DYDAC MICROPROCESSOR BASED HOT RUNNER ......MOLD POWER CABLES Mold power cables are used to connect the mainframe to the power input connector located on the mold. All cables are wired

DYDAC MICROPROCESSOR BASED HOT RUNNER TEMPERATURE CONTROLLER

Microprocessor Based Auto – Tune PID Temperature Controller

Accepts J ,K ,R, S, T Type Thermocouple

( Soft Start) bake out feature prevents moisture at startup

Auto/Manual Transfer

Accuracy of +/- 1 Deg. C.

Internal Solid state triac/ SCR, triggered by Phase angle Firing.

Dual displays for Process and Set Temperatures

High Speed Fuses 16 A protection Fuses

New Series with Short Circuit protection of Power Modules by C Curve MCB

Latest Generation PID algorithm.

Power Controller can take 3600 or 5000 Watts at 240 VAC

In case of thermocouple Failure you can set the Power Manually by not stopping

The production.

Auto -Tune PID Temperature Controller

Heaters life is extended to 10 times

PID Temperature controller has bar graph indication of percentage output going to

heaters.

PID Temperature Controller is CE Compliant and Phase Angle Power CE Compliant.

The Power Controllers are Phase Angle Fired and are Variable Power Controllers which

gives as much Power to the Heaters as required to maintain the Temperature thus saving

the Energy ( Energy Conservation at Set Point) and increasing life of the heaters and less

Production Break Down.

Alarm Option for over shooting and under shooting of Temperature. In case Thermocouple

Fails it will give Alarm

Available in 1,2,3,4,5,6,8,10,12,14,16,20 &24 Zones

Selection of Heater Current Load

16 Amps

32 Amps

MOLD POWER AND THERMOCOUPLE CABLES ( COMBINATION )

More specifically designed for the plastic industry by process of hot runner injection

molding, Dydac manufactures mold power and mold thermocouple cables designed

specifically for your mold and temperature controller connections. Working hand-in-hand with processors as well as mold makers,any configuration or adaptor cable that is best suited for

your individual process.can assist with cable design, cable and connector selections. With our just manufacturing capabilities, Dydac can produce cables on demand.

MOLD POWER CABLES

Mold power cables are used to connect the mainframe to the power input connector located

on the mold. All cables are wired for 5, 8, or 12 (rated @ 15A) zones as well as units working

on 30A. Mold power cables are available in any length, 10 and 20 feet are standard stocked

cables

NO. OF ZONES 10 FEET CABLE 20 FEET CABLE

5 PC5Z-10 PC5Z-20

8 PC8Z-10 PC8Z-20

12 PC12Z-10 PC12Z-20

MOLD THERMOCOUPLE CABLES

Mold thermocouple cables are used to connect the mainframe to the thermocouple connector

on the mold. Cables are wired for 5, 8, or 12. In most cases the connections on the controller

remain constant, while the connector on the mold end can vary. Mold thermocouple cables are

available in any length, 10 and 20 feet are standard stocked cables

NO. OF ZONES 10 FEET CABLE 20 FEET CABLE

5 TC5Z-10 TC5Z-20

8 TC8Z-10 TC8Z-20

12 TPC12Z-10 TC12Z-20

CE AXIS HOT RUNNER TEMPERATURE CONTROLLER

TECHNICAL SPECIFICATIONS

PERFORMANCE SPECIFICATION

OUTPUT SPECIFICATIONS

Auto Control Mode: Control Accuracy: Temperature Range: Temperature Stability: Calibration Accuracy: Power Response Time: Process Sampling:

F / c:

Computer-Calcu Cycle System +-0.1 F(+-0.1 c ) dependent on the total thermal system 32 to 999 F (0 to 537 c) +-0.5% of full scale over the ambient range of 32 to 131 F (0 to 55 c) Better than 0.2% of full scale Better than 0.3 second 100 milliseconds Jumper-selectable

Voltages: 110 Vac or 240 Vac nominal, single phase

Power Capability: 15 amperes, 3600 watts 240 Vac 15 amperes, 1800 watts 120 Vac Overload Protection: Triac and load use high speed fuses, Both side are Fused(ABC-15 GBB) Power Line Isolation: Optically and transformer isolated from ac line. Isolation voltage is greater than 2500 volts Output Drive: Internal solid state triac, triggered by ac zero crossing pulses CONTROLS AND INDICATORS

AdjComp Step Control Mode: AdjComp Step System Duration: AdjComp Step Output Voltage: AdjComp Step Override Temp.: Manual Control

Variable stepping voltage, phase fired Approximately 5 minutes Steps approximately from 25v RMS with 240Vac line output phase-fired 221 F (105 c)

Setpoint Control: % Power Control: Mode Control: Display: Status Indicators: Power On-Off:

Two buttons up or down

Resolution:1 F (1 c) Two buttons up and down: Push button switch with LED indicator for manual mode TOP: 3-digit filtered LED BOTTOM: 4-digit filtered LED Heater output,Soft-Start,Manul,alarm Rocker Switch,UL,CSA approved

Compensated: Operational Mode Priority:

Adjustable from 0-100% Maintain output Power to with 1% of setting a.TC open, TC reverse,TC shorted

Shutdown and Open heater override AdjComp step System

b.Manual mode override TC open, TC reverse

ELECTRICAL POWER SPECIFICATIONS Input Voltage: 110 ~ + 240 Vac,-10% Voltage Frequency: 50-60 HZ DC Power Supplies: Internally generated, regulated

and temperature compensated Module Power Usage: less than 6 watts,exciuding Dimensions: load 2" W * 7" H * 71/2" D

(5.08cm * 17.78cm * 19.05cm)

HOT RUNNER CONNECTORS

3+/4 Pin connector’s

3+/4+ Pin male Connector 3+/4+ Pin Female Connector 3+/4+ Pin Top 3+/4+ Pin side 3+/4+ Pin bottom 3+/4+ Pin bottom hood hood housing housing with cover

5+PE Pin connector’s

5+PE Pin male 5+PE Pin Female 5+PE Pin Top hood 5+PE Pin side hood 5+PE Pin bottom 5+PE Pin bottom housing Connector Connector housing with cover

6 Pin connector’s

6 Pin Male Connector 6 Pin female connector 6 Pin Top hood

6 Pin side hood 6 Pin bottom housing 6 Pin bottom housing

with Plastic Cover

8 Pin connector’s

8 Pin Male Connector 8 Pin female connector 8 Pin Top hood 8 Pin side hood 8 Pin bottom housing 8 Pin bottom housing with Plastic Cover

3+/4+ Pin connector 10A-250/400V

6 Pin to 32 Pin connector 16A-500V

10 Pin connector’s

10 Pin Male Connector 10 Pin female connector 10 Pin Top hood 10 Pin side hood 10 Pin bottom housing 10Pin bottom housing with Plastic Cover







32 (2X16) Pin connector’s

32(2X16) Pin male Connector 32(2X16) Pin Female Connector 32(2X16) Pin Top hood 32(2X16)Pin side hood 32(2X16)Pin bottom

housing

48(2X24)+PE Pin connector’s

48(2X24) +PE Pin male 48(2X24)+PE Pin Female 48(2X24)+PE Pin 48(2X24)+PE Pin 48(2X24)+PE Pin 48(2X24)+PE Pin

Connector connector Top hood Side hood Bottom housing Bottom housing with cover

4/2+P6 +PE Pin connector’s

4/2+PE Pin Male Connector 4/2+PE Pin female connector

4/8+PE Pin connector’s

4/8+PE Pin male 4/8+PE Pin Female 4/8+PE Pin Top 4/8+PE Pin side 4/8+PE Pin bottom 4/8+PE Pin bottom Connector Connector hood hood housing housing with cover

6 Pin &12(2X6) Pin connector 35A-600V

6 Pin connector’s

6 Pin Male Connector 6 Pin female connector 6 Pin Top hood 6 Pin side hood 6 Pin bottom housing 6 Pin bottom housing

with Plastic Cover

12(2X6) Pin connector’s

12(2X16) Pin male Connector 12(2X16) Pin Female Connector 12(2X16) Pin Top hood 12(2X16)Pin side hood 12(2X16)Pin bottom housing

4/2+PE Pin to 5+PEPin connector 80/16A-830/400V

7+/8 Pin connector’s

7+/8 Pin male 7+/8 Pin Female 7+/8 Pin Top 7+/8 Pin side 7+/8 Pin bottom 7+/8 Pin bottom Connector Connector hood hood housing housing with cover





40Pin connector’s

40Pin Male Connector 40 Pin female connector 40 Pin Top hood 40 Pin side hood 40 Pin bottom housing 40 Pin bottom housing with Plastic Cover

50(2x25) Pin connector’s

50(2x25) Pin male 50(2x25) Pin Female 50(2x25) Pin Top 50(2x25) Pin side 50(2x25) Pin bottom 50(2x25) Pin bottom Connector Connector hood hood housing housing with cover

10Pin to128(2x64)PE+ Pin connector 10A-250V

64Pin connector’s

64Pin Male Connector 64 Pin female connector 64Pin Top hood 64 Pin side hood 64 Pin bottom housing 64 Pin bottom housing with Plastic Cover

80(2x40)Pin connector’s

80(2X40) Pin male 80(2X40) Pin Female 80(2X40) Pin Top hood 80(2X40) Pin side hood 80(2X40) Pin bottom Connector connector housing

128(2x64)+PEPin connector’s

128(2X24)+PE Pin male 128(2X24)+PE Pin Female 128(2X24)+PE Pin Top 128(2X24)+PE Pin side 128(2X24)+PE Pin bottom 128(2X24)+PE Pin bottom Connector connector hood hood housing housing with cover


10 Pin Male Connector 10 Pin female connector 10 Pin Top hood 10 Pin side hood 10 Pin bottom housing 10Pin bottom housing with Plastic Cover



10Pin to128(2x64)PE+ Pin connector 10A-250V

10Pin to 72(3X24)++ Pin connector 16A-250V



32 (2X16)+PE Pin connector’s

32(2X16)+PE Pin 32(2X16)+PE Pin 32(2X16)+PE Pin 32(2X16)+PE Pin 32(2X16)+PE Pin 32(2X16)+PE Pin Male Connector Female connector Top hood Side hood bottom housing bottom housing with Cover


48(3X16) Pin male 48(3X16) Pin Female 48(3X16) Pin Top hood 48(3X16) Pin side hood 48(3X16) Pin bottom Connector Connector housing


64(4X16) Pin male 64(4X16) Pin Female 64(4X16) Pin Top 64(4X16) Pin side 64(4X16) Pin bottom 64(4X16) Pin bottom Connector Connector hood hood housing housing with cover

72(3X24)+ Pin connector’s

72(3X24)+ Pin male 72(3X24)+ Pin Female 72(3X24)+Pin Top 72(3X24)+Pin side 72(3X24)+ Pin bottom 72(3X24)+ Pin bottom Connector Connector hood hood housing housing with cover

Documents

DYDAC MICROPROCESSOR BASED HOT RUNNER ......MOLD POWER CABLES Mold power cables are used to connect the mainframe to the power input connector located on the mold. All cables are wired