E. KAKO (KEK) 2009' Dec. 2５ STF Meeting for S1-G

Global Design Effort

1

Cavity string assembly at KEKfor S1-Global

Eiji Kako (KEK, Japan)

E. KAKO (KEK) 2009' Dec. 2５ STF Meeting for S1-G

Global Design Effort

2

Cavity Assembly Team for S1-Global

FNAL Tug Arkan (Leader) Brian Smith Marco Battistoni

DESY Axel Matheisen (Supervisor, not come) Manuela Schmoekel Patrick Schilling

KEK Shuich Noguchi Eiji Kako

E. KAKO (KEK) 2009' Dec. 2５ STF Meeting for S1-G

Global Design Effort

3

Cavity Assembly Team for S1-Global

FNAL 　　　　　　　　　 DESYTug Arkan Manuela SchmoekelBrian Smith Patrick SchillingMarco Battistoni

Arrival date in Japan ; FNAL 13th Jan. 2010 DESY 14th Jan. 2010Departure date from Japan ; 24th Jan. 2010

Stay in Urban Hotel for 11 nights (FNAL) 10 nights (DESY)

E. KAKO (KEK) 2009' Dec. 2５ STF Meeting for S1-G

Global Design Effort

4

Present Status of Cavities

Two DESY cavities (Z108 & Z109) arrived at KEK in 4th, December.

ACC011 cavity will arrive at KEK in Dec. 25th.AES004 cavity will depart forKEK in Dec. 24th.Both cavities will delivered atKEK by the end of December ??

E. KAKO (KEK) 2009' Dec. 2５ STF Meeting for S1-G

Global Design Effort

5

11 Mon; National Holiday12 Tue; am. Check of tools and jigs for assembly pm. Rinsing of 9 support posts by car washer Setup of support posts in class-1000 13 Wed; am. Cleaning by wiping of 2 FNAL cavities Installation of 2 FNAL cav. on support in c-1000 pm. Cleaning by wiping of 2 DESY cavities Installation of 2 DESY cav. on support in c-1000 14 Thu; am. Rough alignment of 4 cavities in c-1000 am. Arrival of FNAL colleagues at KEK pm. Arrival of DESY colleagues at Hotel night Welcome dinner with beer

Schedule of Cavity String Assembly (1)

E. KAKO (KEK) 2009' Dec. 2５ STF Meeting for S1-G

Global Design Effort

6

15 Fri ; am. Meeting for cavity string assembly planning pm. Start-up of assembly work at STF16 Sat. ~ 21 Thu. ; (for 6 days) am./pm. String assembly of 4 cavities in c-1022 Fri; am. Final leak check of string cavities Start-up of Ar slow leak in c-1000 night Farewell dinner with beer 23 Sat; Spare day for safety margin24 Sun; Departure of DESY & FNAL colleagues25 Mon; am. Movement of string cavities to outside of clean room

Schedule of Cavity String Assembly (2)

E. KAKO (KEK) 2009' Dec. 2５ STF Meeting for S1-G

Global Design Effort

7

S1-Global Cryomodule Overview

No connectionNo beam tubeNo gate-valve

Closed by Blind FlangeGate-valve

Gate-valve

Pumping

system

Pumping

system

Up stream Down stream

FNAL#1,#2AES004, ACC011

DESY#1,#2Z108, Z109

KEK#1,#2MHI05, MHI06

KEK#3,#4MHI07, MHI09

E. KAKO (KEK) 2009' Dec. 2５ STF Meeting for S1-G

Global Design Effort

8

Eight Cavities for S1-Global

1. AES-004 (27./25 MV/m) ; Blade tuner (center)2. ACC-011 (33. MV/m) ; Blade tuner (center)3. Zanon-108 (31.3 MV/m) ; Saclay tuner (end)4. Zanon-109 (30.7 MV/m) ; Saclay tuner (end)5. MHI-05 (27.1 MV/m) ; Slide-Jack tuner (center)6. MHI-06 (27.7 MV/m) ; Slide-Jack tuner (center)7. MHI-07 (33.6 MV/m) ; Slide-Jack tuner (end)8. MHI-09 (27.0 MV/m) ; Slide-Jack tuner (end)

MHI (Japan), Zanon (Italy), AES (USA), ACCEL/RI (Germany)All cavity vendors in the world !!

E. KAKO (KEK) 2009' Dec. 2５ STF Meeting for S1-G

Global Design Effort

9

Clean Room at KEK-STF

Clean room at STF

To cryomoduleassembly area

Air Shower Entrance HPR

Pass-box

Pass-box

Water Shower

16.2 m

5.4

m

7 m

2.2

mClass

1000

Class 10

He Leak Detector

PumpingSystem

Pumping LineBetween c-10 and c-1000

E. KAKO (KEK) 2009' Dec. 2５ STF Meeting for S1-G

Global Design Effort

10

Tug,

Could you make your assembly planin clean room at KEKfrom 15th (Fri.) to 21st (Thu.)for confirmation of our works ?

Request .......