8
Dynamic Tensile Characteristics of TRIP-type and DP-type Sheets for an Auto-body Seokbong Kim 1,a , Hoon Huh 1,b , Sungho Park 2,c and Jiho Lim 2,d 1 Department of Mechanical Engineering, Korea Advanced Institute of Science and Technology, Science Town, Daejeon, 305-701, Korea 2 POSCO Technical Research Laboratories, Gumho-dong, Gwangyang-si, Jeollanam-do, 545-090, Korea a [email protected], b [email protected], c [email protected], d [email protected] Keywords: TRIP-type sheets, DP-type sheets, Strain rate, Dynamic tensile characteristics, Pre-strain effect. Abstract. This paper investigates the dynamic tensile characteristics of TRIP600, TRIP800, DP600 and DP800 at the range of strain rate from 0.003 to 200/s. The tensile test acquires stressstrain curves and the strain rate sensitivity of each material. Experimental results show two important aspects for TRIP-type and DP-type sheets quantitatively: the flow stress increases as the strain rate increases; the elongation is not a monotonic function of the strain rate and increases at the same level of the strain rate even when the strain rate increases. In order to investigate the pre-strain effect for two types of metals at the high strain rate, TRIP600 and DP600 were elongated with the pre-strain of 5 and 10% at the strain rate of 0.003/s. Then, dynamic tensile tests were carried out at the strain rate of 0.003, 1, 10 and 100/s. The results demonstrate that the material properties of TRIP600 and DP600 are noticeably influenced by the pre-strain when the strain rate was over 1/s. The ultimate tensile strength as well as the yield stress increases due to the pre-strain effect. Introduction An important challenging issue in the automotive industry is the light-weight, safe design and enhancement of crash response of an auto-body structures. This objective leads to increasing adoption of high strength steel sheets for inner parts of auto-body members. Many researches[1,2] have been carried out for TRIP (transformation induced plasticity) steels and DP (dual phase) steels that are one of the high strength steel that satisfies the high strength as well as the high formability. TRIP-type sheets are composed with ferrite, bainite and austenite phases. And these have the characteristics that the elongation and the strength increase as the phase of remained austenite transforms into the phase of martensite during deformation. DP-type sheets are low-carbon steels with soft ferrite and hard martensite. These two types of sheets have a better formability and elongation than other high strength steels with the same tensile strength[3]. The dynamic tensile properties of sheet metals in an auto-body are important since the dynamic behavior of material is different from static behavior and in a real auto-body crash, the range of the strain rate is several tens to hundreds per second under 500/s[4-7]. Generally the flow stress of sheet metals increases as the strain rate increases. The dynamic behavior of sheet metals must be examined to ensure the crash characteristics of an auto-body member with the numerical analysis[8,9]. An appropriate experimental method has not been standardized yet and needs to be developed to acquire the material properties at the intermediate strain rate ranged from 1 to 500/s. Most auto-body members are fabricated through sheet metal forming processes. During these processes the forming history such as pre-strain occurs in sheet metals. And this pre-strain will affect the dynamic tensile properties of sheet metals when car crash occurs at high strain rates. Although many experimental results inform that the stressstrain relation of pre-strained materials follows that Key Engineering Materials Vols. 340-341 (2007) pp. 255-262 online at http://www.scientific.net © (2007) Trans Tech Publications, Switzerland All rights reserved. No part of contents of this paper may be reproduced or transmitted in any form or by any means without the written permission of the publisher: Trans Tech Publications Ltd, Switzerland, www.ttp.net . (ID: 143.248.67.232-09/01/07,02:38:24)

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Dynamic Tensile Characteristics of

TRIP-type and DP-type Sheets for an Auto-body

Seokbong Kim1,a, Hoon Huh1,b, Sungho Park2,c and Jiho Lim2,d 1Department of Mechanical Engineering, Korea Advanced Institute of Science and Technology,

Science Town, Daejeon, 305-701, Korea

2POSCO Technical Research Laboratories, Gumho-dong, Gwangyang-si,

Jeollanam-do, 545-090, Korea

[email protected],

[email protected],

[email protected],

[email protected]

Keywords: TRIP-type sheets, DP-type sheets, Strain rate, Dynamic tensile characteristics, Pre-strain effect.

Abstract. This paper investigates the dynamic tensile characteristics of TRIP600, TRIP800, DP600

and DP800 at the range of strain rate from 0.003 to 200/s. The tensile test acquires stress−strain curves

and the strain rate sensitivity of each material. Experimental results show two important aspects for

TRIP-type and DP-type sheets quantitatively: the flow stress increases as the strain rate increases; the

elongation is not a monotonic function of the strain rate and increases at the same level of the strain

rate even when the strain rate increases.

In order to investigate the pre-strain effect for two types of metals at the high strain rate, TRIP600

and DP600 were elongated with the pre-strain of 5 and 10% at the strain rate of 0.003/s. Then,

dynamic tensile tests were carried out at the strain rate of 0.003, 1, 10 and 100/s. The results

demonstrate that the material properties of TRIP600 and DP600 are noticeably influenced by the

pre-strain when the strain rate was over 1/s. The ultimate tensile strength as well as the yield stress

increases due to the pre-strain effect.

Introduction

An important challenging issue in the automotive industry is the light-weight, safe design and

enhancement of crash response of an auto-body structures. This objective leads to increasing adoption

of high strength steel sheets for inner parts of auto-body members. Many researches[1,2] have been

carried out for TRIP (transformation induced plasticity) steels and DP (dual phase) steels that are one

of the high strength steel that satisfies the high strength as well as the high formability. TRIP-type

sheets are composed with ferrite, bainite and austenite phases. And these have the characteristics that

the elongation and the strength increase as the phase of remained austenite transforms into the phase

of martensite during deformation. DP-type sheets are low-carbon steels with soft ferrite and hard

martensite. These two types of sheets have a better formability and elongation than other high strength

steels with the same tensile strength[3].

The dynamic tensile properties of sheet metals in an auto-body are important since the dynamic

behavior of material is different from static behavior and in a real auto-body crash, the range of the

strain rate is several tens to hundreds per second under 500/s[4-7]. Generally the flow stress of sheet

metals increases as the strain rate increases. The dynamic behavior of sheet metals must be examined

to ensure the crash characteristics of an auto-body member with the numerical analysis[8,9]. An

appropriate experimental method has not been standardized yet and needs to be developed to acquire

the material properties at the intermediate strain rate ranged from 1 to 500/s.

Most auto-body members are fabricated through sheet metal forming processes. During these

processes the forming history such as pre-strain occurs in sheet metals. And this pre-strain will affect

the dynamic tensile properties of sheet metals when car crash occurs at high strain rates. Although

many experimental results inform that the stress−strain relation of pre-strained materials follows that

Key Engineering Materials Vols. 340-341 (2007) pp. 255-262online at http://www.scientific.net© (2007) Trans Tech Publications, Switzerland

All rights reserved. No part of contents of this paper may be reproduced or transmitted in any form or by any means without thewritten permission of the publisher: Trans Tech Publications Ltd, Switzerland, www.ttp.net. (ID: 143.248.67.232-09/01/07,02:38:24)

of materials obtained without pre-strain effect in a static state[10], the dynamic material properties of

metals are different from the classical conjecture. The material properties considering the pre-strain

effect should be carefully investigated in order to apply it to the design process of auto-body members

[11]. In case of TRIP-type and DP-type sheets, a special investigation is necessary because the

dynamic behavior with the pre-strain effect for these types of sheets are not yet studied.

In this paper, dynamic tensile tests of TRIP-type (TRIP600, TRIP800) and DP-type (DP600,

DP800) steel sheets were performed to obtain the dynamic material properties with respect to the

strain rate which is ranged from 0.003 to 200/s. From these tests the behavior of flow stress and the

change of fracture elongation were investigated with the variation of strain rates. Additionally, to

identify the pre-strain effect of TRIP-type and DP-type sheets, specimens for TRIP600 and DP600

were prepared with the pre-strain of 5 and 10% by tensile elongation with the static state, which could

be equivalent to the plastic strain in sheet metal forming processes. Tensile tests of two steel sheets

are performed at the strain rate of 0.003, 1, 10 and 100/s.

Dynamic Tensile Test

Tensile tests were carried out to obtain the dynamic material properties of TRIP600, TRIP800, DP600

and DP800 provided by POSCO. The high speed material testing machine for the dynamic material

test is shown in Fig. 1. The machine has the maximum stroke velocity of 7800 mm/s with the

maximum displacement of 300 mm. The maximum load for tensile tests is 30 kN with the measuring

instument of the Kistler 9051A piezo-electic type loadcell. The hydraulic unit of 45kW capacity

pressurizes operating fluid with the maximum hydraulic pressure of 300 bar with the flow rate of 240

l/min. Generally, the tensile specimen and the testing method are specified with the regulation of

ASTM, KS and JIS. However, these regulations do not include the high speed tensile testing method

and the dimension of specimens. Therefore, an appropriate high speed tensile testing method and

specimen need to be determined for accurate tensile tests at the intermediate strain rate ranged from 1

to 500/s. In this study, the dimension of specimen was selected from the finite element analysis result

considering the shape factors to induce the uniform deformation[12].

TRIP600, TRIP800, DP600 and DP800 were tested along the rolling direction at the room

temperature of 21°C at the strain rate of 0.003, 0.1, 1, 3, 10, 30, 100 and 200/s. Static tensile tests were

carried out at the strain rate of 0.003/s using the static tensile machine, Instron 5583. Dynamic tensile

tests were carried out at the range of strain rate from 0.1 to 200/s using a high speed material testing

machine developed. From the tensile test, the dynamic material properties such as the flow stress and

the strain rate sensitivity were investigated quantitatively with the variation of strain rate. For the

purpose of research on the pre-strain effect, specimens for TRIP600 and DP600 were prepared with

the pre-strain of 5 and 10% by tensile elongation at the strain rate of 0.003/s at the room temperature.

After this procedure tensile tests were carried out at the strain rate of 0.003, 1, 10 and 100/s at the

room temperature.

(a) (b)

Fig. 1 High speed material testing machine: (a) frame of the machine; (b) hydraulic unit

Engineering Plasticity and Its Applications256

Result of Dynamic Tensile Test

Dynamic tensile characteristics of TRIP-type and DP-type sheets. The material properties of

TRIP-type and DP-type sheets were obtained from the static test as shown in Table 1. Comparing

TRIP-type sheets with DP-type sheets of the similar tensile strength, TRIP600 and TRIP800 have

higher elongation than DP600 and DP800 respectively. The ratio of the yield stress to the tensile

strength is compared to estimate the formability of steel sheets. DP600 has a lower value than

TRIP600 and TRIP800 has better formability than DP800 as shown the value of 0.611. Fig. 2

describes engineering stress–strain curves with the strain rate ranged from 0.003 to 200/s. The flow

stress of each material increases as the strain rate increases. DP-type sheets are more sensitive to the

strain rate than TRIP-type sheets concerning the ultimate tensile strength. This result informs the strain

rate hardening of DP-type sheets is more advantageous than that of TRIP-type sheets because the

strain rate occurs under 500/s in most auto-body crashes. Results show that the slope of the

stress–strain curves of TRIP800 after the onset of yielding is larger than DP800 and vice versa in the

Table 1 Material properties from the static test.

Material Thickness

[mm]

Yield Stress

[MPa]

UTS

[MPa] YS/UTS

Elongation

[%]

TRIP600 1.45 413.5 611.9 0.676 34.0

TRIP800 1.43 480.3 785.8 0.611 25.1

DP600 1.43 422.3 632.3 0.668 26.9

DP800 1.60 555.4 754.9 0.736 19.2

0.0 0.1 0.2 0.3 0.40

200

400

600

800

1000

200 /s

100 /s

30 /s

10 /s

3 /s

1 /s

0.1 /s

0.003 /s

TRIP600

Engin

eering s

tress [M

Pa]

Engineering strain

0.0 0.1 0.2 0.3 0.40

200

400

600

800

1000

200 /s

100 /s

30 /s

10 /s

3 /s

1 /s

0.1 /s

0.003 /s

TRIP800

Engineering strain

Engin

eering s

tress [M

Pa]

(a) (b)

0.0 0.1 0.2 0.3 0.40

200

400

600

800

1000

200 /s

100 /s

30 /s

10 /s

3 /s

1 /s

0.1 /s

0.003 /s

DP600

Engineering strain

Engin

eering s

tress [M

Pa]

0.0 0.1 0.2 0.3 0.40

200

400

600

800

1000

200 /s

100 /s

30 /s

10 /s

3 /s

1 /s

0.1 /s

0.003 /s

DP800

Engineering strain

Engin

eering s

tress [M

Pa]

(c) (d)

Fig. 2 Engineering stress−strain curves of TRIP-type and DP-type sheets with the variation of the

strain rate: (a) TRIP600; (b) TRIP800; (c) DP600; (d) DP800

Key Engineering Materials Vols. 340-341 257

1E-3 0.01 0.1 1 10 1000

200

400

600

800

1000

1200TRIP600

ε=0.2

ε=0.15

ε=0.1

ε=0.05

ε=yield

Tru

e s

tress [M

Pa]

Strain rate [/s]

1E-3 0.01 0.1 1 10 1000

200

400

600

800

1000

1200

ε=0.2

ε=0.15

ε=0.1

ε=0.05

ε=yield

TRIP800

Tru

e s

tress [M

Pa]

Strain rate [/s] (a) (b)

1E-3 0.01 0.1 1 10 1000

200

400

600

800

1000

1200

ε=0.2

ε=0.15

ε=0.1

ε=0.05

ε=yield

DP600

Tru

e s

tress [M

Pa]

Strain rate [/s]

1E-3 0.01 0.1 1 10 1000

200

400

600

800

1000

1200

ε=0.1

ε=0.05

ε=0.025

ε=yield

DP800

Strain rate [/s]

Tru

e s

tress [M

Pa]

(c) (d)

Fig. 3 Strain rate sensitivity curves with the variation of strain: (a) TRIP600; (b) TRIP800; (c) DP600;

(d) DP800

case of TRIP600 and DP600. The result implies that there is some of the martensitic transformation,

although the effect is not quite significant. Fig. 3 shows the strain rate sensitivity of TRIP-type and

DP-type sheets with the variation of strain. Slopes of each curve for TRIP-type and DP-type sheets are

similar at the range of strain rate from 0.003 to 200/s. This means that slopes of the plastic region are

similar at the wide range of strain rate and the TRIP effect does not appear in the plastic region related

to the strain rate. The dynamic behavior of TRIP-type sheets is quite unique at the low temperature

due to the effect of the martensitic transformation[13]. At the high strain rate and the low temperature,

the work hardening rate dσ/dε increases due to the martensitic transformation. However, the

martensitic transformation is suppressed by the temperature elevation due to the irreversible work and

finally work hardening rate decreases rapidly[14]. However, the work hardening rate during the

plastic deformation is not considerable with various strain rates since the current experimental result

is obtained at the room temperature. Moreover, since the type of TRIP sheets used in the current

experiment is the low-alloy ferritic–bainitic steel, the TRIP effect is not remarkable at the room

temperature[1]. Consequently, this result informs the martensitic transformation does not play a

significant role in the dynamic material properties of TRIP-type sheets at the room temperature

although there is the considerable effect due to the martensitic transformation.

The elongation of TRIP-type sheets developed is superior to that of DP-type sheets at the static and

intermediate strain rate. The range of fracture strain for TRIP600 is from 0.32 to 0.41 for various

strain rates while the range for DP600 is from 0.27 to 0.31. To specify the change of the flow stress

quantitatively, the change of the yield stress of each material is represented according to the various

strain rates as shown in Fig. 4. This figure shows that the yield stress increases as the strain rate

increases. DP600 and DP800 are more sensitive to the strain rate compared with TRIP600 and

TRIP800. For example, difference of the yield stress between DP600 and TRIP600 increases

gradually from the strain rate of 0.003/s, and it shows 54 MPa at the strain rate of 200/s.

Engineering Plasticity and Its Applications258

1E-3 0.01 0.1 1 10 1000

200

300

400

500

600

700DP800

DP600

TRIP600

Yie

ld s

tress [M

Pa]

Strain rate [/s]

TRIP800

Fig. 4 Yield stress distribution of TRIP-type and DP-type sheets with the variation of strain rate

1E-3 0.01 0.1 1 10 10024

26

28

30

32

34

36

38

40

42TRIP600

static UTM

high speed MTM

Fra

ctu

re e

longation [%

]

Strain rate [/s]

1E-3 0.01 0.1 1 10 10014

16

18

20

22

24

26

28

30

32TRIP800

static UTM

high speed MTM

Fra

ctu

re e

longation [%

]

Strain rate [/s] (a) (b)

1E-3 0.01 0.1 1 10 10024

26

28

30

32

34

36

38

40

42

Strain rate [/s]

Fra

ctu

re e

longation [%

]

DP600

static UTM

high speed MTM

1E-3 0.01 0.1 1 10 10014

16

18

20

22

24

26

28

30

32

Strain rate [/s]

Fra

ctu

re e

longation [%

]

DP800

static UTM

high speed MTM

(c) (d)

Fig. 5 Fracture elongation of TRIP-type and DP-type sheets with the variation of strain rate:�(a) TRIP600; (b) TRIP800; (c) DP600; (d) DP800

The fracture elongation was obtained from the engineering stress−strain curves at various strain

rates. Fig. 5 shows the fracture elongation distribution with respect to log scale of the strain rate for

the dynamic tensile test. In the classical conjecture, it is known that the strength of steel increases due

to the strain rate hardening and the fracture elongation is expected to decrease as the strain rate

increases. However, tensile test results show that the fracture elongation of TRIP600 and TRIP800

decreases at the strain rate from 0.003 to 0.1/s, and then increases at the strain rate up to 100/s.

Moreover, the fracture elongation of DP600 and DP800 increases monotonically as the strain rate

increases as shown in Fig. 5(c) and (d). When the necking phenomenon occurs in simple static tensile

tests, deformation is concentrated at the gauge region in a narrow band. On the other hand, in tensile

tests at the high stain rate, local strain rate hardening restrains the progress of necking and elongation

propagates in the adjacent region forming a wide band of necking. It is because the strain rate at the

necking region becomes particularly higher than the other region and the flow stress in the necking

region exceeds the flow stress in the other region due to the rapid increase of the strain rate.

Key Engineering Materials Vols. 340-341 259

Consequently, the necking region becomes stronger than the neighboring region despite of the

thinning in the necking region. Due to this phenomenon, fracture elongation increases as the strain

rate increases. This experimental result is worthy of attention for the crashworthiness of an auto-body

especially in terms of the fracture and tearing of auto-body members. This result is also applicable to

sheet metal forming processes of auto-body members in order to enhance the formability of sheet

metals. For instance, the fracture elongation of TRIP600 and DP600 increases by about 6% and 3%

respectively at 100/s for better formability in sheet metal forming. This increment of fracture

elongation is due to the strain rate hardening in the proper strain rate region. Therefore, forming

processes with an adequate strain rate can enhance the formability and the crashworthiness compared

with the static forming processes.

Dynamic tensile characteristics of TRIP600 and DP600 considering the pre-strain effect.

Specimens for TRIP600 and DP600 are prepared with the pre-strain of 5 and 10% by tensile

elongation at a quasi-static strain rate of 0.003/s at the room temperature. Then, tensile tests were

carried out at the strain rate of 0.003, 1, 10 and 100/s at the room temperature. Fig. 6 shows

engineering stress−strain curves considering the pre-strain at the strain rate of 0.003, 1 and 100/s. The

pre-strain does not effect the stress−strain relation of TRIP600 and DP600 at the quasi-static state of

0.003/s. However, the yield stress and the ultimate tensile strength of two materials increase at the

strain rate up to 1/s due to the pre-strain effect. This change of the material properties was investigated

in terms of the change of the yield stress and the ultimate tensile strength, as shown in Fig. 7 and Fig.

8. The change of the yield stress of TRIP600 and DP600 is depicted with respect to the strain rate for

different pre-strains in Fig. 7. The yield stress with some pre-strain increases compared to the

equivalent flow stress obtained from tests without pre-strain at the strain rate up to 1/s. The yield

stress of TRIP600 and DP600 increases by 30.6 and 22.6 MPa respectively at the strain rate of 100/s

when the pre-strain of 10% was imposed. Fig. 8 describes the change of the ultimate tensile strength

of TRIP600 and DP600 with respect to the strain rate for different pre-strains. The change of the

0.0 0.1 0.2 0.3 0.40

200

400

600

800

pre-strain

10%

5%

0%

0.003/s

Engin

eering s

tress [M

Pa]

Engineering strain

0.0 0.1 0.2 0.3 0.40

200

400

600

800

pre-strain

10%

5%

0%

1/s

Engin

eering s

tress [M

Pa]

Engineering strain

0.0 0.1 0.2 0.3 0.40

200

400

600

800

pre-strain

10%

5%

0%

100/s

Engin

eering s

tress [M

Pa]

Engineering strain (a)

0.0 0.1 0.2 0.30

200

400

600

8000.003/s

pre-strain

10%

5%

0% Engin

eeri

ng s

tress [M

Pa]

Engineering strain

0.0 0.1 0.2 0.30

200

400

600

800

pre-strain

10%

5%

0%

1/s

Engineering strain

Engin

eeri

ng s

tress [M

Pa]

0.0 0.1 0.2 0.30

200

400

600

800

pre-strain

10%

5%

0%

100/s

Engineering strain

Engin

eering s

tress [M

Pa]

(b)

Fig. 6 Engineering stress−strain curves of (a) TRIP600 and (b) DP600 with the pre-strain at strain rate

of 0.003, 1 and 100/s

Engineering Plasticity and Its Applications260

1E-3 0.01 0.1 1 10 100400

450

500

550

600

650

700

750

pre-strain 10%

equiv. to 10%

pre-strain 5%

equiv. to 5%

TRIP600

Flo

w s

tress a

t pre

-str

ain

[M

Pa]

Strain rate [/s]

1E-3 0.01 0.1 1 10 100400

450

500

550

600

650

700

750

pre-strain 10%

equiv. to 10%

pre-strain 5%

equiv. to 5%

DP600

Flo

w s

tress a

t pre

-str

ain

[M

Pa]

Strain rate [/s] (a) (b)

Fig. 7 Flow stress at pre-strain according to the strain rate with the pre-strain effect:

(a) TRIP600; (b) DP600

1E-3 0.01 0.1 1 10 100600

625

650

675

700

725

750

Strain rate [/s]

pre-strain

10%

5%

0%

TRIP600

Ultim

ate

tensile s

trength

[M

Pa]

1E-3 0.01 0.1 1 10 100600

625

650

675

700

725

750DP600

pre-strain

10%

5%

0%

Strain rate [/s]

Ultim

ate

tensile s

trength

[M

Pa]

(a) (b)

Fig. 8 Ultimate tensile strength according to the strain rate with the pre-strain effect:

(a) TRIP600; (b) DP600

ultimate tensile strength is notable when the strain rate was over 1/s. The ultimate tensile strength of

two steels increases gradually as the amount of pre-strain increases by 0, 5, and 10%. The ultimate

tensile strength of TRIP600 and DP600 increases by 31.5 and 32.8 MPa respectively at the strain rate

of 100/s when the pre-strain of 10% was imposed. This result informs that the material properties of

TRIP600 and DP600 are noticeably influenced by the pre-strain at the intermediate strain rate. This

information explains that an accurate crash analysis for an auto-body should be carried out with the

material properties of sheet metals depending on the amount of pre-strain since all auto-body parts are

fabricated by sheet metal forming processes.

Conclusion

This paper investigates the dynamic tensile characteristics of TRIP-type sheets (TRIP600, TRIP800)

and DP-type sheets (DP600, DP800) at the range of strain rate from 0.003 to 200/s. The pre-strain

effect on TRIP600 and DP600 are also examined at the strain rate of 0.003, 1, 10 and 100/s. Several

remarks are obtained from experimental results as follows:

(1) The experiment produced quantitative results of the increase of the flow stress with the increase of

the strain rate for TRIP-type and DP-type sheets.

(2) The fracture elongation and the formability of TRIP-type sheets are better than those of DP-type

sheets at the high strain rate. DP-type sheets are more sensitive to the strain rate compared with

TRIP-type sheets.

Key Engineering Materials Vols. 340-341 261

(3) The elongation of TRIP-type sheets decreases at the strain rate from 0.003 to 0.1/s, and then

increases at the strain rate up to 100/s due to the local strain rate hardening. The elongation of DP-type

sheets increases monotonically as the strain rate increases in contrast to the previous conjecture.

(4) The pre-strain affects the yield stress and the ultimate tensile strength of TRIP600 and DP600 at

the strain rate over 1/s. The flow stress increases due to the pre-strain and the ultimate tensile strength

also increases as the amount of pre-strain increases by 0, 5, and 10%.

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