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XFEL-Cryomodule Design&Assembly Industrial Studies Bernd Petersen DESY –MKS- (technical coordinator) phone: +49 40 8998 3596 [email protected] Part of EUROFEL Design Part of EUROFEL Design Study Study Workpackage Workpackage DS6 DS6 BESSY and DESY BESSY and DESY are are partners partners in DS6 in DS6

DS6 XFEL-Cryomodule Design&Assembly Industrial Studies

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XF

EL

-Cry

om

od

ule

De

sig

n&

As

se

mb

ly

Ind

us

tria

l S

tud

ies

Bern

d P

ete

rsen

DE

SY

–M

KS

-(t

echnic

al coord

inato

r)

phone: +

49 4

0 8

998 3

596

Bern

d.P

ete

rsen

@desy.d

e

Part

of

EU

RO

FE

L D

esig

n

Part

of

EU

RO

FE

L D

esig

n

Stu

dy

Stu

dy

Wo

rkp

ackag

eW

ork

packag

eD

S6

DS

6

BE

SS

Y a

nd

DE

SY

B

ES

SY

an

d D

ES

Y a

reare

part

ners

part

ners

in D

S6

in D

S6

Motivation

Pre

para

tion

of

the

Eu

rop

ean

XF

EL

-Pro

ject

and o

ther

superc

onductin

glin

ac

based

FE

L-lig

ht

sourc

es

like

the

BE

SS

Y F

EL

In p

art

icula

r, p

repara

tion

of

the

serialpro

duction

of

about

120

XF

EL-c

ryom

od

ule

sfo

rth

eE

uro

pea

n X

FE

L-P

roje

ct

Input

for

the

final desig

nan

d a

ssem

bly

pro

ce

dure

sfo

rth

e

XF

EL-c

ryom

od

ule

s

Each

cry

om

od

ule

consis

tof:

8 1

.3 G

Hz 9

-cell

Nb c

avitie

s

1 m

agnet

package

2 t

herm

al shie

lds

8 m

ain

RF

cou

ple

rs

8 c

old

tuners

Scope

Th

e p

resen

t cry

om

od

ule

assem

bly

pro

ce

du

res a

nd

so

me a

sp

ects

of

the p

resen

t d

esig

n s

hall

b

e a

naly

zed

an

d q

uesti

on

ed

wit

h r

esp

ect

to

the m

ost

co

st

eff

ecti

ve s

eri

al

pro

du

cti

on

.

The k

ey a

spects

of

the s

tud

y a

re a

s f

ollo

ws:

1.2

.1 D

efine t

he a

ssem

bly

pro

cedure

1.2

.1 A

naly

ze c

ost-

reductio

n a

nd p

roductio

n e

ffic

iency m

ea

sure

s

1.2

.3 A

naly

ze p

erf

orm

ance im

pro

vem

ent

measure

s

1.2

.4 S

upply

a c

ost

estim

ate

for

the m

odule

pro

duction

A s

ubsta

ntial p

art

of

the I

S s

hall

be t

he p

resence o

f C

ON

TR

AC

TO

R’s

expert

s d

uri

ng t

he a

ssem

bly

of

two p

roto

type

cry

om

odule

sa

t D

ES

Y.

Industr

ial X

FE

L-c

ryom

od

ule

desig

nand a

ssem

bly

stu

dy

Su

pp

ort

ed

Su

pp

ort

ed

by

by

the

the

EU

RO

FE

L

EU

RO

FE

L d

esig

nd

esig

nstu

dy

stu

dy

Cry

om

odule

Assem

bly

Cle

an r

oom

assem

bly

Assem

bly

outs

ide

cle

anro

om

the

stu

dy

sh

all

cover

cle

an r

oom

assem

bly

and t

he

assem

bly

outs

ide

cle

anro

om

Sta

rtpoin

t:str

ing

assem

bly

in c

leanro

om

(all

part

sare

teste

dand r

ea

dy

for

assem

bly

)

Pre

req

uis

ite

so

f th

eC

ON

TR

AC

TO

R

(ke

yte

chn

olo

gie

s)

1)

Experi

ence o

f serial pro

ductio

nof

larg

e P

art

icle

Accele

rato

r

Com

ponents

.

2)

Experi

ence o

f desig

n a

nd c

onstr

uctio

n o

f C

ryog

enic

Com

ponents

used a

t liq

uid

heliu

m t

em

pera

ture

s.

3)

The K

no

w-H

ow

of

ind

ustr

ial seri

al pro

ductio

nat

ha

nd.

‚should

have‘crite

ria:

4)

Experi

ence o

f app

lied

Cle

an-R

oom

Techno

log

y(1

0-1

00

AS

TM

)

5)

Experi

ence o

f app

lied

Ultra

-Hig

h-V

acuum

Techniq

ues

(oil-

and p

art

icle

fre

e).

6)

Genera

l e

xperi

ence in t

he a

pplic

atio

n o

f exte

nsiv

e a

nd

part

icula

r Lo

w T

ole

rance Q

ualit

y A

ssura

nce P

rocedure

sin

the r

equire

d f

ield

s

Pro

cure

men

tP

roce

du

res

EU

cal

l

for

ten

der

Sel

ecti

on

of

suit

ed

con

trac

tors

for

bid

din

g

Au

dit

ing

of

suit

ed

con

trac

tors

Sp

ecif

icat

ion

(fra

mew

ork

of

stu

die

s)

bid

din

g

Sel

ecti

on

of

suit

ed

off

ers

&

con

trac

tin

g

Mo

du

le

asse

mb

ly

Rep

ort

s

on

asse

mb

ly

stu

die

s

Su

per

vis

ing

con

trac

tors

Sp

ecif

icat

ion

of

crit

eria

21

.01

.200

5

22.0

4.2

005

Ind

ustr

ial

XF

EL

-cry

om

od

ule

desig

nan

d a

ssem

bly

stu

dy

NextC

ryom

odule

Pro

toty

pes

to b

e

ord

ered

XF

EL

-pro

toty

pe

2007

> 2

8 M

V/m

XF

EL

-

Pro

toty

pe

11

To

be

ord

ered

FN

AL

2007

????

M

V/m

TT

F-I

II p

lus

10

to b

ord

ered

XF

EL

pre

pa

rati

on

s

2006

> 2

8 M

V/m

TT

F-I

II p

lus

9

to b

e

ord

ered

XF

EL

pre

pa

rati

on

s

VU

V-F

EL

sp

are

2006

> 2

8 M

V/m

TT

F-I

II p

lus

8

com

ple

teV

UV

-FE

L s

pa

re1

2/

2005

20

-25

MV

/mT

TF

-II

7

com

ple

teA

CC

6 i

n V

UV

-

FE

L

1 /

2006

> 3

5 M

V/m

TT

F-I

II6

mat

eria

lco

mm

ents

asse

mb

ly d

ate

requ

ired

acce

lera

tin

g

fiel

d

typ

ep

rodu

ctio

n

No

.(*)

(*)

the p

roduction n

um

ber

doe

s n

ot

necessari

ly d

efine t

he o

rder

of

assem

bly

Deliv

era

ble

sF

our

report

so

n t

he

specifie

dis

sues:

1)

Report

on a

ssem

bly

of

mo

dule

6

2)

Report

on a

ssem

bly

of

mo

dule

8

3)

Report

on B

ES

SY

-FE

L c

ryom

odu

lespecia

lis

sues

(cw

-opera

tion)

4)

Fin

al re

port

The

report

sshall

cover

als

o s

pecia

l

issues,

as s

pe

cifie

d

These r

eport

sw

ill b

epub

lish

ed

as p

art

of

the

EU

RO

FE

L-S

tud

y

Cost

issues

sh

all

be

covere

din

separa

ted

att

achm

ents

to t

he

report

s.

These a

ttachm

ents

are

confide

ntiala

nd w

ill n

ot

be

publis

he

d.