ProfiShaPe

Double-end tenoners for thehighest quality standards

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More fields of application possible with the double-end tenoner ProfiShape from the GreconLineFor many decades, the double-end tenoner has been used in industry – also as “all-rounder“ formatting and profiling widely differing materials such as solid wood, derived timber products and insulating material in longitudinal and transverse directions. Thanks to high flexibility in respect of the workpiece materials to be processed and of the profile machining possibilities, the double-end tenoner is a real “glutton for work” which can be used in any timber processing sector such as timber house construction, construction timber products, windows, interior fittings, floors and insulating material panels.

application examples:• Tongue and groove or click-lock profile for parquet• Wall and ceiling panels• Mortise and tenon connections for window components• Plug-corner connections for chalets• Formatting of sheet materials (OSB / chip board)• Corner connections for door frames, furniture or doors• Garden products, as fence boards and fence posts• Formatting and profiling of non-wood products• Scarf joining of plywood panels• and many more!

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Nowadays, a multitude of different profiles can be found on the market. Furthermore the profiles are characterised by a high complexity. To cope with the increased number of required profiles on themarket, the double-end tenoner must distinguish itself with high versatility as a timber processing machine in the field of longitudinal and cross profiling. Your machine should stand out thanks to a quick response to the permanently changing demands of the market. The ProfiShape answers to all your wishes and is an enrichment of your production offering an infinite number of possibilities which can be achieved by the following aggregates (options) amongst other things:

Flexibility as standard for your production

• Fast changeover times• Fast adjustment of the aggregates• Adjustable motor speed• Reversible direction of rotation of the tools• Travelling aggregates• Repositionable machine sides• Cycled or continuous operating modes• Special designs for your specific application

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The double-end tenoner ProfiShape from the GreconLineThe "all-rounder" among the wood processing machines that can format and profile your workpieces with maximum accuracy. Thanks to an excellent standard configuration and a multitude of options, the ProfiShape can be used flexibly. Let the technical highlights convince yourself.

highlights of the ProfiShape:• Uniform WEINIG software• Electronic servo drive-shaft• Aggregates to be switched off individually• Innovative top pressure• Sufficient space for large processing motors• Efficient exhaust system• Innovative setting of the aggregates• Diameter of the feed chain drive sprocket = Z 15• Cast iron support for aggregates

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Figures: Scribing and hogging. Groove tool.

Benefits of the ProfiShape:• Optimal cutting quality• High productivity and cost effectiveness• Flexible possibilities in use• Unrivalled ease of use• Optimal integration in system solutions• Robust, durable design• Maximum work safety

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WEINIG software: Easy operationThanks to our in-house software and the Siemens S7 control we ensure an easy operation of the ProfiShape.The combination of different WEINIG machines provides for a consistent operating concept thus saving time and money which would be necessary for additional training.Same defined interface for tool management and data exchange is given.

Electronic servo drive shaft

Any torsion of the feed shaft is prevented by an electronic servo drive shaft resulting in less wear and reduced maintenance costs.And you save space, time and money for maintenance work as no additional space besides the machine is necessary.

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Efficient exhaust systems: enclosure exhaust systems and exhaust hoods for tools

Large diameter of the feed chain drive sprocket

Our efficient exhaust system captures the chips where they are generated. The tool hoods are tailored to the tool diameter so that the chips can be cap-tured efficiently. An additional enclosure exhaust system is available for shaping units for which an adapted exhaust hood is not feasible. Another ace for you: reduced operating costs (saving of energy) and significantly less cleaning effort.

15 teeth instead of the customary 12teeth facilitate a smooth running of thefeed chain.Vibrations inside the machine arereduced by the large diameter. Thecutting quality is improved significantly.

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Sample layout: Angular system ProfiShape

A powerful combination. Angular systems from WEINIG - your one-stop service provider.

The double-end tenoner ProfiShape from the GreconLine combined with a WEINIG planer offers the possibility to format and profile small parts in longitudinal and crosswise direction. The common software is linked with ease.For decades the traditional production process of longitudinal and cross profiling has been implemented by an interaction of double-end tenoner and planer. Likewise longitudinal and cross profiling may take place in an angular system with two double-end tenoners.

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Sample layout: Combination of double-end tenoner ProfiShape T4W and Powermat P 1500

A powerful combination. Angular systems from WEINIG - your one-stop service provider.

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Overview of the ProfiShape: Standards and optionsThe matrix shows the main technical features of the ProfiShape. Additional information is available from your WEINIG expert for the GreconLine.

Technical modifications reserved. Information and figures in this brochure include special equipment which does not belong to our standard scope of supply. Protective covers partially taken off for photos.

Timber length (processing width) min./max. (standard, optional up to 6000 mm) 220 - 2500 mm

Timber thickness min./max. (optional 300 mm) 6 - 150 mm

Frequency controlled feed speed (standard) 8 - 40 m/min.

Feed speed max. 80 m/min.

Width adjustment speed (optional)9,5 (up to max. 25)

m/min.

Working height 1150 mm

Compressed air supply 1 / 2"

Supply pressure min. 6 bar

Exhaust speed 30 - 32 m/s.

Enclosure exhaust system lElectronic displays lCNC-controlled axis adjustment ¡Tool diameter horizontal min./max. (standard) 200 - 250 mm

Tool diameter vertical min./max. (standard) 200 - 250 mm

PowerLock tool holding fixture ¡Motor shafts for hydraulic tensioning unit ¡Motor power to vertical spindle standard (option up to 15 kW) 4,5 kW

Motor power to horizontal spindle standard (option up to 15 kW) 4,5 kW

Improved sound insulation ¡Angle transfer ¡Feeding magazine ¡

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Innovativetechnologies

Individualcustomer advice

Systemsolution Production

Complexapplications

WEINIG group competence: Your guideline for a comprehensive productionOur motto: all from one source. For many years, “All from WEINIG“ stands for solid timber processing machinery from one source. Another piece of a puzzle is added to the system provider WEINIG with the extension of the product range by the double-end tenoner ProfiShape.Your WEINIG experts offer individual support and advice for your needs and lay the foundation of your production flow – together with you. The results are specific solutions based on our expertise and our innovative technologies.

ProfiShaPe

Product Unit: Jointing Technology

WEINIG GRECON GmbH & Co. KGHannoversche Str. 5831061 Alfeld / HannoverGermany

Phone +49 (0) 51 81 / 939-0Fax +49 (0) 51 81 / 939-225info-jointing@weinig.comwww.weinig.com