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DYEMANSION TECHNOLOGY & PORTFOLIO

DYEMANSION TECHNOLOGY & PORTFOLIO · Technology Overview 9 PRINT-TO-PRODUCT WORKFLOW 10 CLEANING Powershot C 12 ... FDM (Fused Deposition Modeling) FFF (Fused Filament Fabrication)

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Page 1: DYEMANSION TECHNOLOGY & PORTFOLIO · Technology Overview 9 PRINT-TO-PRODUCT WORKFLOW 10 CLEANING Powershot C 12 ... FDM (Fused Deposition Modeling) FFF (Fused Filament Fabrication)

DYEMANSION TECHNOLOGY & PORTFOLIO

Page 2: DYEMANSION TECHNOLOGY & PORTFOLIO · Technology Overview 9 PRINT-TO-PRODUCT WORKFLOW 10 CLEANING Powershot C 12 ... FDM (Fused Deposition Modeling) FFF (Fused Filament Fabrication)

INTRO About DyeMansion 5

Our Vision 6

Technology Overview 9

PRINT-TO-PRODUCT WORKFLOW 10

CLEANING

Powershot C 12

SURFACING

Powershot S | PolyShot Surfacing 14

Powerfuse S | VaporFuse Surfacing 16

DEEPDYE COLORING

DM60 18

DM60 Add-On Solutions 20

Color Portfolio & Certifications 22

INDUSTRIES

Consumer 24

Industrial 24

Medical 25

Automotive 25

Service Providers/Contract Manufacturers 25

GLOBAL PARTNER NETWORK 26

DYEMANSION SERVICES 28

On-Demand Finishing 28

TryMansion 28

Color Matching 29

Training & Consulting 29

Technical Service 29

CONTACT 30

CONTENTS

Page 3: DYEMANSION TECHNOLOGY & PORTFOLIO · Technology Overview 9 PRINT-TO-PRODUCT WORKFLOW 10 CLEANING Powershot C 12 ... FDM (Fused Deposition Modeling) FFF (Fused Filament Fabrication)

54

ABOUT DYEMANSION

WE TURN 3D-PRINTED RAW PARTS INTO HIGH VALUE PRODUCTS

DyeMansion is the global leader in Additive Manufacturing finishing systems that turn 3D-printed raw parts into high-value products. From perfect fit eyewear to personalized car interiors, our technology makes 3D-printed products become a part of our everyday life.

Starting in 2015 with the first industrial coloring solution for powder bed fusion parts, we extended our portfolio with advanced part cleaning and surfacing solutions for a wider range of 3D-printing technologies in the field of plastics. Today, our Print-to-Product workflow combines industry-leading hardware with the widest range of color options on the market. Our Industry 4.0 ready systems can be integrated seamlessly into your production. The ability to provide a flexible solution for both small batches and high volumes makes us a trusted partner for your future factories. Through close collaboration with our customers across all industries, our technology and expertise continuously grows with the market.

Reduced cost per part, unmatched quality, and high sustainability are core values that drive each and every innovation we develop. In addition to these principles, finding the right finish for every application is what drives us.

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6 7

3D-PRINTED PRODUCTS BECOME PART OF OUR EVERYDAY LIFE

OUR VISION

We will live in a world with superior products which are tailored to the consumer needs and are manufactured and delivered in a sustainable way.

To achieve this vision DyeMansion serves customers with world class technologies for every 3D-printed end-use application.

Page 5: DYEMANSION TECHNOLOGY & PORTFOLIO · Technology Overview 9 PRINT-TO-PRODUCT WORKFLOW 10 CLEANING Powershot C 12 ... FDM (Fused Deposition Modeling) FFF (Fused Filament Fabrication)

ON

REQ

UE

ST

98

COMPLETING THE AM VALUE CHAINDyeMansion delivers the finishing touch

THE ONLY PROVIDER OF AN END-TO-END WORKFLOW

Additive Manufacturing has the potential to challenge conventional manufacturing technologies & revolutionize the future.

Compatible with:

Compatible with:

Compatible with:

Compatible with:

Compatible with:

Compatible with:

Cleaning PSS VFS

Cleaning PSS DDC

DDC

VFS

DDC

DDC

DDC

VFS

DESIGN

BUILD

FINISH

That's where DyeMansion comes into place.

CleaningPolyShot Surfacing

(PSS)

DeepDye Coloring

(DDC)

VaporFuse Surfacing

(VFS)

Powder Bed Fusion

Material Extrusion

VAT Photopoly-merization

SLS (Selective Laser Sintering)

SLA (Stereolithography)

DLP (Digital Light Processing)

FDM (Fused Deposition Modeling) FFF (Fused Filament Fabrication)

MJF (Multi Jet Fusion) HSS (High Speed Sintering)

CDLP (Continous Digital Light Processing) CLIP (Continous Liquid Interface Production)

FOC

US

ON

PO

WD

ER B

ED F

USI

ON

TEC

HN

OLO

GIE

S

Page 6: DYEMANSION TECHNOLOGY & PORTFOLIO · Technology Overview 9 PRINT-TO-PRODUCT WORKFLOW 10 CLEANING Powershot C 12 ... FDM (Fused Deposition Modeling) FFF (Fused Filament Fabrication)

A manufacturing ready end-to-end solution

Track 1Track 2 (pilot phase) 1 CLEANING

2 SURFACING

3 COLORING

10 11

THE DYEMANSION PRINT-TO-PRODUCT WORKFLOW

2 SURFACING 3 COLORING

VaporFuse Surfacing (VFS)

POWERFUSE S

Cleaning

PolyShot Surfacing (PSS)

POWERSHOT S

DeepDye Coloring (DDC)

DM60

POWERSHOT C

1 CLEANING

Delivers high-quality

parts

Ensures a reproducible

process

Automated, scalable & fl exible

Works with various materials & industrial

technologies

Certifi ed solutions for various

industries

Reduces cost per part

Works geometry

independent

Is manufacturing ready

Page 7: DYEMANSION TECHNOLOGY & PORTFOLIO · Technology Overview 9 PRINT-TO-PRODUCT WORKFLOW 10 CLEANING Powershot C 12 ... FDM (Fused Deposition Modeling) FFF (Fused Filament Fabrication)

1312

PERFORMANCE Capacity per run Mid sized build job (e.g. 3/4 of EOS P396

or full HP Jet Fusion 4200/5200)

DIMENSIONS (L x W x H) System 1665mm x 1300mm x 2030mm 65.6inch x 51.2inch x 79.9inch

WEIGHT

System 520kg | 1146lb

POWER SUPPLY 1kW

COMPRESSED AIR CONSUMPTION Minimum: 1,4m3/min at 2.2bar Maximum: 1,8m3/min at 5bar

TECHNICAL DATA

Frederick Wray, Senior Product Engineer

"The Powershot C system allows us to reduce processing times in blasting by up to 80%. The surface finish it provides is also much more consistent than parts blasted by hand."

DYEMANSION POWERSHOT CEasy and efficient part cleaning

Increase of productivity

Using the DyeMansion Powershot C, up to 3/4 of an EOS P396 or full HP Jet Fusion 4200/5200 job can be cleaned in only ten minutes. Time needed for cleaning and personnel costs can be reduced in a significant way and therefore improve the efficiency. A configurable timer allows a constant batch processing and parts can be processed much faster.

Gentle surface treatment

Compared to manual blasting cabins the DyeMansion Powershot C is equipped with a rotating basket and is manufactured from stainless steel. Two simultaneously working blasting nozzles, that are positioned perpen- dicular to the rotating basket and the contained parts, remove the powder in an efficient way. A fixed distance between the parts and the blasting nozzles ensures reproducible results without damaging the parts during the process.

Saving space in the production

By investing in automated part cleaning with the DyeMansion Powershot C, up to four manual blasting systems can be replaced. In addition to the lower overall investment costs, expenses are saved as the operating and maintenance costs only affect one system.

CLEANING 1 SURFACING2 COLORING3

BEFORE

AFTER

Cleaning Cycle time: 3-10 minutes

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1514

The most efficient technology to achieve an end-use part finish

Our automated mechanical PolyShot Surfacing (PSS) is the most efficient process on the market to achieve the best end-use part finish. It does not remove any material and works perfectly for hard plastics like PA12 or PA11 across all geometries. With a cycle time of only ten minutes and a capacity of a mid sized build job per run, the Powershot S works very cost- effectively. Using our automated PolyShot Surfacing, instead of time-consuming abrasive methods like tumbling, increases your productivity and part quality significantly.

Matt-glossy surfaces with pleasant haptics and improved properties

PSS delivers a unique matt-glossy look and pleasant haptics for the majority of 3D-printed end-use applications. Launched in 2016, it set a totally new quality standard and is well-established in various industries already: From perfect fit eyewear to personalized car interiors. Especially in the consumer sector and for many technical applications the im-proved scratch resistance and soft haptics lead to higher wearing comfort and an extended product life cycle.

The key to maximum coloring results

We believe PolyShot Surfacing to be the main basis for maximizing coloring results. Shooting beads accelerated with compressed air equalizes the peaks and lows of the surface, achieving a more homogenous part quality. The pores are closed during the process and the result is a significantly improved, uniform surface. This is particularly important for further processing steps, such as chemical dyeing techniques in a water bath. The dyes are taken up much more homogeneously from the base material.

CLEANING 1 SURFACING 2

DYEMANSION POWERSHOT SThe most efficient surfacing technology for end-use parts with superior coloring results

COLORING 3

PERFORMANCE Capacity per run Mid sized build job (e.g. 3/4 of EOS P396

or full HP Jet Fusion 4200/5200)

DIMENSIONS (L x W x H) System 1665mm x 1300mm x 2100mm 65.6inch x 51.2inch x 82.7inch

WEIGHT

System 520kg | 1146lb

POWER SUPPLY 1kW

COMPRESSED AIR CONSUMPTION Minimum: 1,8m3/min at 5bar Maximum: 2,5m3/min at 7bar

BEFORE

AFTER

PolyShot Surfacing (PSS) Cycle time: 5-15 minutes

TECHNICAL DATA

Marie Boltenstern, CEO & Head of Design

"With PolyShot Surfacing our earrings lose their roughness and get a unique, matt-glossy and high-quality look as well as the pleasant wearing comfort."

Page 9: DYEMANSION TECHNOLOGY & PORTFOLIO · Technology Overview 9 PRINT-TO-PRODUCT WORKFLOW 10 CLEANING Powershot C 12 ... FDM (Fused Deposition Modeling) FFF (Fused Filament Fabrication)

1716

Clean technology fulfilling all industrial health & safety standards

Our VaporFuse Eco Fluid solvent is approved for the processing of plastics with food contact according to regulation (EU) 10/2011. The solvent is circulated continuously in a closed loop and automatically recovered by the system. This enables a sustainable contact-free process without chemical waste. Operating the Powerfuse S does not require protective clothing against chemical hazards.

Sealed injection molding like surfaces across all geometries

VaporFuse Surfacing (VFS) delivers sealed and washable parts with injection molding like surfaces. The surface roughness is reduced to a minimum. The entire process chamber is fl ooded with vapor while undergoing vacuum. This ensures a reproducible processing of complex geometries and internal surfaces. VFS works for all common plastics and particularly for fl exible polymers such as TPU, for which mechanical techniques are not suitable.

Ready for the future of manufacturing

The Powerfuse S is Industry 4.0 ready. The system offers fully automatic loading, connectivity and batch tracking features. Validated and specially developed programs for all common materials are available and ready to use. In addition, all process parameters can be adapted individually for other materials. This ensures fl exibility and a seamless integration with existing production processes such as the DyeMansion Print-to-Product workfl ow.

DYEMANSION POWERFUSE SThe Clean Vapor Technology for parts challenging injection molding

CLEANING 1 SURFACING 2 COLORING 3

PERFORMANCEProcess chamber volume 129l | 34.1galBasket dimension (L x W x H) 610mm x 340mm x 315mm (385mm)

24.0inch x 13.4inch x 12.4inch (15.1inch)

DIMENSIONS (L x W x H)System 1700mm x 1700mm x 2090mm 66.9inch x 66.9inch x 82.3inchAutomatic loading 960mm x 3466mm x 1300mm 37.8inch x 136.5inch x 51.2inchManual loading 705mm x 1700mm x 850mm 27.8inch x 66.9inch x 33.5inch

WEIGHTSystem 1600kg | 3527lbAutomatic loading 800kg | 1764lbManual loading 180kg | 397lb

POWER SUPPLY 14,1kW

COMPRESSED AIR CONSUMPTION approx. 70l | 78.5gal at 6bar | 87psi per run

Surface roughness measurement with a 3D profi lometer | EOS PA 2200

LowsPeaks

Powerfuse S with automatic loading

BEFORE

AFTER

AFTER

BEFORE

VaporFuse Surfacing (VFS) Cycle time: 40-80 minutes

BEFORE

AFTER

TECHNICAL DATA

Page 10: DYEMANSION TECHNOLOGY & PORTFOLIO · Technology Overview 9 PRINT-TO-PRODUCT WORKFLOW 10 CLEANING Powershot C 12 ... FDM (Fused Deposition Modeling) FFF (Fused Filament Fabrication)

1918

SURFACING 2 COLORING 3

Sven Götti, CEO

"We knew that our products would only become marketable when it became possible to apply colors which appeal to our customers. With the DM60 coloring system and their color development, DyeMansion presented us with a real solution to that."

CLEANING 1

DYEMANSION DM60The leading coloring solution for industrial Additive Manufacturing

PERFORMANCECapacity per run Mid sized build job (e.g. EOS P396 or

HP Jet Fusion 4200/5200)

DIMENSIONS (L x W x H)System 950mm x 600mm x 945mm 37.4inch x 23.7inch x 37.0inch

WEIGHTSystem 330kg | 662lb

HEATING POWER 6kW

COMPRESSED AIR CONSUMPTION < 1,5 m3 per run, dry and oil-free compressed air

TECHNICAL DATA

Limitless color choices: From standardized data base to tailor-made recipes

Our innovative DeepDye Coloring (DDC) technology offers unlimited color choices. As a DM60 user you benefi t from the largest color database. In addition to over 170 RAL and standardized colors, which are ready-to-use without additional development costs and waiting times, our color matching also offers the possibility of creating individual tones for you – from corporate colors to seasonal trend colors and individual skin tones. The fully automatic cleaning program of the DM60 allows a fl exible use and a fast color change.

Exact color formulas for a reproducible and traceable process globally available

For a long time, dyeing 3D-printed plastics was a manual, uncontrollable process. We take care of this process and offer a global supply of exact color recipes down to the microgram. This enables an industrial process that could not be easier for the user and can be reproduced any time. The power lies in our color cartridges, which we manufacture depending on base material, fi nish and desired color. Based on the volume of your parts, we deliver cartridges in four different sizes. These are equipped with an RFID chip that transfers all process parameters QM ready to the DM60.

ISO certified colors for end-use applications across all industries

The demands for 3D-printed products are constantly increasing. Our ISO-certifi ed colors make us a trusted technology partner for biocompatible eye wear or medical orthoses as well as for light- and heat- resistant automotive interiors. With our extended ColorsX line, we are responding to industry specifi c requirements and are always looking forward to new input for the further development of our DeepDye Coloring (DDC) technology.

PSS + DDC

VFS + DDC

DeepDye Coloring (DDC) Cycle time: 150 minutes

Page 11: DYEMANSION TECHNOLOGY & PORTFOLIO · Technology Overview 9 PRINT-TO-PRODUCT WORKFLOW 10 CLEANING Powershot C 12 ... FDM (Fused Deposition Modeling) FFF (Fused Filament Fabrication)

Reuse of process water Water demineralization process with the DyeMansion ROS

2120

DYEMANSION ROSDYEMANSION DM60 RESERVOIRFor high-volume black coloring For constant water quality

& process stability

PERFORMANCECapacity per run Up to fi ve DM Black dyeing cycles

with one DM Black L-R cartridge

DIMENSIONS (L x W x H) System 385mm x 350mm x 1640mm

15.2inch x 13.7inch x 64.6inch

WEIGHTSystem 92kg | 202.8lb

PERFORMANCECapacity per run Supplies two DM60 with demineralized waterIntegrated storage tank 450l | 118.9gal

DIMENSIONS (L x W x H) System 1100mm x 700mm x 1767mm

43.3inch x 27.6inch x 69.9inch

WEIGHTSystem 270kg | 595lb

POWER SUPPLY In operation: 0,95kWStandby: <5W

DyeMansion DM60 add-on solutions

Water input

Output after the reverse osmosis: Demineralized water

DM60DM60

RESERVOIR

DM Black L-R cartridge

Costs

Lead-time

-37%

-30%

5x

Page 12: DYEMANSION TECHNOLOGY & PORTFOLIO · Technology Overview 9 PRINT-TO-PRODUCT WORKFLOW 10 CLEANING Powershot C 12 ... FDM (Fused Deposition Modeling) FFF (Fused Filament Fabrication)

22 23

OUR COLORS BRING PRODUCTS TO LIFE

CERTIFIED & PROVEN COLORS FOR HIGH-END MANUFACTURING

DyeMansion Standard Colors

As proven basics, we offer 17 standard colors that are immediately available.

ColorsX

Our extended color lines are the answer to the specifi c needs of different industries.

Color Systems

170 RAL colors are available, Pantone TPG and other systems on request.

Colors of Choice

Tailor-made corporate & custom colors with no limit, developed individually with the DM Color Matching.

AUTOMOTIVEX COLORS: Improved light and heat resistance for car interior parts.

NEONX COLORS: Vivid neon colors for stunning lifestyle applications.

Light & Heat Resistance3

ISO 105 B06

Scratch Resistance2

PV3952

Biocompatibility1

Cytotoxicity

ISO 10933-5ISO 10933-12

Color Fastness2

Rubbing: ISO 105-X12Washing: ISO 105-C06Bleaching: 20105-N01Perspiration: ISO 105-E04

Skin Irritation

ISO-Protocol ISO/TC 194 WG 8 ISO 10933-12

From standardized data base to tailor-made recipes

Find the right properties for your application

... ...

...

...

1 Tested on EOS PA 2200 with PSS & DDC fi nish and all dyes and chemicals used in our standard and RAL colors.2 Tested on EOS PA 2200 with PSS & DDC fi nish and DM Black 01.3 Tested on EOS PA 2200, EOS PA 1101 and HP 3D HR PA 12 with PSS & DDC fi nish in Automotive BlackX.

Please visit our website for the full color data base:www.dyemansion.com/en/color-options

...

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...

...

...

...

Overview on page 26

...

2524

AT HOME IN EVERY INDUSTRYDyeMansion enables AM Applications

CONSUMER MEDICAL

INDUSTRIAL

SERVICE PROVIDERS / CONTRACT MANUFACTURERS

Daniel KluthCategory Buyer 3D-printing, Daimler Buses

Sven GöttiCEO, Götti Switzerland

Robert RazaviManaging Director, Formrise

Dominik HeppCEO & Co-Founder, HKK Bionics

AUTOMOTIVE

“With DyeMansion’s expertise we were able to develop a specific and reproducible Daimler Buses color shape for interior parts.”

“Our products only became marketable when it became possible to apply the colors that appealed to the consumers.”

“With DyeMansion technology, we can offer our industrial customers high reproducibility thanks to auto-mated and scalable processes. The parts retain their color brilliance even under heavy use.”

“The Cytotoxicity and Skin Irritation certificates of the DyeMansion colors are helping us a lot to get our exomotion hand one CE-certified.”

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26 27

DYEMANSION PARTNER NETWORK

Our powerful sales and production partner network all over the world enables the growth of Additive Manufacturing at every level – starting from design through manufacturing to fi nishing of 3D-printed plastics.

Austria

DenmarkBelgium

Italy

Switzerland

China

United Kingdom Sweden

India

PolandGermany

Canada

USA SingaporeSouth Africa

Production partner Sales partner

Führend in additiver Fertigung

Page 15: DYEMANSION TECHNOLOGY & PORTFOLIO · Technology Overview 9 PRINT-TO-PRODUCT WORKFLOW 10 CLEANING Powershot C 12 ... FDM (Fused Deposition Modeling) FFF (Fused Filament Fabrication)

1 CLEANING 2 SURFACING 3 COLORING

28 29

ADDITIONAL SERVICES

Color Matching

Limitless color options developed exactly to your needs

Our color matching process delivers highly precise results, because we develop your special tone on your selected material and finish.

Color Systems (e.g. RAL, Pantone)

Corporate Colors

Colors of Choice

Training & Consulting

Knowledge transfer to grow your business

Exploit the full potential of AM with our know-how & expertize through all industries.

Print-to-Product Workflow Consulting Industrialized Project Support

Application Consulting Workshops & Trainings

Technical Service

Minimal downtimes & maximum performance

Our service technicians support you globally and during the whole product lifetime.

Installation Maintenance

Troubleshooting Repair & Spare Parts

ON-DEMAND FINISHING

TRYMANSION

Fast finishing service for smaller orders

Try our technology free of charge

For smaller orders and single pieces, we will step in for you and offer our finishing solutions as a service. If you need a larger volume of production, we will be happy to connect you with our production network of qualified service providers.

Not familiar with DyeMansion technology yet? Feel free to test our finish and color solutions with your own parts. Contacts us for your first, free benchmark.

Cleaning with POWERSHOT C

PolyShot Surfacing (PSS) with POWERSHOT S

DeepDye Coloring (DDC) with DM60VaporFuse Surfacing (VFS)

with POWERFUSE S

Track 1Track 2 (pilot phase)

For more information:www.dyemansion.com/en/on-demand

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30 31

BECOME A SALES PARTNER FEEL FREE TO CONTACT US

We constantly grow our partner network. Only together we can complete the AM value chain and transform the way of using 3D-printed parts from prototyping to real manufacturing.

As our partner you enjoy many benefits:

Reliable & fair business conditions

Comprehensive training program that covers sales, technical & application aspects

Outstanding financial solutions for demo systems

EMEA

Maximilian Kraus Sales & Business Development EMEA [email protected] +49 172 6929359

NORTH AMERICA

Jennifer Howe Sales & Operations North America [email protected] +1 616 9285003

APAC

Jingyi Yuan-Steiner Director Region APAC [email protected] +49 170 2423375

Status 11/2019. Technical data subject to change without notice. Please request latest technical data from team DyeMansion. Photos: ic! berlin, Götti, Proglove, Pohlig, Under Armour, Freshfiber

GLOBAL

Greg Gracki Partner Sales [email protected] +49 159 01260302

NORTH AMERICA

Daniel Stroh Partner Sales [email protected] +1 415 9968115

Page 17: DYEMANSION TECHNOLOGY & PORTFOLIO · Technology Overview 9 PRINT-TO-PRODUCT WORKFLOW 10 CLEANING Powershot C 12 ... FDM (Fused Deposition Modeling) FFF (Fused Filament Fabrication)

DyeMansion GmbH

Robert-Koch-Strasse 1 82152 Planegg-Munich Germany

+49 89 4141705 00 [email protected]

For more information, visit:www.dyemansion.com

DyeMansion North America Inc.

4020 S. Industrial Drive, #160 Austin, TX, 78744 USA

+1 616 92850 03 [email protected]