceutical

Paper

Petro-Chemical

Automotive

Textile

Applications Paint Drying Processes

Food Ovens

Batch Ovens

Spray Dryers

Air Make-up Systems

General Indirect Process Air Heating

Features Nine sizes with ouputs ranging

from 0.17MMBTU/h (50Kw) to 2.73MMBTU/h (800Kw)

Engineering review for every application

Multiple hot side passes for high thermal efficiency

All welded assembly

Robust construction

Constructed using high temperature alloys

Designed to allow for thermal expansion

Insulated side plate plug

Over temperature thermocouple

Process air flow pressure switch

5040 Enterprise Boulevard Toledo, Ohio 43612

Tel: 419-729-9726

www.Exothermics.com

Packaging Options On-ratio of fixed air burners

Multi fuel burners

Valve trains to required agency standards

Control panels for flame failure and temperature control

Insulated or un-insulated process air profile ducts

Process Air Flow Recirculating or Fresh Air Lift

“Plug In Heat”

Process Air On Process Air Off

Designed for high perform-ance and convenience.

ImmersoJet burners fire at high

capacities through a small diameter

immersion tube. The combustion

gases from the burner scrub the inner

tube surfaces to produce the highest

heat transfer rate of any immersion

burner available.

Other ImmersoJet benefits are:

• Produces the industry’s highest

heat capacities and efficiencies.

• Tube requirements save valuable

space inside the tank.

• Comes mounted with a reliable low

or high pressure blower for ease of

installation.

• Quickly transfers heat to the immer-

sion tube, resulting in lower burner

surface temperature.

• Provides faster heat-up times than

any other immersion burner.

• Combustion chamber is outside the

tank, taking up less space and pro-

viding more uniform heat.

• Unique nozzle design ensures quiet

operation.

Ideal for retrofits.

In conventional immersion heating,

every cubic inch of a tank is crammed

with a bulky, large diameter tube.

Replacing this tube with a compact

ImmersoJet tube can provide substan-

tial advantages:

• Easier tube fabrication

• Lower tube material costs

• Easier handling and installation

• Reduced fuel costs

• Higher tank temperatures

Perfect for new tanks, too.

By combining high efficiency with

small diameter tubes, the ImmersoJet

gives you great design flexibility. With

ImmersoJet you can:

Minimize tank size. Reduce material

and fabrication costs, and conserve

floor space.

Reduce operating costs. Minimize

fuel costs, or increase production.

Reduce area requirements.

ImmersoJet tubes take up less space

in a tank, allowing you greater design

flexibility.

Benefit from multi-fuel capability.

Standard burner can be configured for

natural gas, propane or butane fuel.

Patent No. 6050809 Patent No. 5934898

Bulletin 330C

9/05

High Efficiency ImmersionHeating Systems

ECLIPSE IMMERSOJET

BURNERS

• A lazy, low velocity flame travels down the

tube causing a ”dead gas film” to build up

on the inside wall, reducing heat transfer

efficiency.

• Tube size limits system efficiency potential

to 70%

High Velocity Equals High Efficiency

When you compare state-of-the-art ImmersoJet design with conventional immersion burners and

tubes, ImmersoJet clearly comes out on top.

• A robust, high velocity flame scrubs the

inner tube surface, minimizing dead gas film.

• System efficiencies in excess of 80% are

possible with smaller tube

configurations.

89

"2

26

0 m

m

10

8"

27

40

mm

30"760 mm

60"1500 mm

ImmersoJet

4" Dia., 30' Long

76 mm, 9 m

Conventional

6" Dia., 37' Long

150 mm, 11 m

Eclipse Combustion ImmersoJet Profile

Conventional Immersion Tube Profile

Equal Heat in Half the Area!

Compare the conventional tube with the tube

designed for use with the ImmersoJet, each

designed for 70% efficiency with an input of 1

MM Btu/hr. Clearly, the ImmersoJet style tube

is much smaller.

If this were a new tank, you could reduce tank

size to fit the ImmersoJet tube, saving floor

space and material costs.

Or, if floor space permits, you could lengthen

the ImmersoJet tube and possibly add another

pass in order to achieve efficiencies in excess

of 80%.

In either case, ImmersoJet provides great flex-

ibility in designing an immersion system that

best meets your specific performance

and space requirements.

ImmersoJet BurnersProvides 80%+ efficiencies and space-saving tube requirements.

Bulletin 330C 9/05 Litho in USA

Model LLS-GVersion 1

Immerged CombustionSystem

682 (200)

511 (150)

273 (80)

273 (80)

14.5 - 36.3 (1.0 - 2.5)

5.8 - 8.7 (0.4 - 0.6)

6.6 (2)

167 (75)

75 - 100%

Spark Ignited Pilot

U.V. Scanner

Natural gas, Propane*

Maximum InputKBtu/hr (kW)

Minimum InputKBtu/hr (kW)

Main Gas Inputpsi (bar)

1.0m Tank Depth

2.0m Tank Depth

1.0m Tank Depth

2.0m Tank Depth

Distribution Pressure

Operation Pressure

Maximum Tank Depth ft (m)

Maximum Operational Temperature ˚F (˚C)

Efficiency

Ignition

Flame Detection

Fuel

Parameter Specification

The Eclipse Immerged Combustion System includes the ImmergedCombustion burner, control panel, and all necessary equipment includingthe combustion blower and piping. The burner combustion chamber isconstructed of graphite, which allows it to be fired in aggressive acids. Itis capable of firing into 15-25% concentrations of Sulfuric, Hydrochloric,Nitric, Hydrofluoric, or any other acid in which graphite will not degrade.The products of combustion interact directly with the liquid to beheated, resulting in heating efficiency of 75-100%. The setup of eachsystem will be specific to its application.

* For any other fuel, contact Eclipse.

Typical Configuration

Thermal Efficiency of a Submerged Combustion System(Burning Natural Gas @ Sea Level)

60 80 100 120 140 160 180 2000

20

40

60

80

100

Water Temperature, ˚ F

% T

herm

al E

ffici

ency

Base

Combustion Tube n Note: Support supplied by customer.

Bulletin 205C

1/04

High Performance Velocity Burners

ECLIPSE THERMJET

BURNERS

E C L

I P S

E

New standards for velocity,

emissions and flexibility

Designed to deliver more

ThermJet Burners represent a techno-

logical leap forward in every area of

design and performance that counts.

• ThermJet has the highest operating

velocity of any burner available.

• Comparison tests with competitive

models prove ThermJet delivers the

lowest emissions.

• Integrated gas and air orifices simplify

burner piping, set-up and adjustment.

• Air and gas inlets are independently

adjustable in 90° increments to suit a

variety of piping alternatives.

• Installation, operation, and

maintenance are simplified and

less costly.

• Made to last…rugged Eclipse

Combustion dependability and

reliability are built in.

• Available in fourteen sizes with max-

mum capacities from 150,000 Btu/hr.

to 20,000,000 Btu/hr. All models are

available for use with preheated

combustion air, see Bulletin 206C.

A performance leader

Highest velocity flame. ThermJet

produces an intense stream of hot

gases to thoroughly penetrate the

load and deliver precise temperature

uniformity for consistent product

quality and system efficiency.

Unparalleled fuel and control

convenience. ThermJet offers the

convenience of multi-fuel capability

with no nozzle change. Plus, you can

use any control methodology…pulse

firing, excess air or stoichiometric.

Large turndown combined with high

excess air. A wide turndown range

with high excess air means ThermJet

delivers high velocity benefits and

efficiencies across its operating range.

Dependable ignition. With ThermJet

you can light anywhere in the ignition

range with no pilot required.

Customization with packaged

convenience. All ThermJet

components have been pre-engineered

to come together to meet your specific

requirements. You choose the capacity

range, combustor type, fuel type, thread

type and flame sensing components you

need to do the job.

Big savings. When you figure in the

installation and maintenance savings,

you’ll discover that ThermJet’s top

performance is equaled only by its

cost effectiveness.

Bulletin 206C

4/06

For Preheated Combustion Air

ECLIPSE THERMJET PCABURNERS

New standards for velocity,

emissions and flexibility

Designed to deliver more

ThermJet PCA Burners represent a

technological leap forward in every area

of design and performance that counts.

• ThermJet PCA has the highest

operating velocity of any burner

available.

• Comparison tests with competitive

models prove ThermJet PCA delivers

the lowest emissions.

• Integrated gas orifices simplify burner

piping, set-up and adjustment.

• Air and gas inlets are independently

adjustable in 90° increments to suit a

variety of piping alternatives.

• Installation, operation, and

maintenance are simplified and less

costly.

• Made to last…rugged Eclipse

Combustion dependability and

reliability are built in.

• Available in fourteen sizes with

maximum capacities from 150,000

Btu/hr. to 20,000,000 Btu/hr. All

models are also available for use with

ambient combustion air, see Bulletin

205C.

A performance leader

Highest velocity flame. ThermJet

produces an intense stream of hot

gases to thoroughly penetrate the

load and deliver precise temperature

uniformity for consistent product

quality and system efficiency.

Unparalleled fuel and control

convenience. ThermJet PCA offers the

convenience of multi-fuel capability with

no nozzle change. Plus, you can use any

control methodology…pulse firing,

excess air or stoichiometric.

Large turndown combined with high

excess air. A wide turndown range

with high excess air means ThermJet

PCA delivers high velocity benefits and

efficiencies across its operating range.

Dependable ignition. With ThermJet

PCA you can light anywhere in the

ignition range with no pilot required.

Customization with packaged

convenience. All ThermJet PCA

components have been pre-engineered

to come together to meet your specific

requirements. You choose the capacity

range, combustor type, fuel type, thread

type and flame sensing components you

need to do the job.

Big savings. When you figure in the

installation and maintenance savings,

you’ll discover that ThermJet’s top

performance is equaled only by its cost

effectiveness.

Patented Design – Uses staged air and gas mixing toprovide a wide turndown rangeand low emissions — lowest inthe industry.

Low Combustion TubeTemperature – For long lifeand better efficiency.

Highest Velocity Flame – For temperature uniformity.

Tube Choices – Alloy orSiC (optional refractoryblock also available).

NPT or BSP Inlet Options

Gas Inlet

Air Inlet

Integrated Fuel Orifice –Saves additional stand alone orifice meters in your gas line.

Flame Sensor

Spark Igniter –

For direct spark ignition.

ThermJet PCA BurnersSets new standards for velocity, emissions and flexibility.

Bulletin 206C 1/04 Litho in USA

Bulletin 210C

4/07

Ultra Low Emissions

For Furnace Heating

Exclusive design provides lowemissions in high temperatureapplications

The Furnnox is a low-NOx direct fired

burner. The Furnnox is capable of pro-

ducing NOx emissions less than 30

ppm at 3% O2 in most high tempera-

ture furnace applications. To achieve

high efficiency, the burners are con-

trolled on-ratio throughout the operating

range and can be operated with com-

bustion air temperatures as high as

1,100°F (600°C). The burner can be

supplied with an insulated burner body

to make it more operator friendly.

• Integrated gas and air orifices simpli-

fy burner piping, set-up and adjust-

ment.

• Air and gas inlets are independently

adjustable in 90° increments to suit

a variety of piping alternatives.

• Installation, operation, and mainte-

nance are simplified and less costly.

• Made to last…rugged Eclipse

dependability and reliability are

built in.

• Available in five sizes up to a capacity

of 1,500,000 BTU/hr (440kW).

A performance leader

Unparalleled fuel convenience.

The Furnnox offers the convenience of

multi-fuel capability with no nozzle

change. It can be fired on natural gas,

propane and butane.

Dependable ignition.With the

Furnnox, you can light anywhere in the

ignition range with no pilot required.

Customization with packaged con-

venience. All Furnnox components

have been pre-engineered to come

together to meet your specific require-

ments. You choose the capacity range,

fuel type, thread type and flame sensing

components you need to do the job.

Big savings.When you figure in the

installation and maintenance savings,

you’ll discover that the Furnnox’s per-

formance is equaled only by its cost

effectiveness.

Environmentally Responsible. In the

United States, installation of a Furnnox

System may allow your company to

receive valuable emissions credits which

you can sell to other companies in your

area. Consider the many environmentally

responsible advantages of the Furnnox

before investing in your next furnace

burner or system.

E C L

I P S

E

Patent Pending

ECLIPSE FURNNOX

BURNERS

Bulletin 208C

7/10

High Velocity Self-Recuperative Burners Advanced design combines a

high velocity flame with fuel saving recuperation

The Eclipse TJSR V5 is a direct fired,

self-recuperative burner based on our

industry proven ThermJet technology.

A space saving, integral eductor pulls

the furnace exhaust through an internal

ceramic recuperator. The recuperator

preheats the incoming combustion air

to very high levels, which improves

furnace operating efficiency to reduce

fuel usage by as much as 50% over

typical ambient air burners.

Built For Efficiency

The TJSR V5 design eliminates the

need for hot air ductwork required

by external recuperators, providing

savings in hardware and installation.

The internally insulated heat exchanger

section and exhaust housing hold heat

in the recuperative section, adding to

the heat recovery efficiency. This also

keeps external temperatures very low,

providing better operator comfort and

reduced thermal wear on associated

equipment outside the furnace shell.

Cost Saving Features

The integrated gas and air orifices

simplify burner piping, set-up and

adjustment. There is no guesswork

with input levels or burner capacity

settings at startup.

The new burner housing design

is up to 40% lighter, making furnace

structural changes and installation

simpler, with no fear of high stress

mounting areas.

space age silicon carbide materials,

built to deliver excellent heat transfer

and extremely long burner life.

are simplified and less costly. And the

fuel savings are constant, with no deg-

radation of the exchanger/recuperator

section, even after years of use.

TJSR V5 can be fired on natural gas,

propane or butane.

capacity ranging from 200,000 to 600,000

BTU/hr (60 to 175 kW).

Versatile Performance

With the TJSR V5, you can light anywhere

in the ignition range, with no pilot required.

The TJSR V5 is capable of firing at High/Low/

Off. For even more precise control, TJSR V5

delivers exceptional performance with the

Eclipse PulsePak pulse firing control system.

On-ratio firing and excess air firing can also

be accomplished. Unlike competitive burners,

TJSR V5 delivers a stable flame throughout

its full input range.

ECLIPSE TJSR V5

SELF-RECUPERATIVE BURNERS

Bulletin 208C 7/10 Litho in USA

TJSR V5 Self-Recuperative Burners

Advanced technology delivers fuel saving recuperation in a high velocity, direct fired burner.

Patented eductor design uses the “coanda effect” to maintain a precisely calibrated air balance between the burner and the

single pipe air connection.

Gas inlet block is adjustable in 90º increments to suit a variety of piping alternatives. The integral gas orifice provides accurate gas metering and burner set-up.

usable heat while protecting the operator with a cooler work environment.

Exhaust outlet. Thanks to the high efficiency heat exchanger and insulated burner body, the TJSR V5 yields cooler exhaust temperatures. Patented, dual-finned heat exchanger provides the highest heat transfer efficiencies available in a self-recuperative burner.

staged air and gas mixing to provide very low emissions and a wide turndown range.

High speed flame delivers up to 700 FPS (215 m/sec) exit velocity, making the TJSR V5 the highest velocity burner in the industry.

High temperature ceramic exhaust tube for better heat transfer and longer life.

6 8

75

32

1

4

1

2

3

4

5

6

8

7

PulsePak Control System

For single or multiple TJSR V5 burner installations, the patented Eclipse PulsePak Pulse Firing Control System offers the most precise, efficient control solution. Refer to Bulletin 862C.

Bulletin 230C

1/07

The Perfect Thickwall BurnerUnique design deliversincreased efficiency andtemperature uniformity

The ExtensoJet is a nozzle-mix burner

that is designed to fire an intense

stream of hot gases through a silicon

tipped extended combustor using ambi-

ent combustion air.

The ceramic, brick and tile industries

have traditionally built thick kiln walls to

conserve heat. Conventional burners do

not have exit velocities suffient to allow

hot gases to penetrate the load.

The ExtensoJet was designed to extend

through the kiln wall to significantly

increase hot gas penetration and circula-

tion of the products of combustion. The

high velocity of the gases improves

temperature uniformity, product quality

and system efficiency. The gas velocity

can be as high as 500 ft/s (150 m/s).

The combustor comes in varying

lengths from 20 inches to 56 inches

(500 to 1400 mm).

ExtensoJet features

• Integrated gas and air orifices simpli-

fy burner piping, set-up and adjust-

ment.

• Air and gas inlets are independently

adjustable in 90° increments to suit

a variety of piping alternatives.

• On-Ratio control

• Direct Spark Ignition

• Flame Rod Supervision

• Made to last…rugged Eclipse

dependability and reliability are

built in.

• Available in three sizes with max-

mum inputs from 250,000 Btu/hr

to 750,000 Btu/hr (73 to 220 kW).

Performance and versatility

Highest velocity flame. The ExtensoJet

produces an intense stream of hot gases

to thoroughly penetrate the load and

deliver precise temperature uniformity

for consistent product quality and

system efficiency.

Unparalleled fuel convenience. The

ExtensoJet offers the convenience

of multi-fuel capability with no nozzle

change. It can be fired on natural gas,

propane and butane.

Large turndown combined with high

excess air. A wide turndown range with

high excess air means the ExtensoJet

delivers high velocity benefits and effi-

ciencies across its operating range.

Big savings. When you consider the

installation and maintenance savings,

you’ll discover that ExtensoJet’s top

performance is equaled only by its cost

effectiveness.

ECLIPSE EXTENSOJET

BURNERS

E C L

I P S

E

Bulletin 235C

6/11

ECLIPSE EXTENSOHEAT

LANCE BURNERS

Nozzle mixing lance style burner

is an ideal solution for thick

wall furnace applications.

The Eclipse ExtensoHeat Lance Burner

offers the best solution available for

continuous kiln heating furnaces for

bricks, roof tiles and rough ceramic

products. It is ideal for continuous kilns

with roof top installations and furnace

zones with operating temperatures

above 1382ºF (750ºC). The burner lance

extends through thick furnace walls to

deliver the flame to the furnace load.

ExtensoHeat is a nozzle mixing burner

that can fire natural gas, propane,

butane and other types of fuel gas.

The burner does not require an igni-

tion device or a flame safety system

because it is installed where the oper-

ating temperature is above 1382ºF

(750ºC). ExtensoHeat is available in one

size with various lengths, depending on

the furnace wall thickness.

Standard Features

Capacity to 500,000 BTU/hr (146 kW)

referring to G.H.V.

Flame lengths from 700mm to

1000mm.

Adjustable air and gas valves for

precise control.

Up to 60% excess gas operation.

Flame view port located on the

burner support.

Meets CEE, NFPA, GOST and

EN rules.

Benefits

High velocity injection provides

better temperature uniformity.

Durable construction.

Control options include on/off,

modulating and pulse firing.

Quiet operation.

Low maintenance and minimum

spare parts.

Competitively priced for short

payback.

application; either ambient or pre-heated

combustion air; straight U, W or Trident®-

type tube designs. And, ThermThief

burners are user-friendly.

up a snap.

adjustment.

safety, operating efficiency and reliability

that are second to none.

Bulletin 310C

11/08

ECLIPSE THERMTHIEF

BURNERS

Precise, uniform tempera-

tures for better process

quality and longer tube life

Unique flame profile actually scrubs fire tubes clean

Designed to fire radiant and immer-

nozzle creates an intense ––adjustable

action. The flame scrubs the inside of

boundary layer and increase heat

temperature uniformity. Not only does

this contribute to longer tube life, it also

ensures consistently uniform product

processing.

benefits:

efficiency.

firing rates.

system efficiency.

Versatile and adaptable; easy to install operate and service

ThermThief BurnersIdeal for indirect heating of tubes where tube temperature uniformity is at a premium.

Removable Back Plate

Air and Gas Orifices

High Spin Flame Geometry

and temperature uniformity

Alloy Nozzle Casting

GAS INLETAIR

INLET

Example: 800°F preheat from 1900°F flue gas

delivers 24% fuel savings.

ThermThief Burners & Bayonet-Ultra Recuperators: Impressive Individually...Unsurpassed as a Team

-

but cost you money. Most of the energy from the

burning fuel heats

the combustion air

load. When heat

and fuel dollars

load costs more

to process than it

should.

can be assured of matched-perfor-

efficiency.

EXHAUST

8

8

8

9

9

9

10

10

10

11

11

12

13

13

14

12

12

13

13

14

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16

16

17

18

19

20

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24

--

--

17

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20

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23

24

26

27

700

800

900

1000

1100

1200

1300

1400

1500

1600

1700

1800

1900

2000

2100

GAS

AIR

HOT AIR

Exclusive multi-tube

design delivers fuel

savings up to 30%!

A simple idea for compound savings

Suitable for use with exhaust

streams up to 2100° F, Bayonet-Ultra

recuperators are high efficiency heat

exchangers designed to fit into the

exhaust leg of single, U, O, W or

Trident®-type radiant tubes. They’re

frequently paired with ThermThief

burners to provide fuel savings up

to 30%.

Conventional recuperators have

only one heat transfer tube. Each

Bayonet-Ultra contains multiple tubes to

dramatically increase the heat transfer

area while significantly decreasing the

amount of fuel required to maintain

required heat levels. Plus, an air cooled

housing cools the work area.

Installation; retrofitting is easy

Because versatility and adaptability

are designed into the Bayonet-Ultra,

new or retrofit installations rarely

require special brickwork, radiant tube

or exhaust modifications.

• Bayonet-Ultra recuperators are

available in four sizes to fit radiant

tubes with inside diameters from 3"

to 8".

Bulletin 318C

10/99

High Efficiency Heat Exchangers

ECLIPSE BAYONET-ULTRA

RECUPERATORS

• A choice of pressure drops makes it

easy to match most existing blower

systems.

• Tube lengths can be adjusted to meet

exact installation requirements.

• During installation, multiple-tube

furnaces don’t have to be shut down;

only the tube being fitted.

Like all Eclipse combustion products,

you can be confident that Bayonet-Ultra

recuperators are unsurpassed in the

industry for quality, safety, reliability

and efficiency.

Bayonet-Ultra RecuperatorsThe additional heat transfer area gained through the use ofmultiple tubes dramatically increases efficiency and lowers fuel costs.

Bulletin 318C 10/99 Litho in USA

Air CooledHousing increases pre-heatwhile helping coolwork area

Threaded Inlet andOutlets for ease of installation

Stainless Steel AdapterFlanges are manufactured tosuit each application

”Free Flow“ Designdoes not restrictexhaust gases

Only top quality heat andoxidation resistant alloys areused in Exchanger Tubes

HOTAIR

EXHAUST

COLDAIR

Flu

e G

as E

xit T

em

pera

ture

(°F

)

% Fuel Saved

Pre-Heat Combustion Air Temperature (°F)

400 600 700 800 900 1000

700 8 12 — — — —

800 8 12 14 — — —

900 8 13 15 17 — —

1000 9 13 15 17 19 —

1100 9 14 16 18 20 22

1200 9 14 16 19 21 23

1300 10 15 17 19 21 23

1400 10 15 18 20 22 24

1500 10 16 18 21 23 25

1600 11 16 19 21 24 26

1700 11 17 20 22 25 27

1800 12 18 21 23 26 28

1900 13 19 22 24 27 29

2000 13 20 23 26 28 31

2100 14 21 24 27 30 32

Example: 900°F preheat from 1900°F flue gas deliv-ers 27% fuel savings.

Bayonet-Ultra Recuperators & ThermThief Burners: ImpressiveIndividually...Unsurpassed as a Team

It’s a fact: As much as 65% of the heat generated

in many gas furnaces doesn’t do anything but cost

you money. Most of the energy from the burning

fuel heats the combustion air instead of the work

load. When heat and

fuel dollars sneak out

through your stack,

each load costs more

to process than it

should.

By combining

Bayonet-Ultra

Recuperators with

ThermThief Burners, you

can be assured of

matched-performance compo-

nents that will provide your company

with maximum fuel savings and system efficiency.

Check out the chart on the right for the ThermThief

System savings you can get at your shop.

Bulletin 325C

9/11

ECLIPSE SER V5

SELF-RECUPERATIVE BURNERS

The SER V5 burner delivers the best fuel efficiency of any burner in its class.

With the burner and enhanced

performance recuperator coaxially

mounted inside a radiant tube, the

SER V5 internally transfers combustion

exhaust heat back to the burner

air supply in a counterflow pattern,

providing high preheat temperatures.

Exceptional Performance

The new, high efficiency recuperator

design incorporates a unique dual

finned combustor to provide an

increased heat transfer surface for

greater fuel savings. It also delivers

exceptional heat flux and temperature

uniformity. SER V5 cuts fuel costs from

35% to 55% over sealed ambient air

burners and even more when replacing

atmospheric type burners.

Additional SER V5 Benefits

x emissions are reduced by

more than 50% over conventional

recuperative burners.

the need for external recuperators

and insulated piping.

and exhaust housing improve heat

recovery while creating a much

cooler working environment.

Easy to Use

vertically or horizontally in nearly any

furnace, either gas or electric. Thanks

to the use of high tech materials,

the SER V5 burner weighs less than

competing burners making it is easier

to install.

convenient rear access allow for easy

Metallic Outer Tube Option

For furnace temperatures up to 1850˚F

(1000˚C), the SER V5 is available with

metallic outer tubes with diameters of

Ceramic Outer Tube Option

Ceramic outer tubes deliver twice the

heat output of metallic tubes. This option

allows the use of shorter tubes, or fewer

burners, to deliver the same amount of

heat as with metallic tubes. With ceramic

outer tubes, the SER V5 is less costly

to own and maintain, with more reliable

operation, reduced downtime and fewer

production interruptions. In most cases,

ceramic tubes can also withstand cor

rosive environments better than metallic

tubes.

Single-Ended

Radiant Tube Burners

Patent Pending

SER V5 Burners

For indirect heating where fuel efficiency, temperature uniformity and low emissions are imperative

Litho in USA

Excellent Retrofit Solution

SER V5 burners are ideally suited

to retrofit the burners and external

recuperators in existing furnaces.

The SER V5 can be mounted in

horizontal or vertical configurations

and is suitable for continuous or

batch type furnaces with a variety of

atmospheres. The SER V5 produces

much lower emissions when

compared to competitive burners.

In addition to delivering dramatic

fuel savings, the SER V5 provides

higher heat output and excellent

temperature uniformity. As a result,

users can achieve an improvement in

both product quality and productivity,

with shorter batch cycle times.

AirInlet

GasInlet

InsulatedExhaust Outlet Exhaust gas recirculation

improves temperature uniformityand lowers emissions

Silicon carbide inner tube sections deliver

longer tube lifeHigh velocity flame

Insulated bodyprovides a coolerwork environment

Dual finned heat exchanger provides

greater efficiency

Bulletin 315C

12/04

High Efficiency RecuperativeRadiant Tube Burners

ECLIPSE P-TUBE

BURNERSFuel efficient burner provides

uniform temperatures, low

emissions and long tube life.

The Eclipse P-Tube burner is a nozzle-

mixing velocity burner designed for

P-Tube applications. The burner design

provides flue gas recirculation

entrained by the products of combus-

tion. This recirculation provides lower

NOx emissions and good tube temper-

ature uniformity. With the burner and

recuperator coaxially mounted inside

the P-tube, waste heat is internally

transferred to the burner air supply,

providing high preheat temperatures,

reduced fuel consumption and higher

efficiencies than stand alone tube firing

burners. Models are available for firing

350 kBtu/hr into 6” and 7.5” P-tubes.

The P-Tube design:

• Cuts fuel costs from 35% to 50%

over sealed ambient air burners; even

more when replacing atmospheric

burners.

• Eliminates the hot air ductwork

required by external recuperators,

further increasing heat recovery.

• Places the recuperator within the

furnace wall, minimizing heat loss.

• Scrubs internal tube surfaces with a

jet flame technology, increasing heat

transfer efficiency.

• Moves exhaust and air past the heat

transfer tube in opposite directions,

creating a highly efficient counter-

flow pattern.

• Can be fitted to nearly any furnace,

gas or electric.

Great Versatility

• From convection ovens to heat treat-

ing furnaces, P-Tube burners have

been applied wherever clean, indirect

heat is required.

• For furnace temperatures up to 1850˚F

(1000˚C), P-Tubes are available in a

variety of alloys.

• Fewer burners necessary because of

increased surface area over straight

tubes.

Easy to Use

• Integral air and gas orifices for easy

set-up and monitoring.

• P-Tube design accommodates thermal

expansion, eliminating troublesome

expansion joints and seals.

• Convenient rear access allows burner

maintenance without disturbing air

connections.

P-Tube BurnersIdeal for indirect heating where emissions and temperature uniformity are at a premium.

Bulletin 315C 12/04 Litho in USA

Eclipse Brightfire

Bulletin 1110C

4/01

The Brightfire™ burner is an adjustable

low NOx air-fuel burner. Brightfire™

provides up to 35 percent lower

NOx emissions and superior flame

control compared to other burners.

In addition, the Brightfire burner

provides a wide turndown ratio and

its sleek design will accommodate

the tightest port constraints and

provide years of trouble-free service.

The burner’s low NOx emissions

and superior flame control are

accomplished through a combination

of coaxial annular and central core

flow streams. The momentum flux

(mass flow rate x velocity) of the

center jet is always dominant over

the surrounding annular jet, except

at the burner’s minimum velocity

setting, when the momentum flux

are equal. The Brightfire’s unique

design varies the momentum flux of

the individual jets by diverting gas

flow from one jet to the other while

changing the nozzle’s total flow area.

That is, as the center jet’s momen-

tum flux decreases, the annular jet’s

momentum flux increases. Figure 1

illustrates this behavior.

In practice, the dominant momentum

flux of the center jet pulls the annular

jet (through entrainment) into the

center jet. At the burner’s high

velocity settings, this results in a

more cohesive gas jet and the ability

to achieve shorter flame lengths than

an annular jet type burner alone.

At intermediate velocity settings,

increasing amounts of fuel are divert-

ed from the center jet to the annular

flow stream. This occurs within the

body of the burner. The annular flow

field then acts as a buffer between the

higher momentum center jet and the

combustion air stream. The dominant

center jet continues to entrain fuel from

the annular jet prior to entraining combus-

tion air. This delays mixing between fuel

and combustion air which reduces NOxformation.

™

BURNERS

Figure 1

Brightfire ™ Burners

Lower emissions, superior flame control and sleek design

At lower velocity settings, the

momentum flux of both the center

jet and annular jet is nearly equal.

However, the outer boundary of the

annular jet entrains relatively more

combustion air than it does at higher

velocity settings. Doing so creates a

more intense outer combustion zone

which encompasses the central fuel

core. The encircling combustion

zone coupled with low jet velocities

promotes fuel cracking and further

reduces NOx.

Figure 2 compares the relative NOx

generation between an annular jet

burner and the Brightfire burner as a

function of the velocity setting.

Typical furnace conditions should

allow the burner to operate in the

mid to low velocity settings to yield

NOx reductions between 25 to 35

percent over annular type burners.

Figure 2

Bulletin 1110C 4/01 Litho in USA

ECLIPSE 04V

BURNERS

Eclipse 04V hot air nozzle-mixing

burners are suitable for many

applications ranging from small

glass day tanks, float glass

furnace working ends, refiners and

distributors to large multi-burner

recuperative furnaces.

A recuperator or other means

provides preheated combustion

air to the burner. Using combustion

air preheating will lead to increased

fuel savings. 04V burners may

be either side fired or end fired

on several types of continuous

furnaces. Any clean industrial gas

and/or grade of fuel oil of suitable

viscosity may be burned.

Eclipse 04V burners are constructed

of stainless steel, making them

more durable and less cumbersome

than refractory lined burners.

Fuel Savings

Sealed-in combustion is obtained

with the burner attached to a

furnace mounting plate and packed

or sealed to the burner ignition

block. Sealing the burner eliminates

infiltration of ambient air, reduces

combustion noise and ensures

that only pre-heated air is supplied

through the burner. Fuel savings

of up to 45% and higher flame

temperatures can be realized due

to the pre-heated combustion air.

Bulletin 1160C

10/03

ECLIPSE SIDE OF PORT

GAS BURNERS WRASP-DI

Side of port firing allows a high degree of

flame coverage using burners mounted

at the port neck providing easy access for

adjustment and maintenance. In general,

side of port firing provides high thermal

efficiency.

The Dual Impulse burner uses coaxial gas

jets in which the center jet flow is adjust-

able by means of a special calibrated

metering valve attached to the burner. By

altering the gas to the center jet, the thrust

of the burner can be controlled allow-

ing the flame length to be varied by 30%

without changing the nozzle. This allows

for optimization of the flame. The arrange-

ment also increases the flame luminosity

thus providing greater heat transfer to the

glass and lower NOx.

A water cooled sealing ring eliminates cold

induced air around the burner, increasing

efficiency, minimizing NOx as well as pro-

longing nozzle and burner block life. When

the sealing ring is used, the WRASP-DI

burner does not require any compressed

air for cooling.

Eclipse provides advice on furnace aero-

dynamics, port design and auxiliary equip-

ment as well as full supervision and com-

missioning services.

Low NOx side of port gas firing system

* 20mm increments (~ .78”)

SPECIFICATIONS

Burner capacity (Natural Gas)

Gas pressure at burner

Burner length*

Gas Connection

Cooling water flow

Cooling water pressure drop

Cooling water temperature

. . . . . . 292-8200 kW (1-28 MM Btu/hr)

0.5 bar (7.25 psig) Minimum

1.0 bar (14.5 psig) Typical

300mm to 500mm (11.8” to 19.7”)

2” BSP

5 l/min (1.3 gpm)

0.07 bar (1 psig)

60°C max (140°F max)

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . .

. . . . . . . .

. . . . . . . . .

. . . . . . . . . . . . . . . . . . .

Features

Bulletin 1136C

11/08

ECLIPSE GT/NG-DI

UNDERPORT GAS BURNER

Special Assistance

Eclipse provides advice on furnace

aerodynamics, port design and auxiliary

equipment, as well as full supervision

and commissioning services.

Dual impulse underport

design allows adjustment of

flame length and luminosity

Underport firing allows a high

degree of flame coverage of

the melt by using multiple

burners mounted beneath the

port sill, providing high thermal

efficiency and easy access for

adjustment and maintenance.

The Eclipse GT/NG Dual Impulse

underport burner uses co-axial

jets in which the center jet

flow is adjustable by means

of a calibrated metering valve

attached to the burner. By

altering the gas to the center jet,

the thrust of the burner can be

controlled, allowing the flame

length to be varied by up to 30%

without changing the nozzle and

allowing easy optimization of the

flame. This arrangement also

increases the flame luminosity,

providing greater heat transfer

to the glass and lower NOx.

The Eclipse burner sealing ring

eliminates cold induced air

around the burner, increasing

efficiency, minimizing NOx as

well as prolonging nozzle and

burner block life. The sealing

ring has integral cooling using

low pressure air. When used

with this ring, the GT/NG

burners do not require any

compressed air for cooling.

Features

Low NOxAdjustable flame length

High luminosity

Low maintenance

Predictable and reproducible performance

Burner sealing increases efficiency

Simple, rapid and safe burner changing

Low NOx Underport

Gas Firing System

Use of the Eclipse Burner Support

Bracket (see Bulletin 1139C for

further information) ensures

accurate repeatable burner

location, simple adjustment and

quick removal of the burner, all of

which are essential for an efficient

underport burner system.

Bulletin 1142C

08/10

Bulletin 1142C 08/10

GT/NG-DI Underport Gas Firing SystemDual impulse firing delivers optimum flame control and low NOx.

Calibrated Metering Valve –

Allows for excellent burner flexibility

SPECIFICATIONS

Burner capacity (Natural Gas)

Gas pressure at burner*

Maximum ßame length**

Sealing ring air pressure

Sealing ring air quantity

Gas connection

Nozzle and sealing ring material

. . . . . . . . . . . . . 933 - 10370 kW (3.2 - 35.4 MMBtu/hr)

0.5 - 1.0 bar (7.25 - 14.5 PSIG)

13 meters (43 ft.)

75 mm w.c. (3” w.c.)

30 - 40 m3 (n)/h (1060 - 1400 ft3/hr)

GT/NG50-DI: 2” BSPT or NPT

GT/NG80-DI: 2-1/2” BSPT or NPT

446 SST

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

*Actual gas pressure required dependant on furnace width and gas ßow.

** Dependant on nozzle con"guration.

. . . . . . . . . . .

Mounting Collar – For quick and

easy burner removal and installation

Conical Dual

Impulse Nozzle –

Provides up to 30%

adjustment in flame

length

Litho in USA

Bulletin 1135C

12/11

ECLIPSE WGD THROUGHPORT GAS BURNERS

Water cooled throughport burners for regenerative glass furnaces

Eclipse WGD burners are compact

water cooled burners designed to

be inserted into the port neck of

a regenerative glass furnace. The

burner is fitted to the Eclipse retrac-

tion mechanism to withdraw the

burner from the furnace when not

firing. Using throughport burners

with the retraction mechanism

ensures the lowest possible main-

tenance and consistent combustion

essential for high glass quality.

Excellent Flame Coverage

The burner produces a flat, fan

shaped luminous flame using a

unique arrangement of converging

flat jet nozzles. Only one burner is

to be used in each port. Excellent

flame coverage of the glass is

ensured with this type of burner

and flames are extremely luminous,

ensuring high heat transfer and low

NOx. The flame location is very

easily adjusted within the furnace

ensuring that combustion is taking

place at the optimum position.

Port Design

The correct port design is essential

for this burner. Contact your Eclipse

representative to provide the design

information for each specific glass

plant application.

WGD Features

x emissions

WGD Throughport Gas Burners

Setting new standards for versatility and flexibility

Bulletin 1135C 12/11

Converging Flat Jet

Nozzles - provide

flat, fan shaped

luminous flame

Cooling Water Inlet

1-1/4” BSPCooling Water Outlet

1-1/4” BSP

Gas Inlets

1-1/2” BSP

Burner capacity+ .................................. 900 Nm3/h max (31,800 scfh)

Gas pressure ........................................ 250 mbar (3.6 psig)

Burner length*....................................... 1400mm to 2000mm (55” to 79”)

Burner Diameter ................................... 102mm (4”)

Flame Length........................................ 6m max (19.6 feet max)

Spray angle .......................................... 60°–100°

................................ 80 l/min (21 gpm)

Cooling water pressure drop ................ 0.35 to 0.5 barg (5 to 7.3 psig) depending on burner length

Cooling water outlet temperature ......... 60°C max (140°F max)

Cooling water temperature rise ............ 20°C max (36 °F max)

Water condition ..................................... < 30 ppm Hardness

.............................................................. < 1 ppm dissolved oxygen

.............................................................. pH between 7.5 and 8.5

* 100mm increments (~ 4”)

+ Actual input dependent on application requirements

ECLIPSE WTPUGTHROUGHPORT GAS BURNER

Bulletin 1141C

8/10

Port Design

The WPTUG can work in a variety of

port designs. Contact your Eclipse

representative to provide the design

information for each specific application.

Water cooled throughport

burners for regenerative

glass furnaces

Eclipse WTPUG burners are

compact, water-cooled burners

designed to be inserted into

the port neck of a regenerative

glass furnace. The burner is

fitted to the Eclipse Retraction

Mechanism to withdraw the

burner from the furnace when

not firing. (See Bulletin 1140C

for further information.) Use

of the Retraction Mechanism

ensures consistent combustion

quality, which is essential to

achieve high glass quality. The

burner produces a conical

flame, which is ideal for low-

flow ports in a glass furnace.

Features

Low maintenance

Fits existing retraction gear

Ideal for low flow ports

Compact design

Conical Flame Is Ideal

For Low Flow Ports

Bulletin 1141C 8/10

WTPUG Throughport Gas BurnersSetting new standards in versatility and flexibility for the glass industry

Conical Nozzle – Provides a

luminous flame at low flow ports

Cooling Water

Inlet 1/2” NPT/BSP

Cooling Water

Outlet 1/2” NPT/BSP

Gas Inlet -

1” NPT/BSP

* 100mm increments (~ 4”)

SPECIFICATIONS

Burner capacity

Gas pressure

Burner length*

Burner diameter

Cooling water flow

Cooling water pressure drop

Cooling water outlet temperature

Cooling water temperature rise

Water condition

. . . . . . . . . . . . . . . . . . . . . 100 Nm3/h max (3,530 scfh)

250 mbar (3.6 psi) minimum

1400mm to 2000mm (55” to 79”)

63.5mm (2.5”)

45 l/min (11.9 gpm)

0.65 bar (9.4 psi)

60°C max (140°F max)

20°C max (36°F max)

< 30 ppm Hardness

< 1 ppm dissolved oxygen

pH between 7.5 and 8.5

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

. . . . . .

. . . . . . .

. . . . . . . . . . . . . . . . . . . . .

Mounting Collar – For use

with Eclipse Retraction Gear.

Eclipse Primefire I00BURNERS

The Primefire® 100 is the standard

oxygen-fuel burner from Eclipse. It

has become the industry standard,

providing greater flexibility, extended

fuel firing capacity, increased melter

efficiency, improved refractory life,

and reduced melting cost.

The Primefire® 100 oxygen-fuel burn-

er produces a conventional shape

flame and has multiple-fuel capabili-

ties (natural gas and light/heavy oils).

The Primefire® 100 burner is currently

in use at many glass and high tem-

perature furnaces worldwide.

Design Features

• Long and Lazy Flame

• High Flame Luminosity

• Lower Flame Temperature

• Adjustable Flame Shape

• Lower Emissions (NOx and

Particulates)

• Uniform Heat Distribution

• No Maintenance Design

• Ideal for On-the-Fly Applications

• Proven Field and Laboratory

Performance

Oil Burning Features

• Lower Atomizing Oxygen or

• Compressed Air Pressure

Requirements

• Lower Precombustor (Burner Block)

Operating Temperatures

• Lower Burner Nozzle Operating

Temperatures

• Clean and No-Maintenance Design

• Switch from One Fuel to Another in a

Few Minutes

• Common Burner and Burner Block

Components

• Extended Turn-Down Ratio

Bulletin 1120C

8/06

®

Available Sizes

The adjustable Primefire® 100 burner

is available in four capacity ranges:

0.25 to 1.00 MM Btu/Hr

0.75 to 3.00 MM Btu/Hr

2.00 to 8.00 MM Btu/Hr

5.00 to 20.00 MM Btu/Hr

Primefire 100 Burners

The industry standard for oxygen-fuel burners

Bulletin 1120C 8/06 Litho in USA

As shown in Figure 1, the Primefire® 100

burner has multiple range capabilities. The

adjustable control on the burner allows

variation in flame coverage to suit melter

size and temperature profile. The higher

firing range burner can be used in float

glass furnaces. Many major float compa-

nies have used the Primefire® 100 suc-

cessfully for up to a five percent increase

in overall production.

As shown in Figure 2, the Primefire® 100

burner is used in all segments of the glass

industry. Applications for the burner have

also been found in other high temperature

furnaces such as copper and frit melting.

The Primefire® 100 burner is also in high

demand in areas of the world where

heavy fuels are commonly used.

Additionally, the burner is well suited for

dual fuel applications.

Figure 1. Visible Flame Length (in Feet)

Figure 2. Client Usage of Primefire 100 Burners

®

Eclipse Primefire 300BURNERS

The Primefire® 300 burner isa quantum leap in flameluminosity and glass bathcoverage, providing:

• Greater flexibility.

• Dual fuel capacity.

• Increased melter efficiency.

• Improved refractory life.

• Reduced melting cost.

Fish-Tail or Fan-Shaped Flame

In addition to providing increased load

coverage, the Primefire® 300 burner

provides uniform heat distribution that

improves product quality, throughput,

and extends furnace refractory life.

Increased Flame Radiation

In the visible light spectrum (500 to

2000 nanometers range), the Primefire®

300 burner will improve radiative heat

transmission for the glass melting appli-

cation and improve furnace efficiency.

Adjustable Flame Shape

An adjusting mechanism on the burner

allows you to change the flame shape

(overall length and width) to suit the

melter width and the required tempera-

ture profile.

Extremely Low Mixing Ratesof Oxygen and Fuel Streams

The Primefire® 300 burner creates a

low momentum flame which has a

lower peak flame temperature. This

should result in lower operating crown

temperatures and lower volatile trans-

port rates.

Multi-Fuel Capability

The same burner can fire natural gas or

light/heavy fuel oil.

The adjustable Primefire® 300 (Fish-Tail)

burner is available in three capacity

ranges:

• 0.50 to 2.00 MM Btu/Hr

• 1.00 to 4.00 MM Btu/Hr

• 2.00 to 8.00 MM Btu/Hr

Bulletin 1130C

4/04

®

Primefire 300 Burners

A quantum leap in flame luminosity and coverage

Bulletin 1130C 4/04 Litho in USA

As shown in Figure 1, the Primefire® 300

Fish-Tail burner spreads the flame signifi-

cantly over the melting surface. The

adjustable control on the burner allows

variation in flame coverage to suit melter

size and temperature profile. This would

result in better temperature uniformity,

reduced peak flame temperatures, and

elimination of hot spots.

As shown in Figure 2, most of the radia-

tive heat flux gain is from increased visi-

ble wavelength radiation which would be

beneficial in improved transmittance

through the glass and the reduction of

scum and foam.

ECLIPSE PRIMEFIRE 400

BURNERS

Bulletin 1190C

3/10

Gas pre-heating increases luminosity and heat transfer while significantly lowering NOx formation.

The Primefire 400 burner represents

an evolution in the Eclipse burner

design. Built upon our industry prov-

en Oxy-Fuel Flat Flame Burner, the

Primefire 400 is designed to

significantly reduce NOx emissions

over comparable burners, while fit-

ting into existing control schemes.

Higher Flame Luminosity

The Primefire 400 burner achieves

these improved results by using a

form of gas pre-heating. By injecting

a small amount of oxygen into the

gas stream prior to the main com-

bustion process, the gas will actually

begin to “crack”, releasing greater

amounts of carbon. This carbon,

which is consumed in the main com-

bustion process, increases the lumi-

nosity of the flame. Since luminosity

has a tremendous impact on heat

transfer, the burner considerably

improves heat transfer and fuel

efficiency.

Lower Thermal NOx

While luminosity and heat transfer

are enhanced in the Primefire 400,

NOx production decreases. This is

due to the effect the carbon has on

the flame temperature. Since the

gas is being cracked out in two

distinct areas of combustion, the over-

all flame temperature decreases. This

noticeably reduces thermal NOx.

Luminosity increases by 20 to 30 percent

over comparable flat flame burners, while

NOx decreases by up to 18 percent.

Flame geometry and flame length are

also comparable with existing flat flame

burners, so no changes in furnace design

are needed to use the Primefire 400.

The Primefire 400 comes in four sizes

with maximum capacities of 2MM,

4MM, 10MM and 20MM Btu/hr. All

models are capable of 4:1 turndown and

can be fired using natural gas or fuel oil.

Bulletin 1190C 3/10 Litho in USA

Underport Oil Firing System

Underport firing allows a high

degree of flame coverage of

the melt using multiple burners

mounted beneath the port

sill, providing easy access for

adjustment and maintenance.

Underport firing gives both high

thermal efficiency and high melt

rates with a variety of liquid fuels.

Using the burner block sealing

system, with internal low pressure

air cooling, and careful selection

of burner system and port design,

low levels of NOx are achievable.

Use of the Eclipse burner

support bracket ensures accurate

repeatable burner location, simple

adjustment and quick removal of

burner, all of which are essential

for an efficent underport burner

system.

Eclipse provides advice on furnace

aerodynamics, port design and

auxiliary equipment as well as full

supervision and commissioning

services.

ECLIPSE UNDERPORT

OIL BURNERS GT/CPA

Bulletin 1137

5/07

Nozzle range 23-455 1/hr (6-120 US GPH)

Oil pressure 2.1 bar g (30.5 psig)

Oil viscosity < 30 cSt

Atomising air pressure 2.8 bar g (40.6 psig)

Atomising air quantity 0.25 kg/kg oil (0.25 lb/lb oil)

Cooling air pressure Refer to nozzle table

Cooling air quantity Refer to nozzle table

Sealing ring air pressure 7.4 mbar w.c. (3”w.c.)

Sealing ring air quantity 15 Nm3(530 f3/hr)

Oil connection 1/2” BSPT

Air connection 1/2” BSPT

Sealing ring air connection 1” BSPT

SpeciÞcations

Features

Low atomising air consumption.

Low maintenance.

No adjustment of nozzle

components.

Predictable and reproducible

performance.

Burner sealing gives high

efficiency.

Low NOx capability.

Suitable for all grades of oil.

Simple, rapid and safe burner

changing.

Single angular adjustment.

Underport Burner Bracket

Suitable for the Eclipse GT/CPA

Underport burner, this bracket

allows for:

angle adjustment without the

need for realignment of burner to

burner block

quick and easy burner

changeover

seven directions of adjustment

and alignment

robust construction for long

operational life, with minimum

maintenance

The bracket provides easy firing

angle adjustment by a hand wheel,

incorporating a self locking facility,

as well as a clear and easy-to-read

firing angle indicator.

•

•

•

•

ECLIPSE GT BracketUnderport Burner Bracket

Bulletin 1139C

3/07

Features:

Easy adjustment

Easy-to-read firing angle indication

Excellent repeatability

Low maintenance

•

•

•

•

Specifications

• Angular adjustment: 0˚-16˚

• Operational radius: 18” (457mm)Operational radius: 18” (457mm)

22” (559mm) 26” (660mm)

Bulletin 970C

6/09

FURNACE

MONITORING SYSTEM

VERSION 1.00

Advanced high temperature remote furnace monitoring system.

The CCTV Furnace Monitoring

System, using time-lapse video

recording, is an excellent tool to

increase furnace productivity and

product quality. It can be used in any

high temperature application includ-

ing: power, steel, glass, cement,

paper and boilers.

The system allows analysis of

furnace operation and if necessary,

correction of problems or deviations

such as erratic flame patterns, pro-

cess flaws and furnace performance.

Burner flame characteristics can be

viewed over time, so flame length,

shape and angle can be adjusted for

optimal operation.

More than 75 percent of the furnace

interior can be monitored from a

single location. The use of a high

resolution CCD camera, superior

optics and a highly efficient cooling

system provides a reliable, sharp,

clear image of internal furnace

operation. The CCD camera signal

can be used in conjunction with

image processing equipment for

automatic furnace control.

Features

• Standard and custom-engineered systems.

• Heat-resistant camera package with air,

water and oxygen cooling options.

• Selectable lens angle and field of view

pattern option.

• Includes DVD video recorder and color

monitor.

• Retraction system protects CCTV equip-

ment from damage from power or cool-

ing system failure.

• Fail-safe operating features.

CCTV Series

Internal view of regenerative glass furnace.(Photo was made from a still frame of a CCTV video)

Bulletin 970C 6/09 Litho in USA

Furnace Monitoring System

Performance-Engineered...Performance-Certified

Air/Water/Oxygen

Panel –

All functions monitored

from a single location

Lens Assembly

Camera/Enclosure –

Stainless steel, insulated,

air cooled

Retraction Cylinder

and Stand

Monitor and

DVDRecorder

Alarm

Hi-Temp

Coax Cable

Air Receiver

for Retraction

Power Supply

• Air Cooled

• Air Cooled with Ceramic Sleeve

• Air and Water Cooled

• Oxygen and Water Cooled

• Oxygen Cooled

System Options

10’ Metal

Flex Hoses

Filter Assembly

Bulletin 975C

6/09

COMAX II LASER LEVEL GAUGE

Highly accurate glass level measurment system

The Comax II Laser Level Gauge

measures the level of reflective

surfaces in applications where

continuous, non-contacting,

measurement is desired without the

use of hazardous materials. Comax

II measures glass levels to within

0.002”.

Benefits

• Save time and money with:

Virtually no maintenance

Excellent reliability

Non-contact operation

• Save money by reducing scrap

with improved accuracy

Features

• Scanner motor is the only

moving part

• Automatic calibration

• Improved optics

• Easy alignment

• Stainless steel full envelope water

cooling jackets

• Improved adjustable bases

• Temperature sensing in laser and

receiver

• High and low level temperature

alarms

• +/- .002” (+/- .05mm) accuracy

OEAS

SP 441

2/04

Oxygen Enriched Air Staging

Retraction mechanism for water cooled throughport burners

For use with all types of Eclipse

watercooled throughport burners. The

mechanism is intended for installa-

tion under the ports with the burners

inserted through holes in the bot-

tom of the port. Each mechanism is

designed to operate in a hot dusty

environment for long periods with

minimum maintenance.

Retracting burners from the furnace

when not firing minimizes the need

for frequent nozzle cleaning thus

ensuring repeatable firing for long

periods of time. This results in higher

glass quality and improved ther-

mal efficiency. The recommended

burner cleaning interval is one month,

although experience shows longer

intervals are possible.

A single pneumatic cylinder is used

to operate the mechanism. A special

pneumatic cylinder and burner car-

riage bearing system ensures perfect

alignment without the need for set-up

or adjustment. Each mechanism is fit-

ted with safety shut-off valves for fuel

and atomizing medium to ensure that

the fuel can only be supplied to the

burners when they are in the correct

location.

The mechanism mounting allows

adjustment of angular, horizontal

and vertical position. Pneumatic

units are fitted with an air filter/

lubricator, speed control and spool

valve for control of retraction. All

mechanisms have limit switches

to detect up and down positions.

Features

• High Reliability

• Built-in fuel and air safety shut-off valves

• Compact for ease of installation and access

• Adjustable speed control

• Supplied with filter/lubrication unit

• Fully adjustable mounting position

• Minimal maintenance

ECLIPSE THROUGHPORT BURNER

RETRACTION MECHANISM

Bulletin 1140C

2/07

Bulletin 1140C 2/07 Litho in USA

Retraction Mechanism for Throughport Burners

Setting new standards for versatility and flexibility

1/2” BSPAir Supply

BottomPivot Bracket

Assembly

3/8” BSPAir Supply

SPECIFICATIONS (Pneumatic)

Actuation air pressure

Actuation air condition

Air consumption (Swept Volume)

(Rate, Momentary)

Signal air pressure

Signal air condition

Stroke length

Stroke time

Weight less burner . . . . . . . . . . . . . . . . . . . . . . . . .

3 bar/g (43.5 psig) minimum

clean and dry

7 liters (1.85 gal.)

20 Nm3/h max (706 scfh)

2 bar/g (29 psig) minimum

instrument air

762 mm (30 inches)

5 seconds (variable)

270 kg (595 lb)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . .

. . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .

Bulletin 525C

5/11

EXOTHERMICS SP

HEAT EXCHANGERS

Engineered for maximum heat

transfer effectiveness and

configuration flexibility.

Exothermics stainless steel heat

exchangers are crafted from durable

stainless steel. The quality of these

materials, coupled with sound manu-

facturing techniques, is what makes

Exothermics SP heat exchangers so

efficient, resilient and virtually mainte-

nance free. Every heat exchanger design

is laboratory tested to ensure it meets

design specifications and performance

expectations.

Exothermics SP heat exchangers utilize

a proprietary sinusoidal plate design.

This design allows for a compact,

highly efficient heat exchanger. The

exchangers are fully welded, which

virtually eliminates cross contamina-

tion. The options offered in materials

of construction allow for an exchanger

to meet the client’s requirements up to

1200°F (650°C).

Our engineering team designs the right

heat exchanger to suit each application

precisely, delivering maximum process

efficiency and short payback times for

our customers.

Designed for Clean Operation

SP heat exchangers utilize a proprietary

sinusoidal plate design to minimize

opportunities for airborne particulate to

gather on the heat exchanger media.

Engineered for Performance

High heat transfer effectiveness is

achieved by corrugating the heat trans-

fer plates to achieve our exclusive

sinusoidal wave pattern. The corrugated

surfaces create air flow turbulence as

the air passes through the unit.

Heat transfer is further enhanced by using a

counterflow design.

Features and Options

304 stainless steel construction for

applications up to 1200°F (650°C).

409 stainless steel construction for

applications up to 800°F (427°C).

The Standard Performance Series option

is designed with 0.5 inch (13 mm) sinusoidal

plate spacing.

The High Performance Series option is

designed with 0.375 inch (10 mm) sinusoidal

plate spacing.

Robust, all welded construction by AWS

qualified welders under the supervision of

an in-house CWI Weld Inspector.

Available with removable access covers or a

fully wrapped case.

Available with optional external or internal

insulation.

Bulletin 525C 5/11

Exothermics SP Heat Exchangers

Maximum heat transfer effectiveness and configuration flexibility.

The Sinusoidal Plate Advantage

Our proprietary plate design delivers

maximum heat transfer while minimizing

the accumulation of airborne particulate

on the heat exchanger media. With

Exothermics, you get the dual benefits of

superior efficiency and clean operation.

Flow Configuration Options

“UU”

“LU”

“LL”

“IU”

5040 Enterprise Blvd.

Toledo, OH 43612-3880

(419) 729-9726

Fax: (419) 729-9705

www.exothermics.com

Bulletin 536C

5/11

EXOTHERMICS DSP

HEAT EXCHANGERS

Featuring dimple plates and

robust construction for industrial

applications.

Exothermics dimple plate heat

exchangers are crafted from durable

stainless steel. The quality of these

materials, coupled with sound

manufacturing techniques is what

makes Exothermics DSP exchangers

so efficient, resilient and virtually

maintenance free. Every heat

exchanger design is laboratory tested

to ensure it meets design specifications

and performance expectations.

Exothermics DSP heat exchangers

offer both staggered and inline dimple

patterns. This design provides for highly

efficient heat exchangers in both 0.5

inch (13 mm) or 0.375 inch (10 mm)

plate spacing. The exchangers are

fully welded which virtually eliminates

cross contamination. Our design allows

for an exchanger to meet the client’s

requirements up to 1200°F (650°C).

Typical Applications

Custom Design

Our engineering team designs the right

heat exchanger to suit each application

precisely, delivering maximum process

efficiency and short payback times for

our customers.

Features and Options

applications up to 1200°F (650°C).

available in 0.5 inch (13 mm) or 0.375 inch

(10 mm) plate spacing.

qualified welders under the supervision

fully wrapped case.

insulation.

9001:2008 registered quality system.

Bulletin 536C 5/11

Exothermics DSP Heat Exchangers

Featuring dimple plates and robust construction for industrial applications.

Dimple Plate Design

is often specified for recovering

energy from an industrial exhaust

with temperatures up to 1200°F

(650°C). The dimple plate design

can be used for applications

where the flows may include

some particulate.

Flow Configuration Options

“UU”

“LU”

“LL”

“IU”

“Crossflow”“IZ”

www.exothermics.com

Bulletin 545C

5/11

EXOTHERMICS TBR

HEAT EXCHANGERS

Exclusive tubular core design

provides optimum heat recovery.

Exothermics tubular heat exchangers

are crafted from durable stainless

steel. The quality of these materials,

coupled with sound manufacturing

techniques is what makes Exothermics

TBR exchangers so efficient, resilient

and virtually maintenance free. Every

heat exchanger design is laboratory

tested to ensure it meets design

specifications and performance

expectations.

Exothermics TBR heat exchangers are

constructed with 1 inch (25 mm), 1.5

inch (38 mm) and 2 inch (50 mm)

diameter tubes utilizing both staggered

and inline tube patterns. The heat

exchangers are fully welded, which

virtually eliminates cross contamination.

The options offered in materials of

construction allow for an exchanger to

meet the client’s requirements up to

1600°F (870°C).

Engineered for Performance

Our engineering team designs the right

heat exchanger to suit each application

precisely, delivering maximum process

efficiency and short payback times for

our customers.

Exothermics’ proprietary tubular core

design in which the placement of the

heat recovery tubes assures a break-

down of air boundary layers in and

around the tubes, thus creating a tur-

bulent movement of the hot gas and

process airstreams, resulting in more

efficient heat transfer and optimum

heat recovery.

Typical Applications

Features and Options

304, 316, and 309 stainless steel construc-

tion for applications up to 1600°F (870°C).

1 inch (25 mm), 1.5 inch (38 mm) and 2 inch

(50 mm) diameter tubes utilizing both staggered

and inline tube patterns.

qualified welders under the supervision

internal or external high temperature

fiber insulation.

Bulletin 545C 5/11

Exothermics TBR Heat Exchangers

Exclusive tubular core design provides optimum heat recovery.

Flow Configuration Options

4-Pass

2-Pass

3-Pass

1-Pass

5040 Enterprise Blvd.

Toledo, OH 43612-3880

(419) 729-9726

Fax: (419) 729-9705

www.exothermics.com

Electric LPG VaporizerPOWER XP

Waterless electric vaporizer:

• No corrosion – longer product life.

• No refilling – low maintenance, fewer

parts, lower costs, minimum down time.

• No sediment – increased reliability.

• 98% thermal efficiency.

Explosion proof design:

• Can be mounted next to tank or building

– no distance requirements.

• Safe!

No flame or pilot.

Works in any climate.

• Rated to -40 F/-40 C.

• Perfect for 100% propane to 100%

butane.

Self contained:

• Requires no additional remote mounted

controls for operation.

• Complete with all controls and safeties.

• Small footprint – saves space.

Instant operation:

• Requires only 45 seconds to reach

operating temperature from a cold start.

• On demand heating cycle.

• Excellent for portable applications such

as construction site heating.

Power XP Dry Electric VaporizeLPG for commercial, indust

Explosion Proof-Meets class I, Division 1,

Group D, Specified in National Fire

Protection Association pamphlet 70.

Pressure Vessel-Designed to ASME /

CE Specifications.

UL / CE Stamped Relief Valve

Relief Valve 250 PSIG / 17.6kg / cm2

Float Activated High Liquid Safety

Switch.

Two Independent High Temperature

Safety Systems.

98% Thermal Efficiency.

All Models 50 / 60Hz.

Direct monitoring high temperature

RTD sensors for operation and over

temperature protection

Mechanical heat limiters ensure no

overheating

Compact footprint size of approximately

1 ft2 (.09m

2)

Pressure balanced LPG

supply/delivery operation

CE version is Nemko approved for use

in Zone 1 locations

100% turndown capability

Factory tested

Features

POWER XPthe power of innovation

l Pres sure bal anced, high capacity

wa ter bath va por izer.

l Heavy duty Eclipse industrial

modulating burner requires no

adjustments, even at high elevations.

l Simple push button start - no hassle

operation.

l Push to prime feature added for

cold-start days.

l Designed for extreme weather

conditions. Proven reliability to -40°F.

l Built-in heavy ends separation

chamber - prevents clogging of

regulators and other downstream

devices.

l Best in class, double protected cabinet

- powder coating over heavy duty

galvanized sheet steel.

Re vised 10.04.00

...In no va tive liq uid va por iz ing and gas mix ing so lu tions

MODEL Q1650H* Q2200H* Q3300H* Q4400H* Q5500H Q7500H Q10000H Q12500H Q15000H

Va por iza tion

Ca pac ity**

kg/hr

Mil lion BTU/hr

Mil lion kcal/hr

3,170

150

38

4,220

200

50

6,330

300

76

8,450

400

101

10,550

500

126

14,400

680

172

19,200

900

229

24,000

1,130

287

28,800

1,360

344

Nom i nal Ca pac ity US gal lons/hr 1,650 2,200 3,300 4,400 5,500 7,500 10,000 12,500 15,000

Heat Exchanger

Sur face Area

ft2

m2

171

15.8

231

21.5

313

29.1

482

44.8

581

54.0

830

77.1

1,100

102.2

1,350

125.4

1,620

150.5

Heat Exchanger

De sign Pres sure

psig

kg/cm2

250

17.6

250

17.6

250

17.6

250

17.6

250

17.6

250

17.6

250

17.6

250

17.6

250

17.6

Heat Exchanger

Test Pres sure

psig

kg/cm2

375

26.3

375

26.3

375

26.3

375

26.3

375

26.3

375

26.3

375

26.3

375

26.3

375

26.3

Waterbath Op er ating

Temp. (Ad just able)

F°

C°

170

76.6

170

76.6

170

76.6

170

76.6

170

76.6

170

76.6

170

76.6

170

76.6

170

76.6

Waterbath Wa ter

Vol ume

U.S. gal lons

li ters

1,080

4,088

1,190

4,522

1,444

5,487

2,450

9,310

3,500

13,300

4,550

17,290

6,000

22,800

6,800

25,840

7,500

28,500

Firetube Sur face

Area

ft2

m2

191

17.7

284

26.4

369

34.3

512

47.6

673

62.5

825

87.2

1,250

116

1,560

145

1,875

174.2

Burner Fuel In putMil lion BTU/hr

Mil lion kcal/hr

1.96

.493

2.52

.635

3.8

.957

4.7

1.184

6.05

1.528

8.25

2.079

1.1

2.778

1.3

3.276

1.6

4.032

Shipping Weightlbs

kg

9,000

4,086

11,000

4,994

15,000

6,810

18,000

8,172

21,000

9,534

28,000

12,712

33,000

14,982

37,000

16,798

40,000

18,160

Op er ating Weightlbs

kg

18,400

8,354

21,400

9,716

27,600

12,530

39,300

17,842

51,400

23,336

67,600

30,690

85,200

38,681

96,100

43,629

105,200

47,761

*FM Ap proved.

**Va por iza tion ca pac ity rat ings at 100 psig (7.0 kg/cm2) and at 0°F (-17.8°C) liq uid pro pane.

✝460V Avail able 3 phase only.

Spec i fi ca tions

Features• Meets the design requirements of NFPA Pamphlet 58 for

gas fired waterbath vaporizers.

• All wiring, controls, electrical components, and theirinstallation comply with recognized code standardsdefined in NFPA 58, NFPA 59, and NFPA 70.

• Heat exchanger is fabricated and stamped in accordancewith ASME Pressure Vessel Code, Section VIII, Division 1.

• LPG pressure vessel design rating: 250 psig at 650°F(17.6 kg/cm

2 at 343°C).

• ASME or UL approved relief valve: 250 psig (17.6 kg/cm

2).

• Multi-header, multi-pass heat exchanger assures optimumvelocity for complete vaporization and provides superheatto the vapor at rated capacity.

• Minimum 15°F [8.4°C] superheat @ 100% capacity.

• Galvanized thermal expansion tank with water level sightgauge assures heat exchanger protection.

• High quality forced draft power burner provides fastresponse to load changes.

• Combustion efficiency of 80% minimum.

• Electronic flame safeguard assures positive and safeignition.

• Two electrically operated main fuel shutoff valves in thegas train.

• Float activated high LPG liquid level shutdown switch.

• First Out Annunciator Display Points:

• Water circulation pumps eliminate thermal stratifi- cationand increase heat transfer.

• Removable burner enclosure for maintenance access.

• Complete with all operating and safety controls and liquidand vapor manifolds. Ready to connect to plant facilities.

• All exterior metal surfaces are mechanically cleaned,primed, and painted.

• Factory tested, packaged, and mounted on lengthwisebeams with lifting lugs and forklift access holes.**

• Factory Mutual (FM) Approved.**Fork lift ac cess on Q1650H, Q2200H, and Q3300H only

° Flame fail ure

° High LPG level

° Low wa ter level

° High wa ter tem pera ture

° High gas pres sure

° Power Off/Re set

° Spare dis play points for con-nec tion to mix ing sys tem, etc.

l Pressure balanced waterbath vaporizer

safely and efficiently vaporizes

anhydrous ammonia for SCR, SNCR,

and FGC systems as well as other NH3

consumption applications.

l Heavy duty Eclipse industrial modulating

burner requires no adjustments, even at

high elevations.Simple push button start -

no hassle operation.

l Push to prime feature added for

cold-start days.

l Designed for extreme weather

conditions. Proven reliability to -40°F.

l Built-in separation chamber - prevents

clogging of regulators and other

downstream devices.

l Best in class, double protected cabinet -

powder coating over heavy duty sheet

steel.

l DCS Interface.

l Natural gas or propane fired burner.

...Innovative liquid vaporizing and gas mixing solutions

Innovative Thermal SolutionsRevised 04.16.01

MODEL Q2500HAA Q3300HAA Q5000HAA Q6600HAA Q8200HAA Q11000HAA

Vaporization Capacity *lbm/hr

kg/hr

2,500

1,135

3,300

1,500

5,000

2,270

6,600

2,995

8,200

3,720

11,000

4,990

Heat Exchanger Surface Areaft

2

m2

171

15.8

231

21.5

313

29.1

482

44.8

581

54.0

830

77.1

Heat Exchanger Design

Pressure **

psig

kg/cm2

250

17.6

250

17.6

250

17.6

250

17.6

250

17.6

250

17.6

Heat Exchanger Test

Pressure

psig

kg/cm2

375

26.3

375

26.3

375

26.3

375

26.3

375

26.3

375

26.3

Gas Pressure Requiredpsig

kg/cm2

1

.07

1

.07

1

.07

1

.07

1

.07

1

.07

Waterbath Operating

Temperature (Adjustable)

°F

°C

170

76.6

170

76.6

170

76.6

170

76.6

170

76.6

170

76.6

Waterbath VolumeU.S. gallons

liters

1,080

4,088

1,190

4,522

1,444

5,487

2,450

9,310

3,500

13,300

4,550

17,290

Firetube Surface Areaft

2

m2

191

17.7

284

26.4

369

34.3

512

47.6

673

62.5

825

87.2

Burner Fuel InputBTU/hr

kcal/hr

1,960,000

493,920

2,520,000

635,040

3,800,000

957,600

4,700,000

1,184,400

6,050,000

1,527,800

8,250,000

2,078,600

Shipping Weightlbs

kg

9,000

4,086

11,000

4,994

15,000

6,810

18,000

8,172

21,000

9,534

28,000

12,712

Operating Weightlbs

kg

18,400

8,354

21,400

9,716

27,600

12,530

39,300

17,842

51,400

23,336

67,600

30,690

*Vaporization capacity ratings at 15 psig (7.0 kg/cm2) and at 0°F (-17.8°C) liquid NH3.

**Higher design pressures available. Contact factory.

^460V Available 3 phase only

• Meets ANSI K61.1 requirements.

• All wiring, controls, electrical components, and theirinstallation comply with recognized standards defined inNFPA 70.

• Heat exchanger is fabricated in accordance with ASMEPressure Vessel Code, Section VIII, Division 1 and “U”stamped.

• NH3 pressure vessel design rating: 265 psig at 650°F (18.6kg/cm

2at 343°C).

• ASMEorULapproved relief valve: 265 psig (18.6 kg/cm2).

• Multi-header, multi-pass heat exchanger assures optimumvelocity for complete vaporization and provides superheatto the vapor at rated capacity.

• Minimum 15° F [8.4° C] superheat @ 100% capacity.

• Galvanized thermal expansion tank with water level sightgauge assures heat exchanger protection.

• High quality forced draft power burner provides fastresponse to load changes.

• Electronic flame safeguard assures positive and safeignition.

• Combustion efficiency of 80% minimum.

• Two electrically operated main fuel shutoff valves in theburner gas train.

• Float activated high NH3 liquid level shutdown switch.

• First Out Annunciator Display Points:

• Water circulation pumps eliminate thermal stratificationand increase heat transfer.

• Removable burner enclosure formaintenance access.

• Complete with all operating and safety controls. Readyto connect to plant facilities.

• All exterior metal surfaces are mechanically cleaned,primed, and painted.

• Factory tested, packaged, and mounted on lengthwisebeams with lifting lugs and forklift access holes.**

** Forklift access on Q2500H, Q3300H, & Q5000H only

° Flame failure

° High NH3 level

° Low water level

° High water temperature

° High gas pressure

° Power Off/Reset

° Spare display points for con-nection to mixing system, etc.

Specifications

Features

Testing and Inspections

Fuel-fired equipment interlocks are

designed to provide for safe light-offs,

operation and shutdowns. Annual safety

interlock testing and valve leak testing is

required by national codes and insurance

companies, and is recommended by

equipment manufacturers. Having

equipment tested and inspected regularly can prevent fires and explosions,

reduce downtime, minimize fuel costs, and increase product quality.

CEC Combustion Safety offers the most comprehensive, consistent and

disciplined third-party combustion system equipment inspection and testing

program in the industry. Each year CEC auditors inspect over 1,000 fuel trains in

more than 20 countries. Our inspectors will evaluate your combustion systems

and equipment and provide you with a comprehensive analysis and

recommendations to improve the safety of your facility.

Engineering Services

CEC Combustion Safety has a broad range of

expertise in regards to fuel-fired equipment.

CEC's multi-disciplined team of professional

engineers has resolved almost every type of

combustion or facility issue you may

encounter. One of the key advantages of

working with CEC is the firm's ability to

integrate the best technologies from many manufacturers for the client's

ultimate benefit. You can feel confident that if a problem with fuel-fired

equipment exists, CEC can and will resolve it to ensure safety, efficiency, and

reliability for all machinery.

The benefits of CEC's engineering services include safety improvements, easier

light-offs, better temperature holding capability, energy efficiency and heat

recovery, and even increased throughput. These engineering services will

enable you to reduce nuisance shut downs, identify issues that can destroy

equipment and find efficiency and cost-saving opportunities.

Gas Hazard Management

CEC Combustion Safety offers services to

minimize risks related to our industrial and

utility customer’s flammable gas piping

systems and facilities. Our focus is 6

specific areas of practice are:

1. Facility Audits for Facilities Design,

Condition, and Work Practices.

2. New piping system design review for serviceability and NFPA 54/56

compliance.

3. Personnel training for safe gas handling and work practices.

4. Compliance programs for NFPA 54/56.

5. Corrosion Control Services.

6. Pipeline commissioning including cleaning, pressure testing, and purging

into/out of service.

Training

Human error has long been known to be the

leading cause of industrial and combustion-

related accidents. Most industrial sites have

personnel that are not adequately trained in

the safe start-up/shutdown of combustion

equipment, daily operations, or proper

testing and maintenance. The risks of

explosions, fires, business interruptions and even loss of life can be minimized

if personnel are taught the basics of boiler and fuel-fired equipment safety. The

recognition of unsafe conditions can enhance the safety and efficiency of your

operations.

CEC Combustion Safety addresses this need by providing comprehensive

combustion safety training services. CEC’s expert staff of professional trainers

has educated thousands of people including managers, operators, skilled

trades, and risk/insurance personnel throughout the world. Courses can be

customized to include demonstration equipment, simulators, learning labs, and

equipment-specific presentations.

Bulletin 725C

6/11

Simplified Burner Control Solution

ECLIPSE PACKAGED

BUTTERFLY VALVESPackaged convenience and simplified setup.

The Eclipse Packaged Butterfly Valve

incorporates an Eclipse Trilogy T500

Series Actuator mounted to a standard

Eclipse butterfly valve. This package is

the perfect solution for industrial burner

and damper control. Eclipse makes

selection and ordering simpler in this

single source component purchase.

Equipment sizing, mounting and setup

are all made easier.

Ready for the World

The Packaged Butterfly Valve is approved

for installation around the world. It

meets applicable U.S.A., Canadian and

European standards. It is available with

RC or NPT threads and is supported by

Eclipse service around the globe.

Precise and Robust

For applications requiring modulating

precision and repeatability, the Packaged

Butterfly Valve is an excellent choice. The

quality construction of the T500 Rotary

Actuator provides reliable operation and

delivers ample torque. It is IP66 / NEMA

4 rated and it can be installed in outdoor

applications.

Actuator Options

Two actuator models are available in 110

volt and 220 volt versions.

Model T510 Basic, to be driven by:

2-position control

Model T520 Electronic, to be driven by:

Product Description

Eclipse Butterfly Valves are designed to control air and

gas flow to all types of combustion systems. They should

not be used as tight shut-off valves.

Types Available

Valves are available for either manual or automatic control

in pipe sizes 1/2" to 8". Full port, reduced port and high

pressure drop constructions are available depending on

pipe size and connection.

Thread Connections

The 1/2" through 4" valves are available with either NPT

or Rc threads. The 6" and 8" valves are wafer type

butterfly valves designed to be sandwiched between

flanges on connecting pipes.

Disks

NPT Versions: Furnished with beveled or non-beveled

disks, according to the selection table.

Rc Versions: Furnished with non-beveled disks.

Indication

All Eclipse butterfly valves feature an easy to read

indicator plate and a slot on the end of the shaft to provide

visual indication of the disk position.

Control

Manual butterfly valves 4" and smaller have an adjusting

cover for setting disk position. A locking screw secures

the cover at the desired setting.

Automatic control butterfly valves can be fitted with an

optional crank arm or coupling. This allows integration

with a variety of position control devices.

Manual wafer butterfly valves are adjusted by rotating a

control arm which can be locked to the indicating plate

after positioning.

Accessories

Eclipse stocks a selection of electric operators and

mounting kits which can be ordered separately. The

extended shaft length on the automatic butterfly valves

allows the addition of either a second control arm for

simultaneous automatic operation in dual valve

applications, or a cam for a high/low fire microswitch

arrangement.

Eclipse Butterfly

ValvesFull Port & Reduced Port

Datasheet 720

9/13/2010

Version 2

Manual Control BV Automatic Control BV

(Shown with Optional Crank Arm)

Bulletin 902C

6/09

For Burner and Valve

Control Systems

ECLIPSE T500

ROTARY ACTUATOR

Advanced Features

T500 provides up to six internal, easily

adjustable switches and a selection

of models for a variety of functions.

In burner applications requiring high

turndown and reliable ignition, the aux-

iliary switches can be applied to create

separate positions for burner ignition

and low fire. In dual fuel applications,

additional switches can be used to

create separate high fire, low fire or

ignition positions for each fuel.

The easy, reliable way to optimize burner and valve control while simplifying set-up and maintenance

The Eclipse T500 Series Rotary

Actuator is an exceptional control for

industrial burners, valves and dampers.

Typically, it is used with an electronic

controller to provide precise control of

a butterfly valve to adjust flow to the

burner.

Two basic models are available:

• Model T510 Bumping Actuator

• Model T520 Electronic Actuator

Ready for the World

The T500 is ready to install anywhere

in the world. It meets applicable U.S.A.,

Canadian and European standards and is

supported by Eclipse around the globe.

Precise and Robust

T500 is engineered for applications

requiring a high degree of modulating

precision and repeatability. This high level

of accuracy enhances the performance

of the burner. The quality construction

provides reliable operation and delivers

higher torque than competitors. T500

is NEMA 4 out of the box and it can be

installed in outdoor applications.

Easy Installation

T500 can be mounted in any position.

A selection of mounting brackets and

shafts provides installation flexibility and

easy retrofits. In all applications, start-up

is simplified. The shaft and cam disen-

gagement clutch allows for the quick

manual alignment of the actuator shaft

and switch cams.

Bulletin 830C

11/10

Simple, Secure and Efficient Burner Control

ECLIPSE T400 FLAME SAFEGUARD

Exceptional features deliver user-friendly burner control in the most advanced flame safeguard in the industry

Quality and Versatility

Standard Features

T400 Flame Safeguard

For single and multiple burner systems

Remote Display

Typical modulating gas burner control system with a T400 Flame Safeguard

Trilogy Series Options

Other Options

T500 Actuator

T400

T500

4

4

1

1

2

2

3

3 Ignition

FlameSensor

Temperature Controller

Bulletin 725C 6/11 Litho in USA

The Eclipse Standard Valve Train

Segments are designed to install

faster, operate safer and deliver

proven reliability for global applica-

tions. Eclipse Standard Valve Train

Segments are offered in the NFPA

series with UL, CSA and FM approved

components or in the EN 746-2 series

utilizing CE marked components.

All Standard Valve Train Segments

are available in nominal pipe sizes

from 1/2” (25 mm) through 8” (200

mm). Threaded and flanged models

are available depending on the pipe

size specified.

For complete configured gas train

assemblies that include options for

strainers, regulators, and gauges, refer

to Eclipse Catalog 790 documents.

Bulletin 791C

10/07

These segments include:

pressure measurements

are shown for reference and must be ordered separately

Rigorously tested by strict factory procedures.

Wide range of sizes available for global applications.

ECLIPSE STANDARD

VALVE TRAIN SEGMENTSCompact Modular Valve Train Assemblies

Bulletin 791C 10/07 Litho in USA

World Wide Applicability

Built to meet or exceed safety standards around the world

Telephone Support

An Eclipse Global Services Technician Support

Associate is able to field technical questions

regarding the features and performance of

equipment purchased from Eclipse; identify spare

parts; provide basic troubleshooting assistance;

and, when necessary, dispatch a service call.

Spare Parts

Many Eclipse systems are custom built using

components from different suppliers and

components are often specified by the customer.

Therefore, with each new installation we recom-

mend that essential spares be purchased with

the original equipment.

Support Programs and Services

Global Services

Bulletin 1600-GS

4/05

Eclipse offers:

• Trouble free start-ups

• Tuning & Repairs

• Training

• Support Programs

• Safety Audits

Commissioning/Start-up

The initial start up of any new Eclipse equipment

is normally undertaken by engineers from the

factory from which it was supplied. It is Eclipse

policy, however, to involve our local office during

start up. In this way we ensure that knowledgeable

after sales service is available close to the end

customer.

Repair Service & Tuning

Process heating and fuel handling systems are

becoming ever more complex, requiring specialized

knowledge to maintain optimum efficiency and

operation. Regular servicing by an Eclipse trained

technician is essential to ensure reliability.

On-site service and support is readily available

though the Eclipse Global Services network of field

service technicians and factory-authorized service

providers strategically located throughout North

America, Europe and Asia.

Litho in USABulletin 1600-GS 4/05

Environmental Emission Audits

Eclipse is dedicated to helping provide a cleaner

environment. Legislation is becoming more and

more stringent and the polluter will be made to pay.

Eclipse Global Services can conduct an in depth

survey of emissions from your combustion proc-

esses (NOx, CO, SOx), provide a detailed report

of their findings and make recommendations for

improvement.

Warranty Programs

Warranty Programs offer added protection beyond

the standard one-year parts-only warranty on

Eclipse products. With a Warranty Program from

Eclipse, you don’t have to worry about unexpected

equipment failure and you don’t have to budget

for unexpected repair expenses. You have peace

of mind knowing that you have protected your

equipment investment.

Global Services

Serving you today, tomorrow and beyond.

www.eclipsenet.com

Preventive Maintenance

A well planned preventive maintenance program can play a

major role in maximizing uptime and avoiding the aggravations

of unexpected and costly downtime. With service centers

strategically located throughout the world, Eclipse Global

Services can help you proactively manage the maintenance

of your combustion system wherever it may be.

Safety Audits

Eclipse trained Field Service Technicians are available to conduct

a thorough, systematic inspection of the safety related features

and functions of your combustion system at your convenience.

Resulting data is recorded and reviewed with the customer.

Energy Efficiency Audits

With ever increasing fuel prices together with

more stringent environmental emissions legislation,

equipment and procedures that reduce fuel con-

sumption can often provide a rapid pay back.

Eclipse Global Services can conduct an in depth

plant survey, provide a detailed report of their

findings, recommendations for improvements

and anticipated pay back time.

Training

A production stoppage can be extremely expensive and might

be caused by the failure of a simple low cost component.

Rapid identification and rectification of the fault is essential.

Eclipse can provide training for plant maintenance engineers

which will help to keep your production process running. One,

two and three day courses, often tailored to customers specific

needs, either at an Eclipse office or on-site are available.

The program may include:

• Troubleshooting

• Combustion theory

• Safety standards

• Component functions

• Equipment adjustment

• Recommended spares

Combustion Workshops are held at regular intervals. The

workshop is an intensive two-and-one-half-day course

covering the theory, design, operation and application of

industrial combustion equipment.

Training is typically a balanced combination of classroom lecture and

hands-on lab modules. Depending on the breadth and scope of the subject

matter, training can be formatted as a 1-day, 2-day or 3-day program.

Mulitple Formats Available

A well-trained maintenance staff is your first

line of defense in avoiding unplanned down-

time. Training can make a difference in how

well your combustion equipment runs on a

day-to-day basis. Eclipse Global Services can

provide training at your site with your equip-

ment and with your specific needs in mind.

Typical subjects addressed in training programs

include:

• Combustion theory

• Component functions

• Equipment maintenance

• Fuel efficiency

• Troubleshooting

• Safety standards

• Recommended spares

Since training is specially designed to address

your specific production processes and equip-

ment, customized on-site training can provide

training efficiencies not otherwise available.

Customized On-Site Training

Global Services

Bulletin 1601-GS

2/05

Litho in USABulletin 1601-GS 2/05

Features

• Training is focused on your specific training objectives.

• Training is customized to relate to your equipment and your

manufacuring process.

• Comprehensive program to include all lecture and hands-on

training modules as well as all student materials.

• An experienced Eclipse trainer with advanced knowledge of

combustion theory, equipment and applications.

What’s included with your

Customized On-Site Training?

Benefits

• Increases productivity – A well-trained maintenance

organization can keep equipment running at optimum

conditions and can identify and resolve potential problems

on a timely basis.

• Maximizes uptime – A well-trained maintenance organization

can spot potential problems and correct them before they

develop into a downtime occurrence.

• Maximizes fuel efficiency – A trained maintenance engineer

can monitor the efficiency of your equipment and make

adjustments where necessary.

• Saves time – Because Eclipse comes to your site and

provides only the training you require, your maintenance

engineers are back to work quickly.

• Convenient – An Eclipse trainer comes to your site. Your

employees do not spend time and money traveling to and

from off-site training.

Comprehensive support and services also

available from Eclipse Global Services:

– Combustion Efficiency Audits (PHAST)

– Custom On-Site Training

– CCTV Furnace Inspection

– Preventive Maintenance

– Commissioning/Startup

– Service Agreements

– Safety Audits

– Spare Parts

– Workshops

– Repairs

Global Services

Customized On-Site Training

Serving you today, tomorrow and beyond.

www.eclipsenet.com

beyond the first year of equipment life. It covers

parts, labor, travel time and expenses associated

with the repair of Eclipse equipment. An Extended

Warranty can provide up to an additional three years

of protection beyond the one-year coverage offered

by the standard product warranty and the

Supplemental Warranty.

Extended Parts-Only Warranty

An Extended Parts-Only Warranty can be purchased

with new equipment to automatically extend the

product warranty (replacement parts only) for an

additional one year beyond the term of the standard

product warranty.

Warranty Programs

Global Services

Bulletin 1610-GS

12/05

Warranty Programs offer added protection beyond

the standard one-year parts-only warranty on

Eclipse products. With a Warranty Program from

Eclipse, you don’t have to worry about unexpected

repair expenses. You have peace of mind knowing

that you have protected your equipment investment

and that our well-trained team of service profes-

sionals is available to provide prompt, effective

on-site service.

Supplemental Warranty

When purchased with Eclipse equipment, the

Supplemental Warranty covers labor, travel time

and travel expenses associated with the repair of

your equipment during the first year after start-up

by an Eclipse-trained Field Service Technician.

This Supplemental Warranty is designed to run

during the standard one-year product (parts only)

warranty that comes with the purchase of your

Eclipse equipment. Together, the two warranties –

the optional Supplemental Warranty and the stan-

dard product warranty – provide a complete pro-

tection package for the first year of operation.

Extended Warranty

An Extended Warranty can be purchased with

new equipment to continue the coverage

provided by the standard product (parts only)

warranty and the optional Supplemental Warranty

Litho in USABulletin 1610-GS 12/05

What’s included with your

Supplemental Warranty?

• Labor to troubleshoot and repair equipment

• Technician’s travel time

• Technician’s travel and living expenses

• Priority response on service calls

• Technical phone support

What’s included with your

Extended Warranty?

• All of the above items PLUS

• Replacement parts to repair equipment (except normal

wear parts required for preventive maintenance or parts

failure due to equipment misuse or natural disasters—

see Terms & Conditions.)

• Technical phone support

What’s included with your

Extended Parts-Only Warranty?

• Replacement parts to repair equipment (except normal

wear parts required for preventive maintenance or parts

failure due to equipment misuse or natural disasters—

see Terms & Conditions.)

• Technical phone support

Benefits

• Protection from unplanned repair expenses

• Priority scheduling for repairs

• Allows your in-house maintenance staff to focus on other

equipment or other tasks

• Converts unpredictable repair expense to a consistent fixed

expense for more accurate budgeting.

Terms and conditions:

• A Supplemental Warranty starts upon completion of start-up by

an Eclipse Field Service Technician or 90 days from shipment

from the Eclipse factory if start up is not completed by an

Eclipse Field Service Technician.

• An Extended Warranty or Extended Parts-Only Warranty starts at

the conclusion of the original 12-month product warranty.

• Eclipse reserves the right to inspect and exclude any equip

ment which is found not to be in good working order during

the first 30 days of the Supplemental or Extended Warranty.Global Services

Serving you today, tomorrow and beyond.

www.eclipsenet.com

Terms and conditions: (cont.)

• Replacement of parts does not extend the Eclipse warranty

for the equipment on which parts are replaced; e.g., a

replacement motor carries a 12-month warranty but does

not extend the warranty of the entire unit on which the

motor was replaced.

• The following consumables/wear parts are excluded from

the warranty: radiant tubes, thermo couples, flame rods,

spark rods, refractory blocks or material, filters, and most

gaskets.

• The cost of parts and labor associated with routine

operational maintenance is the responsibility of the

equipment owner. (This coverage is available under

the terms of a preventive maintenance program.)

• Repair of equipment malfunction for the following

conditions is not covered by any warranties and will be

performed by Eclipse at its current time and materials

rates for travel, labor, and parts:

(1) Shipping damage incurred enroute to customer’s site

or as a result of moving the equipment. (2) Damage due

to flood, lightning, earthquake, tornado, hurricane, fire,

bombing, armed conflict, malicious mischief, sabotage or

other natural or man-made disasters. (3) Physical abuse,

misuse, sprinkler damage, electrical surge or abnormal

power variations. (4) Relocation and reinstallation

without Eclipse supervision. (5) Repairs, maintenance,

or modifications made by anyone other than Eclipse

personnel or without Eclipse supervision and/or approval.

Comprehensive support and services also

available from Eclipse Global Services:

– Combustion Efficiency Audits (PHAST)

– Custom On-Site Training

– CCTV Furnace Inspection

– Preventive Maintenance

– Commissioning/Startup

– Service Agreements

– Safety Audits

– Spare Parts

– Workshops

– Repairs

One-Time Visit

Work will be scheduled at your convenience and completed on a time

and materials basis. A record of work performed and any follow up

recommendations will be provided to you upon completion of the

preventive maintenance visit.

Multiple-Visit Programs

Preventive maintenance programs for quarterly, semi-annual or annual

visits are available. Eclipse Global Services will work with you to manage

this schedule throughout the duration of the program. Multi-year programs

are available at a cost savings.

Programs Offered

A well planned preventive maintenance

program can play a major role in maximizing

uptime and avoiding the aggravations of

unexpected and costly downtime. With

service centers strategically located throughout

the world, Eclipse Global Services can help you

proactively manage the maintenance of your

combustion system wherever it may be.

Our fully competent, Eclipse-trained Field

Service Technicians are at your service to

keep your combustion equipment in optimum

condition. Their expertise is a valuable

resource in the trouble-free operation of your

combustion system.

Eclipse offers preventive maintenance

programs to fit your busy schedule. Work can

be scheduled as a one-time, on-site visit or as

a planned program of quarterly, semi-annual

or annual visits.

Preventive Maintenance

Global Services

Bulletin 1621-GS

2/05

Litho in USABulletin 1621-GS 2/05

Features

• Check the air/fuel ratio and adjust, if required, to provideoptimum fuel efficiency and running cost.

• Review valve train for:

– General condition

– Integrity

– Correct operation

• Inspect and replace the following, if needed:

– Flame rod

– Spark plug

– Blower inlet filter (if fitted)

– Burner gaskets

• Measure air and gas differential pressures

• Inspect UV detector tube

• Review of daily preventive maintenance with in-house

maintenance personnel

What’s included with your

Preventive Maintenance Program?

Benefits

• Reduction in emergency down time and operational costs.

• Increased confidence in your operation

• Identification of potential problems for timely follow-up.

• Helps in planning and budgeting equipment maintenance,

refurbishment and replacement.

• Documentation of your facility’s maintenance program,

including a signed record of work performed and

recommendations for follow-up.

• Secondary source of maintenance data through Eclipse’s

complete historical record of all preventive maintenance

work performed.

• Convenient access to a burner expert throughout the year.

• Helps your engineers identify potential problems before

they occur.

Comprehensive support and services also

available from Eclipse Global Services:

– Combustion Efficiency Audits (PHAST)

– Custom On-Site Training

– CCTV Furnace Inspection

– Preventive Maintenance

– Commissioning/Startup

– Service Agreements

– Safety Audits

– Spare Parts

– Workshops

– Repairs

Global Services

Preventive Maintenance

Serving you today, tomorrow and beyond.

www.eclipsenet.com

Safety audits can be easily scheduled as a one time visit or can be

contracted for prepaid semiannual or annual visits. Multiple year

programs are available and offer a cost savings over individual one

time visits or single year contracts.

Scheduling of audits is based on customer needs and schedules.

Safety Audits

Combustion systems are designed for safe

operation. However, fuel burning equipment

can pose serious dangers if not properly

equipped and maintained. Flame sensing

devices, safety limit controls, and automatic

fuel shut-off valves should be inspected

regularly to ensure safe operation of your

combustion system.

In addition, Eclipse recommends that combus-

tion systems be inspected on a regular basis

to determine compliance with current safety

standards. Within the U.S., Eclipse Global

Services routinely performs safety audits to

the NFPA86 Standard for Ovens and Furnaces

as published by the National Fire Protection

Association. Safety audits can also be per-

formed to GE GAP (formerly Industrial Risk

Insurers) or other insurance underwriter

requirements as requested. Within Canada,

safety audits are performed to CSA B-

149.3MOO.

Eclipse trained Field Service Technicians are

available to conduct a thorough systematic

inspection of the safety related features and

functions of your combustion system at your

convenience. Resulting data is recorded and

reviewed with the customer.

Combustion System Safety

Global Services

Bulletin 1622-GS

2/05

Litho in USABulletin 1622-GS 2/05

Features

• Conduct gas valve leak tests

• Check main valve closure time

• Check gas vent valve operation

• Verify stable flame

• Check fuel/air ratio

• Check circulation fan(s), exhaust fan, and combustion air fan

• Check motor starter auxiliary contacts

• Verify ignition cannot start before air purge

• Record purge time

• Check high and low gas switches

• Check high temperature limit operation

• Check pre-ignition interlocks

• Simulate flame failure

• Provide signed record of work performed, findings, and recommendations for follow-up

What’s included with your Safety Audit?

Benefits

• Helps to maintain safe work environment

• Identification of safety issues and recommendations

• Early recognition of potential safety issues

• Reduces risks of personal injury, property damage, and equipment down time due to unsafe conditions

Comprehensive support and services also

available from Eclipse Global Services:

– Combustion Efficiency Audits (PHAST)

– Custom On-Site Training

– CCTV Furnace Inspection

– Preventive Maintenance

– Commissioning/Startup

– Service Agreements

– Safety Audits

– Spare Parts

– Workshops

– Repairs

Global Services

Combustion System Safety

Serving you today, tomorrow and beyond.

www.eclipsenet.com

Project Solutions

Valve train skids

Project Solutions

Duct burner unit

Project Solutions

Project Solutions

Burner management system

Project Solutions

Indirect air heater