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Lockset Door Handles Instrument Clusters
Wiring Harness
Al & Zn Casting Parts
Plastic Parts
Driver Information And Telematics
Safety, Security And Restraint System
Interior Plastics
GROUP PROFILE
Starter & Alternators
Overview 2016
Strong Workforce of more than 16,000 people
Revenues (2016-17): INR 3500 Cr./ USD 539 Mn.
UZAVTOSONOAT
Supplying to leading OEM’s from 11 countries, 37 plants worldwide
A BAIC Group Co
Global Footprint
India 28 plants
Vietnam Indonesia
Japan Design Office
Germany Czech Republic Poland
Uzbekistan
USA Local Representative & Warehouse
Minneapolis
Boston
Mexico
Zibo, China
35 Manufacturing Facilities Presence in 11 Countries
Existing Plants - 35 Offices - 02 Upcoming Plant - 01
Wiring harness & Components
Locksets, Door Handles, Latches
Die Casting Parts
Instrument Cluster
Sensors
Interior Plastics
Locksets
Interior Plastics
Instrument Clusters & Sensors
Wiring harnesses
GLOBALLY
IN EUROPE, CIS, ASEAN
IN INDIA
Our Presence - Global
Starter Motor & Alternators
Die Casting Parts
Locksets
Interior Plastics
Starter Motors
Telematics, ITS, & IoT
Our Presence - Domestic
• Design and Engineering - SMIT • Wiring Harnesses • Lockset & Door Handles (2W+4W) • Latches • Die Casting Parts • Instrument Cluster, Sensors
Pune (8) -
• Wiring Harnesses
Mumbai (1) - • Locksets – 2W
Aurangabad (2) -
• Wiring Harnesses • Instrument Cluster
Chennai (3) -
• Design and Engineering • Wiring Harnesses • Lockset & Door Handles
(2W+4W) • Plastic Interiors • Die Casting Parts • Keys & Keys Duplicating Machine • Starter Motor & Alternators • After Market Products
Delhi NCR (10) - • Corporate Office
Gurgaon (1) -
• Wiring Harnesses Pithampur (1) -
• Locksets • Wiring Harnesses
Pantnagar (2) -
• Wiring Harnesses Haridwar (1) -
Bangaluru (1) - • Design & Engineering • Telematics, IoT & ITS
Customers We Serve
* Listed alphabetically * Major Customers Only
Group Organization Structure
7
Ashok Minda Group CEO & Chairman
Group Chief Human Resource Officer & ER Lalitendu Samanta
Group Chief Finance Officer & IT R Laxman
Minda Corporation : Security Division - CEO Sudhir Kashyap Minda Corporation : Die Casting Div. - President Ashim Vohra
Minda Silca Engineering - CEO Pramode Parasramka
Minda SAI & Minda Stoneridge Instruments - CEO Sanjeev Saxena Minda Furukawa Electric Neeraj Sharma – President M Hasegawa – Joint President
PT Minda Automotive Indonesia - Minda Vietnam Automotive Co. Ltd – President –Sandeep Aggarwal
Minda KTSN Plastic Solutions - CEO Vinayak Hegde
Minda Automotive Solutions
Minda Autoelektrik Limited President – Aakash Minda
Minda VAST Access Systems President – Himanshu Jain
Business Groups – Direct Reportees Business Group – 2nd Line
President – GCEO Office & Group Chief Materials Officer N K Modi
Group Chief Marketing Officer & Group Business Excellence N K Taneja
Spark Minda Technical Centre - CEO & Group Chief Technology Officer Suresh D
‘To be a Dynamic, Innovative and Profitable Global Automotive Organization for emerging as the Preferred Supplier and Employer, to Create Value for all Stakeholders.’
‘Our mission is to be an automotive System Solution provider and Build a Brand recognized by vehicle manufacturers progressively all over the world, as an organization providing products and systems Unparalleled in Quality and Price.’
Passion for Excellence Nurture Talent, Competency and Willingness Respect and Humility
‘To be a happy, inspiring and proud place to work, setting benchmarks and delivering products that give customers as edge in their businesses’
Vision, Mission & Values
Safety, Security & Restraint System Products: 2W: Ignition Switch Cum Steering Lock, Fuel Tank Cap, Latches & Cable, Tool Box, Helmet Lock, Seat Lock, Electronics-VLDU, Antenna, Immobilizer, Magnetic Modules, E- Bike Controllers. 4W: Electronic & Mechanical Security Systems, Immobilizers, Latches, Striker, Door Handles, Electronic Body Controllers, Start Systems, Power Closure Systems, Fuel Lid Actuator, RCDL, ESCL, iRIS (PEPS), Hood, Tail Gate, Seat Latch, Hinges, LED Soft Touch, Camera Modules.
Minda Corporation Ltd Plant Locations : Noida, Pune, Aurangabad, Pantnagar Turnover: INR 606 Cr / USD 93 Mn (2016-17)
Minda VAST Access Systems Pvt. Ltd Plant Locations : Pune, Manesar Turnover: INR 232 Cr / USD 36 Mn (2016-17)
Passenger & Commercial Vehicle 2 W and Off-Road Machines
Safety, Security & Restraint System Products: Starters & Alternator, Die Casting Parts – Aluminum and Zinc (Hot Chamber, HPDC, GDC & LPDC) – Compressor Housing,
Upper Bracket, Handle Holder, Tandem Master Cylinder, Caliper Body, Master Cylinder, Handle mounting bracket, Chain tensioner, Head cover, Starter cover.
Key Solutions (Mechanical & Electronics)
Minda Corporation Ltd DCD Plant Locations : Pune, Greater Noida Turnover: INR 206 Cr / USD 32 Mn (2016-17)
Minda Silca Engineering Pvt. Ltd Plant Locations : Greater Noida Turnover: INR 131 Cr / USD 20 Mn (2016-17)
Minda Autoelektrik Limited Plant Locations : Bawal Turnover: INR 90 Cr / USD 14 Mn (2016-17)
Key Solutions Starters & Alternators Die Casting Components
Driver Information & Telematics Products: Instrument Cluster, Mirror Replacement System, RadarEye System, Electronic Logging Device, Turbo
Waste Actuators, Front Axle Disconnect, Shift by Wire Dashboard Assemblies, Digital Clocks, Tank Units & Gauges, Chime Bells & Relays,.
Sensors – Speed, Temperature, Position, Pressure, WIF, EGT & EGRT, Soot Wiring Harness, Connecter & Terminals, Relay & Junction Box, Steering Roll Connector
Clusters & Sensors Passenger Vehicle Harness
Minda Furukawa Electric Pvt. Ltd Plant Locations : Bawal , Chennai, Noida, New Delhi Turnover: INR 477 Cr / USD 73 Mn (2016-17)
Minda Stoneridge Instruments Ltd Plant Locations : Pune, Chennai Turnover: INR 261 Cr/ USD 40 Mn (2016-17)
Minda SAI Ltd Plant Locations : Greater Noida, Mumbai, Chennai, Pithampur, Pune, Haridwar. Turnover: INR 621 Cr / USD 96 Mn (2016-17)
Wire Harness & Components
Driver Information & Telematics
Telematics
PV
EV Farm & CE
CV
ITS
On Board ITS JnNURM norms for Buses &
Smart Cities
Electronic Data Logger – NA market
IoT
Industrial IoT
Remote Access – e.g. Wearable to Lock/Unlock
Vehicle ,RideShare
Asset trackers e.g. Geo fencing for anti-theft
El Labs Products:
In progress / planned at EI Labs
I ABS
Passenger Information on LED Boards Automatic GPS enabled Voice Announcement
PC F&CE FLEET ITS
GPS GPRS Bluetooth CAN Discrete IO Driver Validation Tag Children’s
Badge Pass. Panic Button
+ +
Technology existing at EI Labs
Interior Plastics Products: Modules with & without Kinematics – Glove Boxes, Dashboard IP Parts (Steering Column Shrouds, Defrost channels etc.), Air vents / Louvers, Storage boxes, Ash Tray, Arm Rests, Cup Holder, Window Frames, 5th Door, ABCD Trims, Back panel seats, Seating parts, Instrument Panel Hoods, Centframes. Crash relevant structural & Strengthening Parts Parts for Engine Compartments - Truck Oil Housing/ Oil Pans, Cylinder Head Covers, Quick connectors, Noise
Absorbers, Battery Trays.
Automotive Mechanical
Electronics Tooling
Minda KTSN Plastic Sol. GmbH & Co.KG Plant Location : Pirna, Germany, Mexico China (upcoming) Turnover: INR 685 Cr / USD 105 Mn (2016-17)
Minda KTSN Plastic & Tooling Sol. Sp. z.o.o Plant Location : Bydgoszcz, Poland
Minda KTSN Plastic Sol. s.r.o Plant Location : Ústí nad Labem , Czech Republic
Minda KTSN Plastic Solutions Mexico S de RL de CV Plant Location : Queretaro, Mexico
ASEAN Operations
Products: 2W: Ignition Switch Cum Steering Lock, Fuel Tank Cap, Helmet Lock, Seat Lock, Magnetic Modules, Instrument Cluster, Wiring Harness
PT Minda Automotive Indonesia Plant Location : Karwang, Indonesia Turnover: INR 78 Cr / USD 12 Mn (2016-17)
Minda Vietnam Automotive Co. Ltd Plant Location : VinPhuc, Vietnam Turnover: INR 34 Cr / USD 5 Mn (2016-17)
CIS Operations
Products: Lockset & Speedometer, Sensors, Digital Clock, Chime Bells, Relays, Lockset , Door Handles, Glove Box Actuator.
UZ Minda LLC. Plant Location: Navoi, Uzbekistan Turnover: INR 22 Cr/ USD 3.2 Mn (2016)
After Market Products
Products: All Group Products 2W: Wheel Locks, Helmet Locks, Control Cables, CDI, Regulators, Rectifiers, Ignition Coil, Igniters, Relays, Filters 4W: Gear Shift Locks, Wiper Blades, Auto Rollup, Relays Filters (Tractors)
Network : 504 Business Partners & 12000 Retailers covering in India, Sri Lanka, Bangladesh & Nepal. Distribution: Head Office & Mother Warehouse at Noida, 4 Regional Offices & 22 Branch Offices. Turnover: INR 259 Cr / USD 40 Mn (2016-17)
Our Focus for Future
Business Excellence
Global Presence
System Integration
Future Technology
Continuously upgrade ourselves by benchmarking against the best in “whatever we do”
Expanding our reach to new
geographies and customers to
provide global solutions locally
State of art technical center
to develop solutions for the future needs of global OEM’s
To provide plug and play
solutions to all future vehicles in
the connected environment
Grow with the customers by providing solutions to their needs
Preparing for Future
Spark Minda Technical Centre (SMIT)
IT Invasion leading to a change in business landscape & opportunities
Traffic Jam Assist Electric Steering
Automatic Emergency Braking
Sensor Automated Lane Keep Assist Auto Pilot
Forward collision avoidance ADAS
Vehicle to Vehicle Internet of Things
Vehicle to Cloud
eCall Connected Mobility Fleet Management Prognosis
smartphone Integration entertainment
smart charging Hybrid
plug in e-Bus
DC-DC ELECTRIFIED range charging infrastructure
Battery costs fast & wireless charging
We are actively working on solutions in emerging technologies through ACE Look for partners to collaborate on top of complimenting with own developments Active engagements with key partners/suppliers in ON, will mature by E 2017
Futuristic Approach – 4W
Futuristic Approach – 2W
The player who can SEE, can dominate the market
Anti Lock Braking System Crash Sensors
Start Stop Safety
Airbags Electronic Stability Control
OBDII
Sensors Engine Management Systems
Emissions
Knock Control
O2 Sensor integrated system
smart charging Hybrid
plug in
e Bike Electrified
range charging infrastructure
Battery costs fast & wireless charging
SMIT will actively work on emerging technologies through SEE SMIT is ready to take up OEM requests thro mutual interest Active engagements with key partners/suppliers is ON @ SMIT
Corporate Social Responsibility
We Care for Society
Environment protection for sustainable future…..
Community Health for improved health status....
Education for development of nation....
Care for Persons with Disability for a life with dignity...
Livelihood Promotion for sustenance of life....
Community Infrastructure basic access to lesser privileged....
Minda Corporation Limited Safety, Security & Restraint Systems
Safety, Security & Restraint Systems
25
2W / Tractors / Off-road / Backhoe Vehicles Electronic & Mechanical Security Systems Immobilizers / Smart Key system New product line - Control Cables 2820
ISO/TS : 16949, ISO 14001
Noida, Pantnagar ,Pune, Aurangabad
Products :
Employee :
Certification : Plants:
Turnover : INR 697 Cr / USD 107 Mn (FY 2017-18)
NOIDA
AURANGABAD
PANT NAGAR
PANT NAGAR NOIDA
PUNE
PUNE
AURANGABAD
IGNITION SWITCH CUM STEERING LOCK
IGNITION SWITCH CUM STEERING LOCK WITH PROVISION OF ACTUATING CABLE
IGNITION LOCK WITH MAGETIC SHUTTER MODULE
IGNITION SWITCH WITH KEY STEERING LOCK WITH KEY
HELMET HANGER LOCK SIDE COVER LOCK DICKY LOCK TOOL BOX LOCK
FUEL TANK CAP
ELECTRONIC PRODUCTS
Design & Development Centre NOIDA
Technical Office, TOKYO (Coordinating with Japanese OEM’s) • Quick information flow to/from OEM’s • Faster response to OEM’s •Better understanding of customer
Software • Creo • Ansys • Catia • Delcam • Die Edifice
Advisors •Japanese technical advisors •Tie up with premier Indian institutes •Japanese IPR advisors
Competencies • Electronic/Mechatronic system development • Dynamic & Kinematic simulations • In-house Manufacturing Engg. • In-house Tool manufacturing • Patenting • State of the art validation Lab
Manufacturing Units India
Manufacturing Units ASEAN
31
Yamazaki San & Hatsuama San support us for new product development & IPR
Amit Goyal GM
Sajjan Locks & Keysets
T. Suganuma San
Advisor
G. Akimori San
Advisor
• MOUNTING PANNEL DATA & CONCEPTUAL REQUIREMENT
• FINITE ELEMENT ANALYSIS (FEA)
• 3D MODELING
• RAPID TOOLING • VACUUM CAST
• RAPID PROTOTYPING
• PART FLOW • MOULD FLOW
• TOOL DESIGN
• VALIDATION TESTING
• SUPPLY OF PARTS (SOP)
• HARD TOOLING
• DESIGN FREEZE
• OFF TOOL SAMPLES(OTS)
Idea generation
Data Collection (Bench Mark Samples, Price, Customer Complaints etc.)
Patent Search & Study
Patent Evaluation By Patent Attorney
Brain Storming for Design Concept
Design Concept Generation
DFMEA & Design Improvement
Prototype Manufacturing
Bench marking (Features, Function, Reliability)
Design Modification (If Required) Soft Tool Development
Patent Filing
Design Validation Testing Manufacturing Tooling
Development Process Development
Validation Testing Sample Submission Mass Production
• Experienced Electronics Product Design team – Both Hardware & Software
• Embedded System Designs with vehicle Integration Support • Micro Controller platforms - Microchip, ST, Free Scale, Atmel ,NXP • Communication Protocols - CAN, K-line, J1587/1708, LIN • Advanced electronic design software like PADS being used • Circuit Simulation using PSPICE • Experienced consultant for RF system design • Separate cell for New Technologies & Mechatronic • Experienced Mechanical Product Design team • Advanced Mechanical design software like
Pro/Engineer, Ansys and Catia being used • Working closely with premium educational institutions • In-house Patent evaluation capability • Technical Office in Japan for close interaction
with Japanese OEM’s • Experienced Japanese Technical & IPR Consultants • Rapid Prototyping capability
• Validation facilities for:- Performance Testing , Mechanical Strength Testing Environmental Testing , Life/Durability Test Vibration Testing , Field simulation capabilities
Product Design
(Electronics & Mechanical)
Testing & Validation
• JV with Silca Italy • State of Art key & Tumbler manufacturing m/c • Capability of manufacturing : Conventional Keys , 2 Track Keys, 4 Track Key , Tibbe Key & Dimple Key
• Die Casting machines:- • Capacity Range 30T – 250T (Hot Chamber) • Capacity Range 150T – 530T (Cold Chamber) • Techmire high speed die casting Machine • Capability for : Hot chamber, Cold Chamber & Gravity Die Casting
• In-house tool design & manufacturing Capability • State of Art machinery & Equipment • Tools designed for SMED • Standardization of Tool parts • Poke Yoke’s applied extensively • In house capability for design & development of jigs, fixtures and
automated & Semi automated assembly lines with Extensive Poka Yoke • EOL testing covering performance & fitment parameters for 100 % inspection
Tool Design & Manufacturing
Assy Line
Manufacturing
Key Technology
Die Casting
Shutter Module
Electronic Security Systems Keyless FT Cap Keyless Ignition Lock
0
5
10
15
20
25
30
No. of Patents Filed No. of patents granted
61 Total Filed
12 Total granted
Multifunction Lock
Received ACMA gold award for Excellence in Technology
37
• Separate New Technology Cell • Tie up with premier academic institutions like IIT • Japanese Advisers on panel for IPR • Expert Patent Attorney for examination and filing patents • Attractive cash reward policy for Innovation
35 patents filed in last 3 years
5 Patents filed on Next Gen
Security System
Products & Application
Throttle cable
Speedo cable Brake cable ( Front & Rear)
Choke cable
Clutch cable
Seat Lock & Fuel Lid Cable
Products & Application
Throttle cable
Speedo cable
Brake cable ( Front & Rear)
Choke cable
Seat Lock & Fuel Lid Cable
Product Range Clutch Cable Assy
Brake Cable Assy
Throttle Cable Assy
Speedometer cable Assy
Mechanical Design – Control Cable
3 D Software - PTC Creo
PLM software for Design Data Management
Rapid prototyping Capability
Design Validation through complete in-house Lab facility
Design Quality Assurance – Control Cable
DFMEA & PFMEA based on lessons learnt in TGW
& TGR
CAE & Mold Flow Analysis for design simulations
CFT based New Product Development
Periodic testing on production parts
Process Engineering – Control Cable
In house capability to make jigs, fixtures, equipments
Capability to develop In house Semi automatic and fully
automatic assembly lines
Extensive usage of Poka-yoke & SMED in Process
Product Assembly – Control Cable
Flexible lines with quick product changeover features
Dedicated lines for high volume products
Extensive Poka-Yoke and SMED techniques
100% End Of Line testing to check Fit and Function
MANUFACTURING FACILITIES PROCESS FLOW – Control Cable Machines name:-
Soldering
Fully automatic Outer cutting
Outer/Inner grinding
Outer De burring Inner melting cutting
Inner greasing & outer assy
Terminal forming
Fully automatic Inner cutting
Brass cap rolling Hydro Pneumatic Press
Proof Loading Hot Marking TL Cutting m/c Hot sealing
Fully automatic die casting Machine
Fully automatic Trimming Machine
Testing Facilities – Control Cable (In- House Setup)
To Our Customer
Tensile Testing M/c. Hardness Tester Control Cable Durability test M/C Heat Aging Chamber
Wire Torsion Tester Outer compression Salt Spray Chamber Profile Projector CMM
Buckling testing M/c
As per the applicable JASO/HES/SES/TSE/DIN/ISO standards
Testing Facilities – Control Cable (In- House Setup) To Our Customer
As per the applicable JASO/HES/SES/TSE/DIN/ISO standards
Mud Test Chamber Rain Test Chamber Load & Stroke Efficiency
Hot & Cold Chamber Live Simulation on Temperature
One Time Speedometer cable Durability testing m/c
BAL “Q” Award (in category of Outstanding Quality Performance 2014
BAJAJ ( Platinum
Award) 2012
Yamaha Gold Award (in category of
Development) 2012
BAJAJ ( TPM Excellence
Award) 2013
BAJAJ ( Gold Award)
2011
Yamaha (Silver Award) for
Quality - 2013
Yamaha Global Award Excellence in Cost Innovation
2015
Yamaha (Bronze Award) for
Cost - 2014
ACMA for Excellance in Technology
2013-Bronze 2010 - Gold
Suzuki Motors Vendor Performance Award for
New Development 2015-16
HMSI Excellent Performance for Delivery Targets 2014 - 15
ACMA for Certification of Membership 2015 - 16
Quality Circle Forum of India – Gold Award 2014
Suzuki Motors Vendor Performance Award for
Special Cost Reduction support 2015-16
Quality
Cost
Delivery Management
Philosophy
Development
Reliability Multi skilling Continuous Improvement Poka Yoke
Productivity Value Engineering
Just In Time Multi Location
Innovation & Patenting Black Box Capability First Time Right