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Dr. R. Nagarajan Professor Dept of Chemical Engineering IIT Madras Advanced Transport Phenomena Module 7 Lecture 31 1 Similitude Analysis: Full & Partial

Dr. R. Nagarajan Professor Dept of Chemical Engineering IIT Madras

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Advanced Transport Phenomena Module 7 Lecture 31. Similitude Analysis: Full & Partial. Dr. R. Nagarajan Professor Dept of Chemical Engineering IIT Madras. SIMILITUDE ANALYSIS. “Inspectional Analysis”– Becker (1976) - PowerPoint PPT Presentation

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Page 1: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Dr. R. Nagarajan

Professor

Dept of Chemical Engineering

IIT Madras

Advanced Transport PhenomenaModule 7 Lecture 31

1

Similitude Analysis: Full & Partial

Page 2: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

“Inspectional Analysis”– Becker (1976)

Based on governing constitutive equations, conservation

principles, initial/ boundary conditions

Similitude conditions extracted without actually solving

resulting set of dimensionless equations

SIMILITUDE ANALYSIS

2

Page 3: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

More powerful than dimensional analysisRemoves guesswork/ intuition regarding relevant

variablesDemonstrates physical significance of each

dimensionless group Suggests when certain groups will be irrelevant based

on competing effectsEnables a significant reduction in # of relevant

dimensionless groupsSuggests existence & use of analogies

SIMILITUDE ANALYSIS

3

Page 4: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Example: Convective heat flow

Steady heat flow from isothermal horizontal cylinder of

length L, in Newtonian fluid in natural convective flow

induced by body force field g

Dimensional interrelation:

SIMILITUDE ANALYSIS

1

'w

T w pq fct L,g , ,T ,T ,k , ,c , ,shape,orientationL

4

Page 5: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

total rate of heat loss per unit axial length of cylinder

L proportional to cylinder surface area per unit axial

length

T thermal expansion coefficient of fluid

SIMILITUDE ANALYSIS

'wq

5

Page 6: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Example: Convective heat flow

By dimensional analysis (-theorem), “only” 6

independent dimensionless groups:

SIMILITUDE ANALYSIS

23

2 2

'w w

T wp ww

q / L v / LTgL vfct , T T , , , ,shape,orientationv T c T Tk T T / L

6

Page 7: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

By similitude analysis, only 2 (Pr, Rah):

SIMILITUDE ANALYSIS

'w

h hw

q / Lconst shape .Nu Ra ,Pr,shape,orientation )

k T T / L

3

2T w

h h

g T T L vRa . Gr .Prv

7

Page 8: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Example: Convective heat flow

Nondimensionalizing equations & bc’s for velocity &

temperature fields:

SIMILITUDE ANALYSIS

ref

wref

ref

L L

T T T T

U v / L

8

Page 9: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Example: Convective heat flow

Solutions of the PDE-system, v* and T*:

SIMILITUDE ANALYSIS

1

0vv* grad*v* grad v* g

v* grad* *= grad* T*h

div* * (mass ). div* Gr . / g .T * (momentum )

. T Pr div* ( energy )

9

Page 10: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Example: Convective heat flowDimensionless groups have physical significance, e.g.:

Grh measure of relative magnitudes of buoyancy and viscous forces

SIMILITUDE ANALYSIS

h

*local buoyancy force / mass Gr .local viscous force / mass div*

Tgrad v*

10

Page 11: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Example: Convective heat flow

Mass-transfer analog of heat-transfer problem:

Example: slowly subliming (or dissolving) solid cylinder

of same shape & orientation, with solute mass fraction

A,w = constant (<< 1) and A,∞(also << 1) specified

Local buoyancy force/ mass = g(A-A,∞)

SIMILITUDE ANALYSIS

11

Page 12: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Example: Convective heat flow

Composition variable

Satisfies:

(neglecting homogeneous chemical reaction & assuming local

validity of Fick’s law for dilute species A diffusion through

Newtonian fluid)

SIMILITUDE ANALYSIS

A A,

A,w A,

*

1* Sc div* * v*.grad* grad*

12

Page 13: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Example: Convective heat flow

v* satisfies nonlinear PDE:

Transport property (diffusivity) ratio:

Grashof number for mass transport:

SIMILITUDE ANALYSIS

v*.grad*v gradv gm* div* * Gr / g *

A

vSc Schmidt numberD

3

2A,w A, m

m

g L RaGrv Sc

13

Page 14: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Example: Convective heat flow

By inspection & comparison:

Functions on RHS are same for mass & heat transfer

Can be obtained by heat- or mass-transfer experiments,

whichever is more convenient

Dimensional analysis could not have led to this prediction &

conclusion

SIMILITUDE ANALYSIS

'A,w

m mA A,w A,

j / Lconst shape .Nu Ra ,Sc,shape,orientation )

D / L

14

Page 15: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

SIMILITUDE ANALYSIS

Correlation of perimeter-averaged “natural convection” heat transfer from/toa horizontal circular cylinder in a Newtonian fluid (adapted from McAdams (1954))

15

Page 16: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Laminar Flame Speed:

Simplest problem involving transport by convection & diffusion, along with simultaneous homogeneous chemical reaction: prediction of steady propagation of the “wave” of chemical reaction observed subsequent to local ignition in an initially premixed, quiescent, nonturbulent gas Heat & reaction intermediaries diffusing from initial zone

of intense chemical reaction prepare adjacent layer of gas, which prepares next layer, etc.

SIMILITUDE ANALYSIS

16

Page 17: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Laminar Flame Speed:

Su steady propagation speed relative to unburned gas

Simple to measure

Not trivial to interpret

Transport laws can be approximated

But, combustion reactions occur via a complex network

Problem lends itself to SA

SIMILITUDE ANALYSIS

17

Page 18: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Laminar Flame Speed:Assumptions: Single, stoichiometric, irreversible chemical reaction Simple “gradient” diffusion Equality of effective diffusivities (eff =eff =Dieff)

Constant heat capacity (w.r.t. temperature & mixture composition)

Deflagration waves propagate slowly enough to neglect relative change of pressure across them, (pu – pb)/pu

SIMILITUDE ANALYSIS

18

Page 19: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Laminar Flame Speed:

Stoichiometric fuel + oxidizer vapor reaction assumed

to occur at local rate:

n ≡ O + F overall reaction order Generalization of bimolecular (n = 2) form

necessary to describe overall effect to many elementary

steps of different reaction orders

SIMILITUDE ANALYSIS

1

1F

nv''' vo

F O Fvo VFO F

pM Er .Aexp .M M RT RT

19

Page 20: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Laminar Flame Speed:

Normalized temperature variable

Characteristic length: /Su

mixture thermal diffusivity

Dimensionless distance variable

SIMILITUDE ANALYSIS

u

F ,u p

T TQ / c

uS z

20

Page 21: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Laminar Flame Speed:

maximum reaction rate, occurs at

Normalized reaction rate function:

Problem now reduces to finding eigen-value, ,

corresponding to solution of BVP:

SIMILITUDE ANALYSIS

'''

'''F O F

'''F ,max r max

r T , T ,TR

r T

2

2 2

1d d .Rd d

'''F ,maxr '''

F maxrT

21

Page 22: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

SIMILITUDE ANALYSIS

2

2

01

u u F ,u'''F ,max

at ,at ,

Sr

where

22

Page 23: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Laminar Flame Speed:

where

SIMILITUDE ANALYSIS

1

1

F ,u O,u

b

F ,uF ,u

p b p u

/ mixtureratiof

EArr ArrheniusRT

Q chemicalQenergy releasec T c T

23

Page 24: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Laminar Flame Speed:

Therefore, at most:

Or flame speed must be given by:

fct evaluated by numerical or analytical methods

SIMILITUDE ANALYSIS

O Ffct Arr, , ,v ,v

1 2/'''

F ,maxu O F

u F ,u

rS . fct Arr, , ,v ,v

24

Page 25: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Laminar Flame Speed:

Above similitude result contains pressure-dependence

of Su

since ̴p-1, ̴pn, u ̴p+1

Effective overall reaction order

SIMILITUDE ANALYSIS

2 1n /uS p

2 1 ueff

d ln Snd ln p

~

'''F maxr

25

Page 26: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Include many additional parameters

Many reference quantities, e.g., for a combustor:

PARTIAL MODELING OF CHEMICALLY REACTING SYSTEMS

212

ref

ref

ref

ref

L L

U U , ( forced convection )

LtU

p U

26

Page 27: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Can true similarity ever be achieved except in the

trivial case of Lp = Lm?

Alternative: allow “approximate similarity”, or “partial

modeling”

PARTIAL MODELING OF CHEMICALLY REACTING SYSTEMS

adiabrefT T T T ,etc.

27

Page 28: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Gas-Turbine Combustor Efficiency:

PARTIAL MODELING OF CHEMICALLY REACTING SYSTEMS

Aircraft gas turbine GT combustor (schematic)

28

Page 29: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Gas-Turbine Combustor Efficiency:

Complex geometry

Liquid fuel introduced into enclosure as a spray

Each spray characterized by a spray angle, spray

momentum flux, droplet size distribution, etc.

Two-phase effects

PARTIAL MODELING OF CHEMICALLY REACTING SYSTEMS

29

Page 30: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Simpler limiting case: fuel droplets sufficiently small so

that their penetration is small

Vaporization rapid enough to not limit overall

chemical heat release rate

PARTIAL MODELING OF CHEMICALLY REACTING SYSTEMS

30

Page 31: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Gas-Turbine Combustor Efficiency:

Performance criterion: combustion efficiency

Similarity criteria:

PARTIAL MODELING OF CHEMICALLY REACTING SYSTEMS

0 0

0 0

,b ,ucomb

,b;adiab ,u

T TT T

u u

u u

u F ,u

p v u

u

shapeRe U L / vPr v /Sc v / D

c / c , and

Ma U / a

31

Page 32: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Gas-Turbine Combustor Efficiency:Additional factors:

PARTIAL MODELING OF CHEMICALLY REACTING SYSTEMS

stoich

F ,u

p ,u b,adiab

fuel / air mass flow ratiofuel / air

Qc T

b,ad

flow

chem,ref

EArr dimensionless Arrhenius activation energyRT

t Damkohler ratio of characteristic flow time toDam

chemical oxidation timet

32

Page 33: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Gas-Turbine Combustor Efficiency:

If combustion efficiency comb exhibits functional

dependencies:

We can conclude: m = p

if each nondimensional parameter is same for model &

prototype

PARTIAL MODELING OF CHEMICALLY REACTING SYSTEMS

comb Re,Pr,Sc, ,Ma, , ,Arr ,Dam,shape

33

Page 34: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Gas-Turbine Combustor Efficiency:

If scale model is run with same fuel, at same inlet

temperature (Tu) & same mixture ratio () as

prototype, nondimensional parameters will be same if:

PARTIAL MODELING OF CHEMICALLY REACTING SYSTEMS

m p

m p

m p

Re Re

Ma Ma

Dam Dam

34

Page 35: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Gas-Turbine Combustor Efficiency:

Is there a combination of model pressure, velocity &

scale (pm, Um, Lm) such that remaining similarity

conditions can be met?

Answer requires specification of p, U, L-dependence of

each parameter

PARTIAL MODELING OF CHEMICALLY REACTING SYSTEMS

35

Page 36: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

PARTIAL MODELING OF CHEMICALLY REACTING SYSTEMS

Gas-Turbine Combustor Efficiency:

-for a perfect gas, Re-equivalence implies:

-Ma-equivalence implies:

m ppUL pUL

m pU U

36

Page 37: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Gas-Turbine Combustor Efficiency:

Therefore, model pressure

This conflicts with Dam-equivalence!

For example, in case of a simple nth-order

homogeneous fuel-consumption reaction:

PARTIAL MODELING OF CHEMICALLY REACTING SYSTEMS

pm p

m

Lp p

L

1F ,ref n

chem n'''F ref

pt ppr

~ ~

37

Page 38: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Gas-Turbine Combustor Efficiency:

Since tflow L/Uu, Dam-equivalence requires:

In light of Ma-equivalence requirement:

Differs from earlier expression for pm when n≠ 2

PARTIAL MODELING OF CHEMICALLY REACTING SYSTEMS

1 1n n

m p

Lp LpU U

1 1/ np

m pm

Lp p

L

38

Page 39: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Gas-Turbine Combustor Efficiency:

Thus, even in simple combustor applications, strict scale-model

similarity is unattainable

comb is much more sensitive to Dam than to Re

Especially at high (fully turbulent) Re

Hence, for sufficiently large Re, Re-dependence of comb can be

neglected

“approximate similitude”

PARTIAL MODELING OF CHEMICALLY REACTING SYSTEMS

39

Page 40: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Gas-Turbine Combustor Efficiency:

PARTIAL MODELING OF CHEMICALLY REACTING SYSTEMS

Dependence of GT combustor efficiency on Re at constant (inverse) DamkohlerNumber (schematic, adapted from S. Way (1956))

40

Page 41: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Gas-Turbine Combustor Efficiency:

Under “approximate similitude”, scale-model

combustor tests should be run with:

and

Apparent reaction order, n: 1.3-1.6 (depending on fuel)

PARTIAL MODELING OF CHEMICALLY REACTING SYSTEMS

m pU U 1 1/ n

pm p

m

Lp p

L

41

Page 42: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Gas-Turbine Combustor Efficiency:

Efficiency & stability data on combustors should appr

correlate with a parameter proportional to Dam (or to

Dam-1):

Examples: efficiency, stability-limits

PARTIAL MODELING OF CHEMICALLY REACTING SYSTEMS

1 3air

n n

mU orp L p L

42

Page 43: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Gas-Turbine Combustor Efficiency:

PARTIAL MODELING OF CHEMICALLY REACTING SYSTEMS

Correlation for the GT combustor efficiency vs parameter proportional to (inverse) Damkohler number (adapted from S. Way (1956)) 43

Page 44: Dr. R. Nagarajan Professor  Dept of Chemical Engineering IIT Madras

Gas-Turbine Combustor Efficiency:

PARTIAL MODELING OF CHEMICALLY REACTING SYSTEMS

Correlation of the GT combustor stability limits vs parameter proportional to (inverse) Damkohler number (after D.Stewart (1956)) 44