EC-Type Examination Certificate · EC-Type Examination Certificate for slot indicators of Peppel+Fuchs NCN.-...-.N4.. and type PL.-F25.- .N4..., TÜV 99 ATEX 1479 X 22.10.1999 12

TUV

TÜV Rheinland/ •• Berlin-Brandenburg

(1) EC-Type Examination Certificate

(2) Devices and protective systems for approved use in potentially

explosive areas – Directive 94/9/EC

(3) EC-Type Examination Certificate Number

TÜV 03 ATEX 7047 X (4) Device: Position sensor V215 with 2 slot or 2 approximation indicators

(5) Manufacturer: AMG Antrieb und Mechanik GmbH (PESCH Group)

(6) Address: D-50997 Cologne

Otto Hahn Strasse 23

(7) The design of this device and the different approved design versions are defined in the annex to this type examination certificate.

(8) The TÜV CERT certification body for explosion-protected products of the TÜV Anlagentechnik GmbH, TÜV Rheinland/Berlin-Brandenburg Corporate Group, hereby certifies compliance with the fundamental safety and health requirements for the design and construction of devices and protective systems for approved use in potentially explosive environments as described in Annex II of the Directive as notified body no. 0035 in accordance with Article 9 of the Directive of the Council of European Member States of 23 March, 1994 (94/9/EC)

The results of testing are documented in the confidential report no. 195 /Ex 047. 00 / 03.

(9) The fundamental safety and health requirements are fulfilled in agreement with

EN 50014: 1997 + A1: 1999 + A2: 1999 EN 50020: 2002

(10) The symbol "X" appended to the examination certificate number indicates special restrictions for the use of the device, as elaborated in the annex to the certificate.

(11) This EC-type examination certificate applies solely for the design and testing of the specified device in accordance with Directive 94/9/EC. Further requirements of this Directive apply for the manufacture and placing on the market of this device. The present certificate does not cover these requirements.

(12) The labelling of the device must include the following details:

(Ex) II 2 G EEx ib IIC T1-T6

DAR-Reg. no.: ZLS-ZE- 311/02

Cologne, 05.02.04 TÜV CERT certification body for explosion-protected products

The German Central Authority for Safety Engineering (ZLS) – represented in the German Accreditation Council – hereby confirms that the TÜV CERT certification body for devices and protective systems for approved use in potentially explosive environments in the meaning of Directive 94/9/EC of the TÜV Anlagentechnik GmbH, TÜV Rheinland/Berlin-Brandenburg Corporate Group, Am Grauen Stein, 51105 Cologne, Telephone: 0221-806-0, Fax: 0221-806-1354, fulfils the requirements of Section 9, Paragraph 2 of the equipment safety law and the standard DIN EN 45 011 and is authorized to certify Ex-protection products within the area of application of EC Directive 94/9/EC, in accordance with the stipulations of accreditation certificate no. 5 ZLS/3926-1/122/03.

German Accreditation Council

This EC-type examination certificate may be distributed only in unchanged form. Excerpts or changes require the approval of the TÜV-CERT certification body of the TÜV Anlagentechnik GmbH, TÜV

Rheinland /Berlin-Brandenburg Corporate Group. Page 1 / 2

TU••

V

(13) Annex to

(14) EC-Type Examination Certificate

TÜV 03 ATEX 7047 X

Description of the device

15.1 Object and type series

Position sensor of the AMG / Pesch Group company of type 215, equipped with two Pepperl+Fuchs slot indicators or approximation indicators, certified in accordance with Directive 94/9/EC and safely isolated from each other due to the mounting in the enclosure.

15.2 Description of the devices

The V 215 position sensor is comprised of a V 215 enclosure with built-in indicators. It serves as a position indicator for the stop positions or intermediate positions of pneumatic swivel drives. The device converts defined mechanical positions of the drive to electrical signals.

A coupling pin is provided on the centre enclosure base for connecting to the swivel drives, and the control segment is attached to this by screws. The firm connection of the signalling device to the swivel drive is implemented by a metal console attached by screws. A blue, certified EEX-e cable gland is mounted on the enclosure. Alternatively, two slot indicators or two approximation indicators are mounted inside the enclosure. The slot or approximation indicators are certified for protection class EEx ia IIG IIC T6.

- 15.3 Characteristics

15.3.1 Thermal data

The temperature class of the overall device depends upon the temperature class of the incorporated indicators. The temperature class of the position sensor is determined firstly by the limitation of the ambient temperature approved for the enclosure: -20 °C to 80°C and secondly by the ambient temperature approved for the indicators and their relevant temperature class. The respective most unfavourable case determines the ambient temperature approved and the temperature class. The coldest approved ambient temperature is - 20°C.

This EC-type examination certificate may be distributed only in unchanged form. Excerpts or changes require the approval of the TÜV-CERT certification body of the TÜV Anlagentechnik GmbH, TÜV

Rheinland /Berlin-Brandenburg Corporate Group. Page 2 / 2

15.3.2 Technical data TU•• V

V 215 enclosure of polyamide 12 (Vestamid) Enclosure dimensions: 120mm x 80mm x 55 mm Enclosure cover with and without inspection glass, with and without protective element for aeration and ventilation, Gore, type Prevent POV/ M12x1 or POV/ M12x1.5.

The position sensor may be operated with inherently safe electric circuits certified for categories and explosion groups [EEx ia] IIC, IIB [EEx ib] IIC or IIB. The category and explosion group of the feedback sensor depend upon the inherently safe feed current circuits.

Evaluation and feed circuit .................. in type of protection EEx ia IIC or IIB or EEx ib IIC or IIB, only for connection to certified inherently safe electric circuits. The highest values are according to the type designations of the certified indicators incorporated.

(16) Test and Assessment Report no. 195/Ex 047.00.03

(17) Special restrictions

For the connection of the indicators observe the indicator conditions described.

The relationship between the type of circuit connected, the highest permissible ambient temperature, and the temperature class, together with the effective internal reactances for the sensor type incorporated, can be found in the respective type examination certificate for the sensors incorporated.

The operating instructions contain notices for the approved temperature class and ambient temperature for the combination of indicators and enclosure which must be observed.

(18) Fundamental safety and health requirements

no further

- TÜV CERT certification body Cologne, 2004-02-05

.. ..,1 (

TUV••

1. Supplement

TUV Rheinland Group

In accordance with Directive 94/9/EC Annex III No. 6

To EC-Type Examination Certificate TÜV 03 ATEX 7047X

Device: Position sensor V 215 with 2 slot or 2 approximation indicators

Labelling: II 2G EEx ib IIC T1-T6

Manufacturer: AMG Antrieb und Mechanik GmbH (PESCH Group)

Address: D-50997 Cologne

Otto Hahn Straße 23

The V 215 position sensor is also approved for future applications with up to 4 slot or approximation indicators.

These slot or approximation indicators are certified for protection class EEx ia IIG IIC T6.

Additional inherently safe terminals can be mounted in the enclosure for the future connection of two inherently safe solenoid valves.

Furthermore, certified approximation indicators in PC-board design, with or without valve connection, can be fitted.

Technical data

The enclosure is of protection class: IP 65

Electrical data

No change

Test and Assessment Report no.

195/Ex 047.01/03 Special

restrictions:

(comprising 4 pages)

Cologne, 2004-09-22

.

/ ' Dipl.Ing. Klaus W ettingfeld

/ .,)This EC-type examination certificate may be distributed only in unchanged form.

Excerpts or changes require the approval of the TÜV-CERT certification body of the TÜV Anlagentechnik GmbH, TÜV Rheinland /Berlin-Brandenburg Corporate Group.

Page 1 / 1

The enclosures of the position sensors must be regularly controlled for evidence of mechanical damage, as the guaranteed property of safe isolation can otherwise not be guaranteed.

certification body

.. TUV TÜV Rheinland Group

195 / Ex 0047.01 / 03 Test and Assessment report no.: Page 2 of 4 This lest and assesmsent report may only be reproduced in its entirety and without change.

m

1) Object and type

The device tested is a position sensor of the AMG / Pesch Group company of type 215, equipped with two slot or approximation indicators, certified in accordance with Directive 94/9/EC and safely isolated from each other due to the mounting in the enclosure. In the supplement a maximum of 4 approximation indicators is approved.

2) Description

Please refer to the basic description in Test Report no.: 195 / Ex 0047.00 / 03. The V 215 position sensor is comprised of a V 215 enclosure with built-in indicators. It serves as a position indicator for the stop positions or intermediate positions of pneumatic swivel drives. The device converts defined mechanical positions of the drive to electrical signals. According to the sensor type, the open and closed positions or the open and closed positions and arbitrary intermediate positions are displayed.

The V 215 position sensor is also approved for future applications with up to 4 slot or approximation indicators. This only requires expanding to a total of up to 8 terminals. These slot or approximation indicators are certified for protection class EEx ia IIG IIC T6.

Additional inherently safe terminals can be mounted in the enclosure for the future connection of two inherently safe solenoid valves. Furthermore, certified approximation indicators in PC-board design, with or without valve connection, can be fitted (sensor type connected on PC board).

In the variants with connection capability for inherently safe solenoid valves the position sensor is also utilised as a terminal box. Here, 2 additional certified blue EEx-i cable glands are mounted on the enclosure. As connection terminals for the connection of the solenoid valves and their inherently safe supply line Bartec 2-pole mini-terminals, type 07 9702 EEx e I/II, 400V, 2.5mm2 are employed. The terminals have examination certificate number PTB 99 ATEX 3117 U. The two terminals are attached on a metal terminal carrier next to the existing terminals.

The enclosure is of protection class: IP 65

.. TUV TÜV Rheinland Group

195/Ex0047.01 /03

This lest and assessment report may only be reproduced in ils entirety and without change.

Test and Assessment Report No.: Page 3 of 4

3) Documentation

Register no. Description From Pages Signed

on:

EC-Type Examination Certificate for slot indicators of Peppel+Fuchs NCN.-...-.N4.. and type PL.-F25.- .N4..., TÜV 99 ATEX 1479 X

22.10.1999 12 21.09.2004

Technical description for approximation indicators of Peppel+Fuchs, type PL1-F25-N4-K

25.03.2003 2 21.09 .2004


24.02.2004 2 21.09 .2004


21.03.2003 2 21.09.2004


25.03 .2004 3 21.09 .2004

AMG Declaration of Conformity no. 800: V215 position sensor 21.11.2003 1 21.09.2004 Operating Instructions no. 800: V215 position sensor,

file 00 l/V2l 5 RME/D/BA 3 21.09.2004

4) Characteristics

Technical data

Due to the isolation distances of the connection terminals, the maximum values for the voltage (Uo = 8V)) and current (lo = 3mA) also apply for the connection of solenoid valves.

Thermal data

No change

5) Labelling

No change

195/Ex0047.01 /03 Page 4 of 4 Test and Assessment report no.:

This test and assessment report may only be reproduced in its entirety and without change.

6) Routine testing

The manufacturer must perform routine testing in accordance with Section 24 of EN 50014: 2000 and perform the necessary testing required to ensure that the object manufactured complies with the documentation submitted to the certification body with the prototype or model. Furthermore, the manufacturer must perform the routine testing specified in the relevant European standards. The performance of routine testing does not constitute a substitute for the procedure of Appendix IV to VII of Directive 94/9/EC required by the conformity evaluation procedure (Article 8 of Directive 94/9/EC) together with the module of the EC-type examination certificate.

7) Restrictions/Conditions for safe use and notices for use

The enclosures of the position sensors must be regularly controlled for evidence of mechanical damage, as the guaranteed property of safe isolation can otherwise not be guaranteed.

The protective tubing over the non-sheathed conductors of the individual slot indicators must be present up to the terminal in order to guarantee the isolation distances.

Additional connections mounted for solenoid valves may only be of protection class EEx-i. If necessary, a barrier must also be mounted for these terminals which ensures mechanical protection of the connection cables against moving parts. The specified maximum current and voltage values apply.

8) Safety-relevant information

Safe operation requires a knowledge of the special conditions under 7).

TÜV Anlagentechnik GmbH TÜV Rheinland/Berlin-Brandenburg Corporate Group

Cologne, 21.09.2004

Testing Laboratory Am Grauen Stein D-51101 K..

for Explosion Protected Devices

Cologne

Dipl.-Ing. Klaus Wettingfeld '• (/

' • 1,., --.... A"

⌂TÜVRheinland® Exact. Correct.

The temperature class and maximum temperatures of the overall device depend upon the temperature class of the incorporated indicators and the maximum ambient temperature limit for the respective enclosure and the indicators specified in Operating Instructions no. 804.

Test and Assessment report no. 195/Ex 047.02.03

Labelling:

Position sensor V 215

εx II 2G Ex ib IIC T1-T6

Position sensor A 110

εx II 2G Ex ib IIC T4 or

εx II 2D Ex ib IIIC T 130°C

IP6X

Restrictions/Conditions for safe use and notices for use

1. Compliance with the stipulations of Examination Certificate TÜV 03 ATEX 7047 X with Supplement 1.

:,

2. The enclosures of the position sensors must be regularly controlled for evidence of mechanical damage, as the guaranteed property of safe isolation can otherwise not be guaranteed.

3. Compliance with the conditions for the indicators and solenoid valves employed when connecting these.

Fundamental safety and health requirements

Cologne, 20.09.2010

This supplement to the EC-Type Examination Certificate is not valid unless signed and stamped.

This supplement to the EC-Type Examination Certificate may be distributed only in unchanged form. Excerpts or changes require the approval of the TÜV-CERT certification body for explosion-protected products.

TÜV Rheinland Industrie Service GmbH TÜV Rheinland Group Am Grauen Stein 51105 Cologne Telephone +49 (0) 221 806-0 Fax. + 49 (0) 221 806 114

Page 2 / 2

Covered by the relevant standards

TÜV CERT certification body

Prüfbericht-Nr.: 195 / Ex 0047.00 / 03 Seite 1 von 5 Test and Assessment Report-No.: Page 1 of 5

Dieser Prüfbericht darf nur vollständig und unverändert vervielfältigt werden. This test and assessment report may only be reproduced in its entirety and without change.

Prüfbericht Test and Assessment Report

Nr.: 195 / Ex 0047.00 / 03

EG-Baumusterprüfung für Geräte und Komponenten zur Verwendung in explosionsgefährdeten Bereichen

(Richtlinie 94/9/EG)

EC-Type Examination for Equipment and Components Intended for Use in Potentially Explosive Atmospheres

(Directive 94/9/EC)

Gegenstand: Gerät/Komponente Typ Positionsrückmelder V215 mit 2 bescheinigten Subject: Equipment/Component type Schlitz- oder Näherungsinitiatoren (Fabr. Pepperl &Fuchs)

Hergestellt und zur Prüfung vorgelegt 2003 Manufactured and submitted for examination

Anschrift AMG Antrieb und Mechanik GmbH (PESCH Gruppe) Address Otto Hahn Strasse 23, D-50997 Köln

Prüfgrundlage Anhang II der Richtlinie 94/9/EG Basis for examination Annex II of Directive 94/9/EC

Verwendete Normen EN 50014: 2/2000, EN 50020: 8/2003 Standard basis

Prüfgrundlage für Sicherheits- und Entfällt Gesundheitsanforderungen, die nicht von den verwendeten Normen abgedeckt werden Basis for those health and safety requirements Not relevant not covered by the standard basis

Schutzartkennzeichen II 2G EEx ib IIC T1-T6 Code for type of protection

Angebotsnummer ATEX/194/2003/0033 Offer number

Auftragsnummer der Prüfstelle 195- 037047 Testing station order number

195 / Ex 0047.00 / 03 Page 2 of 5 Test and Assessment Report no.:


1) Object and type

The device tested is a position sensor of the AMG / Pesch Group company of type 215,

equipped with two Pepperl+Fuchs slot or approximation indicators, certified in accordance

with Directive 94/9/EC and safely isolated from each other due to the mounting in the

enclosure.

2) Description

The V 215 position sensor is comprised of a V 215 enclosure with built-in indicators. It serves as a position indicator for the stop positions or intermediate positions of pneumatic swivel drives. The device converts defined mechanical positions of the drive to electrical signals.

The V 215 enclosure is comprised of permanently antistatic polyamide 12 (Vestamid) in the colour black, with different enclosure covers. The dimensions are 120mm x 80mm x 55 mm. In some cases an inspection glass is glued on and a Gore protective ventilation element, type Prevent POV/ M12x1 or POV/ M12x1.5 is attached by screws.

A coupling pin is provided on the centre enclosure base for connecting to the

swivel drives, and the control segment is attached to this by screws. The firm

connection of the signalling device to the swivel drive is implemented by a metal console attached by screws.

A blue, certified EEX-e cable gland is mounted on the enclosure. Alternatively, two slot indicators or two approximation indicators are mounted inside the enclosure. The slot or approximation indicators are certified for protection class EEx ia IIG IIC T6. The conductors of the slot indicators are protected by a sleeve and are attached to two Bartec 2-pole mini-terminals, type 07 9702 EEx e 1/11, 400V, 2.5mm2. The terminals have examination certificate number PTB 99 ATEX 3117 U. The two terminals are attached on a metal terminal carrier. Between the terminal and the control segment an insulating plate of HP 2061 hard paper is inserted into a guide slot.

The approved application must be specified in the operating instructions.



3) Documentation

Register no. Description From Pages Signed

on:

Location diagram for AMG Box V215, drawing no. AD50 C202

BC-BA01

21.10.1992 1 5.02.2004

Drawing of Bopla enclosure AMG Box M215 So

Drawing no. 2C 9999. 069. 01.001

14.04.1998 1 5.02.2004

EC-Type Examination Certificate for the Pepperl+Fuchs

slot indicators, type SJ... and SC...

PTB 99 ATEX 2219 X

22.12.1999 3 5.02.2004

Technical description of AMG limit switch box Drawing no. 001.1-TD-AM G-Box_ SJ 3.5-SN_D

1 5.02.2004

Technical description of AMG limit switch box

Drawing no. 001.1-TD-AM G-Box_ SJ 3.5-S1N_D

1 5.02.2004

Technical description of AMG limit switch box

Drawing no. 001.1-TD-AM G-Box_ SJ 3.5-N_D

1 5.02.2004

Technical description of AMG limit switch box Drawing no. 001.1-TD-AM G-Box_ SJ 3.5-G-N_D

1 5.02.2004

Technical description of AMG limit switch box Drawing no. 001.1-TD-AM G-Box_ SC 3.5-G-N0_D

1 5.02.2004

Test and Assessment Report for the measurement of the surface

resistance of AMG-V215 enclosure by the

Bopla testing laboratory

12.06.2003 1 5.02.2004

Technical description of the Gore Prevent Polyvent 4 5.02.2004

Operating Instructions for the V215 position sensor 3 5.02.2004

EC-Type Examination Certificate for the Bartec type 07-

9702-0.2./…. PTB 99 ATEX 3117 U connecting terminal

clamps

30.07.1999 2 5.02.2004

4) Characteristics

Technical data

The position sensor may be operated with inherently safe electric circuits certified for categories and explosion groups [EEx ia] IIC, IIB [EEx ib] IIC or IIB. The category and explosion group of the position sensor depend upon the inherently safe feed current circuits. Evaluation and feed circuit .................. in type of protection EEx ia IIC or IIB or EEx ib IIC or IIB, only for connection

to certified inherently safe electric circuits. The highest values are according to the type designations of the certified indicators incorporated.



Thermal data

The temperature class of the overall device depends upon the temperature class of

the incorporated indicators.

The temperature class of the position sensor is determined firstly by the limitation of

the ambient temperature approved for the enclosure: -20 °C to 80°C and secondly by

the ambient temperature approved for the indicators and their relevant temperature

class. The respective unfavourable case determines the ambient temperature

approved and the temperature class. The coldest approved ambient temperature is

- 20°C.

5) Labelling The labelling (easily visible, legible and permanent) must include the following information:

- Name and address of the manufacturer: AMG Antrieb und Mechanik GmbH, Otto Hahn Str. 23,

D-50997 Cologne - CE – marking, followed by the number of the notified certification body

- Type designation: V215 + "type designation of built-in indicator" - Serial no. if applicable - Year of manufacture

- II 2G - EEx ib IIC T1-T6 - EC-Type Examination Certificate number - Rated electrical data (current, voltage): U0 = 8V, I0 = 3mA

6) Routine testing

The manufacturer must perform routine testing in accordance with Section 24 of EN 50014: 2000 and perform the necessary testing required to ensure that the object manufactured complies with the documentation submitted to the certification body with the prototype or model. Furthermore, the manufacturer must perform the routine testing specified in the relevant European standards. The performance of routine testing does not constitute a substitute for the procedure of Appendix IV to VII of Directive 94/9/EC required by the conformity evaluation procedure (Article 8 of Directive 94/9/EC) together with the module of the EC-type examination certificate.



7) Restrictions/Conditions for safe use and notices for use

Observe the conditions for the indicators employed when connecting these.

The protective tubing over the non-sheathed conductors of the individual slot indicators

must be present up to the terminal in order to guarantee the isolation distances.

Exclude the possibility of mechanical danger during the mounting and adjustment of the indicators and during routine testing.

The operating instructions must contain clear instructions for the selection of the required operational devices in accordance with the ambient temperature and the required temperature class. The temperature class of the position sensor is determined firstly by the limitation of the ambient temperature approved for the enclosure: -20 °C to 80°C and secondly by the ambient temperature approved for the indicators and their relevant temperature class. The respective most unfavourable case determines the ambient temperature approved and the temperature class. The coldest approved ambient temperature is - 20°C.

The relationship between the type of circuit connected, the highest permissible

ambient temperature, and the temperature class, together with the effective

internal reactances for the sensor type incorporated, can be found in the

respective type examination certificate for the sensors incorporated.

The operational devices must have the following notice on the enclosure: "Mandatory compliance with the provisions of the EC-Type Examination Certificate for the incorporated sensors".

8) Safety-relevant information

Safe operation requires a knowledge of the characteristics (see4)) and the

special conditions under 7).

TÜV Anlagentechnik GmbH TÜV Rheinland/Berlin-Brandenburg Corporate Group

Testing Laboratory for Explosion Protected Devices Am Grauen Stein 1 D-51101 Cologne

Cologne, 05.02.2004

Dipl.-Ing. H.-W. Willems

Annex: Attachment 1: Checklist, pages 1 to 14, Attachment 2: Checklist no. pages 1 to 3

Documents

EC-Type Examination Certificate · EC-Type Examination Certificate for slot indicators of Peppel+Fuchs NCN.-...-.N4.. and type PL.-F25.- .N4..., TÜV 99 ATEX 1479 X 22.10.1999 12