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Quick Reference
Drives and Motion Accelerator Toolkit Quick Start Summary
This quick start provides step by step instructions for using the Drives and Motion Accelerator Toolkit to help you design, install, operate, and maintain a drive system. Included are selection tools, layout and wiring drawings, and pre-configured logic and HMI files to assist you in creating an Integrated Architecture™ solution that includes Allen-Bradley® servo drives and PowerFlex® AC drives.
The instructions also show how the Drives and Motion Accelerator Toolkit (DMAT) Wizard can automate the tasks needed to build the files used in the Integrated Architecture solution.
All the supporting files are included on the Drives and Motion Accelerator Toolkit DVD, publication IASIMP-SP017, including the DMAT Wizard. The DVD provides drive selection tools; CAD drawings for panel layout and wiring; basic status, control, and diagnostic logic files; FactoryTalk® View ME and SE faceplates, and more. For a copy of the DVD, contact your local Allen-Bradley distributor or Rockwell Automation® sales representative. With these tools and the built-in best-practices design, the system designer is free to focus on the design of their machine control and not on design overhead tasks.
You can also download many of these same supporting files from the Rockwell Automation Integrated Architecture Tools website, http://www.ab.com/go/iatools on the Beyond Getting Started tab.
2 Drives and Motion Accelerator Toolkit Quick Start Summary
Quick Start Chapter SummaryFollow this path to complete your Drives and Motion application.
Chapter 1 - Initial System Configuration Using the DMAT Wizard
In this chapter you use the Rockwell Automation DMAT Wizard to create an initial bill of materials, assemble a system drawing set, and create an RSLogix™ 5000 project file with a preconfigured controller, network, drives and initial system program logic. In addition, you are introduced to several Rockwell Automation system configuration tools that provide assistance in sizing your motor/drive combinations for a variety of load, transmission, and application types.
Chapter 2 - Bill of Materials Completion
In this chapter you use Rockwell Automation ProposalWorks™ software to complete the drives and motion system bill of materials that the DMAT Wizard created.
Chapter 3 - System Layout and Wiring
In this chapter you edit the set of layout and wiring drawings from the DMAT drawing library that the DMAT Wizard created.
Chapter 4 - Logic Configuration
In this chapter you edit the preconfigured logic file that the DMAT Wizard created for your specific application.
MOTOR
FIELD SIDEDRIVEPROTECTION
POWERFLEX 4AC DRIVE
MOTOR_01
USER PROTECTEDXXXVAC SUPPLY
MAINS DISCONNECTPROTECTIONXXAMPS
FILTERED POWER
Chapter 3System Layout and Wiring
Chapter 1Initial System Configuration Using the DMAT Wizard
Chapter 2Bill of Materials Completion
Chapter 4Logic Configuration
Rockwell Automation Publication IASIMP-QS022B-EN-P - April 2012
Drives and Motion Accelerator Toolkit Quick Start Summary 3
Chapter 5 - FactoryTalk View ME Configuration
In this chapter you create the operator interface application file for your system using FactoryTalk View Studio software. The toolkit includes a variety of preconfigured machine and device faceplate displays providing status, control, and diagnostics for your drives and motion system.
Chapter 6 - System Commissioning
In this chapter you download your Logix and PanelView™ Plus applications, prepare and tune your drive hardware, verify network communications, and verify general operator/program control.
Chapter 7 - System Application Guide
This chapter guides you through the pre-configured FactoryTalk View Machine Edition application faceplates providing you with an understanding of the status, control, and diagnostic operation of the faceplate displays.
Chapter 7Motion System Application Guide
Servo Drive
755
0 03 0 0
RESETTING IDLE(enabled)
STARTRUNNING
STOPPING
STOP
STOPPED(disabled)
CLEARING ABORTED
ABORTINGRESET
ABORT
CLEAR
The machine can go from any state in the shaded box to STOPPING.
The machine can go from any statein the solid box to ABORTING.
STARTING
Chapter 7System Application Guide
Chapter 5FactoryTalk View ME Configuration
Chapter 6System
Commissioning
Assembly
Packaging
Rockwell Automation Publication IASIMP-QS022B-EN-P - April 2012
4 Drives and Motion Accelerator Toolkit Quick Start Summary
Modularity Example - Machine/Application/Device Module RelationshipThe machine module monitors the current state of the overall machine and based on the state and/or requests from the HMI terminal, broadcasts out commands to both the application and device modules. The individual modules perform a predefined task based on the command. Some of the commands may be ignored depending on the module type.
Widg-O-matic Machine Application Example
Machine Module
Application Module
DeviceModule
PanelView Plus Terminal
Machine Faceplate
Controller Logic
HMI Application
Application Status
Machine Commands
Device Commands
Device Status
Operator Commands
Machine Status
Device Faceplate
755
0 03 0 0
X-Y Gantry
Diverter
Conveyor
Kinetix 6500Drives
Kinetix 300Drive
PowerFlex 753Drive
Servo Motor Driven
Electric Cylinder
Induction Motor
X-Servo
Y-Servo
Assembly
Packaging
To assist you in device configuration, the Widg-O-matic machine application example is referenced in the device configuration steps. Two servo drives are configured for the X-Y gantry assembly section, one PowerFlex drive is configured for the conveyor, and one Kinetix® 300 drive is configured for the packaging diverter.
Rockwell Automation Publication IASIMP-QS022B-EN-P - April 2012
Drives and Motion Accelerator Toolkit Quick Start Summary 5
Ch. 1 Example - Run the DMAT WizardFollow these steps to launch the DMAT Wizard and set up your wizard configuration.
1. Navigate to and select the DMAT Wizard .exe file on the Drives and Motion Accelerator Toolkit DVD image.
The DMAT Wizard opens and a dialog box opens, explaining the general scope of the wizard.
2. Read the dialog box and click OK to continue wizard configuration.
The Open or Create a Project dialog box opens.
3. Click Create New to initiate a new project.
Another configuration information dialog box opens, explaining machine, application, and drive configuration.
4. Read configuration information dialog box and click OK to continue.
Rockwell Automation Publication IASIMP-QS022B-EN-P - April 2012
6 Drives and Motion Accelerator Toolkit Quick Start Summary
Ch. 3 Example - Edit System Communication Drawings1. Open the communication drawing for your application.
For the Widg-O-matic machine application example, the 060_120_Ethernet_Communication.dwg file is opened.
2. Delete network devices not used in the project.
For the Widg-O-matic machine application example, one of the Kinetix 300 drives and associated cable is deleted.
Ethernet Communication
Select and delete
this drive and cable.
Rockwell Automation Publication IASIMP-QS022B-EN-P - April 2012
Drives and Motion Accelerator Toolkit Quick Start Summary 7
Ch. 4 Example - Import and Configure Device and Application Status LogicFollow these steps to add the device and application status information rungs to the R02_Monitor routine of your machine program.
1. Expand the Tasks folder in your Controller Organizer.
2. Navigate to and open the R02_Monitor routine of your machine program.
For the Widg-O-matic application example, the R02_Monitor routine within the P01_WidgOmatic program was opened.
3. Right-click Rung 13 of the R02_Monitor routine and select Import Rungs.
4. Navigate to the 4-Controller Logic folder within the toolkit’s files folder and open the 01_Machine Logic folder.
Your personal computer’s harddrive path is C:\Program Files\RA_Simplification\DMAT\B-Files\4-Controller Logic.
Rockwell Automation Publication IASIMP-QS022B-EN-P - April 2012
Ch. 5 Example - Restore and Open a Preconfigured HMI ApplicationFollow these steps to restore the preconfigured HMI file and open in FactoryTalk View Studio software.
1. Navigate to the HMI application files within the toolkit’s file folder and open either the PanelView Plus 1000 or PanelView Plus 600 folder, based on the terminal size and faceplate requirements of your application.
Your personal computer’s harddrive path is C:\Program Files\RA_Simplification\DMAT\B-Files\5-HMI\ME\HMI Applications.
For the Widg-O-matic machine application example, the PanelView Plus 1000 folder was selected.
PanelView Plus Terminal and Faceplates Compatibility
IMPORTANT The Equipment Status faceplate is compatible with PanelView Plus 700 or larger terminals. To take full advantage of all faceplates, choose the PanelView Plus 1000 folder.
Application Folder PanelView Plus Terminals Supported Faceplates Displays
PVP600 PanelView Plus 400PanelView Plus 600
Machine Startup DisplayMachine State Diagram DisplayAll Device DisplaysAlarm History Display
PVP1000
PanelView Plus 700PanelView Plus 1000PanelView Plus 1250 (1)
PanelView Plus 1500 (1)
(1) The PanelView Plus 1000 Machine, Alarm History, and Equipment Status faceplate displays are sized at 640x480 (VGA) resolution. If full-sized displays are desired, open display, select all (objects), group, and resize group. Some text editing for new display size may also be required.
Machine Startup DisplayMachine State Diagram DisplayAll Device DisplaysAlarm History DisplayEquipment Status Display
Allen-Bradley, FactoryTalk, Integrated Architecture, Kinetix, PanelView, ProposalWorks, PowerFlex, Rockwell Software, Rockwell Automation, and RSLogix are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Publication IASIMP-QS022B-EN-P - April 2012Supersedes Publication IASIMP-QR022A-EN-P - October 2010 Copyright © 2012 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
