E KXLINE - MAAC INFRA PVT. LTD. · 2013-10-06 · Sample Order: 2500 A, Aluminium, Bolt-on, IP 55, 4 conductors Attention! The total length of the module should be adjusted to 1200

Reduction

Is use to change the busbar cross section.Sample Order:

2000A / 1600A, Aluminium,Bolt-on, IP 55, 4 conductors

Sample Order:

2500 A, Aluminium, Bolt-on,IP 55, 4 conductors

Sample Order:

2500 A, Copper, Bolt-on,IP 55, 4 conductors

Sample Order:

3150 A, Copper, Bolton,IP 55, 4 conductors

KXA 20504 - B - RD17

KXC 25504 - B - TYR

KXC 32504 - B - TO

KXA 25504 - B - TYL

Reduction

Left Side Feeder "T"

Right Side Feeder "T"

- T Y L

- T Y R

- T O

- RD

ReducedBusbar Current

Please call us for non-standard components.

700

475

225

BA

C

BA

C

L3L2L1N

L3L2L1N

L3L2L1N

L3L2L1N

The dimensions given above are minumum values.16

Standard Components

E KXLINE

267

282

297

307

337

352

367

387

427

377

427

487

517

547

587

667

907

A

(mm)

221

228

235

240

255

263

270

280

300

276

301

331

346

361

381

421

541

B

(mm)(mm)

442

456

470

480

510

526

540

560

600

552

602

662

692

722

762

842

1082

C

(mm)

-

800

-

1000

1250

1350

-

1600

2000

-

-

2500

-

-

3200

4000

5000

-

08

-

10

12

14

-

17

20

-

-

25

-

-

33

40

50

KXA - Al

Conductor

RatedCurrent

BusbarCode

800

1000

1250

1350

1600

-

2000

-

2500

2000

2500

3150

3600

3900

4250

5000

6300

08

10

12

14

16

-

20

-

25

22

26

32

36

39

43

50

63

KXC - Cu

Conductor

RatedCurrent

BusbarCode

Central Feeder "T"

B

A

C

1000

1250

1350

1600

2000

2500

3200

4000

5000

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

KXA - Al Conductor

RatedCurrent

Reduced Busbar Current08 10 12 14 17 20 25 33 40

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

KXC - Cu

Conductor

RatedCurrent

Reduced Busbar Current08 10 12 14 16 20 25 22 26 32 39 43 5036

1000

1250

1350

1600

2000

2500

2000

2500

3150

3600

3900

4250

5000

6300

KX

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

CONDUCTOR CONFIGURATION

UTIZILATION TYPE P - Plug-in / B - Bolt-on

COMPONENT

Sample Order:

2500 A, Aluminium, Bolt-on, IP 55, 4 conductors

Attention!The total length of the module should be adjustedto 1200 mm. after installation.

Sample Order:

2000 A, Copper, Bolt-on,IP 55 4 conductors

Used at every 40m in long horizontalstraight lines and building expansionpoints.

KXA 25504 - B - YDT

KXC 20504 - B - DDT

Horizontal Expansion

Vertical Expansion

Horizontal Expansion

Vertical Expansion

- Y D T

- D D T

Please call us for non-standard components. The dimensions given above are minumum values.

7 00

1 02 0

L3L2L1N

L3L2L1N

17

Expansions

E KXLINE

Sample Order:

2500 A, Copper, Bolt-on, IP 55,4 conductors

Sample Order:

2500 A, Copper, Bolt-on, IP 55,4 conductors

KXC 25504 - B - S11

KXC 25504 - B - S10

End Closer

End Closer

- S 1 0

- S 1 1

225

252

L3L2L1N

L3L2L1N

End Closer

Is used to close the end of busbar run.

Used for vertical applications in multi storeybuildings.

One vertical expansion unit is advisedto be used at every floor betweenfixed support points.

KX

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE



COMPONENT

PU20

PD20 N

L1L2

L3

L3L2

L1N

18

Panel Connections

E KXLINE

Sample Order:

2500 A, Copper, Bolt-on,4 conductorsfor Panel Feeder

Panel Feeder

Panel Connection

Upwards Panel Connection

Downwards Panel Connection

Sample Order:


Panel Feeder

Panel Feeder

Sample Order:


KXC 25504 - B - P10

KXC 36504 - B - PU20

KXC 43504 - B - PD20

P10 L3

N

L2

L1

L1

L2L3

N

Sample Order:

2500 A, Copper, Bolt-on,4 conductorsfor Busbar Feeder

Busbar Feeder

Panel Connection

P11 L3

N

L2

L1L2

L3

KXC 25504 - B -P11

L1N

22

52

25

27

52

75

325

325

15

0

100 100 100

100 100 100

100 100 100

100 100 100

15

0

15

01

50

20

02

00

250

250

- P 1 0

- P 1 1

- P U 2 0

- P D 2 0

KX

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE



COMPONENT

Upwards Busbar Connection

Downwards Busbar Connection

Sample Order:

3600 A, Copper, Bolt-on, 4 conductorsfor Busbar Feeder

Busbar Feeder

Busbar Feeder

Sample Order:


PU21

L3L2

L1N

N

L1L2

L3

19

KXC 36504 - B - PU21

KXC 43504 - B - PD21

Busbar&Panel Connections

E KXLINE

PD21

27

52

75

325

325

15

0

15

01

50

15

0

20

02

00

250

250

N

L1L2

L3

- P R 3 0

- P L 3 0

Right Panel Connection

Left Panel Connection

Panel Feeder

Panel Feeder

PR30

PL30

N

L1

L2

L3

Sample Order:


Sample Order:


KXC 25504 - B - PR30

KXC 25504 - B - PL30

A-1

25

A-1

25

A

A

B-1

25

B-1

25

B

B

A and B dimensions of PR30 and PL30 are the samelike left and right elbows. Please refer to page-12 for the dimensions.

- P U 2 1

- P D 2 1

100

100

100

100

100

100

100

100

100

100

100

100

KX

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE



COMPONENT

20

Panel Connections

E KXLINE

15

01

50

Right Panel Connection

Left Panel Connection

Busbar Feeder

Busbar Feeder

PR31

PL31

N

L1L2

L3Sample Order:


Sample Order:


KXC 25504 - B - PR31

KXC 25504 - B - PL31

N

L1

L2

L3

- P 4 0

- PR 31

- PL 31

- P 4 1

Panel Connection

Panel Connection

Panel Feeder

Busbar Feeder

P40

L3

L3

L2

L2L1 L1

N

N

Sample Order:


Sample Order:


KXC 32504 - B - P40

KXC 32504 - B - P41

P41 L3

L2N

L3

L2

L1L1

N

A-1

25

A-1

25

A

A

B-1

25

B-1

25

B

B

165 165 165min.110

860

860

165 165 165min.110

Please call us for non-standard components. The dimensions given above are minumum values.

100 100 100

100 100 100

KX

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE



COMPONENT

A and B dimensions of PR31 and PL31 are the samelike left and right elbows. Please refer to page-12 for the dimensions.


Sample Order:

2500 A, Aluminium, Bolt-on, 4 conductors

Sample Order:

2500 A, Copper, Bolt-on, 4 conductors

Sample Order:


Sample Order:


KXA 25504 - B - TR11

TransformerConnection


UpwardsTransformer Connection

DownwardsTransformer Connection

KXA 25504 - B - TD21

- T R 1 1

- T R 3 1

- T U 2 1

- T D 2 1

TR11

TR31

TU21

TD21

L3

N

L2

L1

L1

L2

N

L3

N

L1L2

L3

The dimensions given above are minumum values. 21

KXC 25504 - B - TU21

KXC 25504 - B - TR31

Transformer Connections

E KXLINE

L1N

L3L2

L3

L2N

156

165

165

101

L3

L2

L1L1

N

860

15

0

22

51

50

27

52

75

325

325

15

01

50

20

02

00

250

250

100

100

100

100

100

100

100

100

100

For connection dimensions please referto tables on pages 23 and 24.

For transformer and panel connectionapplications EAE design and planningdepartment can prepare your projects upon request.

For the design, the following information isrequired;

Plan of transformer and panel board room, heights. Transformer dimensions, distance between bushings.

KX

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE



COMPONENT

- T R 6 1

TR61

670

2000

290

670

15

0

L3

L2

L1

Nmin.

110

L

L

2

3

L

N

1

670

2000

290

670

L3

L2

L1

N

- T R 5 1

- T L 5 1

nmi .

110

min.

025

The dimensions given above are minumum values.22

KXC 25504 - B - TR41

E KXLINE

225

150

150min.100

TR51

NL1

L2L3

TL51

NL1

L2

L3

15

0A

1-2

5

B1

2-

5

A

B


For transformer and panel connectionapplications EAE design and planningdepartment can prepare your projects upon request.

required;

Plan of transformer and panel board room, heights. Transformer dimensions, distance between bushings.

For the design, the following information is

Sample Order:


Sample Order:

3600 A, Copper, Bolt-on4 conductors

,



For connection dimensions please referto tables on pages 23 and 24.

A and B dimensions of TR51 and TL51 are sameas left and right elbows.Please refer to page 12 for the dimensions.

- T R 4 1

TR41

Sample Order:

2500 A, Aluminium, Bolt-on4 conductors

,

Sample Order:

2500 A, Copper, Bolt-on4 conductors

,

Right Transformer Connection

Left Transformer Connection

KXC 36504 - B - TR61

KXC 25504 - B - TR51

KXA 25504 - B - TL51

Transformer Connections

KX

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE



COMPONENT

23

Panel and Transformer Connection Units

E KXLINE

Panel and Transformer Connection Units

Panel Connection Units : P10,P11,PU20,PD20,PU21,PD21,PL30,PR30,PL31,PR31,P40,P41Transformer Connection Units: TR11,TU21,TD21,TL31,TR31,TR41,TR51,TL51,TR61

Note:No flange supplied with transformer connection units.

KXA 25KXC 32

KXC 22

KXC 26 KXC 36 KXC 39

15

0150

23

27,527,5

Ø14

15

0

260

23

1515 40404040

Ø14

15

0

200

23

2020 4040

Ø14

15

0

290

23

22,522,5 40404040

Ø14

15

0

320

23

3030 40404040

Ø14

KXA 33KXC 43

KXA 40KXC 50

15

0

440

23

2020 40 4040 4040 4040 40

Ø14

15

0

360

23

2020 404040 4040 40

Ø14

KXA 08KXC 10

KXA 10KXC 14

KXA 12KXC 16

KXA 14 KXA 17

KXC 12

KXC 20

KXC 08

15

0

40

23

20

Ø14

15

0

55

23

27,5

Ø14

15

0

160

23

20404040

Ø14

KXA 20KXC 25

15

0

200

23

2040404040

Ø14

15

0

70

23

1540

Ø14

15

0

80

23

2040

Ø14

15

0

110

23

154040

Ø14

15

0

125

23

22,54040

Ø14

15

0

140

23

304040

Ø14

KXA 50KXC 63

15

0

680

23

2020 40 404040 404040 404040 4040

Ø14

24

Panel Connections

E KXLINE

Paralelling Bars (Standard Holes)

26

26

26

26

56

56

56

56

40

40

40

40

23

23

95

Ø 14

Ø 14

Ø 14

Ø 14

Ø 14 Ø 14

Ø 14

Ø 14

Ø 14

Ø 14

Ø 14 Ø 14

40

40

40 40

4040

40 4040 80 40

85 40 10040 4040 40

40 4040 404027,5 20

22,5

20

30

15150

KXC 22 KXC 22KXC 26 KXC 26

KXC 36 KXC 36

KXA 33KXC 43

KXA 33KXC 43

KXA 50KXC 63

KXA 50KXC 63

KXA 40KXC 50

KXA 40KXC 50

KXC 39 KXC 39

KXA 25KXC 32

KXA 25KXC 32

290

360

320

200 260

14

5

80 70

23

23

Paralelling Bars (Without Holes)

-

-

2500

-

-

3200

4000

5000

-

-

25

-

-

33

40

50

-

-

12014

-

-

12020

12022

12024

KXA - Al

Conductor

Order

Code

ConductorSize

RatedCurrent

BusbarCode

2000

2500

3150

3600

3900

4250

5000

6300

22

26

32

36

39

43

50

63

2(6x55)

2(6x80)

2(6x110)

2(6x125)

2(6x140)

2(6x160)

2(6x200)

3(6x200)

KXC - Cu

Conductor

RatedCurrent

BusbarCode

Order

Code

12011

12013

12015

12017

12019

12021

12023

12025

KXA - Al

Conductor

Order

Code

ConductorSize

KXC - Cu

Conductor

Order

Code

RatedCurrent

BusbarCode

RatedCurrent

Busbar ( )each piece(each piece) ( )each piece( )each pieceCode

-

-

2500

-

-

3200

4000

5000

-

-

25

-

-

33

40

50

-

-

09070

-

-

05691

05791

09512

2000

2500

3150

3600

3900

4250

5000

6300

09387

06988

09069

09117

09175

05689

05789

09511

2(6x55)

2(6x80)

2(6x110)

2(6x125)

2(6x140)

2(6x160)

2(6x200)

3(6x200)

22

26

32

36

39

43

50

63

14

51

45

14

5

40 404040 4040 40 80 40 20

440

40 40 4040 4040 40 4040 40 80 8040 40 20

680

Connection Equipment

CodeDescription

M 10 x 50 Bolt

M 10 x 60 Bolt

M10 Steel Nut

M10 Washer

01505

01506

01445

01424 5

7

4

25

Flexible & Panel Connections

E KXLINE

Sample Connection TypesSample Connection (1)

Sample Connection (2)

Sample Connection (3)

10

10

5

24

52

45

24

5

Sample Order:

800 A, Aluminium

B=.....mmX=.....mmY=.....mmZ=.....mmø=.....mm

L(cm)

Transformer - busbar,

Panel - busbar connections.

KXA 0800 - F40

FlexiblesFlexible are used for - F

*

Y

LB

Z

X

* .This side is punched according to the needs of the custommer

26

Panel Connections

E KXLINE

Flange Dimensions

Panel Connection Units are supplied with suitable flange as standard.

PE

N

L3L2

L1

100

PE L3 L2 L1 N

100 100

PEHousing

100

L3 L2 L1 N

PEHousing

100 100 100

Aluminium (Al) Copper (Cu)

RatedCurrent

8001000125013501600

-2000

-250020002500315036003900425050006300

0810121416-

20-

252226323639435063

-08-

101214-

1720--

25--

334050

135150165175205220235255295245295355385415455535775

180195210220250265280300340290340400430460500580820

22223333433445568

6x406x556x706x80

6x1106x1256x1406x1606x200

2x(6x55)2x(6x80)

2x(6x110)2x(6x125)2x(6x140)2x(6x160)2x(6x200)3x(6x200)

RatedCurrent

BusbarCode

BusbarCode

ConductorSize

A(mm)

B(mm)

Number ofthe holes

along B length

-

800-

100012501350

-16002000

--

2500--

320040005000

Opening on thepanel board

A

10

01

00

B

515

465

100 100 100 100 100 12,512,5

12,5

12,5

Ø 7

E-Line KXBusbar

Panel ConnectionFlange

KX

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE



COMPONENT

Panel Connection

Flange

Panel Connection

Flange

Please call us for special applications or for applications with MCCB's.

Ampere Ratings

Cable Gland Plates

1

2

3

Busbar

Housing Type

Cable

Gland PlateType

B10

B11

BO

- B 1 1

- B O

- B 1 0

L3

L3

L3

L3

L2

L2

L2

L2

L1

L1

L1

L1

N

N

N

N

PE

PE

PE

PE

-

800

-

1000

1250

1350

-

1600

2000

-

-

2500

-

-

3200

4000

5000

500

500

500

500

500

500

500

500

500

500

500

500

500

500

500

500

700

520

520

520

520

520

520

520

520

520

520

520

520

520

520

520

520

520

350

350

350

350

350

400

400

400

400

500

500

500

500

650

650

650

860

300

300

300

300

300

300

300

300

300

300

300

300

300

300

300

300

500

1

1

1

1

1

1

1

1

1

2

2

2

2

2

2

2

3

-

08

-

10

12

14

-

17

20

-

-

25

-

-

33

40

50

KXA - Al

Conductor

RatedCurrent

BusbarCode

800

1000

1250

1350

1600

-

2000

-

2500

2000

2500

3150

3600

3900

4250

5000

6300

08

10

12

14

16

-

20

-

25

22

26

32

36

39

43

50

63

KXC - Cu

Conductor

RatedCurrent

BusbarCode

A B C DGland

Type

(mm) (mm) (mm) (mm) (mm)

E KXLINE

225

B

150 D

A

245

C

The dimensions given above are minumum values.

KXA 32504 - B - B10

KXC 36504 - B - B11

KXA 25504 - B - BO

Feeder Box

Central Feeder Box

Feeder Box

27

Feeder Boxes

Sample Order:

3200 A, Aluminium4 conductors

, Bolt-on

Sample Order:


Sample Order:


KX

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE



COMPONENT

Universal Tap-off BoxesTap off boxes can be equipped with any brand of switches, circuit breakers and etc.Please inform EAE the type and brand of choosen MCCB, when ordering.

29

Technical Features

E KXLINE

28

Tap-off Boxes

E KXLINE

Horizontal Opening Box Lids

New generation horizontal opening lid allows users to do their operations on the box easier.

Easy Installation System on Tap-off Boxes

A patented hinge system is designed in order to install tap off boxes on busbars much easier.

Fixing System of Tap-off Boxes on Busbars

Hook system, which is used for fixing of tap-off boxes on busbars.

Locking Point

High IP Protection due to special forming. Gasket

SpecialForming

Protection from dust and humidity due to effective gasket system.

Taking energy from joints by Bolt-on tap off boxes.

The range of tap off boxes from160A upto 1.000A.

Effective Gasket Safety

Taking Energy from Joints

KXKXKXKX

KXKXKXKX

BBBB

BBBB

1246

1246

6 5 05 5 00 5 03 5 0

6 5 15 5 10 5 13 5 1

Please call us for non-standard tap-off boxes and detailed information.

Cable Gland Plates

Tap-off boxes can be equipped with any brand of switches, circuit breakers and etc.

Sample Order:

Bolt-on / 630 A / IP-55 / 4 conductors

Sample Order:

Bolt-on / 630 A / IP-55 / 5 conductors

KXB 6350

KXB 6351

Bolt-on Tap-off Boxes

C

BAAA

Rk

Pasa

a orl k

ý

(3yö dn

Rk

Pasa

a orl k

ý

(3yö dn

KXB 16

KXB 25

KXB 40

KXB 63

600

750

850

850

300

380

420

420

200 170

240 265

255 265

255 265

RP2

RP3

RP4

RP4

Tap-offBoxes

A(mm)

B(mm)

C D(mm) (mm)

StandardGland

30

Tap-off Boxeswith Fused Switches (Bolt-on-KXB)

E KXLINE

M25

M32

M40

M50

M63

Special for EAE

Ø 18

Ø 26

Ø 33

Ø 39

Ø 45

Ø 60

Gland Type

Max. External Diameter of Cable Cros-section

30

50

30

D

A

C

e la

n

l

abl G

d P

ate

(on 3

de

)

s i

s

NL1

L2L3

NH00

NH 1

NH 2

NH 3

FuseSize

Notes:

EAE Plug-in tap off boxes are manufactured withelectromechanical interlock system as per IEC 60439.

Tap off boxes shall not be used empty. Placing of fused switches,MCCBs or any other protection unit into box is necessary before the installation of tap off boxes on busbars.

KX

BUSBAR TYPE

CONDUCTOR

PROTECTIONDEGREE

RATED CURRENTBOX TYPE

IP-55-5

4 - 05 - 1

160 A-16250 A-25400 A-40630 A-63

Bolt on- BPlug in- P

CABLE GLAND PLATES

Mat.Cable

Gland TypeOrderCode

InnerDiameter

(mm)Sheet RP0----

Sheet RP1 25M32

M40Sheet RP2 32

Sheet RP3 63Special

AL RP4 632xSpecial

AL RP5 184xM25

AL RP6 254xM32

AL RP7 324xM40

AL RP8 258xM32

KXKXKXKX

PPPP

1245

6 5 15 5 10 5 10 5 1

Sample Order:

Plug-in / 500 A / IP-55 / 5 conductors

KXP 5051

Plug-in Tap-off Boxes

C

B

AAA

as

Rarko

Plaký

ö(3 y

nd as

Rarko

Plaký

ö(3 y

nd

31

Tap-off Boxes with Fused Switches (Plug-in-KXP)

E KXLINE

Sample Order:

Plug-in / 400 A / IP-55 / 4 conductors

KXP 4050

KXKXKXKX

PPPP

1245

6 5 05 5 00 5 00 5 0

30

50

30A

C

el

abl G

and Pla

te

o3

e)

(n

s ids

D

NL1

L2L3

RP2

RP3

RP4

RP4

Tap-offBoxes

A(mm)

B(mm)

C D(mm) (mm)

StandardGland

NH00

NH 1

NH 2

NH 3

FuseSize

KXP 16

KXP 25

KXP 40

KXP 63

520

670

750

750

300

380

420

420

210 195

270 310

300 285

300 285

KX

BUSBAR TYPE

CONDUCTOR

PROTECTIONDEGREE

RATED CURRENTBOX TYPE

IP-55-5

4 - 05 - 1

160 A-16250 A-25400 A-40500 A-50

Bolt on- BPlug in- P

CABLE GLAND PLATES

Mat.Cable

Gland TypeOrderCode

InnerDiameter

(mm)Sheet RP0----

Sheet RP1 25M32

M40Sheet RP2 32

Sheet RP3 63Special

AL RP4 632xSpecial

AL RP5 184xM25

AL RP6 254xM32

AL RP7 324xM40

AL RP8 258xM32

Cable Gland Plates

Please call us for non-standard tap-off boxes and detailed information.

Tap-off boxes can be equipped with any brand of switches, circuit breakers and etc.

M25

M32

M40

M50

M63

Special for EAE

Ø 18

Ø 26

Ø 33

Ø 39

Ø 45

Ø 60

Gland Type

Max. External Diameter of Cable Cros-section

Notes:

EAE Plug-in tap off boxes are manufactured withelectromechanical interlock system as per IEC 60439.

Tap off boxes shall not be used empty. Placing of fused switches,MCCBs or any other protection unit into box is necessary before the installation of tap off boxes on busbars.

Electrical Characteristics

- Busbar systems nominal insulation voltage shall be 1000 V.

- As per ampere rates, minimum short circuit values shall be as given below;

- Temperature rise shall be 50K over 40°C ambient temperature.

Protection

- Protection degree of the busbar system shall be IP55.

1-

2-

2.1-

2.2-

2.3-

2.4-

2.5-

2.6-

3-

4-

43

Product Overview

E KXLINE

For Aluminium Conductors;

For Copper Conductors;

630A ... 6300A (E-LINE KX)

COMPACT BUSBAR PRODUCT OVERVIEW

Standards & Certification:-Busbar system shall be designed and manufactured as per IEC 60439-2 standard. Each busbar rating shall have a seperate type test certificate from an independent internationally accredited laborotory.-Short-circuit tests shall follow the same standard procedure. Type test certificate shall be also available. Busbar systems shall be manufactured upon the standards and criteria of the test certification. Busbar systems shall have the “Minimum Duration of 6 Hours on Fire Certification” upon the IEC 60331 Standard.-The tests below are necessary for each busbar current rating seperately from an independent internationally accredited laborotory upon the IEC 60439-2 Standard:a) Temperature Rise Limits b) Dielectrical Features c) Short-circuit Duration d) Effectiveness of Protection Circuit e)Clearances and Creepage Distances f) Mechanical Operation g) Protection Degree h) Electrical Characteristics i) Structural Duration j) Crushing Resistance k) Resistance of Insulation Material to Abnormal Heat l) Fire Barrier - Busbar system shall have CE sign.-Manufacturing facility of busbar systems shall have ISO 9001 and ISO 14001 certification.-Each product shall have a “Type Label”, which indicates the brand, type of the unit, number of conductors and electrical details.

Joint Structure- Electrical and mechanical connection shall be made by placing conductor joints into the joint blocks of the connected conductors and followed by tightening and fastening of the joint bolts.

Insulation- For strong and long life insulation system, conductors shall be plated by epoxy paint and there shall be “B class” polyester pholios (Mylar) between neighbour conductors.Conductors shall be packed and placed into the housing without leaving any air gap. There shall be 2 layers of epoxy paint on conductors and 1 layer of polyester pholio between wire conductors at least.

Tap Off Boxes-Power shall be supplied directly on tap off boxes of bolt-on and plug-in busbar systems up to 1000 A at any connection point.- It shall be possible to install a bolt-on tap off box only by removing the plastic contact distance pieces on the joints. The real contacts of the bolt-on tap off shall be placed instead of the contact distance pieces. The same bolt-on tap off box shall be installed to the joints of all busbar ratings without changing or adding any pieces.-Plug-in tap off boxes shall be used on lines where there is a high number of power output need and on vertical power distribution lines. It shall be possible to supply power on the output points, positioned on the housings of the plug-in busbars by using plug-in tap off boxes up to 630 A. These boxes shall be able to have installed or uninstalled without interrupting the power flow of the busbar. A 3m long standard busbar shall contain 2 plug-in output points at least. In case of unuse of these output points, they shall be kept closed with the protection degree of IP55. Power output on the joint points shall be able at plug-in busbars by bolt-on tap off boxes.-Contacts of plug-in tap off box shall be silver plated. Contacts of bolt-on tap off box shall be tin-plated.-Tap off boxes shall be manufactured of sheet steel and epoxy painted RAL 3020.-Plug-in tap off boxes shall require the mechanical and electrical qualifications below.-Tap off boxes shall have an electrical interlock mechanism, which ensures that plug-in tap off box cannot be removed mechanically from the busbar, when the switch is at “ON” position. Mechanical interlock mechanism shall prevent opening the door, when the switch is at “ON” position. The door shall be opened only when the switch is at “OFF” position, tap off box shall be at IP2X protection degree in this case and there shall not be any accessible live part in the box. While inserting the earthing contacts of the box, earth contact shall make the first touch. While removing it shall be disconnected last.-Busbar tap off boxes shall be equipped with fused switchs or MCCBs, indicating the locking mechanism, which prevents opening of the door, unless the power flow in the system is not interrupted.

Installation and Commisioning-Busbar systems shall be installed as per Single-Line drawings respect to required ampere rates and manufacturer installation guide (torque values, lockers, etc.). Electrical installator shall run an insulation test after installation according to manufacturers test procedures. The results of the test shall be reported to the manufacturer. Minimum insulation value shall be 1 Mohm.

Housing and Structure-Busbar system shall have “Sandwich-Compact” structure. Conductor bars are double layer epoxy painted. “B Class” polyester pholio layers are located between neighbour conductors. Conductors and pholio layers shall be packed and placed into the aliminium housing without leaving any air gap as the “Sandwich-Compact” structure requires.-Compact structure of the housing shall be provided by M6 screws applied at every 19 cm along the entire length. Screw joints shall provide both installation and earthing without any other required equipment.-Multiconductor busbars shall be connected in one housing the way that it is unable to get broken.-The continous structure of the compact system shall be kept at the plug-in points. There shall be no air gap between conductors.-Busbar housings shall be manufactured of at least 2,5 mm breight aliminium profile,which shall be termically strengthened and extruded. Conductor bars shall be manufactured of RAL7038-Electrostatic epoxy painted profile material.-Busbar system shall have all necessary accessories (elbows, offsets, panel-transformer connections, reductions, etc.) Manufacturer shall supply special dimensioned units in short time, if the project conditions requires.-For horizontal runs, a horizontal expansion unit shall be used at every 40m and expansion points of the building.-For vertical applications, a vertical expansion unit shall be used at every floor. Busbar system shall be rigidly fixed by supports at every floor.

General Structure of Products-Busbar system shall have “Sandwich-Compact” structure. Aluminium or Copper conductors shall be tin plated along the entire length upon the wire configuration and required number, which are described in the statements below. Housing shall be made of termically strengthened extruded aluminium profile, which shall be RAL7038-Electrostatic painted. Protection degree shall be IP55.

Conductors-Compact busbar system shall have aliminium conductors between 630 A – 5000 A.- Compact busbar system shall have copper conductors between 800 A – 6300 A.- Compact busbar system shall have the following number of conductors and wire configuration.a) 4 Conductors: ( 4 full size conductors + Housing(earthing)).b) 4 ½ Conductors: (4 full size conductors + ½ earth conductor + Housing), ( ½ earth conductor and housing are united).c) 5 Conductors: ( 5 full size conductors + Housing) (Earth conductor and Housing are united)-Wire conductors and neutral conductor shall have the same cross-section and they shall be insulated.- EC grade aliminium conductors shall be epoxy painted and Tin-plated in the contacting ends.-Copper conductors shall contain electrolitical copper. They shall be epoxy painted and Tin-plated in the contacting ends.

630A800A

1000A1250-1350-1600-2000A

2500A3200A and above

800A1000A

1250-1350-1600-2000A2500A

3200A and above

:1 sec/rms 25kA, Peak 55kA:1 sec/rms 35kA, Peak 73,5kA:1 sec/rms 50kA, Peak 105kA:1 sec/rms 60kA, Peak 132kA:1 sec/rms 100kA,Peak 220kA:1 sec/rms 120kA,Peak 264kA

:1 40kA, 84kA:1 sec/rms 50kA, Peak 105kA:1 sec/rms 60kA, Peak 132kA:1 sec/rms 100kA,Peak 220kA:1 sec/rms 120kA,Peak 264kA

sec/rms Peak

Documents

E KXLINE - MAAC INFRA PVT. LTD. · 2013-10-06 · Sample Order: 2500 A, Aluminium, Bolt-on, IP 55, 4 conductors Attention! The total length of the module should be adjusted to 1200