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Corporate Presentation
Dynamic Cables: A Link to the Offshore
Industry through InnovationOffshore Renewable Energy
Dr. Konstantinos Grivas, Design Engineer15/10/2019
22
Contents
Recent references in submarine cables
Offshore Business
2.
3.
Company Presentation1.
Dynamic Cables 4.
33
Cenergy Holdings
Cross-Border merger
Steel
Copper
Cables
Technology R&D
Real Estate
Recycling
Steel Pipes
Aluminum
focus on
energy sector
44
Hellenic Cables S.A. at a Glance
Worldwidesales network
Approved supplierof the largest international
Electric Utilities
Amongst the world largest and
highly advanced Submarine Cable factory
Turnkey Solutionprovider
Sales in morethan
50countries
Majorityof turnover isachieved abroad
annual capacity of
180,000tn
of cables
100+turnkey projects
expansion is fueledby ongoing
CAPEX
€240Million
since2002
55
Long Heritage of Successful GrowthKey Milestones
1950Production of cables by
Viohalco
2003New Thebes cable plant start-up of
HV line
2011Acquisition of
Fulgor
2012-2016€90m
investment for HV
submarine cables
2016New contracts awarded by TenneT, Energinet &
E.ON
Merger into Cenergy
1973Establishment
of Hellenic Cables S.A.
1999Acquisition
of ICMEECAB
2012Interconnection
of islands Thasos & Aegina
2014Cyclades
Interconnection Project (€93m)
1950
Very long history of more than 65 years
2017New Contracts
awarded by Enel and Elia (1st Project
of 220kV with approx. value of
€70m)
66
Wide product RangeMajor Product Groups
Power Cables
◼ High and extra-high voltage cables
◼ Medium voltage cables
◼ Low voltage cables
Submarine Cables
◼ HV & EHV submarine
◼ MV submarine cables
— Paper insulated
— XLPE, EPR insulated
— Composite power
◼ Optical fibre submarine
◼ Umbilicals
◼ Flexible pipes
Telecom Cables
◼ Telecommunication network cables
◼ Optical fibre cables
◼ Data transmission
◼ Signaling, instrumentation and control cables
Enameled Wires
◼ Magnet / enameled wire for transformers
◼ Magnet / enameled wire for motors
◼ Al and Cu round and flat magnet wires
Established Relationships and Solid Track Record with Blue Chip Customers
Markets
◼ 3G/4G/5G mobile networks
◼ FTTH networks
◼ Railways
◼ Oil & gas
Markets
◼ Motor and electric
◼ Electronic information
◼ Household appliances
Markets
◼ Renewable energy
◼ Power transmission & distribution
◼ Oil & gas
Markets
◼ Power transmission & distribution
◼ Construction and infrastructure
◼ Renewable energy
Utilities Trade & Installers Industrial
69%
53%
17%
37%
Hellenic Cables serves blue chip customers across a range of attractive and growing end-markets including electricity distribution, construction, renewables and telecommunications
77
Production Facilities
Hellenic Cables operates six production plants, of which four in Greece, one in Romania and one in Bulgaria
◼ Capabilities: wooden packaging products (pads, reels, pallets, packing cases), including wooden spools
◼ Capacity: 16,500 m3
◼ Employees: 70◼ Area: 25,000 m2
LESCO
ICME ECAB
◼ Capabilities— Power cables— Telecommunication
cables◼ Capacity: 60,000 tons◼ Employees: 600◼ Area: 268,000 m2 land /
70,000 m2 industrial complex
Fulgor
◼ Capabilities—MV/HV submarine cables,
LV/MV/HV power cables, fibre optic submarine
◼ Capacity: c. 60,000 tons of cables and c.120,000 tons of wire rod
◼ Area: 218,247 m2 land / 80,048 m2
building facilities◼ Production personnel: 350◼ Docking facilities for loading
submarine cables onto cable laying vessels
Livadia
◼ Capabilities: Cu and Al round and flat
◼ Capacity: 12,000 tons◼ Area: 121,818m2 land /
14,048m2 industrial complex◼ Production personnel: 50
Thiva
◼ Capabilities— LV/MV/HV power cables— Fibre optic cables
◼ Capacity: 60,000 tons◼ Area: 175,082 m2 land / 44,408m2
industrial complex◼ Production personnel: 245
Oinofyta
◼ Capabilities— PVC compounds—Rubber compounds
◼ Capacity: 20,000 tons◼ Area: 21,263m2 land / 6,444m2
industrial complex◼ Production personnel: 30
88
Offshore BusinessMarket Outlook
a) Wind Turbines
b) Inter-array subsea cables (MVAC)
c) Export cables (HV AC or DC)
d) Power transformer
e) Power converter
f) Vertical Wind Turbine
g) Substations
Offshore Wind
99
Offshore BusinessGlobal Offshore Wind - Mature & Emerging Markets
US: 2018-2030 plans
Source: Wind Europe Annual Outlook 2018, Supply Chain Contracting Forecast for U.S. Offshore Wind Power White Paper 2019
US: 2018-2030 plans
1010
Offshore BusinessPositioning Offshore: From Local to Global player
10
Greece / SEE:Home market
North Sea:Established
N. America / SE Asia:Emerging markets
1111
Offshore BusinessSolidifying our position in the market - Among industry leaders
Source: Credit Suisse Equity research, May 2019
“Submarine Cable market shares in 2018. Hellenic Cables appeared to win a greater share
than we had seen historically.”
36%
46%
51%
13%
23%
17%
6%
1%
2018
4%
2011-17
3%JDR
Prysmian
Hellenic Cables
Nexans
NKT+ABB
Offshore wind connection market shares
“Biggest offshore windfarm in North Sea will generate electricity
for 4.5m homes”
“The largest offshore wind turbines ever built
will begin powering millions of British homes
using blades more than 100 meters long by the
early 2020s”The Guardian
1212
Dynamic CablesIAC (up to 72.5kV) and Export ( > 72,5kV)
Larger and more powerful floating wind turbines (+12MW) are expected to be installed in the next few
years.
1313
Dynamic CablesIAC (up to 72.5kV) and Export ( > 72,5kV)
1414
Dynamic CablesIAC (up to 72.5kV) and Export ( > 72,5kV)
1515
Dynamic CablesIAC (up to 72.5kV) and Export ( > 72,5kV)
1616
Dynamic CablesIAC (up to 72.5kV) and Export ( > 72,5kV)
Buoyancy system
Platform
220 kV Export Cables
Inter-array cables Anchors
1717
Dynamic CablesResearch projects
Project Specifications
Postdoctoral Research
Project
66kV Inter-array Dynamic Cable to
undergo mechanical / fatigue tests at the
University of Exeter
Carbon TrustDesign and Testing submarine power
cores for Dynamic 220kV Export Cables
FLOTANT – HORIZON
2020
Design of innovative low weight and
low cost Dynamic Cable with
alternative armor design
Hellenic Cables presence in Dynamic Cables:
1818
Dynamic CablesResearch projects
The project involves the modelling and fatigue testing of a
66kV Dynamic 3-core power cable in collaboration with
the College of Engineering, Mathematics and Physical
Sciences of the University of Exeter.
❖ Global analysis – Aero-elastic & Hydrodynamicmodelling (OC4 semi-submersible platform - 5MWNREL wind turbine)
❖ Local load analysis / Fatigue analysis
❖ Cable production
❖ Fatigue testing (@DMaC test rig)
Certification of a
66kV Dynamic Cable
1919
Dynamic CablesResearch projects
❖ Detailed 220 kV Dynamic Export Cable design.
❖ Detailed ULS and FLS analysis to approximate themechanical performance.
❖ Manufacturing of the core of the proposed cable
❖ Performance of fatigue testing on separate cable coreslengths.
❖ Cost estimation regarding the commercial supply of thedynamic cable.
❖ Description of suitable accessories (repair joint,transition joint, hang off etc.).
2020
Dynamic CablesResearch projects
FLOTANT project proposes to develop an innovative unit
optimized to sustain a typical 10+MW wind turbine
generator (WTG) in deep waters (100-600m), integrated by
an anchoring system, a mooring system, a floater with its
mast and a power export system, including a design for a
deep-water substation, and O&M strategies, sensoring and
monitoring.
✔ Aluminium conductor ✘ Copper conductor
✔ Synthetic armour braid ✘ Steel armour
H2020-LC-SC3-2018
41
The future is here . . . !
41
Thank you!
Questions – Discussion