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1
Service Manual
2
Introduction The purpose of this document is to help service workshop technicians to service products. This service
manual must be used only by authorized service suppliers. The content of it is confidential. Please note
that provides other guidance documents for service suppliers. Follow these regularly and comply with the
given instructions. While every effort has been made to ensure the accuracy of this document, some errors
may exist. Please keep in mind also that this documentation is continuously being updated and modified,
so always watch out for the newest version.
CAUTIONS 1、 Please read this service manual carefully and make sure all elements of anti-static are in place before
the repair work is carried out.
2、 Servicing and alignment MUST be undertaken by qualified personnel only.
3、 Please use specified tools and equipments for servicing, in which the parameters need to be calibrated
with specified criteria.
Content
Chapter 1 Product Specification………………………………………………………………………….….3
Chapter 2 Explosive View………………….…………………………………………………………….….4
Chapter 3 Tools…………………………..……………………………………………………………….….5
Chapter 4 Guidance of Disassembly/Assembly.......................................................................................6~8
Chapter 5 Pictures of PCBA…………………………………………………………………………….9~10
Chapter 6 System block diagram……………………………………………………………………...…...11
Chapter 7 Circuit diagram for each unit………………………………………………………….......12~18
Chapter 8 Troubleshooting Guide…………………………………………………………………....19~24
Chapter 9 Guidance of Firmware Upgrading & Write IMEI………………………….……..............25~33
Chapter 10 CIT Testing…………………………………………...……………………………………….34
3
Chapter 1 Product Specification
Specification: Network: GSM/GPRS 900/1800 or 850/1900MHz Display: 1.8“TFT QQVGA Radio:FM radio FM Record to T-Flash Talking time:570Min* Standby time:289H* Lithium Battery: Standard(1000mAh) USB Charging:USB 1.1 *The actual time shall vary depending on the network situation
Main features and functions
Dual SIM Dual Standby Single Connection
FM Radio
Multi-Media
USB 1.1 data transfer
T-Flash(Support 8G T Card)
1.8“TFT QQVGA
MP3/ AVI
4
Chapter 2 Explosive View
5
Chapter 3 Tools
Voltage regulator
Multi-meter
lron
850 heater
Solder wire, soldering paste
Computer and software download cable
tweezers、screwdriver、pick、wrist strap
pick
Screw tweezers
Wrist strap
Writ strap
Software
Solder wire
Soldering paste
6
Chapter 4 Guidance of Disassembly/Assembly 4.1 Disassembly
Unfasten the 6 screws by screwdriver 2
Take out the front cover 4
Stick LCM protection film 5
Prize up the middle housing 3
Stick lens protection film 6
Push out the battery cover from left 1
7
4.2 Assembly
Prize up the PCBA by tweezers 7 Take out the microphone by tweezers 8
Install the back cover 4
Install main PCBA in back cover 2Install the microphone by tweezers 1
Tighen the main PCBA 3
8
Finish……….
fasten the 6 screws by screwdriver 6Tighen the back cover 5
Install the battery cover 7
9
Chapter 5 Pictures of PCBA 5.1 Pictures 5.1.1 Instruction & location of main components on side A.
1
A 面图
5.1.2 Instruction & location of main components on side B.
U101 CPU
MT6252
U502 PA RF7170
Keypad connector
U301 Flash IC
J302 I/O Connector
J201 battery Connector
X201 crystal
32.768K
J502 SIM Connector
J503 SIM Connector
LCD Connector
J301 T-FLASH Connector
10
5.2 Layout 5.2.1 Layout of PCBA side A
5.2.2 Layout of PCBA side B
11
Chapter 6 System Block Diagram
12
Chapter 7 Circuit Diagram for each unit
7.1.1 CPU & Baseband
Audio process
Keypad interface
O/I Interface
JAVA Process
CAMERA Interface
BT Module
13
7.1.2 Keypad input interface
7.1.3 32.768KHZ clock crystal circuit
Clock Signal I/O
14
7.1.4 Data line of CPU and Flash
7.1.5 Output of SIM
SIM 2 Clock
SIM 2 Reset
SIM 2 Data SIM 1 Clock
SIM 1 Reset SIM 1 Data
FLASH data transfer
15
item voitage current Vcore 1.2v 200ma
Vio 2.8v 100ma Vadd 2.8v 150ma Vtcxo 2.8v 20ma Vrtc 1.2v 200ma
Vmem 2.8v 150ma Vsim 2.8v 20ma Vcs 2.8v 200ma
vcs 1.8v 150ma
7.2 Power output of MT6252 CPU
Charging Temperature
Detector
Positive Voltage
Supply
16
7.3 Audio Amplifier U201
7.4 I/O Interface (10PIN)
7.7 Power Amplifier
Data
Transfer
Firmware
Downloading
Charging
Voltage Input
Audio Signal Output
3.7V Power
Supply
Audio Start Signal
Audio Signal Input
17
7.5 FM Radio Modules The AR1216 processes the FM broadcasting signal that received from antenna (FM/ANT) ,produces and sends audio signals (FM-INL, FM-INMR) to the audio process module of CPU for decoding, where the electrical signals of audio are made.
Frequency Band
Selection
Power Supply
RF Signal Input
Receive Signal Output
Antenna
RF7170
32KClock signal input
Antenna Audio output
Data Communication Port
2.7V Power Supply
18
7.6 SIM Circuit
SIM 1Clock
SIM 1 Reset
SIM 1 Power Supply
SIM 1 Data
SIM 2 Power Supply SIM 2 Clock, Reset SIM 2 Data
19
Chapter 8 Troubleshooting Guide Cannot Download Firmware
Replace or Re-solder I/O connector
Check if CPU has power
output and open circuit
Cannot download
Check software
configuration, cable,
power supply, software,
C
Can power
on?
NO
NO
NO
NO
YES
YES
YES
YES
YES OK
Change or reconfigure Check if I/O connector
is false weld or
damaged
Plug the cable and
check if the current is
high(normally 30mA)
Unplug the cable and
check if the chipset is
overheated
Check VCORE、VDD、VADD、
VTCXO、VRTC、VMEM、test
26MHZ、32KHZ Clock signal
Replace U101
NO
20
SIM cannot be recognized
Change SIM
MT6252 is broken
SIM is not recognized
Clean or change SIM slot
Are SIM contacts
broken?
NO
NO
NO
NO
YES
YES
YES
YES OK
Problem Solved
Is SIM invalid?
Use power regulator
to test if the current
is normal.
CPU MT6252 is possibly false
soldered or damaged.
Change U101 MT6252
NO
21
Change battery
MT6252 is broken
Cannot Power On
Re-solder or change
J201 Check battery
Contacts J201
NO
NO
NO
NO
YES
YES
YES
YES YES
Problem Solved
Try to power on when
connect to the power
regulator
Check if the current
is around 30~40MA
Firmware upgrading
Change U101 MT6252
NO
Cannot Power On
22
Change
receiver
Test if LS401 with
Oscillograph when on
the call.
Receiver no sound
Check if LS401 is
broken.
NO
NO
NO
NO
YES
YES
YES YES
Clean or Re-solder
LS401
Check if the receiver
is broken.
Test receiver by
using power supply,
if there is sound of
Change receiver.
Change CPU MT6252
NO
NO
Check hand free mode
(Speaker) is ok
Receiver No Sound
23
No Incoming Ring
Cancel mute.
Test the LS401 when
ringing is on by using
oscillograph.
No incoming ring
Remove receiver and
test with power
supply to see if there
NO
NO
NO
YES
YES
YES YES
Change speaker
Check if handset is
set to mute.
Check if the volume is set to lowest level.
Turn up the volume
Change U101 or U401
NO
*#84666*#, Option7, test ringtone
NO
24
Display Problem
Clean or Re-solder J705
t t
Check if the pin13 of
J705 has signal and the
connector is normal.
Display problem
NO
NO
NO
YES
YES
Check the LCD
contacts.
Change LCD
Problem solved
Change or re-solder U101 MT6252
Check if the LCD is
broken or liquid
leaked.
NO
YESFirmware upgrading
25
Chapter 9 Firmware Upgrading Guide 9.1 Firmware Upgrading 9.1.1 Install USB driver The maximum downloading speed can be up to 921600bit/s when using USB-Serial cable. The driver needs to be installed before using the USB cable.
Please keep the USB cables unplugged when installing the driver. Plug the USB cable when installing is completed. And check device manager of the PC.
9.1.3 Please select “Options”-“COM port”-Choose the port which is same as the one in “Device Manager”
9.1.2 Run “FlashTool_v3.2
26
9.1.4 Select “Options”-“Format FAT (DISABLED)…” and please do NOT select “validation”.
9.1.5 Please select “Do Not Format FAT”.
Select this one
27
9.1.6 Click “Download Agent” and select “MTK-ALLInOne.bin” 9.1.7 Click “Scatter-loading” and select “scatX11-23.txt” file.
Double click
Double click.
28
9.1.8. Click “ROM” and select “X11-23_PCB00_gprs_MT6226_S01. Bin” file. Note: Please use the latest version.
Double click
双击
29
9.1.9 Power off the handset, remove the battery, click “Download”, and connect the cable with handset, then insert the battery, press the power on button, the red and blue progress bar shall appear. .
9.1.10 Downloading is in process.
30
9.1.11 Downloading is completed.
31
9.2 IMEI Writing Guide
How to use IMEI_Writer to write IMEI General The IMEI_Writer software should be used in a Windows XP operation system. The pictures in this document help to understanding, and thy may not be exactly the same as showed in your computer. 1. Write IMEI to the slave phone of MGSM 41B phone to give an example. 1.1 firstly, plugs the correct upgrade cable to the computer. This is necessary, or the software will not be run normally. 1.2 double-clicks the logo in figure 1-1 to run the IMEI Writer in a Windows XP operation system.
Figure 1-1
For the first time you run IMEI_Writer in the computer, figure 1-2 occurs. Choose the right database file for the slave phone of MGSM 41B phone referring to figure 1-3.
Figure 1-2
Figure 1-3
32
1.2 input the IMEI of the slave phone referring to figure 1-4, click “Restart”, after 3 seconds plug the slave phone cable connector to the phone and power on the phone.
Figure 1-4 1.3 after several seconds, figure 1-5 occurs to show the slave phone is written to the phone successfully.
Figure 1-5
2. Write the IMEI of the master phone. If necessary, you can also use IMEI_Writer to write IMEI to the master phone conveniently.
Input the IMEI here
Click here to change the database file
Showing writing IMEI successfully
33
2.1 Change the database file to be for the master phone, referring figure 1-4. 2.2 Input the IMEI of the master phone, click “Restart”, after 3 seconds plug the master phone cable connector to the phone and power on the phone. 2.3 after several seconds figure 1-5 occurs to show the slave phone is written to the phone successfully. 3 write the IMEI of another phone If the right database file has already been chose, click the “restart”, input the IMEI of the phone, click “Restart”, after 3 seconds plug the phone cable connector to the phone and power on the phone. After several seconds, figure 1-5 occurs to show the slave phone is written to the phone successfully.
34
Chapter 10 CIT Testing
Input “*#84666*#” when in the standby mode:
1、Version: Confirm the firmware version.
3、Echo Loop: Receiver shall produce sound when blowing over the mic.
4、Keypad: Press every button on the handset until the screen is clear.
5、Vibrator:Press “start” then the vibration shall start.
6、Lond SPK: Press “start” the speaker shall work.
7、Ringtone: Press “start” the ringtone shall be played.
8、LED:Press “OK” to test the LED.
9、LCD: Select “Auto Display” LCD shall perform the self-testing.
11、Receiver:Press “start” the receiver shall produce sound.
Camera: Menu- Camera, test the capture and shooting, no need to save.