12
t. 30 EASIGO Series INDUSTRIAL PLUGS AND SOCKETS TO BS196-1961 The Easigo series of industrial plugs and sockets BS196.1961 is now in the professional hands of Scame limited. For over 40 years this range continues to provide a comprehensive choice of protected type non-reversible single phase plugs, sockets and switches interlocked sockets in current ratings from 5, 15 and 30 amperes. The Easigo series also includes 3-phase fittings rated from 15 to 60 amperes using the same principal of construction and safety as defined in BS196. The robust design combines cast metal and high performance moulded materials making them suited for the most arduous of environments – typical industries where this product is well entrenched are Power Stations, Steel Mills, Distilleries and Breweries, Chemical Plants, Railways and Airports not only in the United Kingdom but also overseas. EASIGO - FEATURES Range of protected type non-reversible plugs and sockets with scraping earth connections 5-60 Amperes. The EASIGO range comprises single phase plugs and sockets to BS196 and also three-phase with our own arrangement of pin centres.The fittings have die cast zinc alloy casings and insulated materials are used for the back casings of the angle entry plugs and the spring flap covers of the 5 and 15 ampere 2 pole flush sockets. These materials have been specifically selected to withstand the arduous conditions encountered in industrial applications. BS196 FITTINGS (5-30 AMPERES) In1930, BS196 was issued as the first British Standard covering industrial plugs and sockets. The standard was revised in 1961 at which time many of the innovations introduced by ourselves since 1930 were included e.g. keys and keyways for voltage discrimination and fused plugs. The standard covers single phase fittings in current ratings of 5, 15 and 30 amperes. SCAME UK THREE PHASE FITTINGS (15-60 AMPERES) Until 1968, when BS4343 was issued, no British Standard existed to cover the requirement for three- phase plugs and sockets. SCAME UK, in similar manner to other manufacturers, produced fittings with their own unique pin configurations. The SCAME UK three- phase range was developed using the same principles of construction and safety as specified in BS196. DEGREES OF INGRESS PROTECTION The accessories supplied by SCAME UK conform to the ingress protection requirements specified by Clause 27, Section 5 of British Standard 196: 1961. Flush sockets 5 – 15 ampere, single phase have increased ingress protection to IP55. However, if fittings are being used in exposed outdoor installations, it is recommended that additional means of protection, such as canopies or enclosures, should be provided. The SCRAPING EARTH feature provided by permanently resilient tongues fitted to the socket and connector casings ensures that the earth connection is made before and breaks after the main circuit connections and eliminates the need for a separate earth pin and tube. Only BS196 offers the facility of industrial ring socket outlets which will prevent the insertion of an unfused plug.A range of appropriate fused plugs is available. The EASIGO range of switch sockets incorporates mechanical interlocks which are designed so that the socket contacts are never accessible when live. The plug can only be withdrawn from the socket with the switch in the OFF position and the switch cannot be closed untill the plug is fully inserted. Some of the switch sockets can be provided with RCCB protection. The EASIGO range provides a complete system of connections from the socket outlet on the wall to the appliance inlet mounted on apparatus. REFERENCE STANDARDS BS 196: 1961 Industrial Plugs & Sockets

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t. 30

EASIGO Series

INDUSTRIAL PLUGS AND SOCKETS TOBS196-1961

The Easigo series of industrial plugs and sockets BS196.1961is now in the professional hands of Scame limited.For over 40 years this range continues to provide acomprehensive choice of protected type non-reversiblesingle phase plugs, sockets and switches interlockedsockets in current ratings from 5, 15 and 30 amperes.The Easigo series also includes 3-phase fittings ratedfrom 15 to 60 amperes using the same principal ofconstruction and safety as defined in BS196.The robust design combines cast metal and highperformance moulded materials making them suitedfor the most arduous of environments – typicalindustries where this product is well entrenched arePower Stations, Steel Mills, Distilleries and Breweries,Chemical Plants, Railways and Airports not only in theUnited Kingdom but also overseas.

EASIGO - FEATURESRange of protected type non-reversible plugs andsockets with scraping earth connections 5-60 Amperes.

The EASIGO range comprises single phase plugs andsockets to BS196 and also three-phase with our ownarrangement of pin centres.The fittings have die castzinc alloy casings and insulated materials are used forthe back casings of the angle entry plugs and thespring flap covers of the 5 and 15 ampere 2 pole flushsockets. These materials have been specificallyselected to withstand the arduous conditionsencountered in industrial applications.

BS196 FITTINGS (5-30 AMPERES)

In1930, BS196 was issued as the first British Standardcovering industrial plugs and sockets. The standard wasrevised in 1961 at which time many of the innovationsintroduced by ourselves since 1930 were included e.g.keys and keyways for voltage discrimination and fusedplugs. The standard covers single phase fittings incurrent ratings of 5, 15 and 30 amperes.

SCAME UK THREE PHASE FITTINGS (15-60 AMPERES)

Until 1968, when BS4343 was issued, no BritishStandard existed to cover the requirement for three-phase plugs and sockets. SCAME UK, in similar mannerto other manufacturers, produced fittings with theirown unique pin configurations. The SCAME UK three-phase range was developed using the same principlesof construction and safety as specified in BS196.

DEGREES OF INGRESS PROTECTION

The accessories supplied by SCAME UK conform to theingress protection requirements specified by Clause27, Section 5 of British Standard 196: 1961. Flushsockets 5 – 15 ampere, single phase have increasedingress protection to IP55. However, if fittings arebeing used in exposed outdoor installations, it isrecommended that additional means of protection,such as canopies or enclosures, should be provided.The SCRAPING EARTH feature provided by permanentlyresilient tongues fitted to the socket and connectorcasings ensures that the earth connection is madebefore and breaks after the main circuit connections andeliminates the need for a separate earth pin and tube.Only BS196 offers the facility of industrial ring socketoutlets which will prevent the insertion of an unfusedplug.A range of appropriate fused plugs is available.The EASIGO range of switch sockets incorporatesmechanical interlocks which are designed so that thesocket contacts are never accessible when live. The plugcan only be withdrawn from the socket with the switch inthe OFF position and the switch cannot be closed untillthe plug is fully inserted. Some of the switch sockets canbe provided with RCCB protection.

The EASIGO range provides a complete system of connections from the socket outlet on the wall to the appliance inletmounted on apparatus.

REFERENCE STANDARDS

BS 196: 1961

Industrial Plugs & Sockets

Jonathan Hewitt
JJH

1.4

t. 31

The pilot contacts provided are intended for use withcontinuously monitored earth proving devices, butthey can be used with any protective system requiringan insulated contact. The pilot contact pin in the plugsis shorter in length than the phase pins and so makesafter and breaks before the phase contacts. Thecurrent carrying capacity of the pilot contact is:- 15 amp size – 10 amps- 30 amp size – 25 ampsThe pilot contact is not the earth contact of the fitting.Switch sockets can be supplied incorporating a pilotcontact for use in multi-outlet earth monitoring

systems which require the monitoring circuit to bemaintained when the plug is removed. These have anauxiliary contact on the rotary switch which opensbefore the main contacts close and closes after themain contacts open.All switch sockets incorporate double pole or triplepole double break switches. The 5 and 15 ampere 2pole switches are suitable for A.C. and D.C. while theremainder are suitable for A.C. systems only. The unitscontaining mercury switches are suitable for A.C. andD.C. systems and must be mounted vertically.

Screw in fuse pin

Ringmainsockets

Scrapingearth

Deeplyrecessedcontacttubes

Colourcoding

Robust construction

Shroudedplug pins

1PLUG&SOCKETS

IEC309EUREKAADAPTORSEASIGOHEAVY DUTYCEEGO

3ENCLOSURES& BOXES

EASYBOXDOMINOBLOCKSCABOXALUBOXACCESSORIES

4INSTALLATIONACCESSORIES

TRUNKINGSLUMINAIRESCABLE REELSFUSESSWITCHESCONNECTORS

INDEX

2COMBINATIONUNITS

OMNIAADVANCEQUADRA

Distribution assemblies

MEGAMASTERBOXDOMINOBLOCKGOMMA PDU

TECHNICALDATA

t. 32

EASIGO Series

This catalogue contains products with voltage/frequency discrimination of popular demand.Other variations are available on request.

View looking at the front face of the socket-outlet or connector.

EASIGO - FEATURESPlug and socket key and keyway positions for non-interchangeability.

In addition to the differences in the size of the casingsand the size and position of the contact pins, BS196:1961 requires that undesirable interchangeabilitybetween accessories shall also be prevented by the useof key and keyways on the plug and socket casings.

The key and keyway combinations which have beenestablished for different systems are as shownoverleaf and the diagram below. The correspondingkey positions of the plug or appliance inlet whenlooked at from the front are the opposite to thoseshown below.

t. 33

Commonly used configuration

SCHEDULE OF AVAILABLE KEY AND KEYWAY COMBINATIONS

25

50

110

240

50

50

50

50

None

None

None

None

135°

45°

None

180°

315°

225°

None

Yes

Yes

Yes

Yes

AN

XK

DR

None

THREE-PHASE PLUGS AND SOCKETSIn addition to the standard 415 volt arrangements, thethree-phase (3 pole) fittings are also available as typesAN, XK and DR. In this connection the symbols are usedfor the purpose of convenience and do not necessarilyconform with the appropriate voltage and frequencylaid down for single phase fittings in BS196: 1961.

Code ANNormally for 125V 200Hz systems

Code XKNormally for 50V 50Hz systems

Code DRNormally for 110V 50Hz systems

COLOUR CODINGIn addition to the above key and keyway system, the 5and 15 ampere 2 pole fittings are colour coded asfollows:- 240 volt – blue- 50 volt – white- 110 volt – yellow- 25 volt – violet

CURRENT RATINGSThe plugs and sockets can carry currents in excess oftheir stated capacity. The maximum continuous ratingsare as follows, provided that adequate cabling is used:

- 5 ampere - 10 ampere max- 15 ampere - 20 ampere max- 30 ampere - 40 ampere max- 60 ampere - 80 ampere max

Voltage Colour Frequency Keyway1

Keyway 2

Keyway 3 Earth Code

Alternative configurations available:- Contact Sales Hotline

π* 240

π 25

π 50

π 110

π 240

π■ 25

π■ 50

π■ 110

π■ 240

50

other than 50(e.g. 60)

other than 50(e.g. 60)

other than 50(e.g. 60)

other than 50(e.g. 60)

D.C.

D.C.

D.C.

D.C.

None

315°

45°

30°

315°

45°

30°

30°

120°

120°

120°

120°

60°

60°

60°

60°

120°

300°

300°

300°

300°

240°

240°

240°

240°

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

CQ

AJW

XJW

DJW

CJW

AES

XES

DES

CES

Included for situations where complete non-interchangeability is essential.Original design to BS196: 1930.Only available with EASIGO flush socket outlets with spring flap covers & angle entry plugs.Fused plugs must not be used in D.C. systems.

*

π■

1.4

1PLUG&SOCKETS

IEC309EUREKAADAPTORSEASIGOHEAVY DUTYCEEGO

3ENCLOSURES& BOXES

EASYBOXDOMINOBLOCKSCABOXALUBOXACCESSORIES

4INSTALLATIONACCESSORIES

TRUNKINGSLUMINAIRESCABLE REELSFUSESSWITCHESCONNECTORS

INDEX

2COMBINATIONUNITS

OMNIAADVANCEQUADRA

Distribution assemblies

MEGAMASTERBOXDOMINOBLOCKGOMMA PDU

TECHNICALDATA

t. 34

EASIGO Series

FUSE SWITCH SOCKET WITH RCCB PROTECTIONDesigned for and approved by the former CentralElectricity Generating Board.

Features

- Sheet steel enclosure with durable dark admiraltygrey finish which has been subjected to appropriateenvironmental tests.

- Units meet IP44 specification.

- The units have undrilled gland plates to top andbottom, facilitating top or bottom cable entry.

- A die cast cover with padlocking facility gives accessto the RCCB which has a tripping sensitivity of 30mAoperating in a maximum of 30mS.

- The fuse switch is interlocked with the lid and thesocket outlet.

- Unit is fully interlocked and cannot be switched onuntil the correct plug is fully inserted, nor can theplug be withdrawn on load.

- Provision for padlocking the switch handle in the OFFposition.

- Units are tested at through fault level of 31.5MVA.

- If necessary, units can be supplied without the RCCBand solid links can be fitted in place of fuses.

- Units can also be provided with an earth monitoringfacility in accordance with optional features in CEGBspecification.

- Designed to loop up to 35mm2 cables.

60 A

Description A

560 326 205 296 440 60 75 2 155 35 mm2 M8 23

B C D E F G H JMax cable Earth

StudWt.KgPhase

60A All types

t. 35

Straight

3 pole fused

Angled

Description Max. Cable mm2 Max. Cable Ø Wt. KgL&N PINS

5A

15A2POLE + E3POLE + E

4 1111

.12

.122.5EARTH PINS

Description A8383

104104

4857

66

66

1213

.25

.33

B C PhaseMax. Cable mm2

EarthMax.

Cable ØWt.Kg

60A ALL TYPESDescription A

200 74 148 25 16 30 1.4B C Phase

Max. Cable mm2

EarthMax.

Cable ØWt.Kg

5A

15A

30A

2POLE + E2POLE + E2POLE + PILOT + E3POLE + E3POLE + PILOT + E2POLE + E2POLE + PILOT + E3POLE + E3POLE + PILOT + E

Description A484749496363636565

434752525858586565

647075759292929696

66661010101010

2.56661010101010

111213131818181818

.10

.14

.17

.17

.32

.32

.32

.32

.32

B C PhaseMax. Cable mm2

EarthMax.

Cable ØWt.Kg

65737878939393100100

D

15A 3POLE + EDescription A

137 58 6 6 16 .29B Phase

Max. Cable mm2

EarthMax.

Cable ØWt.Kg

PLUGS

1.4

1PLUG&SOCKETS

IEC309EUREKAADAPTORSEASIGOHEAVY DUTYCEEGO

3ENCLOSURES& BOXES

EASYBOXDOMINOBLOCKSCABOXALUBOXACCESSORIES

4INSTALLATIONACCESSORIES

TRUNKINGSLUMINAIRESCABLE REELSFUSESSWITCHESCONNECTORS

INDEX

2COMBINATIONUNITS

OMNIAADVANCEQUADRA

Distribution assemblies

MEGAMASTERBOXDOMINOBLOCKGOMMA PDU

TECHNICALDATA

SOCKETS

t. 36

EASIGO Series

Surface

5A

15A

30A60A

2POLE + E2POLE + E2POLE + PILOT + E3POLE + E3POLE + PILOT + EALL TYPESALL TYPES

Description A273842425656

82.5

576876768484108

3.54.54.54.54.54.57

6101010102525

.12

.25

.30

.30

.53

.531.2

B C Max. Cable mm2 Wt. Kg51

60.56868767695

D25364444505060

EM3

M3.5M3.5M3.5M3.5M3.5M6

F

Flush (circular flap)

15A

30A60A

2POLE + PILOT + E3POLE + E3POLE + PILOT + EALL TYPESALL TYPES

Description A4646595995

8686111111100

6868

85.585.580

1010102525

.5.48.88.881.0

B C Max. Cable mm2 Wt. Kg5.55.55.55.55.8

DM5M5M5M5M5

E7373808092

F9595108108110

G

Flush (square flap) IP55

5A15A

2POLE + E2POLE + E

Description A2740

7686

5768.3

610

.17

.27

B C Max. Cable mm2 Wt. Kg4.55.5

DM3.5M5

E5473

F8595

G

Serie

CONNECTORS

APPLIANCE INLETS

t. 37

Straight

15A

30A

3POLE + PILOT + E2POLE + E2POLE + PILOT + E3POLE + E3POLE + PILOT + E

Description A8484848484

104104104104104

1025252525

610101010

1818181825

.85

.85

.85

.85

.85

B PhaseMax. Cable mm2

EarthMax.

Cable ØWt.Kg

Surface

5A

15A

30A

2POLE + E2POLE + E3POLE + E2POLE + E3POLE + E

Description A42586670

71.5

4958647773

6661010

2.5661010

.13

.25

.34

.34

.37

B PhaseMax. Cable mm2

EarthMax.

Cable ØWt.Kg

2026264090

C4273739040

D147.573739090

E4BAM3M44BA4BA

F29.535

48.548.548.5

G

Angled

5A

15A

2POLE + E2POLE + E2POLE + PILOT + E3POLE + E

Description A64748282

64778282

54606464

6101010

2.52.52.52.5

11121313

.17

.31

.36

.36

C PhaseMax. Cable mm2

EarthMax.

Cable ØWt.KgB

1.4

1PLUG&SOCKETS

IEC309EUREKAADAPTORSEASIGOHEAVY DUTYCEEGO

3ENCLOSURES& BOXES

EASYBOXDOMINOBLOCKSCABOXALUBOXACCESSORIES

4INSTALLATIONACCESSORIES

TRUNKINGSLUMINAIRESCABLE REELSFUSESSWITCHESCONNECTORS

INDEX

2COMBINATIONUNITS

OMNIAADVANCEQUADRA

Distribution assemblies

MEGAMASTERBOXDOMINOBLOCKGOMMA PDU

TECHNICALDATA

t. 38

EASIGO Series

Flush

15A 2POLE + EDescription A

34 86 68 6 2.5 .42B C

Max. Cable mm2

Phase EarthWt.Kg

5.5D

M5E

56F

78G

Surface mounted for surface sockets

611CAT No A

20 4 66.5B C D

M3E

57F

33G

17 .14H

Wt.Kg

621 20 5.5 81 M3.5 68 33 17 .18631 20 5.5 90.5 M3.5 76 41 21 .30651 26 7 98.5 M3.5

5160.56875 84 44 24 .31

Surface mounted for flush socketsand appliance inlets

711CAT No A

20 5.5 M3.5B C D

76E

57F

89G

17.5 .26H

Wt.Kg

721 20 7 M5 86 68 102 20.5 .44741 25 7 M5 111 85.5 127 20.5 .90

337380

Flush mounted for flush socketsand appliance inlets

715CAT No A

67 32 57B C D

4BA .4

Wt.Kg

725 79 79 68 2BA 1.1745 98 76 85.5 2BA 1.4

661CAT No A

127 95 67B C D

33.5E

32F

3.9

Wt.Kg

57

APPLIANCE INLETS

CONDUIT BOXES

MULTI-SOCKET OUTLETS

INTERLOCKED SWITCHED SOCKETS

t. 39

Metal housing

5A15A

2POLE + E2POLE + E

Description A113186 102 120.5 10 4 1.8B C D

Max. Cable mm2

Phase EarthWt.Kg

101.5 7 2 21 165113186 102 120.5 10 4 2.0101.5 7 2 21 175

E F G H J

Insulated housing

5A

15A

2POLE + E2POLE + E2POLE + E2POLE + E

Description2 GANG3 GANG2 GANG3 GANG

204 159 91919191

71 7 104 167 40 10101010

10 21 1.11.51.31.9

212121

101010

404040

167177177

71 7 10471 7 10471 7 104

360 315204 159360 315

A B C D E F G HMax. Cable mm2

Phase EarthWt.Kg

Max.Cable Ø

2 pole + earth 5 and 15 amperes

5A 2POLE + EDescription A

76 121 60 6 6 .95B C

Max. Cable mm2

Phase EarthWt.Kg

5D

50.5E

73F

14G

67H

21J

14.5K

5L

2415A 2POLE + E 86 137 68 6 6 1.25 63.5 76 17 75 21 16 6 24

M

1.4

1PLUG&SOCKETS

IEC309EUREKAADAPTORSEASIGOHEAVY DUTYCEEGO

3ENCLOSURES& BOXES

EASYBOXDOMINOBLOCKSCABOXALUBOXACCESSORIES

4INSTALLATIONACCESSORIES

TRUNKINGSLUMINAIRESCABLE REELSFUSESSWITCHESCONNECTORS

INDEX

2COMBINATIONUNITS

OMNIAADVANCEQUADRA

Distribution assemblies

MEGAMASTERBOXDOMINOBLOCKGOMMA PDU

TECHNICALDATA

EASIGO Series

t. 40

All types except 2 pole + earth 5 and 15 amperes and R.C.D.

3, HOLES “A”

15ADescription BA

253530A 2135

60ADescription BA

2135

INTERLOCKED SWITCHED SOCKETS

t. 41

Interlocked switchedsockets with R.C.D.

15ADescription BA

253530A 2135

60ADescription BA

2135

INTERLOCKED SWITCHED SOCKETS

1.4

1PLUG&SOCKETS

IEC309EUREKAADAPTORSEASIGOHEAVY DUTYCEEGO

3ENCLOSURES& BOXES

EASYBOXDOMINOBLOCKSCABOXALUBOXACCESSORIES

4INSTALLATIONACCESSORIES

TRUNKINGSLUMINAIRESCABLE REELSFUSESSWITCHESCONNECTORS

INDEX

2COMBINATIONUNITS

OMNIAADVANCEQUADRA

Distribution assemblies

MEGAMASTERBOXDOMINOBLOCKGOMMA PDU

TECHNICALDATA

Jonathan Hewitt
JJH