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DP-MASTER MANUFACTURING Patrick Murphy Sales & Marketing Director DP-Master Singapore Updated 28 Aug 2013

DP-MASTER MANUFACTURING Master w Product Intro... · as Grant Prideco & VAM ... Products & Services . Products & Services DPM-DS Connections ... DP-MASTER MANUFACTURING (S) PTE LTD

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Page 1: DP-MASTER MANUFACTURING Master w Product Intro... · as Grant Prideco & VAM ... Products & Services . Products & Services DPM-DS Connections ... DP-MASTER MANUFACTURING (S) PTE LTD

DP-MASTER MANUFACTURING

Patrick Murphy

Sales & Marketing Director DP-Master Singapore

Updated 28 Aug 2013

Page 2: DP-MASTER MANUFACTURING Master w Product Intro... · as Grant Prideco & VAM ... Products & Services . Products & Services DPM-DS Connections ... DP-MASTER MANUFACTURING (S) PTE LTD

DP-MASTER MANUFACTURING (S) PTE LTD 2

以人为本 People Oriented 健康安全 Health and Safety 科学管理Structured management 持续发展Continuous improvement

People Oriented: People is key to all good work. Our HSE policy follows the principle of focus on people with the objective of bringing out the initiative and innovation in all our staff in ensuring achievement of our HSE goals and effective implementation of our HSE procedures.

Health and Safety: Health and Safety is a common goal of the Company and our people. With our people healthy and working in safe environment, our people will display greater accomplishments in quality and technology thus contributing to the growth of the Company while realizing our unified HSE goal.

Structured Management: A structured and well organized management system is fundamental to moving the Company forward. In addition to compliance with regulations and other requirements, we will observe market trends and continuously move the Company towards higher HSE standards.

Continuous improvement: HSE is not only a business requirement, it is also a social responsibility. Through the successful implementation of our HSE system, there is greater control over safety risks and reduction of incidents/ accidents which demonstrate our continued commitment towards HSE.

HSE Policy

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DP-MASTER MANUFACTURING (S) PTE LTD 3

1. HSE accreditation - ISO14001 (Environment Management System) and ISO18001 (OSHAS)

2. Top Management Involvement in HSE – commitment well demonstrated in the HSE policy (emphasis on personal health and safety and extends to social responsibility)

3. Training program for all employees especially new recruits and internal transfers

4. Monthly safety safaris organised by HSE department involving senior managers from various departments including Quality, Production etc are carried out. The inspection team observes safety compliance generally by employees wearing protective equipment, workplace safety, hazards etc. NCRs are documented and reported to the General Manager. In addition, an annual internal audit is conducted by internal audit team and results of the internal audit are reported during management meeting chaired by the General Manager.

5. Performance indicators –

(a) Compliance with local regulations, NCR are 100% addressed

(b) Minor incident not more than 1 per month

(c) No major inquiry or loss of life

6. Environment protection - implement water recycle system to reduce water usage, waste are collected and handled according to environmental rules, especially chemicals.

HSE guidelines

Page 4: DP-MASTER MANUFACTURING Master w Product Intro... · as Grant Prideco & VAM ... Products & Services . Products & Services DPM-DS Connections ... DP-MASTER MANUFACTURING (S) PTE LTD

DP-MASTER MANUFACTURING (S) PTE LTD 4

• Privately Owned Company

• Located near Yangtze river in Jiangyin city just 2 hours drive from Shanghai

• Facility covers 460,000 m2 of advanced manufacturing processes

• Started operations in 2004

• In 1st year largest market was export to United States & Canada

• Company goal is to provide highest quality products, competitively with

excellent standards of service

• DP-Master is a credible alternative to

the established manufacturers such

as Grant Prideco & VAM

DP-Master Background

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DP-MASTER MANUFACTURING (S) PTE LTD 5

DP-Master Customers (Partial List)

Updated 10 APR 2013

CUSTOMERS TYPE OF PRODUCTS SOLD JOINTS

STATOIL Drill Pipe: 2 7/8", 3 1/2", 4", 5", 5 7/8", 6 5/8" S-135, D-140, MT-26, MT-39, MT-54, MT-57, DS-38, DS-50, DS-65. Pups, Subs

14,126

WEATHERFORD INTERNATIONAL Drill Pipe: 5" S-135 NC50 13,000

SCHLUMBERGER Drill Pipe: 2 7/8", 3 1/2", 5", 6 1/2" S-135, G-105 NC38, NC50 12,224

KCA DEUTAG Drill Pipe: 3 1/2", 5" S-135, G105 NC38, NC50. HWDP: 3 1/2", 5". Pups, Subs 5,928

SAXON ENERGY SERVICES Drill Pipe: 4", 5". SGDC: 8 1/2". 5,610

ENTREPRISE NATIONALE DE FORAGE SPA (ENAFOR)

Drill Pipe: 3 1/2" G-105 NC38. HWDP: 5" & 5 1/2". SGDC: 8" 3,904

SEADRILL MANAGEMENT Drill Pipe: 5", 5 7/8" S-135 DS-55, NC-50. HWDP: 5", 5 1/2". SGDC: 6 3/4", 8 1/4", 9 1/2" 2,804

SAIPEM Drill Pipe: 3 1/2", 5" S-135, G105 NC38, NC-50. HWDP: 3 1/2", 5". SGDC: 4 3/4", 6 1/2", 8 1/4", 9 1/2" 2,264

TASMAN OIL TOOLS PTY LTD Drill Pipe: 4", 5", 5 1/2" S135 MT-39, MT-54, NC50. HWDP: 4". Pups, Subs 1,838

DALMA ENERGY LLC Drill Pipe: 2 3/8", 5" S-135, G-105 NC50. HWDP: 4", 5". SGDC: 8 1/2", 9 1/2" 1,696

INDEPENDENT OIL TOOLS AS Drill Pipe: 5" S-135. Pups, Subs 1,482

TASMAN OIL TOOLS LIMITED (NZ) Drill Pipe: 2 3/8", 4" S135, G105, DS-38, 2 3/8" HT PAC. Pups 852

KENCANA HL SDN BHD Drill Pipe: 5 7/8" S-135. HWDP: 5 7/8". SGDC: 7". Pups 735

PUNJ LLOYD LTD Drill Pipe: 6 5/8" S-135 6 5/8" FH Conn 563

NEWGEN DRILLING PTY LTD Drill Pipe: 5" S-135 DS-50 431

DAHL OILFIELD SERVICES A.S. Drill Pipe: 3 1/2", 5", 5 1/2" S-135 NC38, NC50 427

MID-CONTINENT TUBULAR PTE LTD Drill Pipe: 5" G105 NC50 415

WEBSTER DRILLING & EXPLORATION LTD Drill Pipe: 4" S-135 MT-39, NC40. HWDP: 4". Pups, Subs 357

STREGA COMPANY LIMITED Drill Pipe: 5", 6 5/8" S-135 NC50, 6 5/8" FH Conn 240

GREYMOUTH FACILITIES LIMITED Drill Pipe: 5" S-135 NC50. HWDP: 3 1/2". SGDC: 4 3/4" 215

ATLAS DRILLING CO. PTY LTD Drill Pipe: 3 1/2" S-135 NC38. HWDP: 3 1/2", 4 1/2" 136

PT. TIMAS SUPLINDO Drill Pipe: 4" S-135 NC40. HWDP: 5". SGDC: 6 1/2" 125

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DP-MASTER MANUFACTURING (S) PTE LTD 6

Products • Drill Pipe

• HWDP

• Drill Collars

• Subs / Pup Joints

Services • Dedicated engineers on site support

• Rig crews, inspection companies & repair

shops training

• Qualified licensee network globally for

precision repairs

• Inventory for customer backup can be held at DP-Master plant

Products & Services

Page 7: DP-MASTER MANUFACTURING Master w Product Intro... · as Grant Prideco & VAM ... Products & Services . Products & Services DPM-DS Connections ... DP-MASTER MANUFACTURING (S) PTE LTD

Products & Services

DPM-DS Connections

Generic API double-shouldered connection

Up to 40% more torsional strength than API

Streamlined OD/ID geometry

Improved hydraulic efficiency

Interchangeable with API

DPM-MT Connections

High performance for use in every severe drilling operations

Substantial increase in torque over API & DPM-DS

Fast make-up

Less stabbing damage, fewer rejects

Minimum tool joint recut loss

DP-MASTER MANUFACTURING (S) PTE LTD 7

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DP-MASTER MANUFACTURING (S) PTE LTD 8

Engineered Material DP-MASTER DRILL PIPE GRADES TABLE

SPECS. GRADE

YIELD STRENGTH TENSILE STRENGTH ELONGATION

HARDNESS CHARPY NACE TOOL

JOINT MIN MAX MIN MAX MAX TEMP MIN AVG. SINGLE

psi psi psi psi % HRC °F ft-lb ft-lb REQ'D % SYMS

DRILL PIPE BODY GRADE MECHANICAL PROPERTIES

API 5DP General Use

E-75 75,000 105,000 100,000 ― API ― room 40 35 no ― API

X-95 95,000 125,000 105,000 ― API ― room 40 35 no ― API

G-105 105,000 135,000 115,000 ― API ― room 40 35 no ― API

S-135 135,000 165,000 145,000 ― API ― room 40 35 no ― API

DP-Master Series

DPM-CY95 95,000 110,000 105,000 130,000 17 min 25 room 59 59 no ― CY

Sour Service

DPM-CY105 105,000 120,000 115,000 140,000 17 min 28 room 59 59 no ― CY

SS-95 (IRP) 95,000 110,000 105,000 130,000 17 min 25 room 59 59 yes 85 SS

SS-105 (IRP) 105,000 120,000 115,000 140,000 17 min 28 room 59 59 yes 85 SS

High Strength D-140 140,000 160,000 150,000 ― API ― room 40 35 no ― API

V-150 150,000 165,000 160,000 ― API ― room 40 35 no ― API

TOOL JOINT GRADE MECHANICAL PROPERTIES

API 5DP

General Use

API 120,000 ― 140,000 ― API ― room 40 35 no ― ―

DP-Master Series

DS 130,000 ― 140,000 ― API ― room 40 35 no ― ―

MT 130,000 ― 140,000 ― API ― room 40 35 no ― ―

Sour Service CY 110,000 125,000 125,000 145,000 15 min 30 room 66 66 no ― ―

SS 110,000 125,000 125,000 145,000 15 min 30 room 66 66 yes 65 ―

Charpy impact test at full size specimen

% SYMS as per NACE TM-0177 test method A

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DP-MASTER MANUFACTURING (S) PTE LTD 9

Engineered Material – Sour Service

H2S Stress Steel Sulfide Stress

Cracking

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DP-MASTER MANUFACTURING (S) PTE LTD 10

Engineered Material – Sour Service

Drill pipe

• DPM-CY Grade

• DPM-CY95

• DPM-CY105

• SS Grade

• SS-95

• SS-105

HWDP

• DPM-HW95SS (Friction Welded)

• DPM-110SS (Integral)

DC / BHA

• DPM-110SS

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DP-MASTER MANUFACTURING (S) PTE LTD 11

Engineered Material – Sour Service

DPM-CY Grade

Suitable for fast delivery without NACE test

Exactly same tube and tool joint material as SS grade

Superior resistance to H2S through careful design and controlled manufacturing

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DP-MASTER MANUFACTURING (S) PTE LTD 12

Engineered Material – Sour Service

Tube material from TPCO (28CrMo45VB)

Specially engineered CY tool joint material which is the same as SS but

without NACE test

DPM-CY Grade

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DP-MASTER MANUFACTURING (S) PTE LTD 13

Engineered Material – Sour Service

•Yield Strength: 95 ksi min; 110 ksi max

•Tensile Strength: 105 ksi min; 130 ksi max

•Hardness (Max Avg): 25 HRC

•Hardness (Single): 18 HRC min; 27 HRC max

•Min Avg Charpy Impact Value: 59 ft-lbs

•Elongation: 17%

Tube

•Yield Strength: 110 ksi min; 125 ksi max

•Tensile Strength: 125 ksi min; 145 ksi max

•Hardness (Max Avg): 30 HRC

•Hardness (Max Single): 32 HRC

•Min Avg Charpy Impact Value: 66 ft-lbs

•Elongation: 15%

Tool Joint

•Min Longitudinal Charpy Impact Value: 20 ft-lbs

Weld Area

DPM-CY95 Tube

Page 14: DP-MASTER MANUFACTURING Master w Product Intro... · as Grant Prideco & VAM ... Products & Services . Products & Services DPM-DS Connections ... DP-MASTER MANUFACTURING (S) PTE LTD

DP-MASTER MANUFACTURING (S) PTE LTD 14

Engineered Material – Sour Service

•Yield Strength: 105 ksi min; 120 ksi max

•Tensile Strength: 115 ksi min; 140 ksi max

•Hardness (Max Avg): 28 HRC

•Hardness (Single): 21 HRC min; 29 HRC max

•Min Avg Charpy Impact Value: 59 ft-lbs

•Elongation: 17%

Tube

•Yield Strength: 110 ksi min; 125 ksi max

•Tensile Strength: 125 ksi min; 145 ksi max

•Hardness (Max Avg): 30 HRC

•Hardness (Max Single): 32 HRC

•Min Avg Charpy Impact Value: 66 ft-lbs

•Elongation: 15%

Tool Joint

•Min Longitudinal Charpy Impact Value: 20 ft-lbs

Weld Area

DPM-CY105

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DP-MASTER MANUFACTURING (S) PTE LTD 15

Engineered Material – Sour Service

Specially engineered to meet stringent requirements of Canada’s IRP 1.8

Designed for service in severe H2S

Excellent resistance to SSC

Superior resistance to H2S through careful design and controlled manufacturing

SS Grade

Page 16: DP-MASTER MANUFACTURING Master w Product Intro... · as Grant Prideco & VAM ... Products & Services . Products & Services DPM-DS Connections ... DP-MASTER MANUFACTURING (S) PTE LTD

DP-MASTER MANUFACTURING (S) PTE LTD 16

Engineered Material – Sour Service

Tube material from TPCO (28CrMo45VB)

Specially engineered SS tool joint material which will pass NACE test @ 65%

SMYS to meet IRP 1.8

SS Grade

Page 17: DP-MASTER MANUFACTURING Master w Product Intro... · as Grant Prideco & VAM ... Products & Services . Products & Services DPM-DS Connections ... DP-MASTER MANUFACTURING (S) PTE LTD

DP-MASTER MANUFACTURING (S) PTE LTD 17

Engineered Material – Sour Service

•Yield Strength: 95 ksi min; 110 ksi max

•Tensile Strength: 105 ksi min; 130 ksi max

•Hardness (Max Avg): 25 HRC

•Hardness (Single): 18 HRC min; 27 HRC max

•Min Single Charpy Impact Value: 59 ft-lbs

•NACE TM-01-77 Method A: Tested @ 85% SMYS

•Elongation: 17%

Tube (NACE Tested)

•Yield Strength: 110 ksi min; 125 ksi max

•Tensile Strength: 125 ksi min; 145 ksi max

•Hardness (Max Avg): 30 HRC

•Hardness (Max Single): 32 HRC

•Min Avg Charpy Impact Value: 66 ft-lbs

•NACE TM-01-77 Method A: Tested @ 65% SMYS

•Elongation: 15%

Tool Joint (NACE Tested)

•Min Longitudinal Charpy Impact Value: 20 ft-lbs

Weld Area

SS-95

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DP-MASTER MANUFACTURING (S) PTE LTD 18

Engineered Material – Sour Service

•Yield Strength: 105 ksi min; 120 ksi max

•Tensile Strength: 115 ksi min; 140 ksi max

•Hardness (Max Avg): 28 HRC

•Hardness (Single): 21 HRC min; 29 HRC max

•Min Single Charpy Impact Value: 59 ft-lbs

•NACE TM-01-77 Method A: Tested @ 85% SMYS

•Elongation: 17%

Tube (NACE Tested)

•Yield Strength: 110 ksi min; 125 ksi max

•Tensile Strength: 125 ksi min; 145 ksi max

•Hardness (Max Avg): 30 HRC

•Hardness (Max Single): 32 HRC

•Min Avg Charpy Impact Value: 66 ft-lbs

•NACE TM-01-77 Method A: Tested @ 65% SMYS

•Elongation: 15%

Tool Joint (NACE Tested)

•Min Longitudinal Charpy Impact Value: 20 ft-lbs

Weld Area

SS-105

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DP-MASTER MANUFACTURING (S) PTE LTD 19

Engineered Material – Sour Service

DPM-HW95SS

Friction Welded Heavy Weight Drill Pipe

Designed for service in H2S environment

Superior resistance to H2S

Page 20: DP-MASTER MANUFACTURING Master w Product Intro... · as Grant Prideco & VAM ... Products & Services . Products & Services DPM-DS Connections ... DP-MASTER MANUFACTURING (S) PTE LTD

DP-MASTER MANUFACTURING (S) PTE LTD 20

Engineered Material – Sour Service

Tube material from TPCO (27CrMnMo)

Specially designed CY tool joint material

DPM-HW95SS

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DP-MASTER MANUFACTURING (S) PTE LTD 21

Engineered Material – Sour Service

DPM-HW95SS

• Min Yield Strength: 95 ksi

• Tensile Strength: 105 ksi min

• Hardness (Max Avg): 26 HRC

• Min Avg Charpy Impact Value: 31 ft-lbs

Tube

• Yield Strength: 110 ksi min; 125 ksi max

• Tensile Strength: 125 ksi min; 145 ksi max

• Hardness (Max Avg): 30 HRC

• Hardness (Max Single): 32 HRC

• Min Avg Charpy Impact Value: 66 ft-lbs

• Elongation: 15%

Tool Joint

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DP-MASTER MANUFACTURING (S) PTE LTD 22

Engineered Material – Sour Service

Specially engineered unique steel grade 4137H modified for use in sour service environment

Suitable for Integral Heavy Weight Drill Pipe, Drill Collars and BHA

Special Chemistry 25CrMo7

Able to withstand NACE TM-01-77 Method A test at 65% SMYS

DPM-110SS Material

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DP-MASTER MANUFACTURING (S) PTE LTD 23

Engineered Material – Sour Service

• Yield Strength: 110 ksi min

• Tensile Strength: 125 ksi min

• Hardness (Max Single): 36 HRC

• Min Avg Charpy Impact Value: 48 ft-lbs

Mechanical Properties

DPM-110SS Material

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DP-MASTER MANUFACTURING (S) PTE LTD 24

• Pipe upsetting lines

• Continuous drill pipe tool, joint heat treatment line

• Continuous Tube Heat Treatment Furnace

• Straightening Machines

• Friction welding machines

• Several hard banding welding units

• Two fully automated make & break units

• Number of MPI & UT inspection units

• Cold rolling equipment

• Drill Collar production lines

• HWDP Production lines

Manufacturing Capability

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DP-MASTER MANUFACTURING (S) PTE LTD 25

Manufacturing Capability

New Heat Treatment Line

MTI Friction Welder

OD / ID Quench for Maximum Mechanical Properties

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DP-MASTER MANUFACTURING (S) PTE LTD 26

• TRUSCOPE Full Length Ultrasonic & EMI Pipe Body Inspection System

• Located in DP-Master Facility

• Operated Exclusively by Tuboscope Inspectors

Manufacturing Capability

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DP-MASTER MANUFACTURING (S) PTE LTD 27

DP-Master Integrated Solution

Green Tubes Manufactured By TPCO-World

Class Mill

Tool Joints Supplier Fully

Audited

State-of-the Art Heat Treatment

Line At DP-Master

In-Line TRUSCOPE for

Full Length UT/EMI

Inspection Operated by Tuboscope

Each Tube Independently

Certified by Tuboscope

Tuboscope Internal

Coating & Hardbanding

On-Site

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DP-MASTER MANUFACTURING (S) PTE LTD 28

Product Drawing

Client Approval

Technical Specifications mark-out in accordance to Client requirements

Documented Revision History

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DP-MASTER MANUFACTURING (S) PTE LTD 29

Product Characteristic Sheet

Mechanical Performances & Dimensional Information of Product

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DP-MASTER MANUFACTURING (S) PTE LTD 30

DP-Master is certified by the American Petroleum Institute with; API Spec 5DP

API Spec 7

API Spec 7-1

API Spec 7-2

DP-Master have also achieved the most rigorous international quality certification against; API Q1

ISO 9001

ISO 14001

OHSAS 18001

NS-1 Level 4 Approval

DP-Master is authorized to apply the following Tool Joint Hard Banding products; ARNCO 100XT, 150XT, 300XT, 350XT

Tuboscope TCS8000, TCSTi

Duraband NC, Tuffband NC

Castolin OTW 12

Certifications & Accreditations

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DP-MASTER MANUFACTURING (S) PTE LTD 31

DP-Master has received FEARNLEY PROCTER NS-1TM Level 4 Facility Approval for the procedures and practices against the requirements ISO/TS29001 and NS-1™ specification for the manufacture of Drill Pipe with Welded Tool Joint, Drill Collars and Integral HWDP. The Level 4 review on Quality Management System and key manufacturing processes like heat treatment, NDE tests, cold work, mechanical tests.

Certifications & Accreditations

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DP-MASTER MANUFACTURING (S) PTE LTD 32

Sales Analysis

52%

48%

API vs NS-1 Specifications

API

NS-1

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DP-MASTER MANUFACTURING (S) PTE LTD 33

Sales Analysis

65%

16%

19%

API vs DPM Connections

API

DPM-MT

DPM-DS

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DP-MASTER MANUFACTURING (S) PTE LTD 34

DPM-DS General Overview

Primary Seal Shoulder Secondary Make-up Shoulder API Thread Form

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DP-MASTER MANUFACTURING (S) PTE LTD 35

Greater Torsional Strength

• High strength secondary make-up shoulder absorbs high frictional load allowing greater torsional capacity

• Higher torque for challenging well conditions

DPM-DS Beneficial Features

22,200

32,300 33,600

47,200

60,300

100,500

0

20,000

40,000

60,000

80,000

100,000

120,000

Tors

ion

al C

apac

ity

(ft-

lbs)

5'' x 2-7/16'' 6'' x 3-1/4'' 7'' x 3-1/2''

NC38 DPM-DS38

NC46 5-1/2 FH

DPM-DS55

DPM-DS46

Torsional Yield Strength

API vs DPM-DS

Streamlined OD/ID Geometry

• Larger ID than API for improved hydraulics with similar or higher torque performance

• Smaller OD than API for improving/maintaining torque performance

• Smooth internal bore across secondary make-up shoulder to allow smoother fluid flows with minimized turbulence and energy loss inside the connection

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DP-MASTER MANUFACTURING (S) PTE LTD 36

Interchangeable with API

• Compatible with new or used tool joints & accessories with API connections

• Incorporate API taper & thread form for easy manufacturing & serviceability

• Readily available cutting inserts, API gauges & conventional measuring equipment for cost effectiveness manufacturing

• Additional secondary make-up shoulder acts as torque stop during make-up operation

DPM-DS Beneficial Features

API 5-1/2 FH Pin x API 5-1/2 FH Box DPM-DS55 Pin x API 5-1/2 FH Box API 5-1/2 FH Pin x DPM-DS55 Box DPM-DS55 Pin x DPM-DS55 Box

DPM-DS DPM-DS26 DPM-DS38 DPM-DS40 DPM-DS46 DPM-DS50 DPM-DS55 DPM-DS65

Equivalent API

Connection NC26 NC38 NC40 NC46 NC50 5-1/2 FH 6-5/8 FH

Secondary Make-up Shoulder for Added Strength

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DPM-DS Beneficial Features

Interchangeable with

• Torsional test on DPM-DS55 with NKK DSTJ 5-1/2 FH by

• Test report resulted objective evidences that connections are interchangeable

• Results are being reviewed by Fearnley Proctor for NS-1 approval

• Compatibility proven under rig condition

Make & Break

Post Test Measurement

DPM-DS55 new machining dimension tolerances for pin length and box depth are equal or tighter than DSTJ 5-1/2 FH.

Therefore, both connections will always be interchangeable

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DP-MASTER MANUFACTURING (S) PTE LTD 38

Design Review & Validation

DP-Master has received FEARNLEY PROCTER NS-1TM Level 3 Design Approval for our DPM-DS55 Double Shouldered rotary drilling connection for use on Drill pipe. The Level 3 review incorporated compatibility tests (make and break) with NKK DSTJ 5 ½ along with FEA review and witness of connection make and break.

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DP-MASTER MANUFACTURING (S) PTE LTD 39

• Designed as a high performance rotary shouldered connection

• Design evolved from original DPM-DS connection

• Geometry changes at critical areas and added mass for increased strength

• Retain API taper and thread form for operator friendliness and economy over the product life cycle

• Superior performance in ERD, HPHT & Ultra Deep Drilling

DPM-MT General Overview

Primary Sealing Shoulder

Secondary Make-up Shoulder

API Thread Form & Taper

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DP-MASTER MANUFACTURING (S) PTE LTD 40

DPM-MT Design & Features

Thread Taper 2’’ per foot (1/6)

Thread Form V-0.038R

Threads per Inch 4 TPI

DPM-MT57

DPM-DS55 Enhanced sectional area for increased torsional strength

API Thread Form & Taper • Similar to API Spec. 7-2

Double Shoulder Connection • Provides additional strength able to sustain higher

make-up torque

Enhanced Sectional Area • Added steel at critical areas for increased torsional

strength

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DP-MASTER MANUFACTURING (S) PTE LTD 41

DPM-MT Design & Features

Streamlined Profile • Geometric flexibility improves hydraulic

performance (larger ID) or fishing ability without compromising torsional capacity (reduced OD) when compared with API connections

• Smooth internal bore across secondary make-up shoulder to allow smoother fluid flows with minimized turbulence and energy loss inside the connection

Smooth ID transition

OD & ID configuration flexibility

130 Ksi SMYS Tool Joint • Further enhanced fatigue performance by increasing torsional capacity by 8% and still

meeting the increased fracture toughness requirements of NS-1, DS-1 and NORSOK

• More streamlined connection for hydraulic efficiency

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DP-MASTER MANUFACTURING (S) PTE LTD 42

DPM-MT Performances

Great Torsional Strength • Double shouldered design provides

additional torsional strength for higher torque applications without a significant difference in fatigue performance when compared against API or other double shouldered connections

0

10,000

20,000

30,000

40,000

50,000

60,000

70,000

80,000

90,000

100,000 Torsional Capacity API vs DPM-DS vs DPM-MT

5.0'' x 2-9/16‘’ 6-5/8'' x 3-1/2‘’ 7'' x 4''

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Increased Torque • Double shoulder design provides additional strength able to sustain higher make-up

torque • Pin nose makes contact at the secondary make-up shoulder • Higher frictional make-up load is absorbed by the secondary make-up shoulder

DPM-MT Performances

0

10,000

20,000

30,000

40,000

50,000

60,000

70,000

Ma

ke

-up

To

rqu

e (

ft-l

bs)

Make-up Torque

API vs DPM-DS vs DPM-MT

5’’ x 2-9/16’’ 6-5/8’’ x 3-1/2’’ 7’’ x 4’’

Tool Joint

API

DPM-DS

DPM-MT

** Data comparison based on API RP 7G & DPM connections

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Fast Running • API taper allows deeper stabbing & more stability during make-up

• Average of 5 revolutions from stab-in to full make-up during rig make-up

• No cumbersome alignment tools required at stabbing or spinning

• Same running speed as API connections which saves valuable rig time when compared to other industry leading high performance connections

Cost Effective

DPM-MT Performances

Minimum tool joint re-cut loss

Readily available API equivalent cutting inserts &

inspection gauges

Less prone to stabbing damage, fewer rejects

Qualified licensee network globally at proximity

Low Capital Investment

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DP-Master MT26, MT39, MT54 & MT57 were subjected to stringent engineering / quality reviews and testing

regimes performed by independent industry recognized agencies

T H Hill Associates, Inc.

Engineering / QA Docs Review, FEA Fatigue Performance

Stress Engineering Services, Inc.

Torsional Test

Norwegian University of Science

Fatigue Test

Design Review & Validation

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Design Review & Validation

DP-Master has received FEARNLEY PROCTER NS-1TM Level 3 Design Approval for our DPM-MT39 Drill pipe connection.

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DP-MASTER MANUFACTURING (S) PTE LTD 47

FEA Fatigue Performance • Cyclic bending was simulated to identify critical

areas of fatigue on connection located at the last engaged thread root of the pin & box ends

DPM performs cold roll operation on all DPM-MT connections

Cold Rolling of the thread roots and flanks induces a compressive layer which reduces susceptibility to cracking thus enhancing fatigue resistance

Design Review & Validation

FEA Model Stress Distribution for DPM-MT54 Connection at Applicable Make-up Torque & Cyclic Bending Loads Cold Rolled Thread Root Surface Under Microscopic View

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DP-MASTER MANUFACTURING (S) PTE LTD 48

Design Review & Validation

Pin Nose Secondary Make-up Shoulder Axial Gap

DPM-MT26 Stress Plot at Max & Min Secondary Make-up Shoulder Axial Gaps

-120-110-100

-90-80-70-60-50-40-30-20-10

0

0.00 2.00 4.00 6.00 8.00 10.00 12.00 14.00 16.00

Ave

rage

Axi

al S

tres

s (k

si)

Rotation (°) from Hand Tight Position

Box Counterbore at 0.002'' Gap

Pin Nose at 0.002'' Gap

Box Counterbore at 0.006'' Gap

Pin Nose at 0.006'' Gap

Two axial gaps were chosen (0.002” and 0.006”) and secondary make-up was simulated. When made up, the connections are in compression thus the negative axial stress. At both axial gaps, the pin nose and box counterbore maximum axial stress is below the MYS of 130 ksi. Thus they do not yield at MUT.

FEA to find Secondary Make-up Shoulder Optimum Axial Gap • Initiate pin nose contact with make-up shoulder at MUT which

contributes to added torsional strength

• Eliminate undesirable downhole make-up

• Pin nose induced stress does not exceed MYS (130 ksi) causing plastic deformation in the pin nose

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DP-MASTER MANUFACTURING (S) PTE LTD 49

Torsional Test, Torque to Yield • Calculated yield is verified by torque to yield on sample connections

• Apparent yield is comparable to calculated yield

Design Review & Validation

DPM-MT39 Calculated Yield - 33,000 ft.lbf Apparent Yield - 34,500 ft.lbf

DPM-MT54 Calculated Yield - 71,500 ft.lbf Apparent Yield - 72,000 ft.lbf

DPM-MT57 Calculated Yield - 84,500 ft.lbf Apparent Yield - 91,000 ft.lbf

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DP-MASTER MANUFACTURING (S) PTE LTD 50

Design Review & Validation

Post Torque to Yield Inspection • Tool joints are durable

• All tested connections remain intact even when subjected to torque values beyond torsional limit

DPM-MT39 after being made-up to 40,293 ft.lbf. Note the increased diameter of the pin nose due to applied torque-stop compressive stress.

MT-57 Sample 3 after being made-up to 93,137 ft.lbf, beyond yield point without perceptible box swelling Arrow is pointing to a ridge or “fin” around the perimeter of the primary torque shoulder. This Fin is caused by compressive yielding of shoulder.

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DP-MASTER MANUFACTURING (S) PTE LTD 51

Fatigue Testing – Resonance Method • DPM-MT57 subjected to various stresses (dogleg severity)

surpassed 26 million cycles without fatigue cracks on connections

Design Review & Validation

Load Range

Cycles N Comments Stress , MPa

Strain , µm/m

294 1420 1.40E +07 Test stopped for retesting at higher load

350 1690 4.93E +06 Test stopped for retesting at higher load

400 1931 7.04E +06 Test stopped for retesting at higher load

520 2511 1.31E +05 Test stopped no apparent fatigue cracks on connections

Total Cycles without Failures

26 Million Cycles

DPM-MT57 Specimen in Test Rig

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DP-MASTER MANUFACTURING (S) PTE LTD 52

Connections Comparison

Key Comparison of DPM-MT Connection with a Leading Market High Performance Connection A

Quick Make-Up • DPM-MT connection steeper taper

allows deeper stabbing to reduce the number of turns to reach full make-up

• DPM-MT connection does not require cumbersome stabbing guides for alignment prior to torque up

Connection Taper Revolutions Stabbed

to Torque Up

DPM-MT Connection 2’’

taper per foot 5

Industry Leading High Performance Connection A

3/4’’ taper per foot

Up to 13

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DP-MASTER MANUFACTURING (S) PTE LTD 53

Connections Comparison

Key Comparison of DPM-MT Connection with a Leading Market High Performance Connection A

Less Loss of Tool Joints • DPM-MT connection taper angle allows

less metal loss at recut

Connection Approximate

Recut Metal Loss

DPM-MT Connection 3/4’’

Industry Leading High Performance Connection A

>1’’

Minimum Rejects • API thread form proven DPM-

MT connection less prone to thread damages caused by poor stabbing

• Industry Leading High Performance Connection A without stabbing guide runs high risk of rejects due to stabbing damage

API Thread form allows slight misalignment at

Stabbing

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DP-MASTER MANUFACTURING (S) PTE LTD 54

Customised Connections

For use in specialised drilling environments

MT34 for Statoil for use in TTRD applications

MT54 on 5” DP for Santos Australia

MT40LB and MT46LB for Statoil

Brazil

Need for customised designs

To meet rigorous demands and requirements from customers

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DP-MASTER MANUFACTURING (S) PTE LTD 55

Customised Connections

• 3D drawings done to ensure fit

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DP-MASTER MANUFACTURING (S) PTE LTD 56

Customised Connections

• Connections designed based on required OD/ID and minimum MUT

• Connections we have designed specifically based on customer requirements are MT34, MT40LB, MT46LB and MT54

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already equipped with state-of-the-art facility advanced manufacturing

processes is continuously striving for product and quality improvement

• Company goal is to provide highest quality products & competitively with excellent standards of service for the drilling community

offers more than standard API connections and material grades to meet the ever challenging drilling operations

Summary

Greater Torsional Strength Streamlined Profile

Fast Running Cost Effective

High Torsional Strength

Streamlined OD/ID Geometry

Improved Hydraulic Efficiency

Flush ID Connection

Interchangeable with API & DSTJ Equivalent

Last Page 57 DP-MASTER MANUFACTURING (S) PTE LTD