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NAFEMS seminar, 31 May - 1 June 2006 Prediction and Modelling of Failure Using FEA ON THE MORE RELIABLE INTRODUCTION OF THE RESIDUAL STRESSES IN THE THERMO-MECHANICAL ANALYSIS OF LAYERED STRUCTURES DUBRAVKA MIJUCA Faculty of Mathematics University of Belgrade Serbia E-mail: [email protected] ac.yu

DUBRAVKA MIJUCA Faculty of Mathematics University of Belgrade Serbia E-mail: [email protected] ac.yu

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ON THE MORE RELIABLE INTRODUCTION OF THE RESIDUAL STRESSES IN THE THERMO-MECHANICAL ANALYSIS OF LAYERED STRUCTURES. DUBRAVKA MIJUCA Faculty of Mathematics University of Belgrade Serbia E-mail: [email protected] ac.yu. Hypothetical example The blade is of glass fibre/epoxy matrix pre-pregs - PowerPoint PPT Presentation

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Page 1: DUBRAVKA MIJUCA Faculty of Mathematics University of Belgrade Serbia E-mail: dmijuca@matf.bg ac.yu

NAFEMS seminar, 31 May - 1 June 2006Prediction and Modelling of Failure Using FEA

ON THE MORE RELIABLE INTRODUCTION OF THE RESIDUAL STRESSES IN THE THERMO-MECHANICAL ANALYSIS OF LAYERED STRUCTURES

DUBRAVKA MIJUCAFaculty of MathematicsUniversity of BelgradeSerbiaE-mail: [email protected] ac.yu

Page 2: DUBRAVKA MIJUCA Faculty of Mathematics University of Belgrade Serbia E-mail: dmijuca@matf.bg ac.yu

Mijuca Dubravka, Faculty of Mathematics, Department of Mechanics, University of [email protected]; www.matf.bg.ac.yu/~dmijuca

On The More Reliable Introduction Of The Residual Stresses In The Thermo-mechanical Analysis Of Layered Structures

Hypothetical example The blade is of glass

fibre/epoxy matrix pre-pregs The gear box is made of

fibre/epoxy The adhesive is made of

epoxy External load - gravitational

Contour method Example CAD

Page 3: DUBRAVKA MIJUCA Faculty of Mathematics University of Belgrade Serbia E-mail: dmijuca@matf.bg ac.yu

Mijuca Dubravka, Faculty of Mathematics, Department of Mechanics, University of [email protected]; www.matf.bg.ac.yu/~dmijuca

On The More Reliable Introduction Of The Residual Stresses In The Thermo-mechanical Analysis Of Layered Structures

Example CAD Syy results

Mijuca Dubravka, Finite element FEMIX HC EL

Mijuca Dubravka, Finite element FEMIX HC EL

Page 4: DUBRAVKA MIJUCA Faculty of Mathematics University of Belgrade Serbia E-mail: dmijuca@matf.bg ac.yu

Mijuca Dubravka, Faculty of Mathematics, Department of Mechanics, University of [email protected]; www.matf.bg.ac.yu/~dmijuca

On The More Reliable Introduction Of The Residual Stresses In The Thermo-mechanical Analysis Of Layered Structures

Delamination

Debonding

Crack

CAD Syy results +Residual stresses

Mijuca Dubravka, Finite element FEMIX HC EL

Mijuca Dubravka, Finite element FEMIX HC EL

Page 5: DUBRAVKA MIJUCA Faculty of Mathematics University of Belgrade Serbia E-mail: dmijuca@matf.bg ac.yu

Mijuca Dubravka, Faculty of Mathematics, Department of Mechanics, University of [email protected]; www.matf.bg.ac.yu/~dmijuca

On The More Reliable Introduction Of The Residual Stresses In The Thermo-mechanical Analysis Of Layered Structures

Gravitational Load and residual stress 1E6MPa

Gravitational Load

Syy results +Residual stresses Rotor blade

Mijuca Dubravka, Finite element FEMIX HC EL

Mijuca Dubravka, Finite element FEMIX HC EL

Page 6: DUBRAVKA MIJUCA Faculty of Mathematics University of Belgrade Serbia E-mail: dmijuca@matf.bg ac.yu

Mijuca Dubravka, Faculty of Mathematics, Department of Mechanics, University of [email protected]; www.matf.bg.ac.yu/~dmijuca

On The More Reliable Introduction Of The Residual Stresses In The Thermo-mechanical Analysis Of Layered Structures

+Residual stresses

Rotor bladePressure load from

CFD

Mijuca Dubravka, Finite element FEMIX HC EL

Mijuca Dubravka, Finite element FEMIX HC EL

Page 7: DUBRAVKA MIJUCA Faculty of Mathematics University of Belgrade Serbia E-mail: dmijuca@matf.bg ac.yu

Mijuca Dubravka, Faculty of Mathematics, Department of Mechanics, University of [email protected]; www.matf.bg.ac.yu/~dmijuca

On The More Reliable Introduction Of The Residual Stresses In The Thermo-mechanical Analysis Of Layered Structures

+Residual stresses

Rotor bladePressure load from

CFD

18789 dof’s per displacement vector and stress tensor

76.36 sec on the notebook 1.4GHz Intel Pentium (R) 512MB RAM

Mijuca Dubravka, Finite element FEMIX HC EL

Mijuca Dubravka, Finite element FEMIX HC EL

Page 8: DUBRAVKA MIJUCA Faculty of Mathematics University of Belgrade Serbia E-mail: dmijuca@matf.bg ac.yu

Mijuca Dubravka, Faculty of Mathematics, Department of Mechanics, University of [email protected]; www.matf.bg.ac.yu/~dmijuca

On The More Reliable Introduction Of The Residual Stresses In The Thermo-mechanical Analysis Of Layered Structures

Pressure load on the upper side

Rotor bladePressure load from

CFDConclusion

Mijuca Dubravka, Finite element FEMIX HC EL

Mijuca Dubravka, Finite element FEMIX HC EL

Page 9: DUBRAVKA MIJUCA Faculty of Mathematics University of Belgrade Serbia E-mail: dmijuca@matf.bg ac.yu

Mijuca Dubravka, Faculty of Mathematics, Department of Mechanics, University of [email protected]; www.matf.bg.ac.yu/~dmijuca

On The More Reliable Introduction Of The Residual Stresses In The Thermo-mechanical Analysis Of Layered Structures

The reliable fully three-dimensional reliable primal-mixed approach is recommended for the use in the analysis of layered structures where residual stresses should be taken in the account

Pressure load from CFD

Conclusion Thank you

Reliable FEA consultancy and [email protected]