DP320E

1Installation Guide Silcon DP300E – 400V

7OH0001 GB rev. 10

Copyright © 1999 APC Denmark A/S

Due to continuous product development informationgiven in this guide is subject to change without notice.

7OH0001 GB rev. 10

Silcon DP300E Series

400V

Installation Guide

2 Installation Guide Silcon DP300E – 400V

7OH0001 GB rev. 10


7OH0001 GB rev. 10

Contents:

1.0 Introduction

2.0 Unpacking

3.0 Placing3.1 Requirements on the installation site3.2 Dimensions3.3 Foot prints

4.0 Connection4.1 Connecting the Silcon DP300E4.2 System Integration Interface4.3 Communication interface - ComInterface

5.0 Starting up

6.0 Programming parameters6.1 General6.2 Parameters6.3 Programming of system configuration parameters6.4 Programming of battery monitor

7.0 Switching off

8.0 Options/Accessories8.1 Service Bypass Panel SBP300E - General arrangement8.2 MCCB/Fuse-box8.3 Battery Cubicle8.4 Isolation transformer module8.5 Parallel/Redundant operation8.6 Relay Board8.7 Weight Equalizer8.8 Remote Display

9.0 Alarms9.1 Introduction9.2 Displaying the alarm stack9.3 Displaying the events stack9.4 Possible Alarms

10.0 System specifications10.1 Technical data10.2 Back-up time, dimensions, and weight

11.0 Software11.1 Choice of software11.2 Configuration code at normal operation11.3 Choice of cable

12.0 How to contact APC


7OH0001 GB rev. 10

Warning

Read the warnings below before you start up connecting the UPS.

1. This UPS system contains hazardous AC and DC voltages and is suppliedfrom more power sources!

2. Only qualified electricians are allowed to perform the installation according tonational and local codes!

3. This UPS system has no built-in disconnecting devices for the external ACand DC input power sources. Disconnecting devices must be provided asexternal parts in connection with the installation!

4. The Installer must provide each external disconnecting device for this UPSsystem with labels having the following wording:

"Isolate the Uninterruptible Power Supply (UPS) as instructed in this guidebefore working on the circuit".

5. This system is equipped with an auto-start function. If activated the systemmay start without warning. Please refer to chapter 6: „Programmingparameters“ in this guide to ensure de-activation.


7OH0001 GB rev. 10

Introduction – Unpacking

1.0 IntroductionThe information given in this installation guide is of general nature for the localauthorized electrical installer. For the installation, please refer to national andlocal electrical codes.

2.0 Unpacking

1. Unpack the system by removing the screws on the top and bottom part of thepackaging side plates and lift up the side plates as a whole.

2. Check that the type sign placed inside on the front door corresponds to the orderedsystem, especially with respect to input / output voltages.

3. To simplify later identification of the installed system – please transfer the datafrom the type sign to the below blank copy.

4. Transport the system to the installation site by lifting underneath by means of afork lift.

Copy of type sign (without batteries):

Copy of type sign (with batteries):

Warning:Do never lift or transport thesystem without the internal frontcover plate mounted andfastened with screws.


7OH0001 GB rev. 10

3.0 Placing

3.1 Requirements on the installation siteThe system is designed with all parts accessible from front or top, and cable entriesfrom bottom. The system can be placed close to walls, only free space for front dooropening has to be ensured.Sufficient cooling has to be ensured by a free space of min. 500mm above the ventila-tion slots in the top cover.Avoid placing the system in direct sunlight.

3.2 Dimensions

3.2.1 Dimensions Silcon DP310E-DP380E

Cubicle Dimensions H*xWxD - 1400xWx800 [mm]. W as in below table:* H is 1500 mm for optional IP31 cubicles

Without Built-in Batteries* Separate BatteryBatteries Cubicles**

System 1xBP I 2xBP I 3xBP I 1xBP II 1xBP IIIDP310E 600 600 800 1000 1x800 1x1000DP310E w. int. iso. tr. 800 800 1x800 1x1000DP320E 600 600 800 1000 1x800 1x1000DP320E w. int. iso. tr. 800 800 1x800 1x1000DP340E 600 1000 1x800 1x1000DP360E 800 1x800 1x1000DP380E 800 1x800 1x1000

* BP I = Battery Pack I = 1x64x7 Ah batteries**BP II = Battery Pack II = 1x64x24 Ah batteries BP III = Battery Pack III = 1x64x38 Ah batteries

Placing

Cubicles

1400

mm

600 mm wide

Isolation transformer

DP310E-DP380E

DP310E/DP320E

with 1xBP I

DP340E

without batteries

DP310E/DP320E with

1xBP I & int. iso. transf.

1400

mm

800 mm wide

DP310E/DP320E

with 2xBP I

Battery cubicle for

1xBP II

DP360E/DP380E


7OH0001 GB rev. 10

3.2.2 Dimensions Silcon DP3120E-DP3480E

System Height Width Depth[mm] [mm] [mm]

DP3120E 1800 1125 800DP3160E 1800 1125 800DP3240E 1800 1600 800DP3320E 1800 1600 800DP3480E 1800 1900 800

Placing

1800

mm

1125 mm wide

DP3120E-DP3160E

1600 mm wide

DP3240E-DP3320E

Cubicles

1900 mm wide

DP3480E

1800

mm

825 mm wide

Empty for

switch gear

Iso. transformer

DP3120E-DP3320E

1600 mm wide

Iso. transformer

DP3480E

1400

mm

DP310E/DP320E

with 3xBP I

1000 mm wide

DP340E

with 2xBP I

Battery cubicle

for 1xBP III


7OH0001 GB rev. 10

3.3 Foot prints

3.3.1 600 mm cubicle for Silcon DP310E/DP320E with 1xBP I or isolationtransformer Silcon DP310E-DP380E

3.3.2 800 mm cubicle for Silcon DP310E/DP320E with 1xBP I & internalisolation transformer or 2xBP I

Placing


7OH0001 GB rev. 10

Placing

3.3.3 1000 mm cubicle for Silcon DP310E/DP320E with 3xBP I

40 5555 4040385 385

8101000

Pow

er c

able

ent

ry

Com. cable entry

315

8054

550

70

8080

020

5

195

400

45

35

Rear55 55 60

Front

3.3.4 600 mm cubicle for Silcon DP340E without batteries


7OH0001 GB rev. 10

40 5555 40 610800

Pow

er c

able

ent

ry

Com. cable entry

55

8054

550

50

8080

019

5

195

400

45

105

Rear55 140

Front

3.3.6 800 mm cubicle for Silcon DP360E/DP380E

Placing

3.3.5 1000 mm cubicle for Silcon DP340E with 2xBP I

40 5555 4040385 385

8101000

Pow

er c

able

ent

ry

Com. cable entry

460

8054

550

50

8080

019

5

195

400

45

100

Rear55 140

Front


7OH0001 GB rev. 10

3.3.7 1125 mm cubicle for Silcon DP3120E-DP3160E

Placing

775750

Pow

er c

able

ent

ry

Com. cable entry

800

1125Front

Rear

50 50

115

25

25 95 730

565

445

800

1100

3.3.9 825 mm cubicle for isolation transformer Silcon DP3120E-DP3320E orswitch gear

775

Power cable entry

Front

Rear

70

25

25 95 730

800

150

800

825


7OH0001 GB rev. 10

3.3.10 1900 mm cubicle for Silcon DP3480E

775750

Pow

er c

able

ent

ry

Front

Rear

5025

25 95 1505

1575

1875

800

1900

855

925

Com. cable entry

55

115

575

445

3.3.9 1600 mm cubicle for Silcon DP3240E-DP3320E

Placing

775750

Pow

er c

able

ent

ry

1600

Front

Rear

5025

25 95 1210

1280

1545

1600

800

830

760

Com. cable entry

45

105

570

425


7OH0001 GB rev. 10

Placing

3.3.11 1600 mm cubicle for isolation transformer Silcon DP3480E

775

Rear

25

25 95 1505

1575

1600

800

1600

Front

830

760

Power cable entry 70

150


7OH0001 GB rev. 10

Connection

4.0 Connection

4.1 Connecting the Silcon DP300E

4.1.1 Connecting Silcon DP310E - DP320EWarning:This is a Class A-UPS Product.In a domestic environment, thisproduct may cause radiointerference in which case, theuser may be required to takeadditional measures.

According to EN50091-2

Note:Ensure correct phase rotationof mains input voltage!!Max. input/output cables:35 mm2.If input neutral is not presentan optional DznO or DynII inputisolation transformer ismandatory.

* Din gl typesWarning:At 100% switch mode load theneutral shall be rated for 200%phase current.

Cable sizes refer to PVC insulated at max. 30°C ambient.

Note:All external cable dimensionsare recommended.Please refer to local legalprovisions.

Note:Glandplate in bottom ofsystem must be mounted.

** Must be rated as external PE cable as mains system is not supplying PE.

SYSTEM EXT. EXT. EXT. MAX EXT. EXT.INPUT INPUT PE OUTPUT OUTPUT

FUSES* CABLE CABLE FUSE CABLEFM [A] [mm2] [mm2] [A] [mm2]

380V 400V 415V 380V 400V 415VDP310E 20 20 20 4 4 4 4 16 2,5DP320E 40 40 40 10 10 10 10 35 6

SYSTEM EXT. EXT.** EXT. EXT.ALARM SYSTEM BATT. BATT.CABLE EARTH CABLE MCCB CABLE

[max mm2] [A] [mm2] [mm2]DP310E 2 4 25 4DP320E 2 4 50 10


7OH0001 GB rev. 10



380V 400V 415V 380V 400V 415VDP340E 80 80 80 25 25 25 16 63 16

Connection

4.1.2 Connecting Silcon DP340E

Warning:This is a Class A-UPS Product.In a domestic environment, thisproduct may cause radiointerference in which case, theuser may be required to takeadditional measures.


Note:Ensure correct phase rotationof mains input voltage!!Max. cable size:input: 120mm2

output: 120mm2

battery: 70mm2

If input neutral is not presentan optional DznO or DynII inputisolation transformer ismandatory.

Warning:At 100% switch mode load theneutral shall be rated for 200%phase current.



* Din gl types

Cable sizes refer to PVC insulated at max. 30°C ambient.** Must be rated as external PE cable as mains system is not supplying PE.


[max mm2] [A] [mm2] [mm2]DP340E 2 10 63 16


7OH0001 GB rev. 10

Connection

4.1.3 Connecting Silcon DP360E-DP380E




Warning:At 100% switch mode load theneutral shall be rated for 200%phase current

Note:All external cable dimensionsare recommended.Please refer to local legalprovisions

Note:Glandplate in bottom ofsystem must be mounted. * Din gl types

Cable sizes refer to PVC insulated at max. 30°C ambient.** Must be rated as external PE cable as mains system is not supplying PE.



380V 400V 415V 380V 400V 415VDP360E 125 125 125 50 50 50 16 100 35DP380E 160 160 160 70 70 70 35 125 50


[max mm2] [A] [mm2] [mm2]DP360E 2 25 125 50DP380E 2 25 125 50


7OH0001 GB rev. 10



380V 400V 415V 380V 400V 415VDP3120E 250 250 250 120 120 120 50 200 95DP3160E 315 315 315 185 185 185 70 250 150DP3240E 500 500 500 2//120 2//120 2//120 95 400 2//95DP3320E 630 630 630 2//185 2//185 2//185 150 500 2//150DP3480E 1000 1000 1000 3//185 3//185 3//185 185 800 3//150

Connection

4.1.4 Connecting Silcon DP3120E-DP3480E



Note:Ensure correct phase rotationof mains input voltage!!Max. input/output cables:3//300 mm2.If input neutral is not presentan optional DznO or DynII inputisolation transformer ismandatory.

* Din gl types

Warning:At 100% switch mode load theneutral shall be rated for 200%phase current

Note:All external cable dimensionsare recommended.Please refer to local legalprovisions


System IntegrationInterfacePlease refer to 4.2

CommunicationInterfacePlease refer to 4.3

Battery

Right sideview

Front view

Relay boardPlease referto 8.6

Paralle ControllerPlease refer to 8.5



[max mm2] [A] [mm2] [mm2]DP3120E 2 25 200 95DP3160E 2 25 250 150DP3240E 2 25 400 2//95DP3320E 2 25 500 2//150DP3480E 2 25 800 3//150

** Must be rated as external PE cable as mains system is not supplying PE.7OH0001 GB rev. 10


7OH0001 GB rev. 10

Connection

4.2 System Integration Interface

4.2.1 Introduction

The system Integration Interface (SII) is the control link between the UPS and thesystem main switches as shown in the above diagram. The purpose is to ensurecorrect operation of the switches without losing the system output power.

Position information from auxiliary contacts on the main switches are the inputs forthe SII-board and the outputs are the lamp signals giving “the green light” foroperating the specific switches.

Besides above the SII-board also have input facilities for emergency shut down andtemperature compensation of the charge voltage for systems with external battery.“Battery operation” and “Common fault” are the two main status relay signals alsocoming from the SII-board.

Note:Use of the same designationsin your diagrams make informa-tion exchange much easier.

SilconDP300E


7OH0001 GB rev. 10

Remarks:

X003 and X004, auxiliary contacts:When switching Q001, Q002, MCCB1 and MCCB2 from “ON” to “OFF” the auxiliarycontacts have to give a signal before the corresponding mains switch is opened.When switching from “OFF” to “ON” the auxiliary contact has to be activated withmax. 0.5 sec. delay from the corresponding main switch.When switching Q003 from “OFF” to “ON” the auxilliary contact has to give a signalbefore Q003 is closed. When switching from “ON” to “OFF” the auxilliary contact hasto be activated with max. 0.5 sec. delay.

4.2.2 Connections

Connection


7OH0001 GB rev. 10

Connection

4.3 Communication interface – ComInterface

4.3.1 IntroductionThe ComInterface having 3 ports - is used when an interaction between UPS ande.g. a computer system has to be established. The main purpose is to ensure acontrolled shut down of the computer in case of failuresin the mains supply.

4.3.2 Connections

X005, output relays:The battery operation signal is 30 secs. delayed, but inhibited during battery tests.The common fault relay is delayed. Standard factory setting is 10 secs. but otherperiods can be programmed as described in 6.3.Same phase as power source for the output relays is mandatory for voltages above170V.

1


7OH0001 GB rev. 10

5.0. Starting up

5.0.1 Starting up Silcon DP310E-DP380E

1. Ensure that the system has been a stable environment for at least 12 hours to ensureany condensation has been evaporated before starting up.

2. Prepare the system by opening the front door(s).

Remove the two screws from the top cover.Lift up the front part of the top cover and remove it(only for DP310E-DP320E).

Display shows

3. Switch on the mains power supply

4. Wait about 10 seconds

5. Press on the keyboard


7. Wait about 1 second

8. Wait about 1 minute

9. a) Systems with built-in batteries (only possible withDP310E, DP320E and DP340E). Insert F020 andF021.b) Systems with external batteries.Insert battery fuses/close battery MCCB’s in fuse/MCCB box or battery cubicle. Please refer toLED indication and labeling in fuse/MCCB box orbattery cubicle.

10. Press the green „ON“ key.

11. Remount the top cover (rememberearth wire) and close the front door.

Starting up

Normal operationload power XX%

System type XXXXXX kVA - XXX

Stop charge DCcapacitors : YES

Start charge DCcapacitors : YES

Data stored


** System OFF **

The system is now started up and ready for use.

Insert fuse orclose MCB

Note:If the starting up procedure forany reason is interrupted –wait until the display shows thestep 4 picture and repeat fromthis step.

Warning:If “Autostart” is active (pleaserefer to 6.2) the UPS will startup automatically after step 9with a delay of 1 minute.

Warning:Do not insert F020 or F021 orexternal battery fuses/MCCB’swithout the display showing“Insert fuse or close MCCB” –otherwise you may damagethe UPS.If there is a fault in the chargecircuit the display will show:“DC capacitor charge error”.Do not insert F020 or F21 orclose MCB, but call for assist-ance.

SilconDP340E

SilconDP310E-DP320E


7OH0001 GB rev. 10

5.0.2 Starting up Silcon DP3120E-DP3480E

Green / ONRed / OFF

1. Ensure that the system has been a stable environment for at least 12 hours toensure any condensation has been evaporated before starting up.

2. Prepare the system by opening the front door(s).Display shows

3. Switch on the mains power supply

4. Wait about 10 seconds




8. Wait about 1 minute

9. Close MCCB’s in battery MCCB box.Please refer to LED indication and labelingin MCCB box.

10. Press the green „ON“ key.

11. Close the front door.

Starting up


System type XXXXXX kVA - XXX

Stop charge DCcapacitors : YES


Data stored


** System OFF **

The system is now started up and ready for use.


Note:If the starting up procedure forany reason is interrupted –wait until the display shows thestep 4 picture and repeat fromthis step.

Warning:If “Autostart” is active (pleaserefer to 6.2) the UPS will startup automatically after step 9with a delay of 1 minute.

Warning:Do not insert/close batteryfuses/MCCB’s without thedisplay showing “Insert fuse orclose MCCB” – otherwise youmay damage the UPS.If there is a fault in the chargecircuit the display will show:“DC capacitor charge error”.Do not insert battery fuses orclose MCB, but call forassistance.


7OH0001 GB rev. 10

6.0 Programming parameters

6.1 GeneralBelow listed parameters can be programmed directly from the keyboard during thecommissioning.Parameters are programmed as shown in the example 6.2.3.

6.2 Parameters

6.2.1

Parameter Setting* Comments

Bypass YES, NO “YES” will switch the system intobypass mode

Language GB, D, F, Language of text in displayDK, S, SFNL, PL, CZE, P, SK, H

Autostart YES, NO Automatic restart by mains return (1 min.delay). Ensures quick battery recharge.

Remote shutdown YES, NO Shutdown of UPS by remote signal when inactive battery operation. Saves battery energy.

Remote shutdown HIGH, LOW Nature of remote shutdown signal polarity

Remote shutdown time 0, 1, 2, 3, 4 Time delay on remote shutdown of UPS5, 6, 7, 8, 910 min.

Battery capacity test – Initiates check of back-up time. Themeasured time is from start until it reacheslow DC warning level (Se section 8.4)

Battery monitor test** – Initiates checks of battery condition by25% discharging.

Automatic battery test** 3, 6 months Activates the battery monitor test in cyclicintervals (standard 3 months)

Battery monitor reset** – Pressing the and key afterselecting this parameter resets alarms andflushes messages in the alarm stack

Boost charge YES, NO “YES” results in boost charge (10 hours)

Autoboost charge YES, NO “YES” results in boost charge after batteryoperation. (10 hours)

Enter new date YYMMDD Local date can be entered

Enter new time HHMMSS Local time can be entered

* Text in bold letters are the factory standard setting** Only for systems with Battery Monitor active

Programming parameters

Note:The system must not run inbypass mode for longer periods of time as the batteries will notbe recharged.


7OH0001 GB rev. 10

To return to normal operation

Action Display shows

6. Press to enter parameter stack

7. Press or until

8. Press until

9. Press to store

10. Press to exit

Programming of the other parameters can be performed in exactly the same way.


Bypass operation: YES

Bypass operation: NO



Note:The display accuracy is ±1%,±1 digit.

Normal operationload power xx%

Bypass operationload power xx%

6.2.2 Keys used for programming

6.2.3 Programming example - switch to bypass operation


1. Press to enter parameter stack

2. Press or until

3. Press until

4. Press to store

5. Press to exit


7OH0001 GB rev. 10

6.3 Programming of system configuration parametersThe system configuration parameters are protected by a password because most ofthem are critical for correct operation of the system. Wrong programming can forexample destroy the battery or cause loss of output voltage during opera-tion!!

6.3.1 System configuration parameters

Parameter Setting* Comments

Isolation trafo mains YES, NO YES if optional input isolation transformer ispresent

Isolation trafo output YES, NO YES if optional output isolation transformer ispresent

Delta soft start time 1, 10, 20, Input current switching in ramp function.40 secs. Higher values used together with smaller/

unstable diesel generators

External SSW present YES, NO YES for systems with external static bypassswitch

Normal charge voltage 410-460V Setting of float charge voltage at 20°C438V (Aut. compensation for deviations)

Boost charge voltage 438-460V Setting of boost charge voltage at 20°C438V (Aut. compensation for deviations)

Low battery warning 336-384V Warning for discharged battery336V

Low battery shut down 326 - 336V Switches off the system at min. permissible326V battery voltage

Synchronization 0.25, 0.5, 1 Synchronisation speed. Higher values used2, 4 Hz/sec with very unstable mains frequencies.

Redundant operation YES, NO YES if more systems have to operate in aparallel redundant configuration

High battery temperature 15-40°C Alarm for too high battery ambient temperature35°C

Common fault delay 0, 10, 20 Delay before the common fault alarm relay is30 secs. activated

Reset operation mode YES, NO YES resets system locked in bypass or batterylock operation mode caused by system failures

(Only for service personnel)

Expected back-up 0,1-999,9 Expected back-up time for UPS in minutes,time [min.] 5,0 when running at 100% ohmic load.

Time used by the ABM.**

Battery capacity 0,1-999,9 Total battery capacity in Ah.in [Ah] 7,0 Setting used by the ABM.**

* Text in bold letters are the factory standard setting** Advanced Battery Monitor



7OH0001 GB rev. 10

6.3.2 Programming example – change charge voltage to 446V*


1. Press and simultaneously to open

for password input

2. Enter password 28 28 28 by pressing

3. Press or until

4. Press

5. Press to store


7. Press to exit

6.3.3 Programming example - change to output isolation transformerpresent*



for password input


3. Press or until

4. Press for change

5. Press to store


7. Press to exit

*For charge voltages, battery warnings and shut down voltages and high batterytemperature the parameter is changed by entering the actual value like example6.3.2. The other parameters are selected by pressing the key as step 4 in example6.3.3. - one or more times.

Key in password :

Last selectedparameter

Normal charge voltage: 438


Data stored



Key in password :


Isolation trafo output: NO

Isolation trafo output: YES

Data stored


Warning:If not completely sure about theconsequences of changing aparameter – please contactyour local dealer!

Isolation trafo output: YES



7OH0001 GB rev. 10

6.4 Programming of battery monitor



for password input


3. Press or until

4. Enter the expected back-up time in min. at100% ohmic (pf = 1) load, when the inverterhas a mean efficiency of approx. 94%

Press

Data for DP310E: A-Pack (7Ah) = 14.0 min.

5. Press to store data

6. Press or until

7 Press to set Ah = 7.0 for battery

8. Press to store data

9. Press to exit

Installation of new batteries:When installing new batteries the procedure in 6.4 MUST be carried out, otherwisethe monitor may give false alarms.

Key in password :


Expected back-uptime [min.]: XXX.X

Data stored

Battery capacityin [Ah]: XX.X

Battery capacityin [Ah]: 7.0

Data stored



Expected back-uptime [min.]: 14.0


7OH0001 GB rev. 10

Switching off

Warning:Batteries out of service couldbe damaged if not rechargedevery 3rd month.

7.0 Switching off

7.0.1 Switching off Silcon DP310E-DP380E


Remove the two screws for the top cover.Lift up the front part of the top cover and remove it (only for the DP310E-DP320E).

2. If the system is equipped with an external service bypass switch – please refer tochapter 8.1.If not continue with the next point (3) and observe that this next step willinterrupt the system output voltage!!!

Display shows

3. Press the green „ON“ and the red „OFF“keys simultaneously.

The acoustic alarm sounds for 30 sec.*

4. Switch off the mains power supplyThe red alarm LED below the display ligths.The acoustic alarm sounds for 30 sec.

5. a) Systems with built-in batteries (only possible forDP310E, DP320E, and DP340E). Open F020 andF021.b) Systems with external batteries.Open battery fuses/switch off battery MCCB’s infuse/MCCB box or battery cubicle.Please refer to LED indication and labeling in fuse/MCCB box or battery cubicle.

The acoustic alarm sounds shortly.

** System OFF **

Blank

** System OFF **

The UPS is now isolated. Maintenance/repair work can take place or the UPS can bedisconnected and removed.

*The acoustic alarm can be reset by the key.

SilconDP340E

SilconDP310E-DP320E

Warning:Internal DC-capacitor maycontain energy even after theUPS has been switched off.


7OH0001 GB rev. 10

7.0.2 Switching off Silcon DP3120E-DP3480E

Green / ONRed / OFF


2. If the system is equipped with an external service bypass switch – please refer tochapter 8.1.If not, continue with the next point (3) and observe that this next step willinterrupt the system output voltage!!!

Display shows

3. Press the green „ON“ and the red „OFF“keys simultaneously.


4. Switch off the mains power supplyThe red alarm LED below the display ligths.The acoustic alarm sounds for 30 sec.

5. Switch off battery MCCB’s in MCCB box.Please refer to LED indication and labelingin MCCB box.

The acoustic alarm sounds shortly.

Switching off

Warning:Batteries out of service couldbe damaged if not rechargedevery 3rd month.

** System OFF **

Blank

** System OFF **

The UPS is now isolated. Maintenance/repair work can take place or the UPS canbe disconnected and removed.

*The acoustic alarm can be reset by the key.

Warning:Internal DC-capacitor maycontain energy even after theUPS has been switched off.


7OH0001 GB rev. 10

8.0 Options/Accessories

8.1 Service Bypass Panel SBP300E - General arrangement

Options/Accessories

This panel hastwo sources of power

Refer to installation guidefor operation instructionsOperate Q002/Q003 onlywhien H002/H003 is on

UPS INPUT

SYSTEMINPUT

UPS SERVICE BYPASS

Q001 Q003

H003 H002

BYPASS Q002

UPS OUTPUT

SYSTEMOUTPUT

Centres for fixing holesin rear of enclosure

B

A

4 x ø 6.5mm: SBP-310/320E & SBP-340E4 x ø 8.5mm: SBP-360E & SBP-380E

SBP-310/320E

Type External Maximum System I/P System O/P Maximum Maximum Dimensions Weight FixingSystem conditional / UPS I/P / UPS O/P external cable size/ HxWxD [mm] [kg] centresI/P fuse short circuit cable cable System O/P stud size AxB [mm2] [A] current [kA] [mm2]** [mm2]** fuse [A]***

SBP-310/320E 20 15 4 2.5 16 16mm2 315x305x125(175*) 7 240x240SBP-310/320E 40 15 10 6 32 16mm2 315x305x125(175*) 7 240x240SBP-340E 80 25 25 16 63 25mm2 350x400x125(175*) 11 270x330SBP-360E 125 30 50 35 100 M8/M10 560x750x175(235*) 30 460x660SBP-380E 160 30 70 50 125 M12 560x750x175(235*) 32 460x660

*** If no external System O/P fuse is mounted or it has a higher value than theabove, then the System O/P and UPS O/P cables should be the same size asthe System I/P and UPS I/P cables.

** Sizes according to IEC 364-5-532 for PVC insulated copper cables at max.ambient temperature 30˚C, installation method B: Insulated conductors inconduit on wall.Please refer also to local legal provisions.Note that single phase Switch Mode Power Supply loads increase the neutralcurrent! At 100% SMPS load the neutral cable should be dimensioned for200% of the phase current.

* Depth of enclosure including switch handles.


7OH0001 GB rev. 10

This panel hastwo sources of power

Refer to installation guidefor operation instructionsOperate Q002/Q003 onlywhien H002/H003 is on

UPS INPUT

SYSTEMINPUT

UPS SERVICE BYPASS

Q001 Q003

H003 H002

BYPASS Q002

UPS OUTPUT

SYSTEMOUTPUT

SBP-310/320E

Options/Accessories

Mains supply Load

Silcon DP300E

ServiceBypassPanel

O/P I/PSBP

signalling

10 x 0.75mm2

(max. 2mm2)


7OH0001 GB rev. 10

Options/Accessories

8.1.1 Service Bypass Panel SBP300E

8.1.2 Wiring up Silcon DP300E with SBP300E in a TN-C-S Network

Silcon DP300E


7OH0001 GB rev. 10

8.1.3 Wiring up Silcon DP300E with SBP300E in a TN-S Network

Silcon DP300E

Options/Accessories


7OH0001 GB rev. 10

Options/Accessories

8.1.4 Operating the external service bypass switch

8.1.4.1 Bypassing the UPS

Action


2. Press or on the keyboard until



5. Check lamp indication on the bypass panel The Green lamp (H003)above the bypass switchhandle (Q003) lights

6. Turn the external bypass switch (Q003) The Green lamp (H002)to position „1“ above the output switch

handle (Q002) lights

7. Turn the output switch (Q002) to position „0“ Only the lamp (H002) abovethe output switch handle(Q002) lights now

8. Open the front door and press both the green„ON“ and the red „OFF“ key simultaneously


9. Turn the input switch to position „0“

The red alarm LED below the display lights andthe acoustic alarm sounds for 30 sec.

* The acoustic alarm can be reset by the key

EMERGENCY (UPS not alive)

1. Turn the input switch (Q001) to position „0“.2. Turn the output switch (Q002) to position „0“.3. Change any released system input fuse(s).4. Turn the bypass switch (Q003) to position „1“.



**System OFF**

Display shows

Display shows

Warning:If the UPS is out of service formore than 8 days theconnected batteries might bedamaged. Refer to total„Switching off“ as described inchapter 7.0.

Lamp indicationon bypass panel


7OH0001 GB rev. 10

8.1.4.2 Switching the system from external bypass into normalUPS operation

Action*

1. Turn the input switch (Q001) to position „1“

2. Open the UPS front door and press thegreen „ON“ key





7. Check lamp indication on the bypass panel The Green lamp (H002)above the output switchhandle (Q002) lights

8. Turn the output switch (Q002) to position „1“ Now also the green lamp(H003) above the bypassswitch handle (Q003) lights

9. Turn the bypass switch (Q003) to position „0“ Only the green lamp (H003)above the bypass switchhandle (Q003) lights






**System OFF**

Normal operationload power 0%


Display shows

Display shows






No lamps on the bypasspanel lights any longer

Options/Accessories

NOTE:If the battery has been dis-connected please refer to“Starting up” in chapter 5.0.


7OH0001 GB rev. 10

8.2 MCCB/Fuse-boxThe MCCB/fuse-box is used for overcurrent and shortcircuit protection when theSilcon DP300E is installed with an external battery.

8.2.1 General arrangement

Options/Accessories

Silcon DP300EMCCB/

Fuse-box

Battery


7OH0001 GB rev. 10

8.2.2 MCCB-box - example

Options/Accessories

Type Amp. rating Connection Max. short Dimensions Weight[A] cable [mm2] circuit curr. H x W x D [kg]

[kA] [mm]

DP310E 25 4 10 540 x 540 x 183 20DP320E 50 10 10 540 x 540 x 183 20DP340E 63 16 10 540 x 540 x 183 20DP360E 125 50 20 540 x 540 x 183 20DP380E 125 50 20 540 x 540 x 183 20

DP3120E 200 95 20 540 x 540 x 183 20DP3160E 250 150 20 540 x 540 x 183 20DP3240E 400 2//95 40 1035 x 835 x 300 100DP3320E 500 2//150 40 1035 x 835 x 300 100DP3480E 800 3//150 40 1035 x 835 x 300 100


7OH0001 GB rev. 10

8.2.3 MCCB-box

Options/Accessories

Batte

ry 1

Batte

ry 2

UPS

Batte

ry 1

UPS

Batte

ry 2

Main cables are connected directlyto component terminals

X009 LED signal from UPS “OK for operating corresponding MCCB”

X010 MCCB position signals for UPS

X011 Trip for emergency stop (220 - 240V AC)


7OH0001 GB rev. 10

8.2.4 Fuse-box - example

Options/Accessories

Type Amp. rating Connection Max. short Dimensions Weight[A] cable [mm2] circuit curr. H x W x D [kg]

[kA] [mm]

DP310E 25 4 10 540 x 540 x 183 20DP320E 50 10 10 540 x 540 x 183 20DP340E 63 16 10 540 x 540 x 183 20DP360E 125 50 20 540 x 540 x 183 20DP380E 125 50 20 540 x 540 x 183 20


7OH0001 GB rev. 10

8.2.5 Fuse-box

Options/Accessories

Batte

ry 1

Batte

ry 2

UPS

Batte

ry 1

UPS

Batte

ry 2

X009 LED signal from UPS “OK for operating corresponding fuse breaker”

X010 Released fuse signal for UPS


7OH0001 GB rev. 10

Options/Accessories

8.2.6 Silcon DP300E with external battery via MCCB/fuse-box

SilconDP300E


7OH0001 GB rev. 10

8.3.1 Safety - Warnings

WARNINGS

The total system contains HAZARDOUS AC/DC VOLTAGES and is supplied frommore power sources. Some terminals and components are live even when the systemis switched off!

ONLY qualified electricians are allowed to perform the installation according tonational and local codes!

NO Silcon DP300E types are allowed to have built-in batteries when connected toexternal batteries!

Do NOT install other batteries than the battery packs BPII and BPIII in the BDPbattery cubicles else the installer takes over the full responsibility!

Do NOT install the BDP and operate the MCCB/fuse switches without referring to thisInstallation Guide.

Do NEVER lift or transport the BDP with batteries installed.

8.3.2 Placing

8.3.2.1 Preparing the BDP and Silcon DP300EUnpack the BDP by removing the screws on the top and bottom part of the packag-ing side plates and lift up the side plates as a whole.

Check that the type sign placed inside the door correspond to the ordered BDP.

Before placing the BDP, open the front door and remove the front cover plate (looseall screws). Demount earth conductor. Then remove the top cover (two screws underthe top front frame fastens it, see fig. next page) and finally remove the plate cover-ing the hole for the interconnection cables between the Silcon DP300E and BDP. Onthe Silcon DP300E the one situated on the top part of the left side cover and on theBDP the one situated on the top part of the right side cover.

Options/Accessories

Top frame

Front cover plate

Front door

Top plate Hole for inter-connection cables

Front door

Type sign

8.3 Battery Cubicle


7OH0001 GB rev. 10

Top plate

Screws to releasetop plate

Options/Accessories

8.3.2.2 PlacingTransport the BDP to the installation site by lifting underneath by means of a forklift.Place the BDP close to the left side of the DP300E and flushed with the DP300E.

8.3.2.3 Dimensions and Weights

BDP800 BDP1000

Height (mm) 1400 1400

Width (mm) 800 1000

Depth 800 800

Weight empty (kg) 165 190

Weight with BP II (kg) 750 775

Weight with BPIII (kg) 1150


7OH0001 GB rev. 10

8.3.2.4 Configurations

8.3.2.5 Foot Prints

1400

mm

1400

mm

BDP Silcon DP300E

1400 mm

1600 mm 1800 mm

Rear

Front

Options/Accessories

BDP Silcon DP300E

1600 mm

BDP Silcon DP300E BDP Silcon DP300E


7OH0001 GB rev. 10

8.3.3 Mounting the Batteries

8.3.3.1 IntroductionThe battery cubicle is equipped with 4 sections of shelves in 4 levels, each havingspace for 16 battery blocks from the battery packs BP II and BP III.

Each section is sub-divided in 4 shelves, each having space for 4 battery blocks.

Options/Accessories

Shelf section 1

Shelf section 2

Shelf section 3

Shelf section 4

Warning

An insulating plate is included, which has to be placed between the battery blocks toprevent “short circuit” of battery poles during mounting of the interconnection cables,as described later.

Insulating plate

Battery block

Warning

With reference to Local Code use:1. Additional insulating material2. Insulating tools

Shelf 4Shelf 3

Shelf 2Shelf 1


7OH0001 GB rev. 10

Warning

An insulating covering (LAUS) is included, which has to be placed on top of thebattery blocks to prevent “short circuit” of battery poles, when inserting shelf sections3, 2, and 1.

Options/Accessories


7OH0001 GB rev. 10

Options/Accessories

WARNING

The BDP battery bank is sub-divided into two batteries:

1. Battery 1 is a series connection of the batteries in shelf section 1 and 2 containing32 battery blocks having a nominal voltage of Un = 384Vdc.

2. Battery 2 is a series connection of the batteries in shelf section 3 and 4 containing32 battery blocks having a nominal voltage of Un = 384Vdc.

No. 1No. 3

Battery 1Un = 384Vdc


Battery 1

Battery 2

Shelf section 1

Shelf section 2

Shelf section 3

Shelf section 4

No. 2

No. 5

No. 4

No. 6

+ – – +


7OH0001 GB rev. 10

8.3.3.2 Mounting the Shelf Sections

1. Remove the internal front cover and then the top cover.

2. Remove all the shelves.

Options/Accessories

3. Ensure that breakers F001 and F002 are in „off“ position (BDP with MCCB).

Or ensure that fuse F001 and F002 are not mounted (BDP with fuses).

4. Ensure that the scarf from the scarf joints Q001 and Q002 is removed.

OFF

DP310E-340E

DP360E-380E


7OH0001 GB rev. 10

5. Start with shelf 1 in section 4 by inserting the shelf in the front part of the bottomrails, and place the first 4 battery blocks on it with the terminal side in front.

6. Mount the interconnection wires with the number 9 between the battery blocks 1+and 2- and then battery blocks 3+ and 4-.

Topview

Front

Options/Accessories

Topview

Front

Wire No. 9

Wire No. 9

WARNING:Battery contains high energy.Be careful not to shortcircuitbattery poles. Use insulatingcable shoes during mounting.


7OH0001 GB rev. 10

7. Place wooden spacers between battery blocks.

Options/Accessories

Wooden spacers

8. Push the first battery shelf one shelf width back and place the second shelf in frontof it. Then place 4 battery blocks on the empty shelf.

9. Place wooden spacer between battery blocks.

Topview

Front

Spacer


7OH0001 GB rev. 10

Topview

FrontWire No. 10 Insulating plate

Wire No. 9

Options/Accessories

Topview

Front

Wire No. 10

10. Place the insulating plate between the battery blocks 5 and 6 and mount aninterconnection wire with the number 10 between the battery blocks 5+ and 1-,starting with 5+.Use the same procedure for the battery blocks 6- and 2+, starting with 6-.

Wire no. 10

Insulating plate

11. Move insulating plate and place it between the battery blocks 7 and 8 and mountan interconnection wire with the number 10 between the battery blocks 7+ and 3-starting with 7+. Use the same procedure for the battery blocks 8- and 4+, startingwith 8-.


7OH0001 GB rev. 10

Options/Accessories


Topview

Front

Woodenspacer

12. Push the 2 shelves one shelf width back and place the third shelf in front of it. Thenplace 4 battery blocks on the empty shelf.

Insulating plate

Topview

Front

14. Place the insulating plate between blocks 9 and 10 and mount an interconnectionwire with the number 10 between the battery blocks 9+ and 5-, starting with 9+.Use the same procedure for the battery blocks 10- and 6+, starting with 10-.

Wire No. 10


7OH0001 GB rev. 10

Woodenspacer


Options/Accessories

Insulating plate

Topview

Front

16. Push the 3rd shelf one shelf back and place the 4th shelf in front of it. Then place 4battery blocks on the empty shelf.

Topview

Front

15. Move insulating plate and place it between the battery blocks 11 and 12 and mountan inter-connection wire with the number 10 between the battery blocks 11+ and 7-, starting with 11+. Use the same procedure for the battery blocks 12- and 8+,starting with 12-.

Wire No. 10


7OH0001 GB rev. 10

Options/Accessories

18. Place the insulating plate between the battery blocks 13 and 14 and mount aninterconnection wire with the number 10 between the battery blocks 13+ and 9-,starting with 13+. Use the same procedure for the battery blocks 14- and 10+,starting with 14-.

Topview

Front

Insulating plate

19. Move insulating plate and place it between the battery blocks 15 and 16 and mountan interconnection wire with the number 10 between the battery blocks 15+ and 11-, starting with 15+. Use the same procedure for the battery blocks 16- and 12+,starting with 16-.

Insulating plate

Topview

Front

Wire No. 10

Wire No. 10


7OH0001 GB rev. 10

Options/Accessories

20. Finally mount an interconnection wire with the number 9 between blocks 14+ and15-.

21. Mount the batteries on shelf sections 3, 2, and 1 the same way as shelf section 4,starting with 3 then 2 and finally shelf section 1.

22. Insulating covering.Place the insulating covering on top of the battery blocks to prevent “short circuit” ofbattery poles, when inserting shelf sections 3, 2, and 1.

Topview

Front Wire No. 9

Shelf

Insulatingcovering


7OH0001 GB rev. 10

1. Mount the interconnection wire 2 between the front left battery block on the shelfsection 2 and the front right block on the shelf section 1.

2. Mount the interconnection wire 5 between the front left battery block on the shelfsection 4 and the front right block on the shelf section 3.

3. Connect the interconnection wire 3 (placed with shrink sleeve in the BDP) to thefront right battery block on the shelf section 2.

4. Connect the interconnection wire 1 (placed with shrink sleeve in the BDP) to thefront left battery block on the shelf section 1.

5. Connect the interconnection wire 4 (placed with shrink sleeve in the BDP) to thefront left battery block on the shelf section 3.

6. Connect the interconnection wire 6 (placed with shrink sleeve in the BDP) to thefront right battery block on the shelf section 4.

Options/Accessories

8.3.3.3 Connecting the Shelf Sections 1, 2, 3, and 4.

13



Batte

ry 1

Batte

ry 2

Shelf section 1

Shelf section 2

Shelf section 3

Shelf section 4

2

5

4 6

NOTE:Interconnection wires must beplaced between shelf andbatteries - NOT in front of thebatteries.


7OH0001 GB rev. 10

X13

Month

8.3.3.4 Type sign

Options/Accessories

1. After having mounted the batteries the type sign (placed in right front door) is filledin with number of month (e.g. January = 01) and year (e.g. 1999 = 99).

Year

8.3.4 Connecting the BDP to a Silcon DP300E

Top ViewRear

Front

X14

X9:1

,2,3

X10:

1,2,

3,4

X11:

1,2

X12:

1,2

+ – + –


7OH0001 GB rev. 10

Options/Accessories

CU

-rai

l

Spr

ocke

t

Cab

le s

hoe

Fla

t

Spr

ing

Scr

ew


8.3.4.1 Before Starting-up

WARNING

1. Ensure that no electric power supply source has been connected to the SilconDP300E for at least 5 min.

2. Ensure that F001 and F002 in the BDP are in “off” position, or fuse F001 and F002are not mounted.

3. Ensure that the scarfs at Q001 and Q002 in the BDP are removed.

4. Place the switch S001 on the Silcon DP300E System Integration Interface in theposition “External battery temperature sensor”.

8.3.4.2 Connecting the UnitsWith reference to diagram 8.3.5.1 and cable layout 8.3.4.3 the following procedure isrecommended:

1. Connect the Silcon DP300E terminals X004 and X012 on the System IntegrationInterface to the terminals X009, X010, and X012 in the BDP by means of the wiresmarked 150 to 158.

2. Connect a possible external trip circuit to the X011 terminal in the BDP.

3. Connect the Silcon DP300E terminals PE, X003, and X004 to the corresponding inthe BDP by means of the power cables marked yellow-green and 20 to 23.

4. Fit the scarfs on Q001 and Q002 in the BDP.

5. Mount top and front covers. Mount earth conductor.

WARNING

6. Follow the „starting-up procedure“ described in this guide (5.0).Do not insert fuse / close MCCBuntil the display shows:Otherwise the system may be damaged.

Note: After starting-up the system, check that the battery temperature can bedisplayed. (Press 5 and 8 simultaneously on display; if not correctly installeddisplay will show NV (Not Valid), Ref.: User Guide 5.0).

It is recommended to perform a battery capacity test after having completedthe installation. (Ref.: User Guide 8.4).


7OH0001 GB rev. 10

Options/Accessories

8.3.4.3 Cable Layouts


7OH0001 GB rev. 10

Options/Accessories

8.3.5 Diagrams

8.3.5.1 Silcon DP300E with Service Bypass Panel and Battery Cubicle


7OH0001 GB rev. 10

Battery 1 Battery 2

Tem.Sensor

Options/Accessories

8.3.5.2 Battery Cubicle (BDP) with MCCBs

X003 Battery 1 supply for UPSX004 Battery 2 supply for UPSPE Protective earthX009 LED signal from UPS “OK for operating corresponding MCCB”X010 MCCB position signals for UPSX011 Trip for emergency stop (220 - 240V AC)X012 Temperature compensation of charging voltage


7OH0001 GB rev. 10

Battery 1 Battery 2

Tem.Sensor

Options/Accessories

8.3.5.3 Battery Cubicle (BDP) with Fuses

X003 Battery 1 supply for UPSX004 Battery 2 supply for UPSPE Protective earthX009 LED signal from UPS “OK for operating the corresponding fuse breaker”X010 Released fuse signal for UPSX012 Temperature compensation of charging voltage


7OH0001 GB rev. 10

8.4 Isolation transformer module

Options/Accessories

1400

mm

600 mm wide


DP310E-DP380E

800 mm wide


DP3120E-DP3320E

1600 mm wide


DP3480E

1800

mm

System Height Width Depth Weight

DP310E 1400 600 800 190DP320E 1400 600 800 250DP340E 1400 600 800 335DP360/380E 1400 600 800 630DP3120E 1800 800 800 790*)

DP3160E 1800 800 800 950*)

DP3240E 1800 800 800 1240*)

DP3320E 1800 800 800 1470*)

DP3480E 1800 1600 800 1950*)

*) Estimated weight.

For foot prints please refer to section 3.3.


7OH0001 GB rev. 10

Yy0 Isolation transformer module, diagram

Options/Accessories

L2

L3

N

PE

L1

L2

L3

N

PE

155˚C

L1

X1 X2

X3


7OH0001 GB rev. 10

ISO EXT. EXT. EXT. EXT. EXT. TEMP.TRAFO INPUT INPUT PE OUTPUT SWITCH

FUSES* CABLE CABLE CABLE CABLEFM [A] [mm2] [mm2] [mm2] [max mm2]

380V 400V 415V 380V 400V 415VDP310E 20 20 20 4 4 4 4 4 2DP320E 40 40 40 10 10 10 10 10 2

8.4.1 Connecting the isolation transformer Silcon DP310E - DP320E


* Din gl types





Output X002

Input X001

Temp. switch X003

Iso.trans-former

Options/Accessories


7OH0001 GB rev. 10



380V 400V 415V 380V 400V 415VDP340E 80 80 80 25 25 25 16 25 2DP360E 125 125 125 50 50 50 16 50 2DP380E 160 160 160 70 70 70 35 70 2

8.4.2 Connecting the isolation transformer Silcon DP340E-DP380E

* Din gl types Cable sizes refer to PVC insulated at max. 30°C ambient.

Output X002

Input X001

Temp. switch X003

Iso.trans-former

Options/Accessories






7OH0001 GB rev. 10

8.4.3 Connecting the isolation transformer Silcon DP3120E-DP3320E


OUTPUTX002

INPUTX001

TEMP.SWITCHX003

L1 L2 L3 N PE

L1 L2 L3 N PE

Options/Accessories







380V 400V 415V 380V 400V 415VDP3120E 250 250 250 120 120 120 50 120 2DP3160E 315 315 315 185 185 185 70 185 2DP3240E 500 500 500 2//120 2//120 2//120 95 2//120 2DP3320E 630 630 630 2//185 2//185 2//185 150 2//185 2


7OH0001 GB rev. 10

8.4.4 Connecting the isolation transformer Silcon DP3480E


OUTPUTX002

INPUTX001

TEMP.SWITCHX003

L1 L2 L3 N PE

L1 L2 L3 N PE

Options/Accessories





ISO EXT. EXT. EXT. EXT. EXT. TEMP..TRAFO INPUT INPUT PE OUTPUT SWITCH


380V 400V 415V 380V 400V 415VDP3480E 1000 1000 1000 3//185 3//185 3//185 185 3//185 2


7OH0001 GB rev. 10

Options/Accessories

L1 L2 L3 N PE E

L1 L2 L3 N PE

X001

X005

X001

X002

X003

X003

11

121

2

DP30

0EIS

OTRA

FO

Load

Syst

em e

arth

Syst

em In

tegr

atio

nIn

terf

ace

L1 L2 L3 N PE

L1 L2 L3 N PE

L1 L2 L3 N PE

TN-S

-SYS

TEM

Mai

ns s

uppl

y

L1 L2 L3 N PE E

L1 L2 L3 N PE

X001

X005

X001

X002

X003

X003

11

121

2

DP30

0EIS

OTRA

FO

Load

Syst

em e

arth

Syst

em In

tegr

atio

nIn

terf

ace

L1 L3 PEN

L1 L2 L3 N PE

L1 L2 L3 N PE

TN-C

-SYS

TEM

Mai

ns s

uppl

y

L2

L1 L2 L3 N PE E

L1 L2 L3 N PE

X001

X005

X001

X002

X003

X003

11

121

2

DP30

0EIS

OTRA

FO

Load

Syst

em e

arth

Syst

em In

tegr

atio

nIn

terf

ace

L1 N

L2 N

L1 L2 L3 N PE

TT-S

YSTE

M

Mai

ns s

uppl

y

L2 L3

L1 L3 PE

8.4.5 Wiring up the Silcon DP300E with external Yy0 isolation transformerat output

Warning!The Yy0 isolation transformerensures galvanic isolationbetween the mains supply andthe load. When bypassing theisolation transformer, the loadwill loose the galvanic isolationfrom mains supply.


7OH0001 GB rev. 10

Load

L1 L2 L3 N PETN-S

-SYS

TEM

Mai

ns s

uppl

y

L1 L2 L3 N PE E

X001

X005

X003

11

12

DP30

0E

Syst

em e

arth

Syst

em In

tegr

atio

nIn

terf

ace

L1 L2 L3 N PE

L1 L2 L3 N PE

X001

X002

X003

1

2

ISOT

RAFO

L1 L2 L3 N PE

Load

L1 L2 L3 PEN

TN-C

-SYS

TEM

Mai

ns s

uppl

y

L1 L2 L3 N PE E

X001

X005

X003

11

12

DP30

0E

Syst

em e

arth

Syst

em In

tegr

atio

nIn

terf

ace

L1 L2 L3 N PE

L1 L2 L3 N PE

X001

X002

X003

1

2

ISOT

RAFO

L1 L2 L3 N PE

Load

L1 L2 L3 NTT-S

YSTE

M

Mai

ns s

uppl

y

L1 L2 L3 N PE E

X001

X005

X003

11

12

DP30

0E

Syst

em e

arth

Syst

em In

tegr

atio

nIn

terf

ace

L1 L2 L3 N PE

L1 L2 L3 N PE

X001

X002

X003

1

2

ISOT

RAFO

L1 L2 L3 N PE

Options/Accessories

8.4.6 Wiring up the Silcon DP300E with external Yy0 isolation transformerat input



7OH0001 GB rev. 10

Options/Accessories

8.4.7 Wiring up the Silcon DP300E with external optional Dz0 isolationtransformer at input


Load

L1 L2 L3 N PETN-S

-SYS

TEM

Mai

ns s

uppl

y

L1 L2 L3 N PE E

X001

X005

X003

11

12

DP30

0E

Syst

em e

arth

Syst

em In

tegr

atio

nIn

terf

ace

L1 L2 L3 N PE

L1 L2 L3 N PE

X001

X002

X003

1

2

ISOT

RAFO

L1 L2 L3 N PE

Load

L1 L2 L3 PEN

TN-C

-SYS

TEM

Mai

ns s

uppl

y

L1 L2 L3 N PE E

X001

X005

X003

11

12

DP30

0E

Syst

em e

arth

Syst

em In

tegr

atio

nIn

terf

ace

L1 L2 L3 N PE

L1 L2 L3 N PE

X001

X002

X003

1

2

ISOT

RAFO

L1 L2 L3 N PE

Load

L1 L2 L3 NTT-S

YSTE

M

Mai

ns s

uppl

y

L1 L2 L3 N PE E

X001

X005

X003

11

12

DP30

0E

Syst

em e

arth

Syst

em In

tegr

atio

nIn

terf

ace

L1 L2 L3 N PE

L1 L2 L3 N PE

X001

X002

X003

1

2

ISOT

RAFO

L1 L2 L3 N PE


7OH0001 GB rev. 10

Options/Accessories

8.4.8 Wiring up the Silcon DP300E with external optional Dz0 isolationtransformer at input ....continued....


Load

L1 L2 L3IT-S

YSTE

M

Mai

ns s

uppl

y

L1 L2 L3 N PE E

X001

X005

X003

11

12

DP30

0E

Syst

em e

arth

Syst

em In

tegr

atio

nIn

terf

ace

L1 L2 L3 N PE

L1 L2 L3 N PE

X001

X002

X003

1

2

ISOT

RAFO

L1 L2 L3 N PE


7OH0001 GB rev. 10

Options/Accessories

8.4.9 Wiring up the Silcon DP300E with external optional Dy11 isolationtransformer at output

Warning!The Dy11 isolation transformeris a phaseshifting element,which ensures galvanic isola-tion between the mains supplyand the load. To avoid damag-ing circulation currents and toprevent the load from loosingthe galvanic isolation do notbypass the isolation trans-former.

L1 L2 L3 N PE E

L1 L2 L3 PE

X001

X005

X001

X002

X003

X003

11

121

2

DP30

0EIS

OTRA

FO

Load

Syst

em e

arth

Syst

em In

tegr

atio

nIn

terf

ace

L1 L2 L3 N PE

L1 L2 L3 N PE

L1 L2 L3 N PE

TN-S

-SYS

TEM

Mai

ns s

uppl

y

L1 L2 L3 N PE E

L1 L2 L3 N PE

X001

X005

X001

X002

X003

X003

11

121

2

DP30

0EIS

OTRA

FO

Load

Syst

em e

arth

Syst

em In

tegr

atio

nIn

terf

ace

L1 L3 PEN

L1 L2 L3 N PE

L1 L2 L3 N PE

TN-C

-SYS

TEM

Mai

ns s

uppl

y

L2

L1 L2 L3 N PE E

L1 L2 L3 N PE

X001

X005

X001

X002

X003

X003

11

121

2

DP30

0EIS

OTRA

FO

Load

Syst

em e

arth

Syst

em In

tegr

atio

nIn

terf

ace

L1 N

L2 N

L1 L2 L3 N PE

TT-S

YSTE

M

Mai

ns s

uppl

y

L2 L3

L1 L3 PE


7OH0001 GB rev. 10

Options/Accessories

8.4.10 Wiring up the Silcon DP300E with external optional Dy11 isolationtransformer at input


Load

L1 L2 L3 N PETN-S

-SYS

TEM

Mai

ns s

uppl

y

L1 L2 L3 N PE E

X001

X005

X003

11

12

DP30

0E

Syst

em e

arth

Syst

em In

tegr

atio

nIn

terf

ace

L1 L2 L3 N PE

L1 L2 L3 N PE

X001

X002

X003

1

2

ISOT

RAFO

L1 L2 L3 N PE

Load

L1 L2 L3 PEN

TN-C

-SYS

TEM

Mai

ns s

uppl

y

L1 L2 L3 N PE E

X001

X005

X003

11

12

DP30

0E

Syst

em e

arth

Syst

em In

tegr

atio

nIn

terf

ace

L1 L2 L3 N PE

L1 L2 L3 N PE

X001

X002

X003

1

2

ISOT

RAFO

L1 L2 L3 N PE

Load

L1 L2 L3 NTT-S

YSTE

M

Mai

ns s

uppl

y

L1 L2 L3 N PE E

X001

X005

X003

11

12

DP30

0E

Syst

em e

arth

Syst

em In

tegr

atio

nIn

terf

ace

L1 L2 L3 N PE

L1 L2 L3 N PE

X001

X002

X003

1

2

ISOT

RAFO

L1 L2 L3 N PE


7OH0001 GB rev. 10

8.4.11 Wiring up the Silcon DP300E with external optional Dy11 isolationtransformer at input ....continued....


Options/Accessories

Load

L1 L2 L3IT-S

YSTE

M

Mai

ns s

uppl

y

L1 L2 L3 N PE E

X001

X005

X003

11

12

DP30

0E

Syst

em e

arth

Syst

em In

tegr

atio

nIn

terf

ace

L1 L2 L3 N PE

L1 L2 L3 N PE

X001

X002

X003

1

2

ISOT

RAFO

L1 L2 L3 N PE


7OH0001 GB rev. 10

Options/Accessories

8.5 Parallel/Redundant operation

The parallel board.

Introduction.The parallel board establishes the possibility to connect two or more systems inparallel - either to obtain increased security or to obtain higher total output power.Among other functions the parallel board ensures a correct load sharing between theparallel connected systems. See section 4.1.1 - 4.1.4 regarding situation of parallelboard (= parallel controller).

Control cables.The external multicable is terminated with a 15 pin SUB-D plug in both ends. Pin 1to pin 1, pin 2 to pin 2, and so on up to pin 15 - except pin 8, which is not connected.Shield is connected to plug cover in both ends.The terminals X020 and X021 for the control cables are situated on the parallelboard. X020 in UPS1 is connected to X021 in UPS2, X020 in UPS2 is connected toX021 in UPS3 and so on. X020 in last UPS is connected to X021 in UPS1.

Power cables.To optimize load sharing in parallel operation the external power circuits must be“symmetrical”, i.e. power input cables must have same lengths and cross-sectionsand the same for output cables.


7OH0001 GB rev. 10

General programming/operation.Programming parameters for advanced parallel operation.

To use the advanced parallel functions the following parameters must be pro-grammed:

1. “Station number”2. “Highest station address”3. “Advanced power management”4. “APM test mode active”5. “Battery connection”

Description of settings.1. “Station number”

• Valid station numbers: 1-9 stating the UPS parallel address in the system.2. “Highest station number”

• Valid station numbers: 2-9 stating the number of UPS’s in the system.3. “Advanced power management”

• “Disabled”: Advanced power management is inactive.• “PARALLEL+1”: Advanced power management is activated when the system

operates as PARALLEL+1, meaning that one system can be isolated withoutoverloading the remaining systems (N systems/UPS).

• “REDUNDANT+1”: Advanced power management is activated when thesystem operates as REDUNDANT+1, meaning that one system can beisolated without overloading the remaining systems (N systems/UPS) withone spare system.

4. “APM test mode active”• “No”: Stand-by time will be 24 hours - on-line time will be 48 hours * N

systems.• “Yes”: Stand-by time will be 1 min. - on-line time will be 2 min. * N systems.

5. “Battery connection”• “Separate”: Separate battery for this UPS.• “Common”: Common battery in a parallel system. When this setting is

chosen, the highest battery temperature that can be found in the parallelledsystems is used (for charge voltage compensating).

Programming guide.Example with 4 systems in parallel with separate batteries.• Programme the station addresses 1-4: 1 for UPS 1, 2 for UPS 2, 3 for UPS 3, and

4 for UPS 4.• All UPS systems have to be programmed to “Highest station address” = 4.• If AMP should not be tested, “APM test mode active” must be “NO”.• If a system is isolated due to service the station numbers must be reprogrammed

for the remaining active systems starting with number 1 and ending with max.number of active systems. No numbers must be left out in this sequence. Fur-thermore “Highest station address” must be changed to number of active UPS’sin parallel.

Parallel operation alarms.

General.If alarms concerning the parallel operation communication arise all parallel opera-tion functions being controlled by the advanced management will be inactive. If theadvanced parallel operation functions are inactive, “only” the simple hardwarecontrol of parallel operation, which controls load sharing, operation mode, etc., isleft.

Options/Accessories


7OH0001 GB rev. 10

Options/Accessories

Alarm texts conc. parallel operation.In case of fault in parallel operation the following alarm will be active in the alarmstack:• “Communication to parallel IF lost”.

Other reasons for parallel operation alarm.• When a system is isolated (PSU OFF) due to service this fault will as well arise

on the systems still operating. The reason is that the isolated system is no longerto be found (active) in the parallel system. The fault can only be deleted byturning on the PSU or by reprogramming the station addresses on all systems sothat the sequence is: 1 to max_number_system.

• Defective parallel cable.• Wrong programming of “Station number”.• Wrong programming of “Highest station number”.• Inrush distortion on serial bus being used for communication.


7OH0001 GB rev. 10

Options/Accessories

8.5.1 General arrangement - (For two parallel systems)

Service Bypass Panel (SBP)

MainsSupply

SystemOutput

SilconDP300E

SilconDP300E

MCCB/Fuse-box Battery

Q001a Q001b

Q003

Q002b Q002a

Q004

Controlcables

X021X020

X021X020


7OH0001 GB rev. 10

Options/Accessories

8.5.2 Service Bypass Panel Diagram - (For two parallel systems)

L1

SY

ST

EM

INP

UT

UP

S A

INP

UTX00

1

X00

2a

Q00

1a0

14 1

INP

UT

BU

S

OU

TP

UT

PAR

ALL

EL

BU

S

F01

04A

-F

N L

1 L2

L3

PE

SY

ST

EM

OU

TP

UT

X00

4

N L

1 L2

L3

PE

N L

1 L2

L3

PE

UP

S B

INP

UT

TO U

PS

-A S

YS

TE

MIN

TE

GR

ATIO

N IN

TE

RFA

CE

TO U

PS

-B S

YS

TE

MIN

TE

GR

ATIO

N IN

TE

RFA

CE

X00

2b

X01

0aX

010b

Q00

1b0

14 1

N L

1 L2

L3

PE

12

34

56

78

910

1112

1314

12

34

56

78

910

1112

1314

UP

S A

OU

TP

UT

X00

3a

Q00

2a

Q00

3

01

0 1

1321

2214

13 14

01

13 14

N L

1 L2

L3

PE

UP

S B

OU

TP

UT

X00

3b

Q00

2b

H00

2a

Q00

4

01

2214 21 13

H00

4

H00

3

H00

2b

N L

1 L2

L3

PE

N

L2

L3

PE

L1

N

L2

L3

PE


7OH0001 GB rev. 10

Options/Accessories

8.5.3 Parallel/Redundant Silcon DP300E with Service Bypass Panel andExternal Battery via MCCB Box

MA

INS

INP

UT

SY

ST

EM

OU

TP

UT

SY

ST

EM

EA

RT

H

Sys

tem

Inte

gra

tio

n In

terf

ace

MC

CB

-Box

Par

alle

l bo

ard

Bat

tery

2

Bat

tery

1

X00

1

X00

2a

X00

1X

003

X00

5

X01

0a

PE

N

L3L2L1

PE

NL3L2L1

X00

3

PE

NL3L2L1

PE

NL3L2L1

L1L2

L3N

12

34

56

78

12

34

56

78

12

34

56

910

1112

1314

PE

L1L2

L3N

PE

X00

1

L1L2

L3N

PE

X00

5

L1L2

L3N

EP

E

X00

3

X00

4 X00

9X

010

X01

1

220-

240V

MC

CB

trip

Tem

p. s

enso

r

X00

3X

004

X01

2X

001

X02

0X

021

X00

51

23

45

12

67

+

-6 2 2 6

2(I>)2(I>)

1 1 1 1

+ - +

-+

-

81

23

4

12

12

34

12

3

12

3

MC

CB

-Box

Bat

tery

2

Bat

tery

1

X00

9X

010

X01

1

220-

240V

MC

CB

trip

Tem

p. s

enso

r

-6 2 2 6

2(I>)2(I>)

1 1 1 1

+ - +

12

12

34

12

3

4

Sys

tem

Inte

gra

tio

n In

terf

ace

Par

alle

l bo

ard

DP

300E

SB

P3E

//

DP

300E

X00

4

X00

3X

004

X01

2X

001

X02

0X

021

12

67

+-

+-

81

23

41

23

4

67

81

23

45

6X

005

L1L2

L3N

EP

E

X00

3aL1

L2L3

NP

EX

002b

X01

0bL1

L2L3

N1

23

45

67

89

1011

1213

14P

EX

003b

L1L2

L3N

PE

FM


7OH0001 GB rev. 10

8.5.4 Operating the external service bypass switch for parallel systems

8.5.4.1 Bypassing the parallel UPS system

ActionPoint 1-4 can be carried out with any of the parallel systems, however this will switch allsystems into bypass operation.





All systems will transfer to bypass operation

Do not switch off any of the UPS systemsuntil point 5-8 has been carried out.

5. Check lamp indication on the bypass panel The green lamp (H003)above the bypass switchhandle (Q003) lights

6. Turn the external bypass switch (Q003) The green lamp (H004)to position „1“ above the output isolator

(Q004) and the green lamps(H002) above the outputswitch handles (Q002) light

7. Turn the output isolator (Q004) to position “0” The green lamps (H002)above the output switch(Q002) light and the greenlamp (H004) above the outputswitch (Q004) lights

8. Turn all output switches (Q002) to position „0“ Now the lamps (H002) abovethe output switch handles(Q002) light and the greenlamp (H004) above the out-put switch (Q004) lights

Display shows

9. Open the front door and press both the green„ON“ and the red „OFF“ key simultaneouslyin any of the systemsThe acoustic alarm sounds for 30 secs.*Repeat for (all) other system(s).

10. Turn all input switches (Q001) to position „0“.The red alarm LED below the display lights andthe acoustic alarm sounds for 30 secs.

* The acoustic alarm can be reset by the key

Options/Accessories



**System OFF**

Display shows

Warning:If the UPS is out of service formore than 8 days theconnected batteries might bedamaged. Refer to total„Switching off“ as described inchapter 7.0.


Bypass operation

DP300E

DP300E

Q003Servicebypassswitch

H003

Q00

1a

Q00

1b

Q00

2bQ

004

Q00

2a

LoadMains

H004

H002aH002b


7OH0001 GB rev. 10

Options/Accessories

EMERGENCY (UPS not alive)

1. Turn the input switches (Q001) to position „0“.2. Turn the output switches (Q002) to position „0“.3. Turn the output isolator (Q004) to position “0”.4. Change possible released system input fuse(s).5. Turn the bypass switch (Q003) to position „1“.


7OH0001 GB rev. 10

Options/Accessories

**System OFF**

Normal operationload power 0%

Display shows




Note:If battery has been discon-nected please refer to“Starting Up” in chapter 5.0 toconnect battery(-ies) again.

Bypass operation

DP300E

DP300E


H003

Q00

1a

Q00

1b

Q00

2bQ

004

Q00

2a

LoadMains

H004

H002aH002b

8.5.4.2 Switching the parallel system from external bypass into normalUPS operation

Action

1. Check that output switch (Q004) is inposition “0”

2. Check that all output switches (Q002) arein position “0”

3. Turn input switches (Q001) to position “1”

4. Open the UPS front door and press thegreen “ON” push-button





All systems will transfer to bypass operation

9. Check that all output switches (Q002) are in The green lamps (H002)position “0” above all the output switch

handles (Q002) light. Thegreen lamp (H004) abovethe output switch (Q004)handle also lights.

10. Turn all output switches (Q002) to position “1”

11. Turn the output switch (Q004) to position “1” The green lamps (H002)above all the output switchhandles (Q002) light. Thegreen lamp (H004) abovethe output switch (Q004)handle and the green lamp(H003) above the bypassswitch also light.

12. Turn the bypass switch (Q003) to position “0” The green lamps (H002) and(H004) do not light any longer,But (H003) will light untilnormal operation.


7OH0001 GB rev. 10

Options/Accessories

No lamps on the bypasspanel lights any longer




Display shows





All the systems will transfer to normaloperation.

The following can be carried out on any UPS


7OH0001 GB rev. 10

Options/Accessories

8.5.5 Isolating one UPS for service/maintenanceIn a redundant system one UPS can be isolated for service/maintenance withoutaffecting the other parallel UPS(s).

1. Check that the remaining UPS(s) will be able to carry the load when one UPS isisolated.

2. Switch off the system to be isolated for maintenance by pushing both the green“ON” and the red “OFF” key simultaneously.

3. Disconnect battery, mains, and output by opening battery MCCB/fuse andturning input switch (Q001) and output switch (Q002) to position “0”.

When Q002 is in position “0” the UPS can be operated and tested as a singlesystem without affecting the other parallel UPS(s).

Switching back the UPS to normal parallel/redundant operation

1. Turn the input switch (Q001) and the output switch (Q002) to position “1”.

2. Charge capacitors, connect battery and start up the UPS as described in chapter5.0.

The UPS will automatically switch to normal operation and start load sharingwith the other parallelled UPS(s).

Warning!The system will discharge built-in capacitors. However, beforeworking on the system checkwith a multimeter that there isno dangerous voltage on theterminals .

DP300E

DP300E


H003

Q00

1a

Q00

1b

Q00

2bQ

004

Q00

2a

LoadMains

H004

H002aH002b


7OH0001 GB rev. 10

Options/Accessories

8.6 Relay Board

Relays.All relays are “fail safe”, i.e. relay coil is energized when there is no alarm.

The relay is shown in alarm position.

Max. load: 8.0A - 250VAC0.3A - 60VDC

Min. load: 0.05A - 6VAC0.05A - 6VDC

2

1

3


7OH0001 GB rev. 10

Options/Accessories

8.6.1 Relay Board, relay functions

Relay No. Name Events that will trigger the alarm

1 ## Mains Outside Limits Mains voltage RMS value is outside limits(X002) Mains wave form (fast detector) is outside limits

Mains frequency is outside limits

2 ## Bypass Outside Limits Bypass voltage RMS value is outside limits(X003) Bypass wave form (fast detector) is outside limits

Bypass frequency is outside limits

3 ## Output Outside Limits Output voltage RMS value is outside limits(X004) Output wave form (fast detector) is outside limits

Output frequency is outside limits

4 System overload Output load is over 100%(X005) Delta inverter current limiter is active

Main inverter current limiter is active

5 Fan fault Blocked or faulty fan(X006)

6 Equipment high Too high temperature on static switch(X007) temperature Too high temperature on main inverter

Too high temperature on delta inverterToo high temperature on magneticsToo high temperature on isolation transformer(option)Too high battery temperature

7 Battery MCB OFF Battery MCB is off(X008)

8 Normal operation UPS is running in normal operation (Status)(X009)

9 ## Battery operation UPS is running in battery operation (Status)(X010)

10 ## Bypass operation UPS is running in bypass operation (Status)(X011)

11 ## Stand-by operation UPS is in stand-by (Hot stand-by, parallel(X012) systems only)

12 Maintenance bypass The maintenance bypass switch is active(X013) operation

13 ## Boost charge operation UPS is boost charging on the battery(X014)

14 Battery voltage Too high DC voltage (shut down)(X015) outside limits DC voltage under warning level

Too low DC voltage (shut down)

15 Battery condition fault The ABM has detected that the battery is week(X016) The ABM has detected that the battery is

defective(ABM = Advanced Battery Monitor)

16 ## Common fault All alarms as mentioned above(X017) (Not relay 8+9+10+11)

Internal power supply faultSystem locked in operation modeFault in internal memoryFault in internal communication

## Delay programmable in 282828 stack under “Common fault delay”.Settings: 0, 10, 20, 30 seconds.

Note:If “Communication to controllerlost” alarm is active, ALL relayswill indicate failure.


7OH0001 GB rev. 10

Options/Accessories

8.7 Weight equalizer

Foot prints - 600mm and 800mm cubicles

Rear Side 19

R6

7527

7.5

277.

575

Front Side30

30

30

30490 - 600mm cubicle

690 - 800mm cubicle

550 - 600mm cubicle

750 - 600mm cubicle

755


7OH0001 GB rev. 10

Foot prints - 1000mm cubicle

Options/Accessories

Rear Side 19

R6

7527

7.5

277.

575

Front Side

30 30 30465 - 1000mm cubicle 395 - 1000mm cubicle

755

950 - 1000mm cubicle


7OH0001 GB rev. 10

Options/Accessories

8.8 Remote display

8.8.1 IntroductionThe remote display unit provides the Silcon DP300E series with the possibility todisplay condition data at remote sites of up to 25 meters away from the SilconDP300E unit. For extension of communication distance, see section 8.8.1.1 below.

The remote display can easily be connected to the Silcon DP300E series via the serialcommunication ports on the communication interface.

To obtain a transmission distance of 3,2 km the normal RS232C signal levels of theserial in/out port must be converted to a 20mA current loop. The RS232C/20mAconverter is placed outside the Silcon DP300E cubicle.

8.8.1.1 Extension of communication distance for remote displayThe remote display communicates with the UPS through a 3 wire RS232 interface.The remote display is a DTE (Data Terminal Equipment) employing a SUB-D 9 polefemale connector. The communication speed is 9.600 bps.

The communication distance is rather limited, see Table I. If a longer distance isnecessary or if the communication cable goes through magnetic noisy areas, it isnecessary to insert converters. Table 1 gives examples of three ways of increasing thecommunication distance. All converters must be locally purchased.

Table 1: Examples of communication extension to remote display.

Standard RS485 Current Loop Optic fibre(RS232)

Max. distance 25 meters 1.200 meters 3.200 meters 2.000 meters

Converter No converterManufacture BLACK BOX BLACK BOX BLACK BOXArt. code IC 109A-E ME 800A-E ME540AE-ST

RS232 con- Sub-D 25 pole Sub-D 25 pole Sub-D 9 polenector on female female femaleblack boxInterconnector 4-screw 4-screw ST fibreof black boxes terminal terminal terminal

Connections - without converter:A 3 wire shield cable with a 25 pole female Sub-D and a 9 pole male Sub-D must bemade. Connect the cables as shown in Table 2. Do only connect the shield in one end.

Table 2: Pin connection for interconnection without converter.

25 pole female 9 pole male

Pin no. Pin no.

2 (TXD) 2 (RXD)

3 (RXD) 3 (TXD)

7 (GND) 5 (GND)

House No connection


7OH0001 GB rev. 10

Options/Accessories

Connections - with converter:When buying a converter solution, the enclosed manual will explain how the connec-tions must be made. Please follow this manual carefully.

As an example, the connection of the Black box: ME 800A-E (current loop) will bedescribed in the following by Table 3.

Table 3: Pin connections from host to ME 800A-E and from ME 800A-E toRemote display

Host ME 800A-E Inter- ME 800A-E Remote display(DTE) (DCT) connection (DCT) (DTE)

Pin no. Pin no. Pin. no. Pin no.

2 (TXD) 2 3 2 (RXD)

3 (RXD) 3 2 3 (TXD)

7 (GND) 7 7 5 (GND)

House (Shield) No connection No connection House (Shield)

The ME 800A-E must be set up as a DCT with no RTS/DTR control.The interconnection cable is a 4 wire twisted pair telephone cable with or withoutshield. The shield improves noise immunity but reduces the maximum communica-tion distance.

8.8.2 Installation of remote display

8.8.2.1 Connecting RS232C and mains adapter

Back view

1. Loosen the boltsby turning 180°

2. Remove front cover


7OH0001 GB rev. 10

Options/Accessories

DB9P Power

Mainsadapter

DB25S

or

Communicationinterface DP300E

Front view

3. Remount the front cover.

8.8.2.2 Remote display power supplyThe remote display power supply is a normal AC power supply with no battery back-up. This means that if data transmission with the Silcon DP300E has to continueduring break down of the commercial mains, the remote display has to be suppliedfrom the Silcon DP300E or another uninterruptible power source.


7OH0001 GB rev. 10

Options/Accessories

7mm

197mm

8.8.2.3 Mounting remote display

Back view

8.8.2.4 Cables for remote displayRS232C to RS232C cable:

Connect shield at one end only!Rating: Cable must be rated 600V minimum.

DP300E, DB25S Remote Display, DB9P

2 TxD3 RxD

7 GND

3 TxD2 RxD

5 GND

R4mm

R2mm

NOTE:All alarm and signal circuit fieldwiring shall be rated 300Vminimum.


7OH0001 GB rev. 10

Options/Accessories

8.8.3 Using the remote displayThe remote display is an inactive unit that is unable to influence the operation of theSilcon DP300E. It is impossible to adjust or otherwise influence the function of theSilcon DP300E. The alarms available on remote display are a subset of the alarms,which can be shown on the internal display. Available alarms are described in section8.8.3.6.

8.8.3.1 Starting up the remote displayAfter having connected the supply the display will show:

“Remote display: DP300E UPS”

8.8.3.2 Fault in communicationA fault in the communication between UPS and remote display will be shown in thedisplay as follows:

“Datatransmission interrupted”

8.8.3.3 Setting remote displayThrough the #-stack it is possible to set language and to which type of UPS theremote display has been connected.

Parameter Setting Comments

Language GB, D, F, DK, S, SF, NL, Language of text inPL, CZ, E, P, SK, H display

Host SDC charger, DP300E, The type of UPS to which300E the remote display has

been connected

8.8.3.4 OperationAs described in section 3.0 Operation (User Guide, 7OA0001).

8.8.3.5 Reading out measurementsAs described in section 5.0 Reading out measurements (User Guide, 7OA0001).However, reading out of time and mains 2 current is not possible from remotedisplay.

8.8.3.6 AlarmsAs described in section 6.0 Alarms - What to do (User Guide, 7OA0001).

It is possible to show the following alarms:

Possible alarm Description

Output is out of tolerance Output voltage outside limits

Battery voltage low, shutdown The battery has been discharged tominimum permissible level

Common fault An alarm is detected by the UPS

Overload. Load is over 100% Overload on UPS

High temperature static switch Temperature on input or bypass staticswitch to high

Synchronization error The UPS cannot synchronize to the inputfrequency

Battery MCB is off Battery MCB/fuse switch not closed orreleased

High temp. isolation transformer Temperature on isolation input/outputtransformer too high


7OH0001 GB rev. 10

Options/Accessories

Possible alarm Description

Battery voltage high Battery voltage outside limits

High inverter temperature Temperature on main or delta invertertoo high

Battery voltage low, warning The battery is nearly discharged

Inverter current limiter active Peak current limiter has been activatedand UPS switched to bypass operation.System overload

Overload. Load is over 150% Overload on UPS

Bypass is out of tolerance Bypass input voltage outside limits

Mains is out of tolerance Mains input voltage outside limits

8.8.3.7 Adjusting contrastAs described in section 1.0 Introduction (User Guide, 7OA0001).


7OH0001 GB rev. 10

9.0 Alarms

9.1 IntroductionAlarms are indicated by the red lamp (above the left corner of the keyboard) and a30 seconds acoustic signal. An alarm is registered in an alarm stack as long as it ispresent, and if more in the same order as they arise.

All alarms are also registered in an events logger and remains there in a stack withroom for 250 events. The events are stored in the same order as they arose – show-ing the latest first.

Besides the alarms the following operational modes are also stored in the eventslogger.

Mode CommentsMPU is reset UPS has been totally switched offStand-by UPS has been in stand-by mode by parallel

systemNormal operation UPS has been in normal operationBattery operation UPS has been in battery operationBypass operation UPS has been in bypass operationSystem off UPS has been off

9.2 Displaying the alarm stack:

Action Description

1. Press Access to the alarm stack.

2. Press or Scroll up or down through the alarm stack messages.

Last message is “No (further) alarm”.

3. Press Exits the alarm stack. If not operated the system

will exit the alarm stack automaticallyafter 30 seconds.

9.3 Displaying the events stack:

Action Description

1. Press and

2. Press or

3. Press

4. Press

Press the two keys simultaneously to getaccess to the events stack.

Scroll up or down through the events stack(last message is “No (further) event”).

Displays the time where the event happened.

Exits the events stack. If not operated thesystem will exit the events stack automaticallyafter 30 seconds.

Alarms


7OH0001 GB rev. 10

Action

Check for blownfuses in yourinstallation

Call for assistance

Check for overload.If repetitiv – call forassistence

Remove blocking orexchange fanIf repetitive reduce theload changeCall for assistance

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Check if phaserotation of main inputvoltage is correct – ifOK call for assistance

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Check externalparallel cablesCall for assistanceReduce UPS outputloadReduce UPS outputloadCall for assistance

Call for assistance

Close MCB/insert newfuse. If released again– call for assistance

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Possible alarm

1. Peak current limiter active

2. Bypass power supply fault

3. Delta current limiter active

4. Fan fault

5. High DC warning

6. High DC shutdown7. Off button pushed

8. Synchronization error

9. Inverter voltage error

10. Parallel sync. error

11. Inverter current limiteractive

12. Overload Load is over100%

13. Second power supply fault

14. Internal power supply fault

15. Battery MCB is off

16. ** Q004 off **

17. ** Q003 on **

18. ** Q002 off **

19. ** Q001 off **

Description

Peak current limiter hasbeen activated and UPSswitched to bypass opera-tion. System overloadedFault in redundant PSUfor bypass. UPS has still100% performance and canoperate in all modes.Input current limiter hasbeen activated and UPSswitched to bypass opera-tionBlocked or faulty fan

Switching off big output load

Fault in UPSOff button or emergencypower down activatedThe UPS can’t synchronizeto the input frequency

Inverter average voltage outof limits (normal messageduring starting up/switchingoff the system)Parallel UPS’s are not ableto synchronize

Overload on inverter

Overload on UPS

Fault in UPS(Only in systems >160kW)Fault in UPS. Only bypassoperation possibleBattery MCCB/fuse switchnot closed or released

Position of output switch forUPS in parallelPosition of external bypassswitchPosition of UPS outputswitchPosition of UPS input switch

9.4 Possible alarms

Alarms


7OH0001 GB rev. 10

20. High temp. isolation transformer

21. High temp. mains staticswitch

22. High temp. bypass staticswitch

23. High temperature maininverter

24. High temperature deltainverter

25. Low DC shutdown

26. Low DC warning

27. Mains is moment. out oftolerance

28. Mains is out of tolerance

29. Mains freq. is out oftolerance

30. Bypass is moment out oftolerance

31. Bypass is out of tolerance

32. Bypass freq. is out oftolerance

33. Output is moment. out oftolerance

34. Output is out of tolerance35. Output freq. is out of

tolerance36. High battery temperature

37. Battery week

38. Battery defective

39. System is locked in oper.mode

40 RAM1 memory write error41. Memory write error

Temperature on isolationinput/output transformer tohighTemperature on static inputswitch too highTemperature on static bypassswitch too highTemperature on main invertertoo highTemperature on delta invertertoo highThe battery has beendischarged to minimumpermissionable levelThe battery is nearlydechargedShort disturbances on themains supply (1 ms tran-sients)Mains input voltage r.m.s.value outside limitsMains input frequencyoutside limitsShort disturbances on thebypass voltageBypass input voltage outsidelimitBypass input frequencyoutside limitsShort disturbances on theoutput voltages(inrush current)Output voltage outside limitsOutput frequency outsidelimitsTo high battery ambienttemperature

Battery capacity below 75%or battery MCB/fuse switchedoffInsufficient battery capacityor battery MCB/fuse switchedoffUPS has attempted 10 timeswithin 1 min. to switch frombypass to battery operationor “High DC warning” hasappeared 10-20 times within1 min.Fault in UPSFault in UPS

Possible alarm Description ActionCheck fan, check forairflow obstructions,check for overloadAs no. 20

As no. 20

As no. 20

As no. 20

Ensure batteryrecharging

Save your data now

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If repetitive call forassistance

Call for assistanceCall for assistance

Check system ambi-ent temp., checkfan, check for airflowobstructionsPerform a batterycapacity test

Call for assistance

Unlock and if repeatedcall for assistance

Call for assistanceCall for assistance

Alarms


7OH0001 GB rev. 10

42. Communication to VQbypass lost

43. Communication to VQoutput lost

44. Communication to DMUlost

45. Communication to control-ler lost

46. Communication to parallelIF lost

47. External shutdownaccepted

48. DC capacitor charge error

Fault in UPS

Fault in UPS

Fault in UPS

Fault in UPS. Display willshow invalid data for UPSFault in UPS

Remote signal for switchingoff the UPS accepted – UPSswitches off itselfFault in DC charge circuit

Call for assistance

Call for assistance

Call for assistance

Call for assistance

Call for assistance

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Do NOT insert fuseF020 and F021 (orclose ext. MCCB) toprevent damage ofUPS. Call for assist-ance

Possible alarm Description Action

Alarms


7OH0001 GB rev. 10

System specifications

10.0 System specifications

10.1 Technical data

Input Voltage 3x380/400/415VVoltage tolerance

Normal operation ±15%Bypass operation ±10% (standard)

±4, 6, 8% (programmable)Frequency 50Hz

±6 standard±0,5-8% (programmable)

Input PF load 25% min. 0,97load 100% min. 0,99

Current distortion Max. 5%Output Voltage 3x380/400/415V

Voltage tolerance ±1% static, sym. load±3% static, asym. load±5% 0-100% load step

Voltage distortion max. 3%, linear loadmax. 5%, non-linear load(Silcon DP310E-DP340E)max 6%, non-linear load(Silcon DP360E-DP3480E)

Load power factor 0,9 lead to 0,8 lagFrequency 50Hz (mains synchronized)

±0,1% free runningOverload capacity

Mains operation 200% - 60 secs.Mains operation 125% - 10 min.Battery operation 150% - 30 secs.Bypass operation 125% - cont.Bypass operation 1000% - 500 ms.

(Silcon DP310E-DP3320E)Bypass operation 660% - 500 ms.

(Silcon DP3480E)General Ambient temperature 0-40°C (Above 25°C the

battery life time is reduced)Humidity Max. 95%, non condensingProtection class IP30Safety EN50091-1

UL 1778CE Mark

Emission and Immunity EN50091-2Static bypass switch Built-inAuto restart ProgrammableEconomy mode Programmable


7OH0001 GB rev. 10

10.2.1 Back-up time, dimensions and weight Silcon DP310E-DP340E

Type DP310E DP320E DP340E

Back-up timewith built-inbatteries 22 min. 50 min. 78 min. 8 min. 22 min. 35 min. 0 min. 8 min.

Height [mm] 1400 1400 1400 1400 1400 1400 1400 1400

Width [mm] 600 800 1000 600 800 1000 600 1000

Depth [mm] 800 800 800 800 800 800 800 800

Weight [kg] 385 550 755 400 585 765 285 650

System specifications

10.2.2 Dimensions and weight Silcon DP360E-DP3480E

Type DP360E DP380E DP3120E DP3160E DP3240E DP3320E DP3480E

Height 1400mm 1400mm 1800mm 1800mm 1800mm 1800mm 1800mm

Width 800mm 800mm 1125mm 1125mm 1600mm 1600mm 1900mm

Depth 800mm 800mm 800mm 800mm 800mm 800mm 800mm

Weight 410kg 440kg 800kg 800kg 1400kg 1400kg 1800kg

10.2 Back-up time, dimensions, and weight


7OH0001 GB rev. 10

Software

11.0 Software

11.1 Choice of softwareThe CD is devided into two main parts:

- DP-SOFT CDX : for serial communication- DP-SOFT+ : for parallel communication (e.g. for MLU-box)

Installation: See software guide included on the CD.

11.2 Configuration code at normal operation(Regarding test, see further information in guide included on the CD).

Oper. system UNIX VMS VMS Win3.1x Win95 WinNT OS/2 NovellAlpha OtherVax

Config. code 3 1 3 8 8 8 8 8

11.3 Choice of cable

Operating system Software Series Cable

Windows 3.1x DP-SOFT CDX Silcon DP300E 0.801.179Windows 95Windows NTOS/2NovellUNIXVMS

Windows 3.1x DP-SOFT+ Silcon DP300E 0.801.178Windows 95Windows NTOS/2Novell

UNIX DP-SOFT+ Silcon DP300E 0.801.177VMS

AS400 AS400 Silcon DP300E 0.801.215


7OH0001 GB rev. 10

12.0 How to contact APC

How to Contact APC

APC Corporate132 Fairgrounds RoadWest Kingston, RI 02892USATel: (401)789-0204Fax: (401)789-3710Internet: [email protected]™: (800) 347 - FAXXAPC Web site: www.apcc.com

APC Denmark A/SSilcon AlléDK-6000 KoldingTel: (+45) 75 54 22 55Fax: (+45) 75 54 27 89E-mail: [email protected]: www.silcongroup.com

Toll free technical support1-877-287-7835 (1-877-2UPS-TEK)

For more information call:Tel: (800) 800-4APC - US & Canada

Tel: (401) 789-0204 - Worldwide

Documents

DP320E