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Eagle Aviation
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3200 Magruder Blvd
Hampton Virginia 23666
Tel 757.224.6269
Fax 888-577-1193
www.eagleaviationtech.com
ISO 9001:2000
(w/design) & AS9100 Rev B
Experience the Spirit of Experience the Spirit of Experience the Spirit of
Eagle Aviation!Eagle Aviation!Eagle Aviation!
Eagle Aviation is at the heart of modern aviation space travel, marine industry, and others. The principal areas of operation include prototype components, systems development and production. Whatever your program requirements are -- Eagle Aviation is ready and excited to meet the challenge!
Give us the opportunity to earn your business !
Small Woman Owned Business
PDF processed with CutePDF evaluation edition www.CutePDF.comPDF processed with CutePDF evaluation edition www.CutePDF.com
Brand New 2008 Autoclave Usable Size: 5’X21’ (Nominal inside working area) Psig / Temp. Rating: 150 psig / 625°F
Two Clean Room Complex Air Cleanliness: FED STD 209, ISO 14644, SS9309 4,000 sq ft qualified space 2008 Gerber DCS 2500 Ply Cutter Temperature control: 65 deg F to 80 deg F Humidity: <= 60% relative humidity Particle count: <2,000 particles/ft3 larger than 5 micron Positive air pressure AS9100 Design, prototype development and production operations have a certification to the ISO 9001:2000 (w/design) & AS9100 Revision B, International Quality System Standard
S E R V I C E S A V A I L A B L E
What’s New: ENGINEERING– DESIGN, ANALYSIS & TESTING
Systems integration and testing
Extensive experience in rotor blade development, static and fatigue testing of advanced composite structures
SolidWorks, CATIA V5, Pro-E, KeyCreator ANSYS, Nastran, ALGOR, COSMOS
Instrumentation COMPOSITE SHOP
Fiberglass, graphite, Kevlar, wet layup and pre-preg Tooling design and development
Curing techniques include autoclave/ovens PRECISION MACHINE SHOP
3, 4, 5-axis machining /Mastercam programming
Experienced in complex contoured tooling
Variety of materials– aluminum, steel, titanium, invar, foam, other metals, G-10, and more
3200 Magruder Blvd Hampton Virginia 23666 Tel 757.224.6269 Fax 757.224.8912 www.eagleaviationtech.com
ISO 9001:2000 (w/design) & AS9100 Revision B
Sikorsky S-76D(TM) Helicopter Inlet Door and Engine Air System
KARI Tilt rotor Smart Unmanned Aerial Vehicle
Eagle Aviation SoarsEagle Aviation SoarsEagle Aviation Soars Above the CompetitionAbove the CompetitionAbove the Competition
X2 Technology (TM) Demonstrator
Two Clean Room Complex’s Brand New 2008 Autoclave AS9100
Sikorsky helicopter images © 2008 Sikorsky
SERV I C ES AVA I LABLE
3200 Magruder Blvd Hampton Virginia 23666 Tel 757.224.6269 Fax 888-577-1193 www.eagleaviationtech.com
ISO 9001:2000 (w/design) & AS9100 Revision B
Eagle AviationEagle AviationEagle Aviation---Excelling in Excelling in Excelling in Composites FabricationComposites FabricationComposites Fabrication
ENGINEERING–
DESIGN, ANALYSIS & TESTING • Systems integration and testing • Extensive experience in rotor
blade development, static and fatigue testing of advanced composite struc-tures • SolidWorks,CATIA V5,Pro-E, Key-
Creator ANSYS, Nastran, ALGOR, COSMOS • Instrumentation
COMPOSITE SHOP • Fiberglass, graphite, Kevlar, wet
layup and pre-preg • Tooling design and development • Curing techniques incl. autoclave/
ovens
PRECISION MACHINE SHOP • 3, 4, 5-axis machining /Mastercam • Wire EDM • Complex contoured tooling • Variety of materials– aluminum, steel, titanium, invar, foam, other
metals, G-10 and more
Sikorsky X2 TM Technology
Demonstrator– Composite Rotor Blades Composites Support to
�AVSEA
Production of UAV
Composite Components
Sikorsky helicopter images © 2008 Sikorsky
Sikorsky S-76D Inlet Door and Engine Air System
Engineering, and Fabrication Prototype through Production
Eagle Aviation’s composites fabrication resources include
freezers for composite material storage, walk-in curing ov-
ens, Gerber ply cutting table, two clean rooms and an 5’x
20’ autoclave.
We have highly experienced technicians who work with
fiberglass, graphite and Kevlar materials, both cloth and
pre-impregnated, to fabricate custom complex, composite
structures. Tooling approaches range from templates to
C�C-machined forms, mandrels, and molds made from
wood, high-density foam, fiberglass, aluminum, steel, or
graphite.
S E R V I C E S A VA I L A B L E
3200 Magruder Blvd Hampton Virginia 23666 Tel 757.224.6269 Fax 888.577.1193 www.eagleaviationtech.com
ISO 9001:2000 (w/design)
& AS9100 Revision B
Sik X2 Technology (TM) Demonstrator
Tilt-Rotor SUAV Prop-Rotor
Design and Manufacture
5ASA PSP Rotor Blades
Eagle AviationEagle AviationEagle Aviation––– Rotor Blade Rotor Blade Rotor Blade
Design, Manufacture and TestDesign, Manufacture and TestDesign, Manufacture and Test
Instrumented Blade
Voltage Testing V-22 Instrumented
Segmented Blade
Summary of Recent Experience:
• Isolated Rotor Test System (IRTS) CAD Modeling and Re-Design
• Performed flight loads development, design, and manufacture of
flight hardware rotor blade sets for both the upper and lower rotors of
X2 Technology ™ Demonstrator manned aircraft.
• Manufacture of S-61 Main Rotor Blade qualification test specimens
for Carson Helicopters under contract to Sikorsky Aircraft Corpora-
tion, for the presidential VH3 Helicopters
• Active Twist Rotor (ATR) Blade engineering & manufacturing ser-
vices for Army Research laboratory (ARL), NASA LaRC
• FAA Certificated Carson S-61 Advanced Composite Main and Tail
Rotor Blade Development
Facilities: • Brand New 2008 Autoclave -Usable Size: 5’X21’ (Nominal inside
working area) Psig / Temp. Rating: 150 psig / 625°F
• Two Clean Room Complexes -Air Cleanliness: FED STD 209, ISO
14644, SS9309 4,000 sq ft qualified space 2008 Gerber DCS
2500 Ply Cutter Temperature control: 65 deg F to 80 deg F
• Engineer Lab—Pull Test, Fatigue Test, Risk Reduction Testing, etc
E5GI5EERI5G– DESIG5, A5ALYSIS
&TESTI5G • Systems integration and testing
• Extensive experience in rotor blade de-
velopment, static and fatigue testing of
advanced composite structures
• SolidWorks, CATIA V5, Pro-E, Key-
Creator ANSYS, Nastran, ALGOR,
COSMOS
• Instrumentation
COMPOSITE SHOP • Fiberglass, graphite, Kevlar, wet layup
and pre-preg
• Tooling design and development
• Curing techniques include autoclave/
ovens
PRECISIO5 MACHI5E SHOP • 3, 4, 5-axis machining /Mastercam pro-
gramming
• Wire EDM
• Experienced in complex contoured
tooling
• Variety of materials– aluminum, steel,
titanium, invar, foam, other metals, G-
10, and more
© Sikorsky Aircraft Corporation 2009
SERV I C ES AVA I LABLE
3200 Magruder Blvd Hampton Virginia 23666 Tel 757.224.6269 Fax 888.577.1193 www.eagleaviationtech.com
ISO 9001:2000 (w/design) & AS9100 Revision B
E�GI�EERI�G–
DESIG�, A�ALYSIS &TESTI�G • Systems integration and testing
• Extensive experience in rotor blade
development, static and fatigue testing of
advanced structures
• SolidWorks, CATIA V5, Pro-E,
KeyCreator , ANSYS, Nastran, ALGOR,
COSMOS
• Instrumentation
COMPOSITE SHOP • Fiberglass, graphite, Kevlar, wet layup
and pre-preg
• Tooling design and development
• Curing techniques include autoclave/ovens
PRECISIO� MACHI�E SHOP • 3, 4, 5-axis machining /Mastercam
programming
• Wire EDM
• Experienced in complex contoured tooling
• Variety of materials– aluminum, steel,
titanium, invar, foam, other metals, G-10,
and more
Custom Oil and
Lube System
Engineering Software Tools
Computer Aided Design / High End CAD Solid Modeling
CATIA V5 with CPD and CPM Modules
Pro-Engineer (Pro-E)
Solid Works
KeyCreator
Engineering structural and dynamic analysis
ANSYS, NASTRAN, Algor, and COSMOS Express
Multiple proprietary in-house spreadsheet programs have
been developed for special design tasks
600 HP Gear Box Design, Analysis, Manufacture and Test
Custom Gear and Drive Line Analysis- Using A�SYS
�ASTRA�, ALGOR A�D COSMOS
Eagle Aviation Providing Eagle Aviation Providing Eagle Aviation Providing Design and Manufacturing Services Design and Manufacturing Services Design and Manufacturing Services for Complex Mechanical Systemsfor Complex Mechanical Systemsfor Complex Mechanical Systems
Examples of Experience:
• Custom Spiral Bevel Gears
• Gear driven main and scavenge oil pump systems
• Close Tolerance hollow titanium shafting
• Ultra light weight CNC machined aluminum housings
SERV I C ES AVA I LABLE
3200 Magruder Blvd Hampton Virginia 23666 Tel 757.224.6269 Fax 888.577.1193 www.eagleaviationtech.com
Eagle Aviation Leading Innovation fromEagle Aviation Leading Innovation fromEagle Aviation Leading Innovation from
Research Models to Systems Development Research Models to Systems Development Research Models to Systems Development
ENGINEERING–
DESIGN, ANALYSIS & TESTING • Systems integration and testing • Extensive experience in rotor blade development, static and fatigue testing of advanced composite structures • SolidWorks,CATIA V5,Pro-E, Key Creator ANSYS, Nastran, ALGOR, COSMOS • Instrumentation
COMPOSITE SHOP • Fiberglass, graphite, Kevlar, wet layup and pre-preg • Tooling design and development • Curing techniques incl. autoclave/ ovens
PRECISION MACHINE SHOP • 3, 4, 5-axis machining /Mastercam • Wire EDM • Complex contoured tooling • Variety of materials– aluminum, steel, titanium, invar, foam, other
metals, G-10 and more
ISO 9001:2000 (w/design) & AS9100 Revision B
Boeing X-51 Full-Scale Antenna Performance Model – EATI performed all de-
sign and manufacturing of a full-scale composite model of Boeing’s X-51 Scram-
jet Wave rider. The model was representative of the actual aircraft’s mold lines
within 0.005 inches overall and was coated with a special conductive coating to
enhance antenna performance test operations
Develop the Aircraft Antenna Interface Adapter (AAIA) for C-130 Combat
Talon II operations. The Aircraft Antenna Interface Adapter was developed as a
near field coupler that conforms to the exterior surface of the aircraft Radome.
Near field probes are designed to accurately measure the RF performance char-
acteristics of selected aircraft antennas
Complete design and manufacture of a ground based “Iron Bird” test facility
for rotor & drive system testing, and whirl testing of the KARI Tilt-Rotor
SUAV Proprotor Blades. This system is powered by a 600 hp PW-206C turbo-
shaft engine. Completed full test site development and operations including
automated control system with real time graphical user display
Boeing X-51 Full-Scale
Antenna Performance Model
Aircraft Antenna Interface
Adapter (AAIA)
Wind Tunnel Research Model
NASA ARES-I
KARI Tilt-Rotor SmartUAV (SUAV) – EATI successfully designed analyzed,
produced tooling, manufactured, inspected, and successfully completed powered
testing of the complete rotor and drive systems for this Smart UAV system.
Efforts included design, manufacture, and fatigue test programs for the SUAV’s
advanced composite proprotor blades
ISO
9001:2000 (w/design)
& AS9100 Revision B
Mock-up for the Sikorsky X2
TechnologyTM
Light Tactical Helicopter (LTH),
a developmental coaxial rotor
aircraft capable of 250kts
Designed and built in less than 4 months
Provided all Logistics Support
Design, Tooling, Fabrication and
Assembly of components
Integration of Customer Furnished Materials
On Budget and On Time!
SERV I C ES AVA I LABLE
ENGINEERING–
DESIGN, ANALYSIS & TESTING
• Systems integration and testing • Extensive experience in rotor blade development, static and fatigue testing of advanced composite structures • SolidWorks,CATIA V5,Pro-E, KeyCreator ANSYS, Nastran, ALGOR, COSMOS • Instrumentation
COMPOSITE SHOP
• Fiberglass, graphite, Kevlar, wet layup and pre-preg • Tooling design and development • Curing techniques incl. autoclave/ovens
PRECISION MACHINE SHOP
• 3, 4, 5-axis machining /Mastercam • Wire EDM • Complex contoured tooling • Variety of materials– aluminum, steel, titanium, invar, foam, other metals, G-10 and more 3200 Magruder Blvd
Hampton Virginia 23666 Tel 757.224.6269 Fax 888.577.1193
Eagle Aviation Eagle Aviation Eagle Aviation --- Moving our Customers’ Products to the Front LineMoving our Customers’ Products to the Front LineMoving our Customers’ Products to the Front Line
Photographs © Sikorsky Aircraft Corporation 2009
S E R V I C E S AVA I L A B L E
3200 Magruder Blvd Hampton Virginia 23666 Tel 757.224.6269 Fax 888.577.1193 www.eagleaviationtech.com
ISO 9001:2000 (w/design) & AS9100 Revision B
Sikorsky S-76D(TM) Helicopter Inlet Door and Engine Air System KARI Tilt rotor
Smart Unmanned Aerial
Eagle Aviation TransitioningEagle Aviation TransitioningEagle Aviation Transitioning Manned to Unmanned Manned to Unmanned Manned to Unmanned
Agile Eagle UAV Alpha Eagle UAV
ENGINEERING– DESIGN, ANALYSIS &
TESTING • Systems integration and testing • Extensive experience in rotor blade
development, static and fatigue test-ing of advanced composite structures
• SolidWorks, CATIA V5, Pro-E, Key-Creator ANSYS, Nastran, ALGOR, COSMOS
• Instrumentation
COMPOSITE SHOP • Fiberglass, graphite, Kevlar, wet la-
yup and pre-preg • Tooling design and development • Curing techniques include auto-
clave/ovens
PRECISION MACHINE SHOP
• 3, 4, 5-axis machining /Mastercam programming • Wire EDM • Experienced in complex contoured
tooling Variety of materials– aluminum, steel, titanium, invar, foam, other metals, G-10, and more
Agile Eagle UAV-This prototype vehicle was produced to a meet a US
Army requirement. Mission capability includes FLIR with Target
Designator, two hellfire missiles and 3+ hours of flight. Advantages
include: small footprint, ample lift and the ability to change the mission
equipment package to meet mission requirements. Can be moved into
and out of a trailer by two people. Has a universal mount currently in-
stalled for ease of attaching and detaching notional pods.
Alpha Eagle UAV- Designed and fabricated for easy maneuverability
and in field repair. Alpha Eagle can be fit into the back of a HUMVEE
by one person. Potential Tactical use can be long range 100-150 mile
radius logistical vehicle, intelligence gathering and video surveillance.
Advantages to include: 70lb payload, 5 hours of flight or can be traded
to 2.5 hours of flight for 125lb payload.
KARI Tilt-Rotor SmartUAV (SUAV) – EATI successfully designed,
analyzed, manufactured, inspected, and completed static & fatigue test
programs for the SUAV’s advanced composite proprotor blades. The
blades utilize a solid Gr/Ep laminated spar along with advanced core
construction, and fiberglass skins. In addition to the Proprotor develop-
ment for the KARI Smart UAV, EATI also performed clean sheet de-
sign, manufacture, and powered testing of the complete rotor and drive
systems for the 600-hp Tilt-Rotor system. Efforts included design and
manufacture of the powered Iron Bird test bed, including a Labview
based control system to drive and control all test parameters.
S E R V I C E S A V A I L A B L E
ENGINEERING–
DESIGN, ANALYSIS & TESTING • Systems integration and testing • Extensive experience in rotor blade development, static and fatigue testing of advanced composite structures • SolidWorks,CATIA V5,Pro-E, Key Creator ANSYS, Nastran, ALGOR, COSMOS • Instrumentation
COMPOSITE SHOP • Fiberglass, graphite, Kevlar, wet layup and pre-preg • Tooling design and development • Curing techniques incl. autoclave/ ovens
PRECISION MACHINE SHOP • 3, 4, 5-axis machining /Mastercam • Wire EDM • Complex contoured tooling • Variety of materials– aluminum, steel, titanium, invar, foam, other
metals, G-10 and more
Eagle AviationEagle AviationEagle Aviation Building Quality into Building Quality into Building Quality into Every Step of the ProcessEvery Step of the ProcessEvery Step of the Process
EATI is ISO 9000: AS9100 certified. The quality manual defines the policies and procedures used to achieve the highest levels of quality and inspection documentation for engineering, fabricated hardware, including: materials purchased, customer received ma-terials, receiving, controlled storage, certification and tractability, configuration control, fabrication inspection, non-conforming hard-ware control, corrective and preventive action, metrology control, handling, packing, shipping, training, and documentation. EATI works to impart a culture where quality is considered in every step from contract award to delivery. All employees are trained to be responsible for quality assurance. We strive to instill the ownership that promotes this attitude. This helps to create an environment where quality is “built in” to our products Eagle Aviation utilizes the following quality assurance techniques within each program:
• Manufacturing Process Control
• Material Traceability
• Engineering Quality Assurance
• Contracting Quality Assurance
• Purchasing and Planning Quality Assurance
• Risk Management
• Process, Configuration and change Control
• Performance Metrics
Romer Portable CMM 3-Axis Gantry CMM
Two Clean Room Complex’s Conformance with
FED-STD-209 and SS9309
Brand New 2008 Autoclave
(5ft x 20ft inside dimensions)
3200 Magruder Blvd Hampton Virginia 23666 Tel 757.224.6269 Fax 888.577.1193 www.eagleaviationtech.com