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2. DYMAX UV Spot Curing Lamps2. DYMAX UV Spot Curing LampsAdvantages of DYMAX Spot LampsAdvantages of DYMAX Spot Lamps
BlueWaveBlueWaveTMTM 50 AS and 50 AS and BlueWaveBlueWaveTMTM 200200
““Cool Cool BlueBlueTMTM FilterFilter”” and Other Filter Optionsand Other Filter Options
LightguidesLightguides
Spectral OutputSpectral Output
Bulb DegradationBulb Degradation
Setting Up a ProcessSetting Up a Process
Maximizing PerformanceMaximizing Performance
Warranties and Lead TimeWarranties and Lead Time
Rental ProgramRental Program
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Advantages of Advantages of DYMAX Spot LampsDYMAX Spot Lamps
Highest intensity over a Highest intensity over a ½”½” diameter areadiameter areaIntegral shutter Integral shutter (timed or manual)(timed or manual)
2,000 hour bulb warranty2,000 hour bulb warrantyAutoAuto--switching power suppliesswitching power suppliesLow costLow costSimple to operateSimple to operateReliableReliable
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DYMAX UV Spot LampsDYMAX UV Spot LampsBlueWaveBlueWaveTMTM 200200BlueWaveBlueWaveTMTM 50 AS50 AS
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BlueWaveBlueWaveTMTM 50 AS 50 AS vsvs BlueWaveBlueWaveTMTM 200200
BlueWaveBlueWaveTMTM 50 AS50 AS BlueWaveBlueWaveTMTM 200200WattageWattage 50W50W 200W200WIntensityIntensity >3 W/cm>3 W/cm22 >17 W/cm>17 W/cm22
Curing AreaCuring Area <<½”½”Power SupplyPower Supply AutoAuto--switchingswitchingIntegral ShutterIntegral Shutter Timed or ManualTimed or ManualPLC IntegrationPLC Integration Remote shutter Remote shutter
activation onlyactivation only6 signal PLC 6 signal PLC integrationintegration
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““Cool Cool BlueBlueTMTM FilterFilter”” and Other Filter Optionsand Other Filter OptionsStandard Standard -- ““Cool Cool BlueBlueTMTM FilterFilter”” filters outfilters out……
UVB/UVC UVB/UVC -- Minimizes liquidMinimizes liquid--lightguidelightguide degradation degradation IR IR –– Cooler curesCooler cures
Visible light Visible light –– Less brightLess bright
BlacklightBlacklight filterfilterFilters out all visible light Filters out all visible light –– for inspectionfor inspection
Reduced TemperatureReduced TemperatureStandard filter with additional temp reduction Standard filter with additional temp reduction (11% loss of UVA intensity)(11% loss of UVA intensity)
No FilterNo FilterUseful when UVB/UVC desiredUseful when UVB/UVC desiredFiberFiber--optic or extended range optic or extended range lightguidelightguide required to avoid required to avoid significant liquidsignificant liquid--lightguidelightguide degradationdegradation
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LightguidesLightguides
LightguidesLightguides sold separatelysold separately
Liquid (standard) or fiberLiquid (standard) or fiber--opticoptic
Single or multiSingle or multi--polepole
1 meter length standard 1 meter length standard (other lengths available)(other lengths available)
Industry standard DIndustry standard D--type connectorstype connectors
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Spectral OutputSpectral Output
Spectral output of a DYMAX UV spot lamp with standard filter.Spectral output of a DYMAX UV spot lamp with standard filter.
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DYMAX Spot Bulb DegradationDYMAX Spot Bulb Degradation
DYMAX UV spot bulbs, like all UV arc bulbs degrade with use as sDYMAX UV spot bulbs, like all UV arc bulbs degrade with use as shown. hown. On/off cycles and improper cooling accelerate bulb degradation.On/off cycles and improper cooling accelerate bulb degradation.
BlueWave 50AS
Continuous use
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Setting Up a UV Curing ProcessSetting Up a UV Curing Process
OverexposureOverexposureUV curing resins can typically tolerate overUV curing resins can typically tolerate over--exposure from 100% to 500% without any exposure from 100% to 500% without any degradation.degradation.
Validation IntensityValidation IntensityA UV curing process should be operated at a A UV curing process should be operated at a higher intensity than the validation intensity higher intensity than the validation intensity to allow for intensity variation.to allow for intensity variation.
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Maximizing PerformanceMaximizing Performance
LightguidesLightguidesCleanliness is crucial (scrape end with razor)Cleanliness is crucial (scrape end with razor)Avoid severe bending of Avoid severe bending of lightguideslightguidesAvoid crimping Avoid crimping lightguideslightguidesReplace if transmission rate is unacceptableReplace if transmission rate is unacceptable
Replace bulb when itReplace bulb when it……WonWon’’t ignite, ort ignite, orNo longer provides sufficient intensity for the No longer provides sufficient intensity for the applicationapplication
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Maximizing Performance (Cont.)Maximizing Performance (Cont.)
Cycling On/OffCycling On/OffOn/Off cycles accelerate bulb degradationOn/Off cycles accelerate bulb degradationLeave lamp on if it will be used within 1 hourLeave lamp on if it will be used within 1 hourAllow 5 minutes for warmAllow 5 minutes for warm--up before usingup before usingAllow 5 minutes for cooling before reAllow 5 minutes for cooling before re--startingstarting
CoolingCoolingReplace fan filters with each bulb Replace fan filters with each bulb Maintain 12Maintain 12”” clearance behind spot lamps to clearance behind spot lamps to insure proper coolinginsure proper cooling
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Maximizing Performance (Cont.)Maximizing Performance (Cont.)BlueWaveBlueWaveTMTM 2,000 Hour Reset 2,000 Hour Reset
A red LED on the A red LED on the BlueWaveBlueWaveTMTM 200 hour meter lights 200 hour meter lights 2,000 hours after the 2,000 hour reset button is 2,000 hours after the 2,000 hour reset button is depressed. A relay in the hour meter disconnects power depressed. A relay in the hour meter disconnects power to the power supply at 2,000 hours.to the power supply at 2,000 hours.
The purpose of this signal is to remind customers not to The purpose of this signal is to remind customers not to run a bulb past 2,000 hoursrun a bulb past 2,000 hours
Usage past 2,000 hours will eventually result in Usage past 2,000 hours will eventually result in catastrophic bulb failurecatastrophic bulb failure
If a bulb explodes, the unit should be sent to DYMAX If a bulb explodes, the unit should be sent to DYMAX repair for clean uprepair for clean up
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Warranties and Lead TimesWarranties and Lead Times
WarrantiesWarrantiesEquipment Equipment -- 1 Year1 YearBulbs Bulbs -- 2,000 hours 2,000 hours (for current spots)(for current spots)
Lead Times Lead Times (not including shipping)(not including shipping)
10 working days 10 working days (or less, 5 day average)(or less, 5 day average)
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Rental ProgramRental Program
Standard rental agreement appliesStandard rental agreement applies……
2 weeks free2 weeks free
3% per week thereafter3% per week thereafter
8 weeks of rental fees deducted from purchase8 weeks of rental fees deducted from purchase
50% of additional rental fees are deducted50% of additional rental fees are deducted
Customer pays shipping both waysCustomer pays shipping both ways