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DUST EXPLOSION HAZARDS AN ADVANCED COURSE February 28 - 29, 2012 Presented by GexCon & Mary Kay O’Connor Process Safety Center Location: Houston, Texas Includes Small-Scale Demonstration DUST PROPERTIES EXPLOSION MODELING PREVENTIVE MEASURES IGNITION SOURCES PROTECTIVE MEASURES PROCESS HAZARD ANALYSIS LEGISLATION ACCIDENTS SELECTED CASES OUTLOOK

DUST EXPLOSION HAZARDS - pscfiles.tamu.edu · DUST EXPLOSION HAZARDS AN ADVANCED COURSE February 28-29, 2012 Presented by GexCon & Mary Kay O’Connor Process Safety Center Location:

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Page 1: DUST EXPLOSION HAZARDS - pscfiles.tamu.edu · DUST EXPLOSION HAZARDS AN ADVANCED COURSE February 28-29, 2012 Presented by GexCon & Mary Kay O’Connor Process Safety Center Location:

DUST EXPLOSION HAZARDS AN ADVANCED COURSE

February 28 - 29, 2012 Presented by GexCon & Mary Kay O’Connor Process Safety Center

Location: Houston, Texas Includes Small-Scale Demonstration

DUST PROPERTIES EXPLOSION MODELING PREVENTIVE MEASURES

IGNITION SOURCES PROTECTIVE MEASURES PROCESS HAZARD ANALYSIS LEGISLATION ACCIDENTS SELECTED CASES OUTLOOK

Page 2: DUST EXPLOSION HAZARDS - pscfiles.tamu.edu · DUST EXPLOSION HAZARDS AN ADVANCED COURSE February 28-29, 2012 Presented by GexCon & Mary Kay O’Connor Process Safety Center Location:

AGENDA Tuesday 28th February 2012

09:00 Registration and Coffee

09:30 Opening Why is dust a problem? Statistics on dust explosions: equipment involved, ignition sources, dust types

09:45 Dust Explosion Accidents Examples of accidents: Imperial Sugar, West Pharmaceutical, Jahn Foundry, Bremer Hammer Mühle, etc.

10:15 Dust Explosion Basics and Dust Explosion Characteristics Combustion mechanisms, explosion properties and test methods, influence factors

10:45 Coffee Break

11:00 Ignition Sources Mechanical sparks, hot surfaces, static electricity, hot work

12:00 Lessons Learned: Legislation and Standards US legislation, OSHA’s NEP, NFPA standards

12:30 Lunch

13:30 Preventive Measures 1: Introduction Inerting, avoidance of ignition sources, housekeeping, hazard area classification

14:30 Coffee Break

14:45 Preventive Measures 2: How to Perform a Hazardous Area Classification Guidance, important factors to consider, examples

15:30 Preventive Measures 3: Avoidance of Ignition Sources Demands to electric and mechanical equipment

16:15 Coffee Break

16:30 Preventive Measures 4: Housekeeping Why? How? NFPA 654, OSHA’s NEP

17:15 Questions and Answers

Page 3: DUST EXPLOSION HAZARDS - pscfiles.tamu.edu · DUST EXPLOSION HAZARDS AN ADVANCED COURSE February 28-29, 2012 Presented by GexCon & Mary Kay O’Connor Process Safety Center Location:

AGENDA Wednesday 29th February 2012

08:00 Arrival and Coffee

08:30 Protective Measures 1: Introduction Principles of explosion venting, suppression, isolation, and containment

09:20 Protective Measures 2: Dust Explosion Venting Design How to calculate vent sizes, practical examples of dust handling equipment, vent panels, recoil forces, external effects, vent ducts, examples of poor design

10:15 Coffee Break

10:30 Protective Measures 3: Dust Explosion Suppression Design Design of explosion suppression. Important factors: detection, dust reactivity, vessel parameters, and hardware properties. Examples of dust handling equipment

11:15 Protective Measures 4: Dust Explosion Isolation Design features regarding the use of slam-shut valves, extinguishing barriers, diverters, rotary valves, explosion flap valves

12:00 Lunch

12:45 Dust Explosion Process Hazard Analysis How to perform a sound dust explosion hazard analysis. Examples of dust handling equipment, how to comply with OSHA’s NEP

13:45 Dust Explosion Modeling Using CFD to describe explosion propagation and protection measures for complex dust handling equipment geometry. Examples of design and accident investigation

14:45 Questions and Answers

15:15 Small-Scale Demonstration The lecturers include explosion experts Dr. Kees van Wingerden, Dr. Peter Hinze and Dr. Scott Davis.

Page 4: DUST EXPLOSION HAZARDS - pscfiles.tamu.edu · DUST EXPLOSION HAZARDS AN ADVANCED COURSE February 28-29, 2012 Presented by GexCon & Mary Kay O’Connor Process Safety Center Location:

PRACTICAL INFORMATION

Registration

Pre-registration is required.

Online registration is available at: http://engrevent.tamu.edu/event/100819 or you may send an e-mail to [email protected] or [email protected] to receive a registration form. Your registration must be submitted before February 14th 2012. Attendance fee $995.

Hotel booking & Venue

The course will be held in Houston, TX at the Phoenix Contact- Customer Technology Center - 3933 W. Sam Houston Pkwy N, Suite 500. Nearby hotel accommodations include: Comfort Suites 832-467-1200; Sheraton Houston West Hotel 877-462-5638; Omni- Westside 281-558-8338. These are only suggested hotels, please go online for personal hotel preferences.

MKOPSC

The Mary Kay O’Connor Process Safety Center’s mission is to promote safety as second nature in industry around the world with goals to prevent future accidents. The Center develops safer processes, equipment, procedures and management strategies to minimize losses within the processing industry. MKOPSC is located on the TAMU-College Station campus.

GexCon US

GexCon US is an engineering consulting firm that specializes in gas dispersion, fire and explosion safety. GexCon has extensive experience in gas & dust explosions, which includes explosion phenomena, safety assessments, accident investigations and experimental testing.

GexCon US (www.gexconus.com) 7735 Old Georgetown Rd, Ste 1010 Bethesda, MD, 20814 Tel:301-915-9940, Email: [email protected]

GexCon www.gexcon.com / www.gexconus.com is an R&D and consulting company specializing in industrial explosion risk. 30 years of dedicated experimental research in the field of explosion safety has been carried out in parallel to the development of the commercial CFD-software FLACS for explosion and dispersion calculations. GexCon offers highly qualified explosion consequence services and software worldwide.