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E1 PLUS ELECTRONIC MOTOR PROTECTION RELAYS
Sales 0800 NHP NHP nhp-nz.comSales 1300 NHP NHP nhp.com.au
Motor protection with leading edge technology, expandable protection and communication.
MOTOR CONTROL
193-EDN DeviceNetTM communication module - available for fully adjustable jam / stall protection and thermal warning to indicate imminent overload trip
193-EPRB Profibus® communication module includes warning for jam trip, overload and underload. Includes device trip and warn status
193-ETN Ethernet / IP communication module with built-in webserver support for configuration and monitoring
193-DNCT - hand held programming terminal includes one metre cable to be used with 193-EDN (DeviceNetTM module)
Side mount modules also deliver entry level communication with DeviceNetTM, Profibus® and Ethernet / IP:
For FurThEr INForMaTIoN coNTacT your NEarEsT NhP rEPrEsENTaTIvE or vIsIT:
193-ErrrEMoTE rEsET MoDulE
193-EGJGrouND FaulT / JaM ProTEcTIoN aND rEMoTE rEsET MoDulE
193-EPTPTc ThErMIsTor rElay aND rEMoTE rEsET MoDulE
193-EGFGrouND FaulT ProTEcTIoN aND rEMoTE rEsET MoDulE
193-EJMJaM ProTEcTIoN aND rEMoTE rEsET MoDulE
The new E1 Plus overloads now boast a formidable range of smart add-on modules:
nhp-nz.com nhp.com.au
Introduction to E1 Plus electronic overload relays .......................................................................[3, 4]
193-ED1 standard electronic overload relays ..........................................................................................[5]
overview of 193-EE features ................................................................................................................................[6]
193-EE enhanced electronic overload relays ..........................................................................................[7]
193-E_P pass through electronic overload relays ................................................................................[8]
E1 Plus side mount modules ...............................................................................................................................[9]
193-cBcT core balance transformers and communication modules ................................[10]
accessories ..........................................................................................................................................................[11, 12]
E1 Plus quick reference guide .................................................................................................................[13, 14]
Dimensions ..........................................................................................................................................................[15, 16]
E1 Plus module technical information ........................................................................................... [17 - 19]
193-ETN Ethernet Network communication Module ....................................................................[20]
193-cBcT core balance transformers (technical information) .........................................[21-24]
Trip curves ......................................................................................................................................................................[25]
Technical information ...................................................................................................................................[25, 26]
Contents
• New contactor and overload selection tool
• calculates full load current of 3-phase motors based on. •kW •Voltage(415,690and1000VAC)
• selection made easy by providing part numbers and product photo.
Available from the iTunes app store now!
CONTACTOR SELECT IPHONE APP
2
Electronic overload relays
E1 Plus comprehensive motor protection
Allen-Bradley have introduced their new E1 Plus, second generation electronic overload protection relays. The new E1 Plus overloads incorporate a greater use of sophisticated electronic control and monitoring. With recent advances in micro electronic technology and the introduction of the ASIC chip set, it has become possible to improve on and add new features to the popular E1 Plus range. The E1 Plus second generation overload now incorporates greater accuracy and versatility whilst providing increased overall protection.
The new E1 Plus incorporates the following improved features:
• Awidersettablecurrentrange(5:1)
• Adjustableclasstripsettings(10,15,20and30)(EEversion)
• Fieldinstallablesidemountmodules(EEversion)
• Anextremelylowpowerconsumptionof150mW
• Robustmountingtocontactor.
Range overview
193-ED1 basic model
The 193-ED1 is the standard or base model version. The ED1 model is available in the currentrangeof0.1-45A,incorporatesafixedtripclassof10,andissuitedto3phaseoperation. A manual reset function, visible trip indicator and test / reset button are also included.
193-EE enhanced model
Theenhanced193-EEvariantcoversanoperatingrangeof0.1-800Awithadjustabletripclasssettingsof10,15,20and30(viadipswitchselection).TheEEmodelcanbefurther enhanced by the addition of side mounted plug-in modules.
193-E_P pass through model
Forcurrentranges1-27Aaversionisavailablethatmountsseparatefromthecontactor.The motor wires pass through CT openings.
Superior phase failure protection
Onboard electronics constantly monitors all motor phases. If the ASIC chip set senses that one or more of the phases is missing during a steady state operation of a fully loaded motor, it will trip in 3 seconds. If a single phase condition is present during starting,theE1Pluswilltripwithin8seconds(foramotorloadingof>80%).Thesetriptimesaresignificantlyfasterthenconventionalbimetaloverloads.Inaddition,theE1Plusrelaydetectsa50%phaseimbalanceinthesamewayasaphaseloss.
Rated up to 1000 VAC
CompliestoIEC-60997fornominaloperationvoltageof1000volts.
27A
45A
90 A
27A
800 A
Dip switch settings (EE version)
roBusT Mo
u
NT I N G To co
NTa
cTor •
3
Electronic overload relays for 3 phase motor applications to IEC 60947
193 ED/EE/E_P x x
PRoDuCT TyPE MoDEL
CuRRENT RANGE oF SINGLE PHASE MoToRS
CuRRENT RANGE oF THREE PHASE MoToRS
CoDE To SuIT 100-C / 100-D CoNTACToRS
193 = 3 phase ED1 = Basic model 3) P =1.0...5.0amps RatedVoltage:690VAC B=100-C-9...23
193S = 1 phase EE = Enhanced model R=3.2...16amps A=0.1...0.5amps D = 100-C - 30...43
EE_P = Enhanced pass through 2)
S=5.4...27amps B=0.2...1.0amps E=100-C-60...97
T=9.0...45amps C=1.0...5.0amps F=100-D-115...180
U = 18...90 amps D=3.2...16amps G=100-D-210...420
E=5.4...27amps H = 100-D - 630...860 4)
F=9.0...45amps
G = 18...90 amps
V = 60...120 amps
RatedVoltage:1000VAC
H=30...150amps
J=40...200amps
K = 60...300 amps
L=100...500amps
M=120...600amps
N = 160...800 amps
Modular in design, clever in application The new 193-EE overloads now offer a formidable range of smart add on modules. These smallsidemountedplug-inmodulesextendthe193capabilitytosomethingmorepotent in terms of motor protection. Communication modules are also available.
193-EPRB Profibus® communication module
193-EDN DeviceNetTM communication module
193-ETN EtherNet / IP communication module
193-ERR Remoteresetmodule
193-EJM Jam protection and remote reset module
193-EPT PTC thermistor relay and remote reset module
193-EGF Ground fault protection and remote reset module
193-EGJ Groundfault/jamprotectionandremoteresetmodule
193-ERID Remoteindicationmodule(workswithanysidemodule1)
193-EE + EDN DeviceNetTM
193-EE + EPRB Profibus®
NoTE: 1) Not compatible with communication modules
2) Only available in 3 Phase. Current range options available are C, D and E only. Ratedto1000VACwith1000Vratedinsulationcables
3) Only available in 3Phase.CurrentrangeoptionsavailableareA,B,C,D,EandFonly. 4) Ratedupto690VAC 4
193-ED1 standard electronic overload relays
Electronic overload relays for 3 phase motors to IEC 60947
Manual reset, trip class 10 - standard 0.1…45 amps• 5:1currentadjustmentrange
• Lowpowerconsumption(150mW)
• Selfpowered
• Visibletripindicator
• 1N/Ctripcontactand1N/Oalarmcontact
• Directmountingto100-Ccontactorsupto100-C43.
APPRox kw RANGE
CuRRENT SETTING RANGE (A) To SuIT CoNTACToR CAT No.
0.02…0.12 0.1…0.5 100-C-9/12/16/23 193-ED1AB
0.06…0.25 0.2…1.0 100-C-9/12/16/23 193-ED1BB
0.25…2.2 1.0…5.0 100-C-9/12/16/23 193-ED1CB
1.5…7.5 3.2…16 100-C-9/12/16/23 193-ED1DB
2.2…15 5.4…27 100-C-9/12/16/23 193-ED1EB
4…22 9.0…45 100-C-30/37/43 193-ED1FD
Electronic overloads for single phase applications to IEC 60947
same features as above, plus: • Optionaljam/stallandgroundfaultprotectionmodule
• Selectableauto/manualreset.
APPRox kw RANGE
CuRRENT SETTING RANGE (A) To SuIT CoNTACToR CAT No.
- 1.0…5.0 100-C-9/12/16/23 193S-EEPB
- 3.2…16 100-C-9/12/16/23 193S-EERB
- 5.4…27 100-C-9/12/16/23 193S-EESB
- 9.0…45 100-C-30/37/43 193S-EETD
- 18…90 100-C-60/72/85/97 193S-EEuE
wiring diagrams
MANuAL RESET CLASS 10
SINGLE PHASE
Single phase 193S-EE/E_P3 phase 193-ED1/EE/E_P
5
6
193-EPRB
193-EDN
193-ETN
overview of 193-EE features
Communication options with add-on modules
Communication options with add-on modules
All193-EEversionsfrom0.1-800Acanbefittedwithsideaccessories(1peroverload).Inthecaseoffieldbuscommunicationsidemodules,theyprovidethepossibilitytocontrolthecontactororcollectinputsoverthefieldbusnetwork.Further,itthenbecomespossible to monitor trips, warnings and motor operating parameters.
Profibus® - 193-EPRB
• SupportsDP-V0andDP-V1
• Auto-bandupto12MB/s
DeviceNetTM - 193-EDN
• Canalsobestandaloneprogrammedusing193-DNCTprogrammer
EtherNet/IP - 193-ETN
• Built-inwebserversupportforconfigurationandmonitoring
Allcommunicationmodulesaddthefollowingfeatures:
• Overloadwarning
• Jamtripandwarning
• Overloadwarning
• 2inputs
• 1output
• Diagnostics:
-%thermalutilised
-Averagecurrent%FLA
- Device status
- Trip and warn status
MouLDED PowER CoNNECToRS
RESET BuTToN
TRIP STATuS INDICAToR
FLA SETTING DIAL
CoNTRoL TERMINALS
CoNTACToR CoNNECTING MECHANISM
TEST BuTToN
DIP SwITCHES
MECHANICAL TRIP TEST
LoAD TERMINATIoNS
7
193-EE enhanced electronic overload relays 1)
Electronic overload relays for 3 phase motors to IEC 60947
Auto / manual reset, trip class 10, 15, 20 or 30 - enhanced 0.1 to 800 amps • 5:1currentadjustmentrange
• Directmountingto100-Cand100-Dcontactors
• Selfpowered
• Lowpowerconsumption(150mW)
• 1N/Ctripcontactand1N/Oalarmcontact
• Visibletripindicator
• Selectablemanualreset
• Adjustabletripclass10,15,20and30
• OptionalDeviceNet™communicationmodule
• OptionalProfibus® communication module
• OptionalEtherNet/IPcommunicationmodule
• Optionaljam/stallandremoteresetmodule
• OptionalPTCthermistorrelayandremotereset
• Optionalgroundfaultprotectionandremotereset.
APPRox kw RANGE
CuRRENT SETTING RANGE (A) To SuIT CoNTACToR CAT No.
RatedOperationVoltage:690VoltsAC
0.02…0.12 0.1…0.5 100-C-9/12/16/23 193-EEAB
0.06…0.25 0.2…1.0 100-C-9/12/16/23 193-EEBB
0.25…2.2 1.0…5.0 100-C-9/12/16/23 193-EECB
1.5…7.5 3.2…16 100-C-9/12/16/23 193-EEDB
2.2…15 5.4…27 100-C-9/12/16/23 193-EEEB
2.2…15 5.4…27 100-C-30/37/43 193-EEED
4…22 9.0…45 100-C-30/37/43 193-EEFD
11…45 18…90 100-C-60/72/85/97 193-EEGE
25…55 60…120 100-C-60/72/85/97 193-EEVE
RatedOperationVoltage:1000VoltsAC
18.5…90 30…150 100-D-115/140/180 193-EEHF
22…1102) 40…200 100-D-115/140/180 193-EEJF
22…110 40…200 100-D-210/250/300/420 193-EEJG
37…180 60…300 100-D-210/250/300/420 193-EEKG
55…300 100…500 100-D-210/250/300/420 193-EELG
75…385 120…600 100-D - 630/860 193-EEMH
100…510 160…800 100-D - 630/860 193-EENH
193-EEAB
AuTo / MANuAL RESET CLASS 10, 15, 20 oR 30
193-EEGE
193-EEJF
NoTE: 1) EEversionscanbefittedwithsidemountaccessories-referpages9-10
8
NoTE: 1) With 1000 V rated insulated cables.
193-E_P pass through electronic overload relays The193-E_Pversionsprovideadditionalapplicationflexibilityandaredesignedtobemounted separately from the contactor. The motor wires are simply passed through the CT openings in the device and straight to the contactor which reduces the number of connectionpoints.Thismakesthemidealinretrofitapplicationsandwhenusedwithcontactorsotherthan100-Corwherespaceisrestricted.ThePversioncanbefitteddirectlyonto DIN rail to speed up assembly. The EE_P version can also accept any of the side mount accessories including the communication modules; DevicenetTM,Profibus® or Ethernet / IP.
193-EE_P Enhanced model
CAT No.CuRRENT SETTING RANGE (A)
CoNTRoL TERMINAL wIRE VARIABLE
CoNTRoL TERMINAL ToRquE VARIABLE TRIP CLASS
RatedOperationVoltage:1000VoltsAC1)
193-EECP 1.0…5.0 0.5...4mm2 0.55Nm 10-30
193-EEDP 3.2…16 0.5...4mm2 0.55Nm 10-30
193-EEEP 5.4…27 0.5...4mm2 0.55Nm 10-30
The pass through version of the E1 Plus permits separate mount of the overload relay.
Motor load side cables simply pass through a window in the overload relay body. The internal current transformers monitor the current flow.
E1 Plus side mount modules 1)
9
ACCESSoRy DESCRIPTIoN To SuIT CAT No.
193-ERR
Remote reset module• Provisionforresetaftertripfromremotepilotdeviceor193-ERID
193(S)-EE 193-EE_P
193-ERR
193-EJM
Jam protection and remote reset module• Dipswitchadjustablejamprotection
-Jamsetpoints-150%,200%,300%,or400%FLA
-Tripdelay-0.5,1,2,or4sec.
• Provisionforresetaftertripfromremotepilotdeviceor193-ERID
193(S)-EE 193-EE_P
193- EJM
193-EPT
PTC thermistor relay and remote reset module• PTCprotectionandLEDstatusindication
Typeofcontrolunit MarkA Number of sensors 6 Maximumcoldresistanceofsensorchain 1500Ω Tripresistance 3400Ω±150Ω Resetresistance 1600Ω±50Ω Shortcircuittripresistance 25Ω±10Ω Opencircuittripresistance >20,000Ω Maximumvoltageat1T1/1T2(Rptc=4kΩ) <7.5VDC Maximumvoltageat1T1/1T2(Rptc=open) <30VDC PTCresponsetime 500…800ms
• Provisionforresetaftertripfromremotepilotdeviceor193-ERID
193(S)-EE 193-EE_P
193-EPT
193-EGF
Ground fault protection and remote reset module 2) 3)
• Dipswitchadjustablegroundfaultprotection
>GFcurrentrangesetpoints -20…100mA -100…500mA -0.2…1.0A -1.0…5.0A
>GFtriplevel20%-100%
• LEDstatusindication
• Provisionforresetaftertripfromremotepilotdeviceor193-ERID
• Mustusewith193-CBCTcurrentsensor
193(S)-EE_ 193-EE_P
193-EGF
193-EGJ
Ground fault/jam protection and remote reset module 2) 3)
• Dipswitchadjustablegroundfaultprotectionsameas 193-EGFshownabove
• Jamtripwhenthemotorcurrentexceeds400%FLA setting when enabled
• LEDstatusindication
• Provisionforresetaftertripfromremotepilotdeviceor193-ERID
• Mustusewith193-CBCTcurrentsensor
193(S)-EE 193-EE_P
193-EGJ
NoTE: 1) Sidemountmodulesmusthave24-240V,47-63HzorDCappliedtoterminalsA1andA2forcontrolpower
2) Attention: The E1 Plus overload relay is not a ground fault circuit interruptor for personnel protection
3) Must be used with core balance transformer - refer page 11
193-CBCT core balance transformers for 193-EGF / EGJ
10
Ground fault current is sensed by passing all lines carrying current to and from a motor through the window of a special core balance current transformer often called a toroid / ground fault sensor. If all the current to the motor returns throughthelinesinthetoroid,nosignificantcurrentwillbeinducedinthetoroidsecondary.If,however,groundfaultcurrentreturnsviaapathexternaltothetoroid,suchasviatheconduitwalls,acurrentwillbeinducedinthetoroidsecondary.Thiscurrentwillbesensedandamplifiedbysolidstatecircuits.Ifthegroundfaultcurrentislargerthantheselected ground fault trip level of the overload relay, the overload relay will trip.
SENSoR TyPE APPRox. CuRRENT RATING
INSIDE DIAMETER
MAx REC. CABLE SIzE @ 600 V
TyPICAL uSE wITH CoNTACToR SIzE CAT No.
45A 19 mm 10 mm21) 100-C09... 100-C43 193-CBCT1
90 A 40 mm 35mm21) 100-C09...100-C97 193-CBCT2
180 A 64 mm 120mm21) 100-D115...100-D180 193-CBCT3
420A 82mm 185mm21) 100-D115...100-D420 193-CBCT4
860 A 160 mm 300 mm21) 100-D115...100-D860 193-CBCT5
Communication Modules
DESCRIPTIoN To SuIT CAT No.
Ethernet / IP communication module Includeswarningforjamtrip,overloadandunderload Inputs/outputs - 2inputs(24VDCrated) - 1outputrelay(B300rated) - status indication LED Monitoring - %thermalutilised - averagecurrent%FLA - device, trip and warn status
193(S)-EE 193-EE_P
193-ETN
Profibus® communication module Includeswarningforjamtrip,overloadandunderload Inputs/outputs - 2inputs(24VDCrated) - 1outputrelay(B300rated) - status indication LED Monitoring - %thermalutilised - averagecurrent%FLA - device, trip and warn status
193(S)-EE 193-EE_P
193-EPRB
DeviceNet communication module 193(S)-EE 193-EE_P
193-EDN
DeviceNet™ Hand Held Programmer HMI 2)
Programming terminal includes 1 m communication cable Tobeusedwith193-C1/C2/C3and193-EDNmodule
193(S)-EE 193-EE_P
193-DNCT
NoTE: 1) With a 3 phase system with one cable per phase
2) Can be used on any DeviceNetTMproductornetwork.CompatiblewithE3Plus
Accessories
11
ACCESSoRy DESCRIPTIoN FoR uSE wITH CAT No.
DIN-rail / panel adaptorForseparatemountingofoverloadrelaytobackpanortophatDIN-rail
193-ED1_B 193(S)-EE_B
193-EPB
193-EE…D 193-EPD
193-EE…E 193-EPE
Current adjustment shieldPreventsinadvertentadjustmentofthecurrentsetting
All E1 Plus 193-BC8
External reset button adaptorProvides a larger “target area” for resetting the overload relay whenusinganexternalresetbutton
All E1 Plus 193-ERA
External reset buttonManual reset pushbutton used for resetting overloads mountedinenclosures.Tobeusedwith193-ERA
All E1 Plus 800 FP-R611
Reset rodTosuitD7externalresetpushbutton(D7P-R611)and 193-ERAadaptor
All E1 Plus 800 FP-ATR08
Adjustment cover for external modules All E1 Plus 193-EMC
Remote reset solenoids 24VAC
110VAC
240VAC
24VDC
48VDC
110VDC
All E1 Plus
All E1 Plus
All E1 Plus
All E1 Plus
All E1 Plus
All E1 Plus
193-EMRJ193-EMRD193-EMRA193-EMRz24193-EMRz48193-EMRz01
1 metre communications cable with micro-connector 193-DNCT 193-CM1
1 metre communications cable with bare leads (includedwiththe193-DNCT)
193-DNCT 193-BC1
Door / panel mount bezel kit 193-DNCT 193-DNCT - Bz1
12
ACCESSoRy DESCRIPTIoN FoR uSE wITH CAT No.
Remote indication and reset module 1)
PanelmountedIP66uses22.5mmfixinghole.Itmustbeusedinconjunctionwithasidemountmoduleandconnectsvia twowirestotheremoteresetterminalsR1andR2.
Indication LEDS Power
Overload
• Trip(solid)
• Warning(flash)
Phase loss
ModulespecificLED-groundfault,PTC,jam
193-ERR
193-EJM
193-EPT
193-EGF
193-EGJ
193-ERID
NoTE: 1) Must be used with side mount modules. Not compatible with communication modules
works with 193-EE overloads from 0.1 to 800 Amps
overload Conditions LED • Trip(RED,solid) • Warning(YELLOW,flash)
Display Status
• Modulepower(GREEN,flash)• Modulepowerandmotor
current (GrEEN, solid)• Hardwarefault(RED,solid)
Module Fault LED • Groundfaulttrip(RED,oneflash) • Jamtrip(RED,twoflashes) • PTCtrip(RED,threeflashes) • Faultdetected(RED,rapidflash)
Phase Loss LED • Trip(RED,solid)
Remote Reset
IP 66 rated
Installation Dimensions (mm)
355
300
420
250
210
180
140115
630860
500kW
Amps
250
185
150
132
110
9075
CuRRENT SETTING RANGE (A)
193-EEJG40...200193-EEKG60...300193-EELG100...500
CuRRENT SETTING RANGE (A)
193-EEHF30...150193-EEJF40...200
CuRRENT SETTING RANGE (A)
193-EEMH120...600
193-EENH160...800
E1 Plus quICK REFERENCE GuIDE
Motor protection E1 Plus overload relaysNhP have introduced the new allen-Bradley E1 Plus, second generation electronic overload protection relays. The new E1 Plus overloads incorporate a greater use of sophisticated electronic control and monitoring. The E1 Plus second generation overload now incorporates greater accuracy and versatility whilst providing increased overall protection.
193-EE
193-EE 193-EE
E1 Plus
quick Reference GuideE1 Plus sIDE MouNT MoDulEs
• Remoteresetmodule193-ERR
• Jamprotectionandremoteresetmodule 193-EJM
• PTCthermistorrelayandremotereset module 193-EPT
• Groundfaultprotectionandremoteresetmodule193-EGF
• Groundfault/jamprotectionandremote reset module 193-EGJ
• Profibus® communication module193-EPRB
• DeviceNetTM communication module 193-EDN
• Ethernet/IPcommunicationmodule 193-ETN
kW
Amps
100-
D (
1000
VAC
)
16
23
912
16
23
43
30
37
8597
7260
9
12
455540
32
22
18.5
15
4 5.57.5
11
4
5.5
7.5
11
CuRRENT SETTING RANGE (A)
193-EEGE18...90 193-EEVE30...150
193-EE 193-EE
193-ED193-EE
E1 Plus
quick Reference Guide
• Electronicoverloadsalsoavailablefor single phase applications to IEC60947.Currentsettingsfrom 1...90 amps. See page 6.
• Electronicoverloads193-E_Ppassthrough version also available. See page 9.
Enhanced electronic overload relays for 3 phase motors
standard electronic overload relays for 3 phase motors
CuRRENT SETTING RANGE (A)
193-EEAB0.1...0.5
193-EEBB0.2...1.0
193-EECB1.0...5.0
193-EEDB3.2...16
193-EEEB5.4...27
193-ED1AB0.1...0.5
193-ED1BB0.2...1.0
193-ED1CB1.0...5.0
193-ED1DB3.2...16
193-ED1EB5.4...27
CuRRENT SETTING RANGE (A)
FEATuRES:• Manual reset• Tripclass10• 5:1currentadjustmentrange• self powered• Lowpowerconsumption(150mW)• Directmountingto100-C
contactors• 1 N/c trip contact and 1 N/o
alarm contact• visible trip indicator
FEATuRES:• Auto/manualreset• Adjustabletripclass10,15,20and30• 5:1currentadjustmentrange• Selfpowered• Lowpowerconsumption(150mW)• Directmountingto100-Ccontactors• 1N/Ctripcontactand1N/Oalarmcontact• Visibletripindicator• Optionalsidemountmodules
CuRRENT SETTING RANGE (A)
193-EEED5.4...27193-EEFD9.0...45
100-C (690 VAC)
Dimensions (mm)
E1 PLuS MouNTED To 100-C CoNTACToR (wITH SIDE MouNTED MoDuLE)
A
F
G
B
D
E
K
L
H
C
J
Wire size and torque specifications
1X
2X
0.2...3.3 mm2
0.2...1.3 mm2
0.55 Nm
1X
2X
0.2...2.5 mm2
0.25...1 mm2
0.55 Nm
1X
2X
0.2...2.5 mm2
0.2...1 mm2
0.55 Nm
oVERLoAD Cat. No.
CoNTACToR Cat. No.
mm
A B C D E F G H J K L
193*-EE_B 100-C-9/12/16/23 63 148 85.2 24.5 13.9 35 60 86.5 2 4.5 18
193*-EE_D100-C-30/37 63 148 101.2 24.5 13.9 35 60 104 2 4.5 18
100-C - 43 67.5 148 101.2 24.5 18.4 45 60 107 2 4.5 18
193*-EE_E 100-C - 60/72/85/97
90 191.6 120.4 29 23.8 55 100 126 2 5.4 18
E1-Plus module technical information
A
F
G
B
D
E
K
L
H
C
J
Wire size and torque specifications
1X
2X
0.2...3.3 mm2
0.2...1.3 mm2
0.55 Nm
1X
2X
0.2...2.5 mm2
0.25...1 mm2
0.55 Nm
1X
2X
0.2...2.5 mm2
0.2...1 mm2
0.55 Nm
• ConnectremoteresetpilotdevicetoterminalsR1andR2.
• DonotapplyexternalvoltagetoR1andR2.Equipmentdamagewilloccur.
• Recommenduseoftwistedpairforremotereset,0.2mm2 minimum.
• Apply24-240V,47-63HzorDCtoterminalsA1andA2forcontrolpower.
• Ratedinsulationvoltage(Ui) 300V
• Ratedoperatingvoltage(Ue) 24-240VAC,50/60Hz 24-240VDC
• Poweratratedoperatingvoltage 24VAC 0.3W (Typical) 120VAC 0.3W 240VAC 0.5W
• Ratedimpulsewithstandvoltage(Uimp) 2.5kV
• Dynamicinhibitonstart.AuniquecircuitwithintheE1Plusprotectionmodulesmonitors for motor starting inrush current. The circuit inhibits the protection feature during the motor start period and arms the protection function after the inrush current falls to motor rated current. This allows the motor to start and run, avoiding nuisance tripping during the inrush period.
NoTE: * No letter indicates 3 phase; ‘S’ indicates single phase15
Dimensions (mm)
oVERLoAD Cat. No.
CoNTACToR Cat. No.
Awidth
BHeight B1 C
Depth D E1 E2 F G H J K M
Withoutterminal covers
Withterminal covers
reset
193-EE_F
100-D-115(EI) 120 336.3 418 311.8 152.7 156 36 226.3 12.5 100 145 135 22.3 8-5.6
100-D-140(EI)120 339.8 418 317.8 152.7 156 36 226.3 16 100 145 135 22.3 8-5.6
100-D-180(EI)
193-EE_G100-D-210EI
155 385.8 487.4 360.8 176.5 180 36 265.5 21 130 180 140 23.5 8-6.5100-D-420EI
193-EE_H100-D - 630 EI
255 552 915 508 269.3 270.7 36 384.1 52.5 226 230 108 109 8 - 13100-D - 860 EI
E1 PLuS PASS THRouGH oVERLoAD
193-EEVF MouNTED To 100-D CoNTACToR
261
Ø 5.6
145
46.4
100
120
12.5
CA6-110]
153.7
151.2
196.2
158.3 RESET BUTTONTRAVEL: 2.5
193-EE_F...EE_H MouNTED To 100-D CoNTACToR
16
wiring diagrams
193-ERR AND 193-EJM wIRING DIAGRAMS
193-ERR / EJM DIP SwITCH
193-EJM DIP SwITCH
2R
1R
2A
1A A1
A2
R1
R2Adjustment Settings
Remote Reset
Enable: ISW1 Disable: 0
Jam Protection
Jam Trip Level
Enable: 0
SW 3 SW 4
150% 0 0
200% 0 I
300% I 0
400% I I
SW2 Disable: I
Jam Trip Delay
SW 5 SW 6
0.5 sec I I
1 sec I 0
2 sec 0 I
4 sec 0 0
CEP7-EPT Wiring Diagrams
2R
1R
2TI
1TI
2A
1A A1
A2
R1
R2
IT2IT1 Adjustment Settings 1)
SW1 Manual: I
SW2 Enable: I
Overload Relay and PTC Reset Mode
PTC ProtectionDisable: 0
Automatic: 0
SW3 3 Phase: IOverload Relay Type
1 Phase: 0
• Apply24-240V,47-63HzorDCtoterminals A1andA2forcontrolpower.
• Connectremoteresetpilotdeviceor193-ERIDtoterminals R1andR2.
STATuS LED
steady green - Module is powered up.
193-EPT wIRING DIAGRAM
193-EPT oPERATIoNAL LED
193-EPT DIP SwITCH
2R
1R
2A
1A A1
A2
R1
R2Adjustment Settings
Remote Reset
Enable: ISW1 Disable: 0
Jam Protection
Jam Trip Level
Enable: 0
SW 3 SW 4
150% 0 0
200% 0 I
300% I 0
400% I I
SW2 Disable: I
Jam Trip Delay
SW 5 SW 6
0.5 sec I I
1 sec I 0
2 sec 0 I
4 sec 0 0
CEP7-EPT Wiring Diagrams
2R
1R
2TI
1TI
2A
1A A1
A2
R1
R2
IT2IT1 Adjustment Settings 1)
SW1 Manual: I
SW2 Enable: I
Overload Relay and PTC Reset Mode
PTC ProtectionDisable: 0
Automatic: 0
SW3 3 Phase: IOverload Relay Type
1 Phase: 0
• Apply24-240V,47-63HzorDCtoterminalsA1andA2forcontrolpower.
• Connectremoteresetpilotdeviceor 193-ERIDtoterminalsR1andR2.
• ConnectterminalIT1andIT2to PTC chain.
STATuS LED
steady green - Module is powered up.
Flashing lED - The number of flashes followed by a pause identifiesthespecifictripcodeasfollows:
(1) Flash - overload trip
(2) Flash - phase loss trip
(3) Flash - PTC trip
(4)Flash- PTC open circuit
(5)Flash- PTC short circuit
Fastflash- Impending trip. PTC thermistor fault detected and E1 Plus not yet capable of tripping.
steady red - Hardware fault. Internal hardware fault detected and E1 Plus trip attempted.
2R
1R
2A
1A A1
A2
R1
R2Adjustment Settings
Remote Reset
Enable: ISW1 Disable: 0
Jam Protection
Jam Trip Level
Enable: 0
SW 3 SW 4
150% 0 0
200% 0 I
300% I 0
400% I I
SW2 Disable: I
Jam Trip Delay
SW 5 SW 6
0.5 sec I I
1 sec I 0
2 sec 0 I
4 sec 0 0
CEP7-EPT Wiring Diagrams
2R
1R
2TI
1TI
2A
1A A1
A2
R1
R2
IT2IT1 Adjustment Settings 1)
SW1 Manual: I
SW2 Enable: I
Overload Relay and PTC Reset Mode
PTC ProtectionDisable: 0
Automatic: 0
SW3 3 Phase: IOverload Relay Type
1 Phase: 0
NoTE: 1) The delay between the occurrence of a PTC out-of-range fault and a trip of the E1 Plus varies, but is generally described byoneofthefollowing:
• 500ms±250ms,typical; - <6seconds,foraPTCout-of-rangefaultpresentatpower-upofthesidemountmodule. - UndernoconditionsshouldaPTCtriptakelongerthan6seconds.
(4)
PN-30288DIR 10000027220 (Version 00)
Power Supply TerminalsTerminaux d'alimentation électriqueNetzklemmenTerminales de alimentación eléctricaTerminais de fornecimento de energiaTerminali alimentazione elettrica
FeaturesCaractéristiques
LeistungsmerkmaleCaracterísticas
RecursosCaratteristiche
Adjustment Settings
Status LEDVoyant d'état
Status-LEDLED de estadoLED de Status
LED di stato
WARNING
AVERTISSEMENT
WARNUNG
AVVERTENZA
ATENÇÃO
ADVERTENCIA
Do not apply external voltage to R1 and R2. Equipment damage will occur.
Ne pas appliquer de voltage externe à R1 et R2 sous peine de dommages matériels.
Legen Sie an R1 und R2 keine Fremdspannung an. Dadurch entstehen am Gerät Schäden.
No aplique tensión externa a R1 y R2. Se producirán daños en el equipo.
Não aplique voltagem externa ao R1 e R2. Ocorrerá dano no equipamento.
Non applicare voltaggio esterno a R1 e R2 poiché danneggerebbe l'attrezzatura.
Remote Reset Control TerminalsTerminaux de contrôle de la réinitialisation à distanceKlemmen für FernrücksetzungTerminales de control de reconexión a distanciaTerminais de controle da redefinição remotaTerminali di controllo reset a distanza
French
SW1 Manual: I
SW3 Not Used
Overload Relay Reset ModeAutomatic: 0
SW2 3 Phase: IOverload Relay Type
1 Phase: 0
SW1
SW3
SW2
SW1
SW3
SW2
Impostazioni di regolazione
SW1 Manuale: I
SW3 Non utilizzato
Modalità di ripristino relè termicoAutomatico: 0
SW2 Trifase: ITipo di relè termico
Monofase: 0
Configurações de Ajuste
SW1 Manual: I
SW3 Não Usado
Modo de Redefinição de Relé de SobrecargaAutomático: 0
SW2 Trifásico: ITipo de Relé de Sobrecarga
Monofásico: 0
Configuración
SW1 Manual: I
SW3 No utilizado
Modo de restablecimiento del relé de sobrecarga
Automático: 0
SW2 3 fases: ITipo de relé de sobrecarga
1 fase: 0
Einstellungen
SW1 Manuell: I
SW3 Nicht verwendet
Überlastrelais – RückstellmodusAutomatisch: 0
SW2 3-phasig: EÜberlastrelaistyp
1-phasig: 0
Paramètres d'ajustement
SW1 Manuelle: I
SW3 Inutilisé
Mode de remise à zéro du relais de surchargeAutomatique: 0
SW2 Triphasé: IType de relais de surcharge
Monophasé: 0
O
ISTATUS
1 2 3
(4)
Power Supply TerminalsTerminaux d'alimentation électriqueNetzklemmenTerminales de alimentación eléctricaTerminais de fornecimento de energiaTerminali alimentazione elettrica
O
I
FeaturesCaractéristiques
LeistungsmerkmaleCaracterísticas
RecursosCaratteristiche
Einstellungen Configuración
Configurações de Ajuste Impostazioni di regolazione
Status LEDVoyant d'état
Status-LEDLED de estadoLED de Status
LED di stato
STATUS
1 2 3 4
7 85 6
PN-30285DIR 10000027218 (Version 00)
Remote Reset Control TerminalsTerminaux de contrôle de la réinitialisation à distanceKlemmen für FernrücksetzungTerminales de control de reconexión a distanciaTerminais de controle da redefinição remotaTerminali di controllo reset a distanza
SW8 3 fases: I 1 fase: 0
SW1 Manual: I
SW 3SW 2
SW 5 SW 6 SW 7
SW 4
Modo de redefinição do relé de sobrecarga
Atraso do disparo de obstrução
Nível do disparo de obstrução
Automático: 0
Desativar/DESL
100% FLA
125% FLA
150% FLA
200% FLA
300% FLA
400% FLA
600% FLA
0101010
1
0.1 sec0.5 sec1 sec
2 sec
3 sec
4 sec
5 sec
10 sec
0000
1111
0011
0011
01010101
0000111
1
0011001
1
Paramètres d'ajustement
SW8 Triphasé: I Monophasé: 0
SW1 Manuelle: I
SW 3SW 2
SW 5 SW 6 SW 7
SW 4
Mode de remise à zéro du relais de surcharge
Délai de declenchement au blocage
Niveau de blocage
Automatique: 0
Hors tension/OFF
100% FLA
125% FLA
150% FLA
200% FLA
300% FLA
400% FLA
600% FLA
0101010
1
0.1 sec0.5 sec1 sec
2 sec
3 sec
4 sec
5 sec
10 sec
0000
1111
0011
0011
01010101
0000111
1
0011001
1
Adjustment Settings
SW8 3 Phase: I 1 Phase: 0
SW1 Manual: I
SW 3SW 2
SW 5 SW 6 SW 7
SW 4
Overload Relay Reset Mode
Jam Trip Delay
Jam Trip Level
Automatic: 0
Disable / OFF
100% FLA
125% FLA
150% FLA
200% FLA
300% FLA
400% FLA
600% FLA
0101010
1
0.1 sec0.5 sec1 sec
2 sec
3 sec
4 sec
5 sec
10 sec
0000
1111
0011
0011
01010101
0000111
1
0011001
1
SW8 3-phasig: E 1-phasig: A
SW1 Manuell: I
SW 3SW 2
SW 5 SW 6 SW 7
SW 4
Überlastrelais – Rückstellmodus
Blockierschutz-Auslöseverzögerung
Blockierschutz-Auslösestufe
Automatisch: 0
Deaktivieren/AUS
100% FLA
125% FLA
150% FLA
200% FLA
300% FLA
400% FLA
600% FLA
0101010
1
0.1 sek0.5 sek1 sek
2 sek
3 sek
4 sek
5 sek
10 sek
0000
1111
0011
0011
01010101
0000111
1
0011001
1
SW8 3 fases: I 1 fase: 0
SW1 Manual: I
SW 3SW 2
SW 5 SW 6 SW 7
SW 4
Modo de restablecimiento del relé de sobrecarga
Retardo de desconexión por atasco
Nivel de desconexión por atasco
Automático: 0
Desactiver/Apagar
100% FLA
125% FLA
150% FLA
200% FLA
300% FLA
400% FLA
600% FLA
0101010
1
0.1 sec0.5 sec1 sec
2 sec
3 sec
4 sec
5 sec
10 sec
0000
1111
0011
0011
01010101
0000111
1
0011001
1
SW8 Trifase: I Monofase: 0
SW1 Manuale: I
SW 3SW 2
SW 5 SW 6 SW 7
SW 4
Modalità di ripristino relè termico
Ritardo intervento blocco
Livello intervento blocco
Automatico: 0
Disatt./OFF
100% FLA
125% FLA
150% FLA
200% FLA
300% FLA
400% FLA
600% FLA
0101010
1
0.1 sec0.5 sec1 sec
2 sec
3 sec
4 sec
5 sec
10 sec
0000
1111
0011
0011
01010101
0000111
1
0011001
1
WARNING
AVERTISSEMENT
WARNUNG
AVVERTENZA
ATENÇÃO
ADVERTENCIA
Do not apply external voltage to R1 and R2. Equipment damage will occur.
Ne pas appliquer de voltage externe à R1 et R2 sous peine de dommages matériels.
Legen Sie an R1 und R2 keine Fremdspannung an. Dadurch entstehen am Gerät Schäden.
No aplique tensión externa a R1 y R2. Se producirán daños en el equipo.
Não aplique voltagem externa ao R1 e R2. Ocorrerá dano no equipamento.
Non applicare voltaggio esterno a R1 e R2 poiché danneggerebbe l'attrezzatura.
17
wiring diagrams
193-EGF AND 193-EGJ wIRING DIAGRAMS
193-EGF oPERATIoNAL LED
193-EGF DIP SwITCH
2A
1A A1
A2
R1R2
S1
S2
2R
1R
2S
1S
Adjustment Settings
SW1 Manual: I
SW 2 SW30 00 II 0I I
SW 4 SW 6SW 50 0
00
0 I00IIII
0
0
II I
I
III00
0
20...100 m A100...500 mA0.2...1.0 A1.0...5.0 A
Overload Relay Reset Mode
Ground Fault Current Range
Ground Fault Trip Level
Automatic: 0
SW7 3 Phase: I Overload Relay Type
1Phase: 0
SW8 Not Used
Disable/Off20 % Max GF Current35 % Max GF Current50 % Max GF Current65 % Max GF Current80 % Max GF Current90 % Max GF Current100 % Max GF Current
Ground Fault Sensor (193-CBCT) Control Wiring
Motor
L2 L3L1
GroundFault
Sensor
E2 PlusOverload Relay
with Side Mount Module
S1 S2
SW8 Enable: I Jam Protection
Disable: 0
Adjustment Settings
SW1 Manual: I
SW 2 SW30 00 II 0I I
SW 4 SW 6SW 50 0
00
0 I00IIII
0
0
II I
I
III00
0
20...100 mA100...500 mA0.2...1.0 A1.0...5.0 A
Overload Relay Reset Mode
Ground Fault Current Range
Ground Fault Trip Level
Automatic: 0
SW7 3 Phase: I Overload Relay Type
1Phase: 0
Disable/Off20 % Max GF Curren t35 % Max GF Curren t50 % Max GF Curren t65 % Max GF Curren t80 % Max GF Curren t90 % Max GF Current100 % Max GF Current
• Apply24-240V,47-63HzorDCtoterminalsA1andA2forcontrolpower.
• Connectremoteresetpilotdeviceor193-ERIDtoterminalsR1andR2.
• Connectcurrentsensortoterminal S1andS2.
STATuS LED:
steady green - Module is powered up.
Flashing lED - The number of flashes followed by a pauseidentifiesthespecifictripcodeasfollows:
(1) Flash - overload trip
(2) Flash - phase loss trip
(3) Flash - ground fault trip
Fastflash- Impending trip ground fault detected and E1 Plus not yet capable of tripping.
steady red - Hardware fault. Internal hardware fault detected and E1 Plus trip attempted.
2A
1A A1
A2
R1R2
S1
S2
2R
1R
2S
1S
Adjustment Settings
SW1 Manual: I
SW 2 SW30 00 II 0I I
SW 4 SW 6SW 50 0
00
0 I00IIII
0
0
II I
I
III00
0
20...100 m A100...500 mA0.2...1.0 A1.0...5.0 A
Overload Relay Reset Mode
Ground Fault Current Range
Ground Fault Trip Level
Automatic: 0
SW7 3 Phase: I Overload Relay Type
1Phase: 0
SW8 Not Used
Disable/Off20 % Max GF Current35 % Max GF Current50 % Max GF Current65 % Max GF Current80 % Max GF Current90 % Max GF Current100 % Max GF Current
Ground Fault Sensor (193-CBCT) Control Wiring
Motor
L2 L3L1
GroundFault
Sensor
E2 PlusOverload Relay
with Side Mount Module
S1 S2
SW8 Enable: I Jam Protection
Disable: 0
Adjustment Settings
SW1 Manual: I
SW 2 SW30 00 II 0I I
SW 4 SW 6SW 50 0
00
0 I00IIII
0
0
II I
I
III00
0
20...100 mA100...500 mA0.2...1.0 A1.0...5.0 A
Overload Relay Reset Mode
Ground Fault Current Range
Ground Fault Trip Level
Automatic: 0
SW7 3 Phase: I Overload Relay Type
1Phase: 0
Disable/Off20 % Max GF Curren t35 % Max GF Curren t50 % Max GF Curren t65 % Max GF Curren t80 % Max GF Curren t90 % Max GF Current100 % Max GF Current
193-EGF AND 193-EGJ INSTALLATIoN
193-EGJ oPERATIoNAL LED
193-EGJ DIP SwITCH
2A
1A A1
A2
R1R2
S1
S2
2R
1R
2S
1S
Adjustment Settings
SW1 Manual: I
SW 2 SW30 00 II 0I I
SW 4 SW 6SW 50 0
00
0 I00IIII
0
0
II I
I
III00
0
20...100 m A100...500 mA0.2...1.0 A1.0...5.0 A
Overload Relay Reset Mode
Ground Fault Current Range
Ground Fault Trip Level
Automatic: 0
SW7 3 Phase: I Overload Relay Type
1Phase: 0
SW8 Not Used
Disable/Off20 % Max GF Current35 % Max GF Current50 % Max GF Current65 % Max GF Current80 % Max GF Current90 % Max GF Current100 % Max GF Current
Ground Fault Sensor (193-CBCT) Control Wiring
Motor
L2 L3L1
GroundFault
Sensor
E2 PlusOverload Relay
with Side Mount Module
S1 S2
SW8 Enable: I Jam Protection
Disable: 0
Adjustment Settings
SW1 Manual: I
SW 2 SW30 00 II 0I I
SW 4 SW 6SW 50 0
00
0 I00IIII
0
0
II I
I
III00
0
20...100 mA100...500 mA0.2...1.0 A1.0...5.0 A
Overload Relay Reset Mode
Ground Fault Current Range
Ground Fault Trip Level
Automatic: 0
SW7 3 Phase: I Overload Relay Type
1Phase: 0
Disable/Off20 % Max GF Curren t35 % Max GF Curren t50 % Max GF Curren t65 % Max GF Curren t80 % Max GF Curren t90 % Max GF Current100 % Max GF Current
STATuS LED:
steady green - Module is powered up.
Flashing lED - The number of flashes followed by a pauseidentifiesthespecifictripcodeasfollows:
(1) Flash - overload trip
(2) Flash - phase loss trip
(3) Flash - ground fault trip
(4)Flash-jamtrip
Fastflash- Impending trip ground fault detected and E1 Plus not yet capable of tripping.
steady red - Hardware fault. Internal hardware fault detected and E1 Plus trip attempted.
2A
1A A1
A2
R1R2
S1
S2
2R
1R
2S
1S
Adjustment Settings
SW1 Manual: I
SW 2 SW30 00 II 0I I
SW 4 SW 6SW 50 0
00
0 I00IIII
0
0
II I
I
III00
0
20...100 m A100...500 mA0.2...1.0 A1.0...5.0 A
Overload Relay Reset Mode
Ground Fault Current Range
Ground Fault Trip Level
Automatic: 0
SW7 3 Phase: I Overload Relay Type
1Phase: 0
SW8 Not Used
Disable/Off20 % Max GF Current35 % Max GF Current50 % Max GF Current65 % Max GF Current80 % Max GF Current90 % Max GF Current100 % Max GF Current
Ground Fault Sensor (193-CBCT) Control Wiring
Motor
L2 L3L1
GroundFault
Sensor
E2 PlusOverload Relay
with Side Mount Module
S1 S2
SW8 Enable: I Jam Protection
Disable: 0
Adjustment Settings
SW1 Manual: I
SW 2 SW30 00 II 0I I
SW 4 SW 6SW 50 0
00
0 I00IIII
0
0
II I
I
III00
0
20...100 mA100...500 mA0.2...1.0 A1.0...5.0 A
Overload Relay Reset Mode
Ground Fault Current Range
Ground Fault Trip Level
Automatic: 0
SW7 3 Phase: I Overload Relay Type
1Phase: 0
Disable/Off20 % Max GF Curren t35 % Max GF Curren t50 % Max GF Curren t65 % Max GF Curren t80 % Max GF Curren t90 % Max GF Current100 % Max GF Current
18
wiring diagrams
193-EDN DEVICENETTM MoDuLE 193-EPRB PRoFIBuS® MoDuLE
193-ETN ETHERNET / IP MoDuLE
19
193-ETN Ethernet Network Communication Module ConnectstothenetworkviaRJ45(Cat5)connector.
SupportsI/Oandexplicitmessagingfordataaccessbyprogrammableautomatic controller.
ContainspredefinedControlLogixstyletagsfordirectsoftwareaccess.
Includes an integrated web server to allow users to read information and configureparametersviaacomputerwebbrowserfromremotelocations.
UsesaSimpleMailTransferProtocol(SMTP)servertosende-mailortextmessages in the event of a warning or trip condition.
EtherNet /IP Communications
TCP Connection 150
CIP Connection 48
CIP Unconnected Messages 128
I/OPacketRates 500/s
ExplicitPacketRates 500/s
SpeedDuplex(Half/Full) 10/100
Duplicate IP Detection Yes
ElectricalPowER SuPPLy RATINGS
RatedSupplyVoltage 24VDC
RatedOperationRange 20.4...26.4VDC
RatedSupplyCurrent 0.1A
MaximumSurgeCurrentatPower-up 2.5A
MaximumPowerConsumption 2.5...2.7WouTPuT RELAy RATINGS
Terminal OUT A 13/14
Type of Contacts FormASPST-NO
RatedThermalCurrent 5A
RatedInsulationVoltage 300V AC
RatedOperatingVoltage 240VAC
RatedOperatingCurrent
3A(@120VAC)
1.5A(@240VAC)
0.25A(@110VDC)
0.1A(@220VDC)
Minimum Operating Current 10mA(@5VDC)
RatingDesignation B300
Utilization Category AC -15
ResistiveLoadRating(p.f.1.0)5A,250VDC
5A,30VDC
InductiveLoadRating
(p.f.=0.4),(L/R=7ms)
2A,250VAC
2A,30VDC
ShortCircuitCurrentRating 1000 A
RecommendedControlCircuitFuse KTK-R-6(6A,600V)
offers Integrated web and E-mail ServerView the status and events of your overload relay on the web at
anytime, anywhere!
The 193-ETN contains a web server to allow users to read informationandconfigureparametersviatheweb.
Usesasimplemailtransferprotocol(SMTP)servertosendemailortextmessagesintheeventofawarningortripcondition.
20
193-CBCT Core balance transformers
Control wiring installation
193-CBCT GRouND FAuLT TRIP DATA
• The control wiring must be a twisted pair
• Linesinexcessofonemetrelongmustbeashieldedpairwiththeshieldconnectedtogroundatonlyonepoint
Important: the shield, if present, of the twisted pair must be connected to earth ground at the sensor, with no connection made at the overload relay
• Maximumlengthis30metresfortheshieldedcable
• Sensorfastenertorque2.94-3.39Nm
• 193-CBCT lead wires should be twisted before termination by applying one twist per inch
E1 PLuS oVERLoAD RELAy wITH 193-EGF oR 193-EGJ (193-EE)
Motor
L2 L3L1
S1 S2
Attention:thegroundfaultprotectionsystemisintendedforequipmentuseonly.Thissystemisnotagroundfaultcircuit interrupter for personnel protection.
Ground fault trip delayThe delay between the occurrence of a ground fault and a trip of the E1 Plus varies, but is generally described by one of thefollowing:
<6seconds,foragroundfaultpresentatpowerupofthesidemountmodule
<30seconds,iftheprotectioninhibithasnotbeencleared.Undernoconditionsshouldagroundfaulttriptakelongerthan 31 seconds
21
Power cable installation
1 Allpowercables,includingtheneutralwhenused,mustpassthroughthesensorwindow.Theequipmentgroundconductor(theconductorusedtocarrythenon-currentcarryingmetalpartsofequipment)mustnotpassthroughthe sensor window.
2 The power cables, going through the sensor window, must be straight, tightly bundled, centred in the window, and perpendiculartothesensorforalengthequaltoorgreaterthansixtimesthecablebundlediameter(includinginsulation)fromthesensor(seeFigure1).
3 Allotherconductorswithavailablefaultcurrentsinexcessof1,000Ashouldbeplacedadistanceequaltoorgreaterthansixtimesthecablebundlediameter(includinginsulation)fromthesensor(seeFigure2).
4 The power cables of the branch circuit, to be protected by the overload relay, must not be grounded on the load side of the ground fault sensor.
5 Ifthepowercablesareenclosedinaconductingjacket,thejacketmustbegroundedonthelinesideofthesensor.Thejacketmustnotpassthroughthesensorwindow,butmustbecutatthewindowandjoinedwithaconductorthat passes outside the sensor window.
6 The power system must be solidly grounded or grounded through an impedance at the source, as long as the impedance allows for a magnitude of current to flow that is within the operational range of the overload relay.
E1 PLuS oVERLoAD RELAy wITH 193-EGF oR 193-EGJ (193-EE)
Attention:Topreventelectricalshock,disconnectfrompowersourcebeforeinstallingorservicing.Installinasuitableenclosure,keepfreefromcontaminants.
Do not apply power to a system with power cables going through the sensor unless the sensor is connected to the overload relay. Operation without a low impedence connection to the secondary windings may result in damage to the sensor.
Figure 1 Figure 2
22
Locating phase conductors in the sensor window
• Firmlysecuretheconductorsinthecentreofthesensorwindowsothattheycannotbemovedaccidentallyorunder fault conditions
• Maintain as large a distance as possible between the bundled conductors and the wall of the sensor window
• Forapplicationshavingonecableperphase,arrangetheconductorsperFigureA
• Forapplicationshavingtwocablesperphase,arrangetheconductorsperFigureB.Aspacer,havingthesamediameter as the conductors being used, should be used to separate the phase conductors
Single cable per phase Two cables per phase
B erugiFA erugiF
spacerA
B C
C
B B
A
A
C
Attention:Thegroundfaultprotectionsystemisintendedforequipmentuseonly.Thissystemisnotagroundfaultcircuit interrupter for personnel protection.
An ideal core-balanced ground fault toroid responds only to the sum of the currents flowing through the sensor window, however, an actual core balanced transformer may saturate if the phase currents are too large. This results in ground fault sensor output even if the sum of the phase currents is zero. Saturation can be minimised by choosing agroundfaultsensorwithadequatecoresizeandsymmetricallylocatingthephaseconductorsinthecentreofthesensor window as shown above.
23
Dimensions (mm)
193-CBCT 1
45.3
23.1
Ø 19.1
Ø 44.5
63.550.8
3.2 4
12.7
193-CBCT 2 AND 3
11.8
3.2
Ø D
5.3
E
F B
A
C44.5
CAT No.mm
A B C Ø D E F
193-CBCT 2 96 89 48.3 39.6 54.6 69.9
193-CBCT 3 122.4 115.9 59.7 63.5 54.1 96
193-CBCT 4
56.2
74.4
123.2 96.7
11.8 146.8
143.5
5.5
74.93.2
82.6
24
NoTE: 1) Typical reset time for E1 Plus Second Generation devices set to “automatic reset” mode is 120seconds
Trip curves 1)
1000
1000
100
100
10
10
Tim
e (s
econ
ds)
Tim
e (s
econ
ds)
FLA multiple
FLA multiple
TRIP ClASS 15
TRIP ClASS 30
1
1
0.1
0.1
1
1
10
10
1000
1000
100
100
10
10
Tim
e (s
econ
ds)
Tim
e (s
econ
ds)
FLA multiple
FLA multiple
TRIP ClASS 10
TRIP ClASS 20
1
1
0.1
0.1
1
1
10
10
TRIP CuRVE LEGEND
Cold tripHot trip
Technical information
ELECTRoMAGNETIC CoMPATIBILITy
Electrostatic discharge immunity Testlevel [kV]
Performance level
8kVairdischarge6kVcontactdischarge
1 1)2)RF immunity Testlevel [V/m] Performance level
10 V/m1 1)2)
Electrical fast transient burst immunity Testlevel [V/m] Performance level
4kV1 1)2)
Surge immunity Testlevel [V/m]
Performance level
2kV(L-E)1kV(L-L)
1 1)2)
GENERAL
Standards UL,508,CSAC22.2No.14,NEMA(CD2-1993
Part4,EN60947-4-1,EN60947-5-1)Approvals CE,C-Tick,CSA,UL,Atex(pending)
25
NoTE: 1)Performancecriteria1requirestheDUTtoexperiencenodegradationorlossofperformance
2)Environment2
Technical information
CoNTRoL CIRCuIT
Rated insulation voltage - uI [V] 690 AC
Rated insulation strength - uimp [kV] 6 AC
Rated operation voltage - ue [V] 690AC(IEC)/690AC(UL/CSA)
Rated operation current - ue
12...120V [A] 220...240V [A] AC-15 380...480V [A] 500...600V [A]
3/21)1.5/1.50.75/0.75
0.6 / 0.6 24V [A] DC-13 110V [A] atL/R15ms 220V [A] 440V [A]
1.1 / 1.10.4 / 0.40.2/0.2
0.08 / 0.08
Thermal current - Ithe [A]Contact reliability [kV]Screw terminal cross sectionTerminal screw One conductor [mm2] Flexiblewithwire Torque [Nm] end ferrule Two conductors [mm2] Torque [Nm]
517V,5mA
M31x(0.5...2.5)
0.552x(0.25...1.5)
0.55
One conductor [mm2] Coursestranded Torque [Nm] / solid Two conductors [mm2] Torque [Nm]
1x(0.5...4)0.55
2x(0.22...2.5)0.55
One conductor [mm2] Stranded Torque [Nm] / solid Two conductors [mm2] Torque [Nm]
1x(0.2...5.3)0.55
2x(0.2...3.3)0.55
Pozidrive screwdriver size 1
Slottedscrewdriversize [mm] 0.6x3.5
ENVIRoNMENTAL RATINGS
Ambient temperature Storage [°C] Operating [°C]
-40...+85-20...+60
Humidity Operating [%] Damp Heat
5...95,non-condensingperIEC68-2-3andIEC68-2-30
Vibration(perIEC68-2-6) [G] 3
Shock (perIEC68-2-27) [G] 30
Maximum altitude [m] 2000
Pollution environment Pollution degree 3
Degree of protection IP20
Type of relay Ambient compensated, time delay, phase loss standard
Nature of relay Solid stateTrip ratingTrip class Type ED Type EE
120%FLA10
10,15,20,30Reset mode Type ED Type EE
ManualManual or automatic
26
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