12
3M Dyneon Fluoropolymers for the Chemical Processing Industry Dyneon solutions

Dyneon solutions...of industries – oil & gas, chemical, pulp & paper, pe- trochemical, food, pharmaceutical, biotechnology and semiconductor. Dyneon offers a broad product range

  • Upload
    others

  • View
    1

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Dyneon solutions...of industries – oil & gas, chemical, pulp & paper, pe- trochemical, food, pharmaceutical, biotechnology and semiconductor. Dyneon offers a broad product range

3M™ Dyneon™

Fluoropolymers

for the Chemical Processing Industry

Dyneon solutions

Page 2: Dyneon solutions...of industries – oil & gas, chemical, pulp & paper, pe- trochemical, food, pharmaceutical, biotechnology and semiconductor. Dyneon offers a broad product range

protect your investmentThe fluoropolymers that

3M™ Dyneon™ S-PTFE

2

Page 3: Dyneon solutions...of industries – oil & gas, chemical, pulp & paper, pe- trochemical, food, pharmaceutical, biotechnology and semiconductor. Dyneon offers a broad product range

protect your investment

From critical process flow to harsh down-hole envi-

ronments, 3M™ Dyneon™ fluoropolymers have earned

a reputation for performing where other materi-

als fail. Processors, equipment designers and com-

ponent suppliers choose Dyneon fluoropolymers for

their technical features consistency, quality and pro-

cessability.

Dyneon fluoropolymers help to prolong your equip-

ment life-cycles. These materials are capable of

withstanding corrosive chemicals, temperature ex-

tremes (-200 °C to 260 °C), aging, and physical wear

and tear.

Universal base, acid, hydrocarbon, alcohol, and steam

resistance make Dyneon fluoropolymers the materi-

als of choice for contact with chemicals in a range

of industries – oil & gas, chemical, pulp & paper, pe-

trochemical, food, pharmaceutical, biotechnology and

semiconductor. Dyneon offers a broad product range

of fluoropolymers, allowing experts to help select the

right material for their application requirements. Dy-

neon, a 3M company, combines the resources of a

global leader with 40 years of fluoropolymer specia-

lization and innovation.

3

Page 4: Dyneon solutions...of industries – oil & gas, chemical, pulp & paper, pe- trochemical, food, pharmaceutical, biotechnology and semiconductor. Dyneon offers a broad product range

3M™ Dyneon™ Fluorothermoplastics

PFA(a polymer of tetrafluoroethylene and perfluorovinylether)

Exhibits the highest temperature capability in a melt-process-

able fluoropolymer, as well as exceptional chemical resistance,

non-stick, low friction and electrical properties

FEP(a polymer of tetrafluoroethylene and hexafluoropropylene) Exhibits excellent heat and chemical resistance, excellent

weatherability, extremely smooth surfaces and excellent elec-

trical properties

ETFE(a polymer of tetrafluoroethylene and ethylene)

Features outstanding abrasion, cut-through and tear resis-

tance as well as good chemical, thermal and electrical pro-

perties

THV(a polymer of tetrafluoroethylene, hexafluoropropylene and vi-

nylidene fluoride)

A product family unique to Dyneon, offering superb flexibility

and optical clarity, plus the ability to be bonded to other poly-

mers

PVDF(homopolymers, copolymers and blends)

Exhibits excellent chemical resistance to most aggressive sub-

stances and solvents

3M™ Dyneon™ PTFE

PTFE(Polytetrafluoroethylene)

The material of choice where broad chemical resistance,

wide service temperature range, high durability, excellent

dielectric properties, low friction, or non-stick are required

TFM Modified PTFEThe new generation of chemically modified PTFE enhances

the performance of classic PTFE by providing outstanding low

deformation under load, compression stress relaxation (re-

covery), reduced permeation, fewer voids, increased surface

smoothness and good welding characteristics

PTFE and TFM Modified PTFEcompoundsNumerous compounds are available to match your individual

product requirements for wear, deformation under load, elec-

trical properties or thermal expansion

For further details please also consider our brochure:

3M™ PTFE Compounds and TFM™ PTFE Compounds

State of the art | Custom-made solutions

Dyneon solutions for the chemicalprocessing industry

4

Page 5: Dyneon solutions...of industries – oil & gas, chemical, pulp & paper, pe- trochemical, food, pharmaceutical, biotechnology and semiconductor. Dyneon offers a broad product range

3M™ Dyneon™ Fluoroelastomers

Dipolymers (66-68 % Fluorine)(a polymer of hexafluoropropylene and vinylidene fluoride)

Fluoroelastomers (bisphenol or peroxide cure) for sealing applications that require ex-

cellent resistance to heat and aggressive chemicals

Terpolymers (68-71 % Fluorine)(a polymer of tetrafluoroethylene, hexafluoropropylene and vinylidene fluoride)

Fluoroelastomers (bisphenol or peroxide cure) for applications requiring added resis-

tance (versus dipolymers) to hydrocarbons, acids, polar solvents, caustics and steam

Perfluoroelastomers and compounds(a polymer containing tetrafluoroethylene and perfluoroalkoxyvinylether)

Provides the highest possible safety in production processes due to its extraordinary

thermal and chemical resistance

Low Temperature Fluoroelastomers(a polymer containing tetrafluoroethylene, vinylidene fluoride and a perfluoroalkoxy-

alkylvinylether)

The latest generation of low temperature fluoroelastomers provide true low tempera-

ture sealing capability while maintaining the heat and chemical resistance of fluoro-

elastomers

5

Page 6: Dyneon solutions...of industries – oil & gas, chemical, pulp & paper, pe- trochemical, food, pharmaceutical, biotechnology and semiconductor. Dyneon offers a broad product range

chemical process applicationA fluoropolymer for every

Pipes, tubing and hosesExtruded or molded pipe liners and tubing made from 3M™ Dyneon™

PTFE, 3M™ Dyneon™ PFA or 3M™ Dyneon™ PVDF ensure high heat and

chemical resistance for applications such as heat exchangers.

Chemical columns lined with 3M™ Dyneon™ TFM™ PTFE to protect

against aggressive acids, hydrocarbons and alcohols.

Flexible hoses and tubing constructed of 3M™ Dyneon™ fluorother-

moplastics, Dyneon PTFE or 3M™ Dyneon™ fluoroelastomers provide

chemical and permeation resistance, thermal stability and long-term

durability.

Braided or performance hoses made for high flexibility and high pres-

sure resistance.

3M™ Dyneon™ fluoropolymers fulfill a wide range of requirements. Take a moment, and discover a new material for a familiar application, a new use, or a new processing technique.

6

Page 7: Dyneon solutions...of industries – oil & gas, chemical, pulp & paper, pe- trochemical, food, pharmaceutical, biotechnology and semiconductor. Dyneon offers a broad product range

chemical process applicationPumps and valves for demandingapplicationsToday’s complex processes, together with growing demands on

plant flexibility and safety, require the use of highly advanced

components with universal chemical resistance. Pumps and

valves featuring dimensional components together with linings

and seals made from Dyneon PFA, PVDF, PTFE, TFM Modified

PTFE or Dyneon Fluoroelastomers provide the performance

needed to withstand hazardous and challenging environments.

Our products designed for use with difficult fluids. They offer low

friction and wear, and perform within a wide temperature range.

The extraordinary reliability and quality of our products makes

them suitable for use in many branches of the chemical process-

ing industry, including:

• Pharmaceutical production

• Pulp industry

• Food processing

• Water purification

With a comprehensive range of fluoroplastics and fluoroelas-

tomers Dyneon offers a product spectrum which satisfies

these demands to a very high degree to support your busi-

ness and plant safety.

Tap cock with union nuts made from 3M™ Dyneon™ TFM™ Modified PTFE

Alwayson Duty

7

Page 8: Dyneon solutions...of industries – oil & gas, chemical, pulp & paper, pe- trochemical, food, pharmaceutical, biotechnology and semiconductor. Dyneon offers a broad product range

Gaskets, seals and membranes Seals made with 3M™ Dyneon™ terpolymer fluoroelastomers offer im-

proved chemical resistance over dipolymers.

3M™ Dyneon™ PTFE or 3M™ Dyneon™ TFM™ PTFE membranes for high

flexible and chemical inertness.

3M™ Dyneon™ Perfluoroelastomers and 3M™ Dyneon™ Low Tempera-

ture Fluoroelastomers provide proofen and reliable sealing solutions in

most challen-ging environments. They withstand extreme temperature

ranges and aggressive chemical fluids.

Dyneon PTFE Compounds formulated with high performance additives

meet varied seal and gasket challenges.

TFM Modified PTFE compounds deliver all the advantages of PTFE in lip

seal and gasket applications requiring high temperature and low fric-

tion performance plus improved dimensional stability at higher temper-

atures.

Gaskets exhibit low deformation under load when made from TFM Mod-

ified PTFE.

8

Page 9: Dyneon solutions...of industries – oil & gas, chemical, pulp & paper, pe- trochemical, food, pharmaceutical, biotechnology and semiconductor. Dyneon offers a broad product range

Heat trace and heating cablesExcellent thermal and electrical properties make 3M™ Dyneon™ PFA, 3M™ Dyneon™ FEP and

3M™ Dyneon™ PVDF fluorothermoplastics ideal for heating cables on chemical columns and heat

trace cables maintaining constant temperature on piping systems.

3M™ Dyneon™ ETFE fluorothermoplastics give wire and cable insulation outstanding resistance

to abrasion and cut-through.

LiningsDyneon PTFE, TFM Modified PTFE and fluorothermoplastic materials resist chemical attack and

reduce permeation, protecting the integrity of storage tanks, reactors and other vessels and ex-

pand their life-time.

Impregnated material applicationsTextiles and fibers impregnated with Dyneon PTFE dispersions are used to provide high perfor-

mance pump packings. For flue gas desulfurization and dust filtration, filter bags make use of

fibers impregnated with 3Dyneon PTFE aqueous dispersions.

chemical process applicationA fluoropolymer for every

9

Page 10: Dyneon solutions...of industries – oil & gas, chemical, pulp & paper, pe- trochemical, food, pharmaceutical, biotechnology and semiconductor. Dyneon offers a broad product range

Our Product Stewardship Strategy

• Dyneon has successfully completed the replacement

of PFOA with its new emulsifier technology

• Dyneon has a state-of-the-art system in place to

minimize the release of the new emulsifier into the

environment

• Dyneon has made its containment technology avail-

able to others

Protecting your valuable assetsOperating a chemical processing plant is a great responsibility for

all functions, people and components. Processing corrosive agents

and aggressive liquids require state-of-the-art equipment that lives

up to the highest demands of reliability and quality.

3M™ Dyneon™ fluoropolymers are high-performance materials re-

sponding to the needs of those industry segments where the un-

matched combination of almost universal chemical resistance, su-

perior corrosion protection, a broad service temperature range, per-

meation control and ultra-high purity is required.

Demanding challenges concerning safety and resources plus the

need for flexible solutions is constantly increasing in today´s in-

dustry. You can count on the quality of Dyneon fluorpolymer

products to optimize safety, security and stability to protect your

valuable assets.

While running a plant or planning the construction, investing into

Dyneon fluoropolymers will pay off and protect your bottom line in

the long term.

We will perform where othermaterials can fail!• Reduce down-time and production outages

• Reduce efforts, cost and maintenance

• Support safer plant operations

• Increase service temperatures

• Increase equipment life time

• Improved flexibility

• Reliable performance under harshest conditions

• Smart and custom tailored solutions

Where only performance matters

10

Page 11: Dyneon solutions...of industries – oil & gas, chemical, pulp & paper, pe- trochemical, food, pharmaceutical, biotechnology and semiconductor. Dyneon offers a broad product range
Page 12: Dyneon solutions...of industries – oil & gas, chemical, pulp & paper, pe- trochemical, food, pharmaceutical, biotechnology and semiconductor. Dyneon offers a broad product range

Dyneon is a 3M company. Dyneon is a trademark of 3M. 06/2012 All rights reserved.© Dyneon 2012 | 98-0504-2522-6

Dyneon GmbHCarl-Schurz-Straße 141453 NeussPhone +49 (0) 2131 14 2265Fax +49 (0) 2131 14 3857www.dyneon.eu

Technical Information and Test DataTechnical information, test data and advice provided by 3M Dyneon personnel are based on information and tests we believe are reliable and are intended for persons with knowledge and technical skills sufficient to analyze test types and conditions, and to handle and use raw polymers and related compounding in-gredients. No license under any 3M Dyneon or third party intellectual rights is granted or implied by virtue of this information.

General recommendations on health and safety in processing, on work hygiene and on measures to be taken in the event of accident are detailed in our mate-rial safety data sheet.

You will find further notes on the safe handling of fluoropolymers in the brochure “Guide for the safe handling of Fluoropolymers Resins” by PlasticsEurope, Box 3, B-1160 Brussels, Tel. +32 (2) 676 17 32.

Where to go for more information

Dyneon Customer ServiceEurope Phone: 00 800 396 366 27 Fax: 00 800 396 366 39 Italy Phone: 00 800 7 910 18 Fax: 00 800 7 810 19 USA Phone: +1 800 810 8499 Fax: +1 800 635 8061

Dyneon GmbHCarl-Schurz-Str. 1 41453 Neuss Germany Phone: +49 (0) 2131 14 2265 Fax : +49 (0) 2131 14 3857

Dyneon GmbHIndustrieparkstr. 1 84508 Burgkirchen Germany Phone: +49 (0) 8679 7 4709 Fax: +49 (0) 8679 3992

Important NoticeAll information set forth herein is based on our present state of knowledge and is intended to provide general notes regarding products and their uses. It should not therefore be construed as a guarantee of specific properties of the products described or their suitability for a particular application. Because conditions of product use are outside 3M Dyneon’s control and vary widely, user must evalu-ate and determine whether a 3M Dyneon product will be suitable for user’s in-tended application before using it. The quality of our products is warranted un-der our General Terms and Conditions of Sale as now are or hereafter may be in force.

3M Energy and Advanced Materials6744 33rd Street North Oakdale, MN 55128 USA Phone: +1 651 733 5353 Fax: +1 651 737 7686

www.dyneon.eu