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High performance solutions for textile auxiliaries INDUSTRIAL SOLUTIONS

Dow High Performance Solutions for Textile Auxiliaries

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Page 1: Dow High Performance Solutions for Textile Auxiliaries

High performance solutions for textile auxiliaries

INDUSTRIAL SOLUTIONS

Page 2: Dow High Performance Solutions for Textile Auxiliaries

2

As a global leader in textile auxiliary chemicals and related technical solutions, Dow Industrial Solutions offer high performance products to meet our customers’ needs and future demand.

Our highly recognized brands in textile market include:• ECOSURF™, TERGITOL™, TRITON™, DOWFAX™ Nonionic and Anionic Surfactants• CARBOWAX™ Polyethylene Glycols, Polypropylene Glycols• UCON™ and SYNALOX™ Polyalkylene Glycols• DOWANOL™, CARBITOL™, CELLOSOLVE™ Glycol Ether Solvents• ECOFAST™ Sustainable Textile Treatment• Ethyleneamines (EAs), Ethanolamines (EOAs), and Specialty Alkanolamines• VERSENE™, VERSENEX™, VERSENOL™ Chelants• ACUMER™ and ACUSOL™ Specialty Polymers• DOWTHERM™ Fluids

Our products help customers during each key step of textile processing:

Fiber production

Synthetic polymer: Polyester, nylon (polyamide),

acrylic, spandex, etc.Synthetic fiber

Semi-synthetic fiber

Natural polymer: Rayon, modal,

bamboofiber,etc.

Natural fiber

Other applications

Textile processing

Fabric making After-treatmentYarn

production Pretreatment Dyeing and printing

Page 3: Dow High Performance Solutions for Textile Auxiliaries

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Yarn production/fabric makingHigh-performancespinfinishoilhelpslubricantfiber,balancesfiberco-efficiency,performsstaticprotection,improvesbundlecohesionandassuresthermalstability.DowUCON™/SYNALOX™baselubricantproductsgreatlyimprovelubricityofspinfinishoil.OtherDowsurfactantsandpolyglycolproductscanbeusedasemulsifiersandtoimprovewetting/penetratingproperties.

Dow product recommended Key attributes or functions

UCON™ 50-HB-170, 50-HB-260, 50-HB-400,50-HB-660UCON™ 75-H-450, 75-H-1400, 75-H-90000SYNALOX™ 50-30B, 50-50B

• Fully water soluble, ease of removing in downstream processing• Homogeneous structure, deliver low slide friction• Oxidation stability, less yellowing issue• Cleanburnoff,lowresidueonheatersurface• Be hygroscopic, help static control

ECOSURF™ SA & EH seriesTERGITOL™ CA & LA seriesTERGITOL™ 15-S seriesTRITON™ GR-5M

• Wetthefiber• Emulsify mineral oil and lubricants• Provide lubricity and anti-static function

TERGITOL™ L seriesDOWFAX™ 63N10, 63N40, DF-141 • Functionasemulsifiers,lubricantsanddefoamers

CARBOWAX™ PEG 400CARBOWAX™ PEG 600

• Enhance miscibility, stabilize formulation• Equilibriummodifier

Page 4: Dow High Performance Solutions for Textile Auxiliaries

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Fric

tion

forc

e

75-H-45075-H-140075-H-90,000

Speed (meters/min)0.001 0.01 0.1 1.0 10.0 100.0 1000.0

240

200

160

120

80

40

0

150denier/30filamentPETyarnisapplied

450

1400

90,000

Yarn-to-metal friction Yarn-to-yarnUCON™ Lubricant Low speed High speed Static generation Stick-slip1

50-HB-55, Inh Low Low Very low Moderate

50-HB-100 Low Low Very low Moderate

50-HB-170 Low Moderate Low Moderate

50-HB-260 Low Moderate Low Moderate

50-HB-660 Moderate High Low Moderate

Characteristics of UCON™ 50-HB Lubricant in fiber finishing

Yarn/metal friction properties of UCON™ 75-H Lubricants

1Thedifferencebetweenstaticandkineticfriction

Page 5: Dow High Performance Solutions for Textile Auxiliaries

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Fabric makingKey Functions of sizing agent

• Decrease hairiness of yarn• Improve abrasion resistance of yarn• Reduce breakage of yarn

Dow product recommended Key attributes or functions

TRITON™ GR-5MTERGITOL™ CA-60, CA-90, 15-S-7, 15-S-9ECOSURF™ EH-6, EH-9, SA-7, SA-9DOWFAX™ 2A1, etc

• Wet/penetrate yarn• Emulsify fatty materials• Prevent shrinking or gelling of starch

TERGITOL™15-STERGITOL™ CA & LAECOSURF™ SA, EH

• To less or erase static electricity

DOWFAX™ DFDOWFAX™ A or B • Function as foam control agents

Sized yarn

Drying

Sizing

Hot water

Prewetting

Unsized yarn

Page 6: Dow High Performance Solutions for Textile Auxiliaries

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PretreatmentThe pretreatment process eliminates sizing agents, oils, waxes, seed hulls, soils, pectin and other impurities, and improves whiteness and feel of the fabric.

A typical pretreatment process includes three steps: de-sizing, scouring and bleaching. Currently, with the trend of short-turn and energy saving processes, some textile mills combine the three steps into two or even one. Therefore, the involved surfactants must have enhanced performance to meet these requirements.

In this application, surfactants play a key role in wetting and penetrating fabric, emulsifying and dispersing impurities, and thusprovidingeffectivedetergency.

Based on the function requirement and application environment, surfactants used in pretreatment auxiliaries should have the following attributes:

• Compatible with enzymes/hard water/alkaline solutions/bleaches

• Multi-Functions: detergents/wetting/emulsifying/dispersing/rinsing aids

• Bare high temperature• Foam not excessively• Environmental friendly

Desizing

Scouring

BleachingMercerizing

Dow product recommended Key attributes or functionsTERGITOL™ CA-60, CA-90TERGITOL™ LA-7, LA-9ECOSURF™ EH-6, EH-9ECOSURF™ SA-7, SA-9TERGITOL™ 15-S-7,15-S-9TERGITOL™ TMN-6,TMN-10

• Wetting• Penetrating• Emulsifying

TRITON™ GR-5M • Wetting• Penetrating

ECOSURF™ LF-45TERGITOL™ MINFOAM 1XECOSURF™ LFE-635

• Low foam wetting• Low foam penetrating

DOWFAX™ 2A1, 8390DOWFAX ™ AS-801

• High alkaline resistance• Cleaning/Detergency

TRITON™ APG series• High alkaline resistance• Wetting• Penetrating

DOWFAX™ C6LTRITON™ H-55, H-66, H-11

• Solubilize conventional and low foam nonionic and anionic surfactants

Scouring performance of mixture of TERGITOL™ CA and DOWFAX™ anionicScouring agent

Formulation 1~5 is composed of DOWFAX™ 8390 or 2A1, TERGITOL™ CA and Water Benchmark is a popular scouring agent in the market.

Scouring experiment

NaOH(100%): 20g/LScouring agent: 2g/LBath Ratio: 20Temperature: 95ºCTime:1hFabric: Knitted cotton/urethane

Scouring agent Active content

Capillary effect (cm, 5 min, 25°C)

Formulation 1 ~50% 8.0 7.9

Formulation 2 ~50% 8.0 8.1

Formulation 3 ~50% 7.9 7.9

Formulation 4 ~50% 7.8 7.9

Formulation 5 ~50% 8.0 7.9

Benchmark ~50% 6.7 7.1

Scouring results

Composition of TERGITOL™ CA and DOWFAX™ anionic are betterthanbenchmarkinscouringeffects

Page 7: Dow High Performance Solutions for Textile Auxiliaries

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Dyeing and printingDyeing auxiliaries are important for good leveling, uniform, live, and homogenous dyeing

Dyeing auxiliaries Dye types Functions

Leveling agents Reactive dyeDispersing dye To control the speed of the dyeing process To make dyes on the fabric be uniform

Dispersing agent Disperse dyePigment To disperse insoluble dyes and pigments well in dyeing solutions

Fixing agentReactive dye

Direct dyeAcid dye

To increase functional groups with dyes on fabric, thus to improve wet fastness of fabrics

Leveling agent

Key attributes or functions Dow product recommended

Promote thorough wetting of the fabric ECOSURF ™ SA-9, SA-15TERGITOL ™ 15-S-12,15-S-15

Establish an equilibrium between the dye in the bath, the dye/surfactant micelles, andthedyeonthesurfaceofthefiber

TRITON ™ RW-150DOWFAX ™ 2A1, 8390

Provide foam control, particularly in jet dyeingDOWFAX ™ DF-112, DF-114DOWFAX ™ 63N40TERGITOL ™ L-64

Dispersing agent

Key attributes or functions Dow product recommended

Disperse well under high temperatureDOWFAX™ 2A1/8390 + ECOSURF™ SA-15TERGITOL™ XDOther EO/PO copolymer

ImprovesolubilityanddispersionofdyestuffsEnableabetterwash-offeffectiveness

ACUMER™ 6100, 6200ACUSOL™ 445N, 479N, 610N

Fixing agent (raw material)

Key attributes or functions Dow product recommendedImprove wet color fastnessLongRoadmapwithdifferentcategoriesDowaminescanbeasrawmaterialtopreparefixingagent

DEA, TEAEDA, DETA, TEPAAEP

Page 8: Dow High Performance Solutions for Textile Auxiliaries

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Brighter, bolder, longer, lasting colors

Untreated cotton

ECOFAST™ Pure

• Brighter hues• Same shade• Better color fastness

More sustainable operations

• Water• Dye

• Energy• Chemicals

Unique colors

• Access a new dye class• Broaden color range

ECOFAST™ Pure sustainable textile treatment —Addressing cotton dyeing challenges

Textile printing is the process of applying color (dyes or pigments) to fabrics in a designed wayCategories by several ways

Dow product recommended Key attributes or functions

TERGITOL™ CA-60, CA-90ECOSURF™ EH-6, EH-9ECOSURF™ LF-30, LF-45

In pigment paste:• Wetting• Dispersing

DOWFAX™ 2A1, 8390TERGITOL™ CA-90ECOSURF™ EH-9, EH-40TERGITOL™ 15-S-9, 15-S-20, 15-S-30, 15-S-40DOWFAX™ AS-801

• Emulsifierinprintingpastebinder• Emulsifierinthickener

ECOSURF™ EH-40UCON™ EO/PO copolymer • Stabilizer in printing paste binder

TRITON™ GR-5MECOSURF™ EH-6, EH-9, SA-7, SA-9TERGITOL™ CA-60, CA-90TERGITOL™ 15-S-7, 15-S-9TRITON™ HW-1000

• Wetting

Page 9: Dow High Performance Solutions for Textile Auxiliaries

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After-treatmentTextile softener — Basics • To impart softness and improve wear feeling• Softenersharesalargeportionoffinishingagentintextiles• Severalsoftenertypes,twotypical:softflake(oil)andsilicone

softener

Dow provides multiple ethyleneamines as raw material to prepare soft flakes/oils• DETA (Diethylenetriamine)• AEEA (Aminoethylethanolamine)• AEP (Aminoethylpiperazine)

Silicone type Key attributes or functions Dow product recommended

Dimethyl silicone oilHydroxyl ended silicone oilAmino silicone oil

HighemulsificationefficiencyGood wetting propertyGoodhandfeelingoffabricfinishedNot foam too much

TERGITOL™ TMN-3, TMN-6, TMN-10TERGITOL™ CA-30, CA-60, CA-90TERGITOL™ LA-4, LA-7, LA-9ECOSURF™ EH-3, EH-6, EH-9 ECOSURF™ SA-4, SA-7, SA-9

Polyethermodifiedsiliconeoil High purityHigh capped ratio of functional group APAG/APEG

Linear blocked silicones

Introduce special functional groups Specialty polyether

As linkers into the molecular EDAPIP

As solvents Isopropyl alcoholGlycol ether

• TETA (Triethylenetetramine)• TEPA (Tetraethylenepentamine)• HPAx (Heavy polyamine X)

Silicone softener is one of the most important after-treatment agents,whichbringsfabricproductssignificantlydifferentiatedfabricfeel.Dowprovidesvarioussolutionsasemulsifiersorintermediates for silicone softener production.

Page 10: Dow High Performance Solutions for Textile Auxiliaries

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Silicones for finishing/softeningSilicone polymers and emulsions – Features/benefits • Provides a “premium” soft hand feel• Excellentfibertofiberlubrication• Good stretch and recovery• Improved elasticity and resiliency• Excellent drape

Silicone fluid products for finishing/softening

Product Key features Hand Type of hand

XIAMETER™ OFX-8803 Fluid

Modifiedaminofunctionalsilicone,excellenthigh-shearstabilityanddurable press bath compatibility, improved alkaline stability and anionic compatibility

•••• Natural, silky

XIAMETER™ OFX-8058 Fluid Bulky, unique hand feel; premium soft and slippery, low yellowing ••••• Natural, bulky

XIAMETER™ OFX-8417 Fluid Premium softness and wet touch, easy-to-make stable emulsion ••••• Greasy

XIAMETER™ OFX-8468 Polymer Premium softness and greasy hand feel ••••• Greasy

XIAMETER™ OFX-8460 Fluid Premium softness and greasy hand feel ••••• Greasy

XIAMETER™ OFX-8822 Fluid Premium softness ••••• Greasy

XIAMETER™ OFX-8630 Fluid Premium softness with minimal impact on fabric whiteness •••• Silky, bouncy

DOWSIL™ FZ-3785 Premium softness and smoothness, low yellowing, easy-to-make stable emulsion ••••• Smooth, soft

XIAMETER™ OFX-8209A Fluid Generalpurpose,cost-effectiveaminofunctionalsoftener •••• Greasy

XIAMETER™ OFX-3710 Fluid Premium softness, high level of slippery, easy-to-make stable emulsion ••••• Greasy

XIAMETER™ OFX-8040A Fluid

Verygoodsoftnessandcost-effectiveness,loweryellowingthanconventional amino functional silicones •••• Silky

DOWSIL™ OP-8550 Additive 0.8 N% content, premium softness, easy to make emulsion ••••• Silky, bouncy

• Forms micro emulsions easily• Exhaustible• Low-medium yellowing (depending on type)• Hydrophobic or hydrophilic (depending on type)• Good durability

Page 11: Dow High Performance Solutions for Textile Auxiliaries

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Product Functional group Performance Fabric

XIAMETER™ MEM-8031 Emulsion Amino + OH Highest slip PET, PET/Cotton, Cotton, Nylon,

PET/Wool

XIAMETER™ MEM-8797 Emulsion Amino + OH Softness, stretch-back PET, Cotton, Nylon, PET/Wool

XIAMETER™ MEM-8865 Emulsion Amino + OH + epoxy Softness, good stretchback

and whiteness Cotton, Nylon, PET/Wool

XIAMETER™ MEM-8708 Emulsion Amino + OH + SPE + epoxy

Good compatibility andwhiteness, elastomeric,

softnessPET, Cotton, Nylon

XIAMETER™ MEM-8715 Emulsion Epoxy Good compatibility,

whiteness, elastomeric PET, Cotton, Nylon

Product Key features Hand Type of hand

XIAMETER™ OFX-8600 Fluid Durable, wash-resistant softness, hydrophilic, low to non-yellowing •••• Soft

XIAMETER™ OFX-8800 Fluid Premium hydrophilic softener, very low or non-yellowing •••• Natural

XIAMETER™ OFX-7700 Fluid

Self-emulsifying, very good hydrophilicity; good softness, excellent high-shear stability and pH stability, low impact on fabric whiteness •••• Natural, Silky

XIAMETER™ OFX-8505 Fluid Hydrophilic, softness and durability, very low impact on fabric whiteness •••• Natural

Silicones for finishing/softeningSilicone emulsion products for finishing/softening

Silicone fluid products for hydrophilic finishing/softening

Page 12: Dow High Performance Solutions for Textile Auxiliaries

Images: Cover — dow_56266362844; Page 2 — dow_41162015471, dow_40370627609, dow_40370620256, dow_40370623178, dow_39921111502, dow_42007330894; Page 3 — dow_40370622651; Page 4 — dow_40370768232; Page 5 — dow_40145818337; Page 8 — dow_53990083728, AdobeStock_132974055; Page 9 — AdobeStock_88117885

Notice:NofreedomfrominfringementofanypatentownedbyDoworothersistobeinferred.Becauseuseconditionsandapplicablelawsmaydifferfromonelocationtoanotherandmaychangewithtime, the Customer is responsible for determining whether products and the information in this document are appropriate for the Customer’s use and for ensuring that the Customer’s workplace and disposal practices are in compliance with applicable laws and other governmental enactments. Dow assumes no obligation or liability for the information in this document. No warranties are given; all impliedwarrantiesofmerchantabilityorfitnessforaparticularpurposeareexpresslyexcluded.Thisdocumentisintendedforglobaluse.®™TrademarkofTheDowChemicalCompany(“Dow”)oranaffiliatedcompanyofDow.

® 2019 The Dow Chemical Company. All rights reserved.

S2D 92709 Form No. 119-02569-0819

Thermal fluids in textile processingDOWTHERM™syntheticorganicfluidsofferexceptionalthermalstabilityandheattransferefficiency.Thisstabilitycantranslateintomoreefficientheattransfer,longerfluidlifeandoptimumoperatingeconomics.DOWTHERM™ A and DOWTHERM™ RP are widely usedinchemicalfiberproductionincludingpolyester,nylon(polyamide),acrylicandspandex.DOWTHERM™Tisanidealheatingfluidin dye and printing process to ensure consistent product quality.

Dow product recommended Key attributes or functions

DOWTHERM™ A

• Maximumrecommendedfilmtemperature427ºC(800ºF)• Recommended temperature range in liquid phase operation from 15ºC (60ºF) to 400ºC

(750ºF) and in vapor phase from 257ºC (495ºF) to 400ºC (750ºF)• With low viscosity and freezing point of 12ºC (54ºF), can be used without steam tracing in

installations protected from the weather

DOWTHERM™ RP

• Used in pressure less or low-pressure system• Maximumbulktemperatureof350ºC(660ºF)andamaximumfilmtemperatureof375ºC

(710ºF)• Degrade primarily to low molecular weight products and can be used to top up other low pressurefluidsinsomecases

DOWTHERM™ T

• A mixture of C14-C30 alkyl benzene for liquid phase operation in nonpressurized system• Optimum maximum temperature of 288ºC (550ºF) and can be used to an extended bulk tem-

perature of 316ºC (600ºF)• Good low temperature properties for low temperature start-up and good thermal stability