Door control TS 971 - gfa- · PDF fileDoor control TS 971 ... Control inputs 24 V DC ... Check rotating direction 2. Move to final limit position open 3. Save limit position 4

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aus

Installation instructions

Door control TS 971

51171542 a 05.2012

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GfA-ELEKTROMATEN Australia Pty Ltd P.O. Box 267 Roseville 2069 NSW Telephone: 02 9882 2782 Facsimile: 02 9882 2783 Email: [email protected] Web: www.gfa-elektromaten.net

=== Ende der Liste für Textmarke inhalt3 ===

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Contents 1 General safety information .............................................................................................. 6 2 Technical data ................................................................................................................ 7 3 Mechanical installation .................................................................................................... 8 4 Electrical installation ....................................................................................................... 9

Connection cable connection overview ........................................................................... 10 Carrying out the electrical installation.............................................................................. 11 Mains connection ............................................................................................................ 12 Mains connection to control ............................................................................................ 12 Completing the electrical installation ............................................................................... 12 Overview of control ......................................................................................................... 13

5 Starting up the control ................................................................................................... 14 DES: Rapid adjustment of limits ...................................................................................... 14 NES: Fast adjustment of limit switches ........................................................................... 15

6 Electrical installation – Control Accessories ................................................................... 16 X1 External Stop ............................................................................................................. 16 X3 Emergency Stop ........................................................................................................ 16 X4 Automatic closing On / Off ......................................................................................... 16 X5 Control unit ................................................................................................................ 16 X6 Photo cell ................................................................................................................... 17 X6 Light curtain ............................................................................................................... 17 X7 Radio receiver ........................................................................................................... 17 X7 Rope-pull switch ........................................................................................................ 17 X8 Partly open ................................................................................................................ 17 X20 / X21 Function relay ................................................................................................. 17 Connection of safety edge system and door safety switch .............................................. 18 "WSD" wireless safety device ......................................................................................... 19 Electrical safety edge system on "WSD" door module .................................................... 19 Optical safety edge system, System 1 on "WSD" door module ...................................... 19 Optical safety edge system, System 2 on "WSD" door module ...................................... 20 Door safety switch on "WSD" door module ..................................................................... 20 Teaching-in of "WSD" door module ................................................................................. 21 Completing the electrical installation ............................................................................... 21

7 Control programming .................................................................................................... 22

4

8 Menu ............................................................................................................................. 23 Operating mode .............................................................................................................. 23 Door positions ................................................................................................................. 24 Door functions ................................................................................................................. 25 Safety functions ............................................................................................................... 28 DU / FU settings .............................................................................................................. 29 Advanced door functions ................................................................................................. 30 Maintenance cycle counter .............................................................................................. 31 Readout of information memory ...................................................................................... 32 Deletion of all settings ..................................................................................................... 32

9 Safety devices ............................................................................................................... 33 X2: Door safety switch ..................................................................................................... 33 X2: Safety edge system .................................................................................................. 35 Installation of the spiral cable .......................................................................................... 36 Integrated "WSD" wireless safety device ........................................................................ 39 X3: Emergency stop ........................................................................................................ 39

10 Functional description ................................................................................................... 40 X: 24 V DC voltage supply .............................................................................................. 40 X1: Control mains supply line and external supply .......................................................... 40 X4: Automatic closing Off/On .......................................................................................... 41 X5: Control device ........................................................................................................... 41 X6: Through / Reflective photo cell or Light curtain ......................................................... 42 X7: Pull switch/radio receiver .......................................................................................... 45 Internal radio receiver ...................................................................................................... 46 Teaching in the handheld transmitter .............................................................................. 46 Deleting an individual handheld transmitter ..................................................................... 47 Deleting all handheld transmitters ................................................................................... 47 X8: Intermediate open On/Off ......................................................................................... 48 X20 / X21: Potential free relay contacts .......................................................................... 49 Force monitoring (DES only) ........................................................................................... 49 Run time monitoring (NES only) ...................................................................................... 50 UBS system .................................................................................................................... 51 UBS connection .............................................................................................................. 51

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Reversing time change ................................................................................................... 51 Maintenance cycle counter ............................................................................................. 52 Short-circuit/overload display .......................................................................................... 52 Display for active "WSD" wireless safety device ............................................................. 52 Standby function ............................................................................................................. 53 Lighting of the internal push buttons ............................................................................... 53

11 Status display ............................................................................................................... 54 12 Explanation of symbols ................................................................................................. 61 13 Declaration of Incorporation/Declaration of Conformity .................................................. 63 === Ende der Liste für Textmarke inhalt2 ===

Symbols

Warning - Risk of injury or danger to life!

Warning - Danger to life from electric shock !

Note - Important information!

▶ Prompt - Required action!

Illustrations show example products. Differences from the delivered product are possible.

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1 General safety information

Specified normal use The door control is intended for a power-operated door with drive unit. Safe operation is only guaranteed with specified normal use. No liability for damage by other applications or non-observance of the instructions. Modifications are only permitted with the agreement of the manufacturer. Otherwise it will void the manufacturer's declaration. Safety information Installation and commissioning must only be undertaken by competent personnel. They must assess the work given to them, recognise potential danger zones and be able to take appropriate safety measures. Isolate the Mains Supply before working on this equipment. Observe the applicable regulations and standards. Coverings and protective devices Replace all covers and protective devices before operating this equipment. Ensure gaskets are fitted correctly and tightened all screws. Spare parts Only use original spare parts. Pos: 4.3 /BA_Module_Manuell/Torsteuerung TS971/MAL_Seitenumbruch @ 1\mod_1291106975730_0.docx @ 589981 @ @ 1

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2 Technical data

Series TS 971

Dimensions (W/H/D) 155/380/80 mm

Installation vertical

Vibration free of vibration Installation

Operating frequency 50/60 Hz

Supply voltage (to suit associated door drive motor) 1 N~220 V, PE 3 N~220-400 V, PE 3~220-400 V, PE

Output power for drive unit, maximum 3 kW

Fusing per phase, on-site 10-16 A

External supply voltage: (internal electronic fusing)

24 V DC

0,35 A

External supply voltage: X1/L, X1/N (fusing via F1 micro fuse)

1 N~230 V

1,6 A time-lag

Control inputs 24 V DC

type 10 mA

Type of relay contacts (2 pcs) volt-free changeover contacts

Loading of relay contacts, ohmic/inductive

230 V AC

1 A

Control power consumption 10 VA

Temperature range Operation: -5..+40 Storage: +0..+50 C°

Air humidity to 93 % non-condensing

Protection class of housing IP65

Compatible GfA limit switch NES; DES Pos: 5.2 /BA_Module_Manuell/Torsteuerung TS971/MAL_Seitenumbruch @ 1\mod_1291106975730_0.docx @ 589981 @ @ 1

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3 Mechanical installation

Control installation! Only use in suitable environments Mount on a level surface free of vibration Only mount in the vertical position Install in a position in the vicinity of and clear view of the door and where the

operator is not in a hazardous position themselves

Requirements Mount on a solid surface using adequate fixings to ensure a safe and reliable fixing.

Mounting

The control is mounted via 4 elongated holes

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4 Electrical installation

Warning - Danger to life from electric shock! Disconnect and lock-off the Mains Supply Observe the applicable regulations and standards Ensure that all electrical connections are correctly terminated and all terminal

screws are adequately tightened Use suitable tools

On-site backup fuse and disconnector unit! Only use current sensitive earth leakage circuit breakers type B for FI-drives Connect to the Mains Supply via an Isolator Switch ≥ 10 A as per EN 12453 (e.g.

CEE plug connector, main switch)

Read the drive unit installation instructions! ▶ Read the additional drive unit installation more information

10

Connection cable connection overview

DES and NES motor connection cable DES connection cable limit switch

MOT X13 Motor connector DES X12 Limit switch plugPin Core Term. Pin Core Term.1 3 W Phase W 1 5/wh 1 +24 V safety circuit2 2 V Phase V 2 6/bn 2 Channel B (RS485)3 1 U Phase U 3 7/gn 3 Ground4 4 N Neutral conductor (N) 4 8/ye 4 Channel A (RS485)5 PE PE 5 9/gy 5 Safety circuit 6 10/pk 6 8 V DC supply voltage

NES connection cable

NES X12 Limit switch plug Pin Core Term. 1 5/wh 11 Limit switch common +24 V, jumper on X12 5, 7, 9, 11, 142 6/bn 12 S5 Additional limit switch, testing or safety edge function3 7/gn 6 S3 Open limit switch 4 8/ye 15 S6 Additional limit switch, relay function or partly open5 9/gy 8 S4 Closed limit switch 6 10/pk 4 Safety circuit

11

Carrying out the electrical installation

▶ Remove covers. ▶ Open cable entry ① or ②.

▶ Insert and connect motor/limit connection cable in the open cable entry ① (from the bottom) or ② (from the top).

▶ Properly tighten cable glands.

Caution - Damage of components! Open cable entry with suitable tool Install blanking plugs or cable glands to all open cable entries

12

Mains connection

3-phase with neutral conductor

3-phase without neutral

conductor

1-phase symmetrical

1-phase asymmetrical

L2L3

NPE

L2L3 PE

NPE N PE

Mains connection to control

3

Completing the electrical installation

Connect any other control devices and/or safety equipment. Install and tighten cable entries and/or cable glands. For initial operation, leave the control enclosure covers open.

13

Overview of control

2.3

2.5

2.2

2.4

20.1 1.8

1.9

ANT

GN

D

20.2

20.3

21.1

21.2

21.3

F1 = 1,6A t

V1

MOTDES/NES

S11

S12

S13

X20X21T

X3

X2

X4 X5 XX6

X7 X8

F1

UBS S

X1

DES/ NES DES or NES limit switch socket

X 24 V supply voltage, external devices X1 Power mains supply F1 Micro-fuse 1.6 A time lag

X2 Safety edge system and Door safety switch MOT Motor socket

S Selector switch X3 Emergency stop button S11 Open button X4 Automatic closing On/Off S12 Stop button X5 Control device, external three push button S13 Close button X6 Through photo cell, reflective photo cell T Internal aerial 433 MHz X7 External radio receiver, pull switch UBS Universal command sensor socket X8 Intermediate stop On/Off V1 Display X20 Potential free relay contact 1 X21 Potential free relay contact 2 Pos: 7.2 /BA_Module_Manuell/Torsteuerung TS971/MAL_Seitenumbruch @ 1\mod_1291106975730_0.docx @ 589981 @ @ 1

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5 Starting up the control

▶ Plug-in or switch on the mains supply line

DES: Rapid adjustment of limits

1. Check rotating direction

2. Move to final limit position open 3. Save limit position

4. Move to final limit position close 5. Save limit position

Note! Fast adjustment is complete, "Hold-to-run" door operating mode active Adjust the OPEN/CLOSE limit position via Parameter "1.1" to "1.4" Pre-limit safety edge adjusts automatically Changing the pre-limit position is possible via Parameter "1.5"

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Read the drive unit installation instructions! Adjusting the cam limit switch, see drive unit installation instructions

NES: Fast adjustment of limit switches

1. Check rotating direction

2. Move to final limit position open and adjust limit switch S3 OPEN

3. Move to close position 5cm above the ground and adjust pre-limit switch S5

4. Move to final limit position close and adjust limit switch S4 CLOSE


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6 Electrical installation – Control Accessories X1 External Stop X3 Emergency Stop X4 Automatic closing On / Off

X1 External supply X3 Emergency stop X4 Automatic closing On/Off

X1

A1

X3

A2 2

1

S15

X4

A3

1 2

4

3S17

A1 External device A2 Control device A3 Control device Emergency stop Key-switch

X5 Control unit

X5 Control device

X5

P

1

S172

A4

X5

4

3

2

1S14

4

3

2

1

S16

2

1

S15

A6

X5

A4 Key-switch A3 Three push button Open/Close and Stop

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X6 Photo cell

X6 Photo cell

1 2 3 4 5

24V

X6

A8

X6

1 2

24V

A9

1 2 3 4 5

24V

A10

X6

1 2

24V

A11

1 2 3

24V

A12PNP

A8 Reflective Through Through photo cell photo cell photo cell A9 Transmitter A11 Transmitter A10 Receiver A12 Receiver

X6 Light curtain

X6 Light curtain

X21 21.

1

21.

2

21.

3

24V

24V*

X20 20

.1

20

.2

20

.3

24V

24V*

X6

1 2

24V

A25

1 2 3 4 5

24V

A26

24V24V*

PNP

X6

1 2

24V

A27

1 2 3

24V

A28

24V24V*

X20 Function relay Light curtain Light curtain X21 Function relay A25 Transmitter A27 Transmitter Light curtain testing A26 Receiver A28 Receiver

X7 Radio receiver X7 Rope-pull switch X8 Partly open X20 / X21 Function relay

X7 Radio receiver

X7 Pull switch

X8 Intermediate stop

X20/X21 Function relay

1 2 3 4

24V

X7

A13 A14

4

3

X7

S19

A15

1 2

4

3S17

X8

X20 20.1

20.2

20.3

A16

X21 21.1

21.2

21.3

A17

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Connection of safety edge system and door safety switch

Spiral cable connectionElectrical safety edge system

234

2.1

2.3

2.5

2.2

2.4

X2 1

2

3

4

ST+

ST

SK1

SK2

A18 B1

8K

2

R1

A18 Junction box St+ Voltage supplyST Door safety switch input SK1

Electrical safety edge system input SK2B1 Electrical safety edge system R1 End of line resistor 8k2 X2 Door control socket

Pneumatic safety edge system

234

2.1

2.3

2.5

2.2

2.4

X21

2

3

4

ST+

ST

SK1

SK2

A18DW

1K2

R2

A18 Junction box ST+ Voltage supply ST Door safety switch input SK1

Pneumatic safety edge system input SK2DW Pneumatic switch R2 Series resistor 1k2 testing X2 Door control socket

Optical safety edge system

234

2.1

2.3

2.5

2.2

2.4

X21

2

3

4

ST+

ST

SK/b

SK/g

SK/w

A19

br

gn

w B3

B2

A19 Junction box ST+ Voltage supply ST Door safety switch input SK/b Voltage supply (brown) SK/g Output (green) SK/w Ground (white) B2 Optical transmitter B3 Optical receiver X2 Door control socket

Door safety switch

ST

A18/A19

A20

2

1

S30/S31

A18 Junction box

A19A20 Junction box S30 Pass door switch (NC) S31 Slack-rope switch (NC)

Door safety switch, crash switch

ST

A18/A19

A21

2

1

S38

ST

A18/A19

A22

2

1

S39

A18 Junction box

A19A21 Junction box S38 Crash switch (NC) A22 Junction box S39 Crash switch (NO)

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"WSD" wireless safety device

"WSD" Wireless Safety DeviceOpen "WSD" door module

G1

4

9

8765

321

A23 "WSD" door module ⑥ ST2 System 2 connection cable socket① P1 Door module button ⑦ S2 Safety edge evaluation switch: ② S1 Switch "A" System 1, "B" System 2 Optical (set upper position < "IR") ③ G1 Lithium battery 9000 mAh Electrical (set lower position) ④ X1 Door safety switch connection ⑧ KL1 Connection terminal ⑤ ST3 Optical sensor or System 2 connection

cable socket Electrical safety edge system

⑨ ST1 Optical sensor socket

Electrical safety edge system on "WSD" door module

Electrical safety edge system on "WSD" door module

A23

Optical safety edge system, System 1 on "WSD" door module

Optical safety edge system, System 1 on "WSD" door module A23

20

Optical safety edge system, System 2 on "WSD" door module

Optical safety edge system, System 2 on "WSD" door module A23 WSD door module A24 System 2 end box

A23

A24

Door safety switch on "WSD" door module

Door safety switch on "WSD" door module

A21

2

1

S38

A24 System 2 end box

A21

2

1S38A21

2

1

S38

A24

X1 / X2

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Teaching-in of "WSD" door module

Teach-in the "WSD" door moduleInsert battery Insert or switch on mains supply line

Activate

Teaching "WSD" door module found, right point lights statically

Note! Use of a safety edge system only possible via menu "0.1",

door operating mode "3", "4" or "6"

Completing the electrical installation

If required, connect other electrical equipment and/or safety devices, install cable entries and/or cable glands. Pos: 9.2 /BA_Module_Manuell/Torsteuerung TS971/MAL_Seitenumbruch @ 1\mod_1291106975730_0.docx @ 589981 @ @ 1

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7 Control programming

1. Programming can only be accessed after rapid adjustment of limit switches!

2. Select menu and confirm

3.a) Set and save functions

3.b) Set and save positions

4. Exit programming


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8 Menu Operating mode

Operating mode

Door operating mode

OPEN CLOSE

Hold-to-run Hold-to-run

OPEN CLOSE

Self-hold Hold-to-run

OPEN CLOSE

Self-hold Self-hold

OPENCLOSE

Self-hold Self-hold, Photo beam or Safety Edge Fault - CLOSE hold-to-run release via X5: external push button

OPEN CLOSE

Hold-to-run Hold-to-run with active safety edge system

Rotating direction

Maintain rotating direction

Change rotating direction

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Door positions

Door positions

OPEN limit switch coarse adjustment

OPEN/CLOSE door movement

CLOSE limit switch coarse adjustment


OPEN limit switch fine adjustment

Without door movement, [ + ] correct in OPEN [ – ] correct in CLOSE

CLOSE limit switch fine adjustment


Pre-limit safety edge fine adjustment


Set or adjust the Part Open position

OPEN/CLOSE door movement For NES: S6 Set additional limit switch

Set or adjust Position Relay 1 switching point Select relay function via menu 2.7


Set or adjust Position Relay 2 switching point Select relay function via menu 2.8


25

Door functions

Door functions part 1

Safety device

Spiral cable

Teach-in "WSD" door module wireless safety device

Safety edge function in the pre-limit area

Safety edge system active

Safety edge system inactive

Ground adjustment (DES)

Reversing upwards in the overrun area (DES)

Overrun correction (DES)

Off

On

26


automatic closing

0 to 240 seconds

Advanced photo cell function

Off

Override automatic closing time and immediate CLOSE command

Vehicle recognition Override automatic closing time and immediate CLOSE command if photo cell is obstructed > 1.5 seconds

Maximum number of consecutive safety edge Stop-and-return operations (See page 38)

1 to 10 activations

Ceiling pull switch or radio receiver command X7

Pulse type 1 Door is not in final limit position OPEN OPEN command Door is in final limit position OPEN CLOSE command Pulse type 2 Step by step command OPEN – STOP – CLOSE – STOP

Pulse type 3 OPEN command only

27


Relay function on X20 Set or adjust operating position via menu 1.7 (DES only)

Relay function on X21 Set or adjust operating position via menu 1.8 (DES only)

X20 X21

Off

Pulse signal for 1 second

Permanent signal

Red lamp, permanent light during door movement OPEN 3 seconds flashing CLOSE 3 seconds flashing

Red lamp, permanent light during door movement OPEN 3 seconds flashing CLOSE Off

Red lamp, during door movement OPEN 3 seconds permanent light CLOSE 3 seconds permanent light

Red lamp, during door movement OPEN 3 seconds permanent light CLOSE Off

Green light permanent light, at the final limit position OPEN

Light sensing device 1 second pulse at each OPEN command

Permanent contact at door position

Brake control Active during operation Inactive at drive stop

Clearance dock leveller Active at OPEN limit switch only

Light curtain test, etc. Test before each closing operation

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Intermediate open function

All command inputs active

Input X7.2 and internal radio receiver active

Input X5.4 and OPEN push button active

Safety functions

Safety functions

Force monitoring (DES)

0 = Off Adjustable from 2 % to 10 % overload

Photo cell ignore function Teach the control to ignore a position where the photo beam is obstructed every time the door closes i.e. by the safety edge cable. (See page 44)

Off

On (teach-in 2x same reference position)

Travel time monitoring (NES only)

0 = Off 0 to 90 seconds

Door safety switch function (input X2.2)

Slack-wire or pedestrian door switch

Crash detector (NC contact)

Crash detector (NO contact)

Reversing time change (Normally = -.0 Adjust only to Door Manufacturers recommendations to comply with BSEN12453 - limitation of forces)

[ + ] slower [ – ] faster

29

DU / FU settings

DU/FI settings

OPEN output speed

Output speed in rpm

CLOSE output speed

Output speed in rpm

Increased CLOSE output speed To opening height 2.5 m

Output speed in rpm

0 = Off

Changeover position to CLOSE output speed (observe minimum 2.5 m opening height!)


OPEN acceleration

DU Steps of 1.0 seconds FI Steps of 0.1 seconds

CLOSE acceleration


OPEN deceleration


CLOSE deceleration


OPEN/CLOSE crawling speed

Output speed in rpm

30

Advanced door functions

Advanced door functions

Selection of manufacturer of radio transmitters

Internal radio receiver deactivated

Tedsen

Teleco "COD1"

-

Guthrie Douglas, Teleco "COD2", JCM, Dickert

-

-

-

-

-

-

Radio function

Memorise a radio transmitter

Deletion of a radio transmitter

Deletion of all radio transmitters

31

Maintenance cycle counter


Counter adjustment

01-99 corresponds to 1,000 to 99,000 cycles Cycles are counted down

Reaction on reaching zero

"CS" display with set value of maintenance cycle

Changeover to hold-to-run and "CS" display with set value of maintenance cycle

Changeover to hold-to-run and "CS" display with set value of maintenance cycle. Pressing the Stop button for 3 sec re-enables 500 cycles automatic operation (1 time only)

"CS" display with set value of maintenance cycle, and X21 relay switched

32

Readout of information memory

Readout memory

Cycle counter value 7-digit number

M HT ZT T H Z E Cycle counter in divisions of ten consecutively

M HT

= =

1,000,000100,000

ZT T

==

10,0001,000

H Z

==

10010

E = 1

Last Fault

Displays the last 6 faults consecutively

Cycle counter value of the last programming change 7-digit

M HT ZT T H Z E Cycle counter in divisions of ten consecutively

M HT

= =

1,000,000100,000

ZT T

==

10,0001,000

H Z

==

10010

E = 1

Software version

The Software version of the control is displayed. In conjunction with DU or FI, additional Software version of DU or FI.

Deletion of all settings

Reset (all settings except cycle and programme change counter)

Deleting all settings

All (factory setting)! Except for cycle counter


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9 Safety devices

X2: Door safety switch

The door safety switch is installed on the door and connected to the door control via the spiral cable. Menu "3.4":

Function type Reaction upon activation

"1" Slack-wire / pedestrian door Switch contact open: Door stops

Switch contact closed: Door ready for operation

"2" Crash switch as NC

Switch contact open: Door stops

Switching contact closed: Changeover to hold-to-run mode With frequency Inverter: Door moves at crawling speed onlyResetting the error: Press the stop button of the door control for 3 seconds

"3" Crash switch as NO As function type "2"

Slack-wire / pedestrian door If the switch is open circuit when an open or close command is given fault “F1.2” is displayed. If activated during the door movement the door is immediately stopped and fault “F1.2” is displayed.

Pass door switch: Entry sense The switch tested to safety category 2 acc. to EN 13849-1 is monitored by the door control. If the switch is open circuit when an open or close command is given fault “F1.2” is displayed. If activated during the door movement the door is immediately stopped and fault “F1.2” is displayed.

34

The magnetic contacts in the switch are switched by a permanent magnet. The door control assesses the switching status of the contacts independently of each other. F1.7 is displayed if there is a fault.

Crash switch as NC or NO contact The crash door switch is activated if the door is pushed out of the guides. The door is stopped and fault F4.5 is displayed. After resetting the switch contact the door can be operated only from the TS 971 push buttons in “hold-to-run” mode. FI/DU drives will operate at the crawling speed. Reset fault indication "F4.5" by pressing the TS 971 stop button for more than 3 seconds or by switching the mains voltage off and on.

35

X2: Safety edge system

The door control automatically detects three different safety edge systems. If no safety edge system is detected fault “F2.0” is displayed.

Important! Safety Edge Systems must comply with BS EN 12978!

1K2 resistor evaluation This safety device is intended for a pneumatic switch with NC contact in series with a resistor of 1K2, +/-5 %, 0.25 W. If activated, pressure is generated in the rubber profile which activates the pneumatic switch. The safety edge system must be tested at the end of every door close cycle. The test is initiated when the door reaches the “safety edge pre-limit” position. The safety edge switch must be activated against the floor within 2 seconds of operating the pre-limit switch. If the pneumatic switch is not activated, the test has failed and fault "F2.8" is displayed. If there is a short-circuit in the safety edge system, fault "F2.7" is displayed. Upon activation or permanent disconnection, fault "F2.6" is displayed. In all cases, closing of the door is only possible in the "hold-to-run" door operating mode.

8K2 resistor evaluation This safety device is intended for an electrical safety edge system with end of line resistor of 8k2, +/- 5 % and 0.25 W. If activated, there is a short-circuit and fault "F2.4" is displayed. If there is an open circuit, cable broken/disconnected, fault “F2.5” is displayed.

36

Optical safety edge system The functional principle is based on a thru-beam photo cell fitted into the leading edge rubber strip. The light beam is interrupted by compressing the rubber edge. Fault “F2.9” is displayed if the safety edge beam is interrupted or faulty.

Installation of the spiral cable

The spiral cable should enter the door control panel from the left or right hand side and must enter through and be firmly held in place with a cable gland. The Slack-wire / pedestrian door switch and safety edge connects to the door control with via the 2 and 3 pin plug-in connectors 2.1 to 2.5.

Important! ▶ Check the pre-limit safety edge position The door must stop and re-open if the safety edge is operated when the door

opening is > 5cm. (pre-limit adjustment parameter “1.5”)

Function of the safety edge system in the pre-limit area Parameter "2.1":

Function Reaction upon activation of the safety edge system

"1" Active Stop

"2" Inactive No reaction; door moves to final limit position CLOSE

"3" Ground adjustment (DES) Stop; correction of the final limit position CLOSE at the next closing

"4" Stop and re-open in the pre-limit area (DES)

Reversing upwards from the overrun area upon activating the safety edge system

37

Note: Ground adjustment! Automatic compensation for cable stretch or change of ground of approx. 2-5 cm With DES limit switch only Do not use with overrun correction Do not use with pneumatic switch

Note: Stop and re-open in the pre-limit area! To maintain the operating forces in the pre-limit area At high speeds With DES limit switch only Function for FI-drives not necessary

Overrun correction Parameter "2.2": Overrun is the difference between the digital limit position when the motor is turned off and the position of the digital limit when it finally stops. This can change depending on the gearbox temperature. Automatic limit switch correction to achieve a constant final limit position CLOSE.

Function Overrun correction

"0" Off

"1" On

Note: Overrun correction! With DES limit switch only Do not use with ground adjustment

38

Maximum number of consecutive safety edge Stop-and-return operations Parameter "2.5": If the safety edge is operated on consecutive timed to close, “2.3”, cycles this is the maximum number of times that the door will attempt to close. If the set value is exceeded, automatic closing is deactivated and fault "F2.2" is displayed.

Note! Reset of fault indication "F2.2": Upon reaching the final limit position CLOSE

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Integrated "WSD" wireless safety device

For evaluating the safety edge system and/or door safety switch without spiral cable. For initial operation, see "Teach-in of the WSD door module".

Usable safety devices

Safety edge systems 8K2 resistor evaluation

Optical safety edge system (low-power sensors only)

Door safety switch Slack-wire/pedestrian door switch

Crash switch with NC contact

Note! ▶ For description and adjustment of the safety device, see X2

Important! If the battery is low, fault indication "F1.9" appears and control changes to "hold-

to-run" door operation If battery is fully discharged fault "F1.6" is displayed and door movement is not

possible

X3: Emergency stop

Connection of an emergency stop button as per EN 13850 or safety device to prevent trapping i.e. High level device to detect person riding on the door. If activated, fault indication "F1.4" appears.

Note! With FI drives, only the drive unit is de-energised by the emergency stop

40

10 Functional description

X: 24 V DC voltage supply

Connection of external devices such as photo cell, radio receiver, relay, etc. via the 24 V and GND terminals.

Caution - Damage of components! Total current consumption of external devices: maximum 350 mA

X1: Control mains supply line and external supply

Control mains supply line Connection via terminals X1/1.1 to X1/1.4 and PE Different mains supply connections: 3 N~ , 3~, 1 N~ for symmetrical and asymmetrical motors

Note! ▶ Pay attention to the "Mains supply connection" and "Mains supply connection to

control" descriptions

External supply 230V AC Supply for external 230V AC external devices such as photo cell, radio receiver, relay, etc. via terminals X1/1.8 (neutral) and X1/1.9 (live).

Note! 230V AC Supply of external devices is only available when the incoming mains

supply is 3-phase with Neutral 400V or 1-phase 230V symmetrical connection (See page 12)

Fusing via F1, micro-fuse 1.5 A time-delay

41

X4: Automatic closing Off/On

Connect a key switch, time clock or similar to terminals X4/1 and X4/2 to turn off and on the time delay to close function ”2.3”. (N/O – time to close ON, N/C – time to close OFF).

X5: Control device

Warning! "Hold-to-run" door operating mode:

The person operating the door must be in the vicinity of the door and have full view of the door during its entire movement.

“0.1” operating mode – “3” only the control unit mounted push buttons operate the door in “Hold-to-run” mode if the safety edge or photo beam fails. “0.1” operating mode – “4” the control unit mounted push buttons and remote connections to terminals X5 operate the door in “Hold-to-run” mode if the safety edge or photo beam fails.

Note! ▶ Link X5.1 to X5.2 if a stop button or other normally closed device is not connected ▶ Read"X5 control device" description

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X6: Through / Reflective photo cell or Light curtain

Photo cell A photo cell is used for presence detection. It is only active in door operating mode "3" and "4", in the OPEN limit position or during the closing operation. If the photo cell is interrupted, fault indication "F2.1" appears.

Light curtain The light curtain must be self-testing and correspond at least to safety category 2. If the light curtain corresponds to these requirements, the door can close into self-hold without safety edge system.

Important! ▶ Operation without safety edge system, connect 8K2 resistor via terminals X2/3

and X2/3 ▶ Photo cells must not be used via the UBS system ▶ Do not use menu "3.2" for the light curtain

To test the light curtain, activate relay contact X20 or X21. Description of the relay functions see menu "2.7" or "2.8". If the photo cell is interrupted, fault indication "F4.6" appears. Testing is carried out at each CLOSE command, the contact of the light curtain must switch off within 100 ms. If the test is positive, the contact must switch back on within 300 ms. If the test fails, fault indication "F4.7" appears. Reset fault indication "F4.7": Switch control off and on.

Note! Only photo cells or light curtains with "Light switching" mode

43

Effect of obstructing the photo cell

Door position Effect of obstructing the photo cell

CLOSE limit position No function

Upwards travel No function

OPEN limit position Without automatic closing

No function

OPEN limit position With automatic closing delay timer “2.3”

Reset automatic closing

OPEN limit position With automatic closing delay timer “2.3” and Photo cell interrupt function “2.4”

The door closes 3 seconds after the photo cell is re-made

Downwards travel The door stops and re-opens

Advanced photo cell interrupt function Parameter "2.4":

Function Photo cell interrupt functions

"0" No function

"1" automatic closing The door closes 3 seconds after the photo cell is re-made

"2" vehicle recognition

As above “1” but the photo cell must be obstructed for more than 1.5 seconds. No function if the photo cell is obstructed for less than 1.5 seconds

44

Photo cell ignore function Parameter "3.2":

Function Photo cell function disabled

"0" Off

"1" On

Set parameter “3.2” = 1 and then exit programming to activate the “photo cell ignore” teach-in mode.

Warning! Presence detection “stop and re-open” is disabled in the Teach-in mode

In the Teach-in mode, the door must be fully opened and closed twice. The photo cell must be interrupted twice at the same door position. The Teach-in mode then terminates. The photo cell does not function below this stored door position.

Teach-in mode display

Upon exiting the programming

When the light beam is interrupted for the first time (1st open / close cycle)

After the second interruption of the light beam, 2nd open / close cycle and must be at the same door position as the interruption in the 1st cycle, at the final limit CLOSE position

Note! If the teaching-in is not successful, open and close the door again until the photo

cell has been interrupted at the same door position twice.

45

X7: Pull switch/radio receiver

Connection of a pull switch or external radio receiver via terminals X7/1 and X7/2. Must be Volt free, clean contact free (NO).

Ceiling pull switch or radio receiver function Parameter "2.6":

Pulse type Reaction upon activation

"1" The Door CLOSES from the open limit position, or intermediate position if programmed. From all other door positions the door OPENS

"2" OPEN-STOP-CLOSE-STOP

"3" Door always OPENS

46

Internal radio receiver

If the integrated radio receiver is fitted, select parameter "7.6" to set the type, manufacturer, of the radio transmitters. Parameter “7.7” Memorise or delete radio transmitter codes.

Note! Combination of manufacturer of radio transmitters possible Only use 433 MHz radio transmitter Can memorise up to 64 transmitters.

Teaching in the handheld transmitter

Teach-in the radio transmitter1. Select manufacturer of radio transmitters

2. Memorise Radio Transmitters 3. Teach-in

4. Switch to door operation

47

Deleting an individual handheld transmitter

Deleting an individual radio transmitter1. Activate delete, 10 seconds active 2. Delete


Deleting all handheld transmitters

Deleting all radio transmitters1. Deleting all channels


48

X8: Intermediate open On/Off

Connect a key switch to terminals X8/1 and X8/2 to switch the intermediate open on and off (N/O full open, N/C intermediate (part) open). Set the intermediate open position via parameter “1.6”. When an Open command is given the door opens to the selected position. Time delay to close will start when the door reaches the selected position.

Note! To function properly, the 'intermediate open' position must be programmed via

menu "1.6".

intermediate open function Parameter "2.9": Select what inputs open the door to the “intermediate open” position.

Function type Intermediate open

"1" All command inputs

"2" Intermediate open via X7 pull switch and internal radio receiver; OPEN limit position via all other control devices

"3" Intermediate open via external X5 control device and control panel push buttons OPEN limit position via all other control devices

49

X20 / X21: Potential free relay contacts

The relay functions are set by parameters "2.7" or "2.8".

Caution - Damage of components! Maximum current at 230 V AC 1 A and at 24 V DC 0.4 A We recommend the use of LED lamps When using light bulbs maximum 40 W, shock-proof

Force monitoring (DES only)

Parameter "3.1": The force monitoring can only be used on spring balanced door and drives with DES, digital limits. It can detect persons being lifted by the door

Warning! The force monitoring does not replace safety measures against danger of

entrapment

Function Force monitoring

"0" Off

"2" - "10" 2 = small limit value 10 = large limit value

Important! Force monitoring for doors with spring balance only Environmental influences such as temperature or wind load can lead to

unintentional triggering of the force monitoring fault

50

After the parameter is set or adjusted the door must carry out a complete opening and closing operation in self-hold. The force monitoring is a self-learning system which is effective from 5 cm up to approx. 2 m. Slow progressive changes, e.g. reduction of the spring torsion, are compensated for automatically. If the force monitoring is detected, door operation changes to "hold-to-run" mode and fault indication "F4.1" is displayed. The fault will reset when the door is fully open or closed.

Run time monitoring (NES only)

Parameter "3.3": The set run time is automatically compared with the time measured between the limit positions. If the run time is exceeded, fault indication "F5.6" appears. fault indication "F5.6" is reset by closing the door.

Note! The run time is set at the factory to 90 seconds Recommended setting value: Door run time + 7 seconds

51

UBS system

The UBS system is a simple pluggable connection technology from GfA. The control devices are connected to the control by a commercially available patch cable and detected automatically.

Note! The UBS devices function in the same way as wired control devices

UBS connection

UBS connection

Three push button Reflective External Pull switch Photo cell Radio receiver

Reversing time change

Parameter "3.8": Adjusts the reversing speed of the motor when the safety edge is activated. Shortening the “Reversing Time” can reduce the safety edge operating force. Extending the “Reversing Time” will reduce the wear to the door mechanics.

Note! Normally = -.0 Adjust only to Door Manufacturers recommendations to comply with

BSEN12453 - limitation of forces.

52


Parameter "8.5": A maintenance cycle can be set between "0" and "99,000" cycles, the adjustment is made in steps of one thousand. The maintenance cycle counter reduces by one each time the Open limit position is reached. When the cycle counter reaches zero the settings in Parameter “8.6” are activated.

Short-circuit/overload display

If there is a short-circuit or an overload of the 24 V DC supply voltage, the red point between the two 7-digit displays disappears. If the display is completely dark, check fuse F1.

Display for active "WSD" wireless safety device

If the "WSD" wireless safety device is active, a red point is displayed on the right digit display.

53

Standby function

If there is no fault or command pending, the control switches the display to "Standby". Standby is active if the automatic closing is than 60 seconds. Only the left point, or with active "WSD" both points, is/are displayed.

The display switches out of Standby when a new command, open or close are received or by activation the "S" selection switch.

Lighting of the internal push buttons

Only the push button that is the next logical command is illuminated. i.e. when the door is fully closed the open push button would be illuminated. Pos: 12.2 /BA_Module_Manuell/Torsteuerung TS971/MAL_Seitenumbruch @ 1\mod_1291106975730_0.docx @ 589981 @ @ 1

54

Pos: 13.1 /BA_Module_Manuell/Torsteuerung TS971/13_Statusanzeige @ 2\mod_1300968968605_28.docx @ 653580 @ 11 @ 1

11 Status display

Errors

Display: "F" and code

Status code Description Measures to solve the problem

Terminals X2.1 – X2.2 open. Slack-wire/pedestrian contact open.

Check door safety switch. Check the connection cable is proper fitted.

DES safety circuit open. Emergency manual operation activated. Motor thermal protection tripped.

Check emergency manual operation. Check for overload or stalling of the drive unit.

Terminals X3.1 – X3.2 open. Emergency Stop activated.

Check Emergency Stop. Check the connection cable is proper fitted.

"WSD" wireless safety edge door module batteries discharged. Change "WSD" door module batteries.

Voltage monitored circuit – high resistance.

Open and close pedestrian door. Check resistance. Check pedestrian door installation. Check Mains Supply

X2.1 – X2.2 Entry sense input faulty.

Switch control off and on. Check Mains Supply. Replace control if necessary.

Batteries in the "WSD" door module. Change "WSD" door module batteries.

No safety edge system detected. Check safety edge system wiring.

Check the "WSD" is functioning.

Terminals X6.1 – X6.2 open. Photo cell obstructed.

Check alignment of the photo cell. Check connection cable. Replace photo cell if necessary.

Maximum number of consecutive safety edge activations. (Parameter 2.5)

(Only with automatic closing)

Obstacles in the door travel path. Check the safety edge system is functioning.

55

Errors



8k2 safety edge system activated. (Contact strip)

Check the safety edge system is functioning. Check the connection cable for short-circuit.

8k2 safety edge system defective. (Contact strip)

Check the safety edge system is functioning. Check the connection cable is in order.

1k2 safety edge system activated. (Airswitch)

Check the safety edge system is functioning. Check the connection cable is in order.

1k2 safety edge system defective. (Airswitch)

Check the safety edge system is functioning. Check the connection cable for short-circuit.

1k2 testing failed. (Airswitch)

Airswitch, pneumatic, safety edge must be tested by operation every time the door reaches the closed limit position. The test is initiated when the door passes the pre-limit position.

Check pre-limit switch (with NES "S5").

"WSD" wireless safety device or optical safety edge system activated or defective.

Check the safety edge system is functioning. Check the connection cable for short-circuit. Check the "WSD" door module. Press the close push button to reset the fault.

(DES) OPEN emergency stop, over-travel, switch reached.

In the powered down condition, retract the door with emergency manual operation.

(NES) OPEN emergency stop, over-travel, switch or CLOSE reached.

Emergency manual operation activated. Thermal protection of the motor tripped.

Check OPEN/CLOSE emergency stop switch Check emergency manual operation. Check drive unit for overload or blockage.

(DES) CLOSE emergency stop, over-travel, switch reached.

In the powered down condition, retract the door with emergency manual operation.

(NES) Faulty activation of the "S5" pre-limit position.

Check the "S5" pre-limit position is functioning and the setting. Switch must activate maximum 50mm before the closed position.

56

Errors



No limit switch detected (active at initial start-up).

Connect the limit switch to the control. Check the limit switch connection cable.

Limit switch system has been changed without reset of the control.

Reset the control via program "9.5".

Internal error. Error acknowledgement by next command.

Triggering of the force monitoring.

Check if the door mechanics are stiff. Check spring tension. Force monitoring should only be set for Spring Balanced Doors Parameter “3.1”.

X2.1 – X2.2 crash detector activated.

Check crash detector or connection cable. Reset error, press stop button for 3 seconds. Check setting of Parameter 3.4.

Terminals X6.1 – X6.2 open. Light curtain obstructed.

Check light curtain. Check the connection cable is in order.

Light curtain defective.

Read the light curtain manufacturer specification/instructions.

Check connection cable.

Controller fault. Switch control off and on.

Replace control if necessary.

ROM error. Switch control off and on.


CPU error. Switch control off and on.


57

Errors



RAM error. Switch control off and on.


Internal control error. Switch control off and on.


Digital limit switch error (DES). Check DES connector and connection cable.

Switch control off and on.

Error in the door movement (slow or no change of limit position).

Check the mechanics of the doors for stiffness. Check the limit switch shaft turns.

Switch control off and on.

Rotation direction error. Change Rotation direction via program "0.2".

Non-permitted door movement from in stopped condition.

Error acknowledgement by command. Check brake and drive unit.

Drive unit does not rotate when given an Open/Close command.

Error acknowledgement by command. Check for overload or stalling of the drive unit. Check the door is mechanically free to move.

DU / FI closing speed too high. Switch control off and on.

Replace drive unit if necessary.

Internal FI communication failure. Switch control off and on.

Replace FI-drive unit if necessary.

Low voltage in the DC voltage link.

Error acknowledgement by command. Check mains input voltage. Change acceleration/deceleration times/speeds.

58

Errors


Status code Error description Measures for fault correction

Excess voltage in the DC voltage link.

Check mains input voltage. Error acknowledgement by command. Change acceleration/deceleration times/speeds.

Temperature limit exceeded.

Drive unit overload. Cool down the drive unit and reduce number of cycles.

Motor current overload.

Drive unit overload. Check the mechanics of the door for stiffness or weight.

Brake / FI error. Check brake, replace if necessary.

If repeated, replace drive unit.

Group message FI. Error acknowledgement by command.

Replace drive unit if message continues.

Minimum door movement not reached at initial commissioning. Move the door for at least 1 second.

59

Commands

Display: "E" and code

Code Command description

An open command is present. Inputs X5.3, X7.2, internal radio system, UBS command or UBS radio receiver.

A stop command is present. Inputs X5.2, X7.2, internal radio system, UBS command or UBS radio receiver or simultaneous open and close command.

A Close command is present. Inputs X5.4, X7.2, internal radio system, UBS command or UBS radio receiver.

60

Status indicationsStatus display Description

Preset value for maintenance cycle counter status reached.

Left point does not light: Control circuit short-circuit or overloaded.

Right point lights: "WSD" internal wireless safety device active.

Change of rotating direction activated, only possible at initial start-up and FI-drive unit.

Change of rotating direction carried out, only possible at initial start-up and FI-drive unit.

Flashing

Adjust final limit OPEN.

Flashing

Adjust final limit CLOSE.

Flashing

Upwards travel active.

Flashing

Closing operation active.

Partly OPEN.

Final limit OPEN position.

Intermediate STOP position.

Final limit CLOSE position.


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12 Explanation of symbols

Symbol Explanation

Prompt: Read installation instructions

Prompt: Check

Prompt: Note

Prompt: Note the setting of the program below

Default adjustment of the program

Default adjustment of the program, value on the right

Default adjustment of the minimum limit, dependent on drive unit

Default adjustment of the maximum limit, dependent on drive unit

Setting range

Prompt: Select program or value, turn selection switch left or right

Prompt: View program, press selection switch once

Prompt: Save, press selection switch once

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Symbol Explanation

Prompt: Setting via OPEN/CLOSE built in push button, open push button: Value upwards; CLOSE button: Value downwards

Prompt: Press stop button once via built in push button

Prompt: Save, press stop button once via built in push button

Prompt: Save, press stop button for three seconds via built in push button

Prompt: Reset the control, press stop button for three seconds via built in push button

Prompt: Move to door positions

Prompt: Move to door positions for OPEN limit switch

Prompt: Move to pre-limit

Prompt: Move to door positions for CLOSE limit switch

=== Ende der Liste für Textmarke inhalt ===

63

Pos: 15.2 /BA_Module_Manuell/Torsteuerung TS971/15_Herstellererklärung @ 3\mod_1311577698426_28.docx @ 700760 @ @ 1 13 Declaration of Incorporation/Declaration of Conformity

Declaration of Incorporation

pursuant to Machinery Directive 2006/42/EG for a partly completed machine Appendix II Part B GfA - Gesellschaft für Antriebstechnik

Dr.-Ing Hammann GmbH & Co KGWiesenstraße 81

40549 DüsseldorfDeclaration of Conformity pursuant to EMC Directive 2004/108/EC

We, GfA – Gesellschaft für Antriebstechnik,

hereby declare that the product specified in the following complies with the above-mentioned EU Directive and is only intended for installation in a door system.

TS 971 Applied standards DIN EN 12453 DIN EN 12978 DIN EN 60335-1 DIN EN 61000-6-2 DIN EN 61000-6-3

Industrial, commercial and garage doors and gates Safety devices for power operated doors and gates Household and similar electrical appliances - Safety – Part 1: General requirements Electromagnetic compatibility (EMC) - Part 6-2 Generic standards - Immunity for industrial environments Electromagnetic compatibility (EMC) - Part 6-3 Generic standards - Emission standard for residential, commercial and light-industrial environments

We undertake to transmit, in response to a reasoned request by the authorities, the special documents for this partly completed machine.

Authorised representative for the compilation of the technical documentation

(EU address in the company)

Dipl. Ing. Bernd Synowsky Documentation representative

Partly completed machinery according to EC Directive 2006/42/EC is only intended to be installed in, or combined with, other machinery (or other partly completed machinery/systems) in order to form a completed machine pursuant to the Directive. This product must therefore only be put into operation when it has been determined that the complete machine/system in which it has been

installed complies with the provisions of the above-mentioned directives.

Düsseldorf 05.12.2011 Stephan Kleine Managing Director Signature

=== Ende der Liste für Textmarke inhalt1 ===

Documents

Door control TS 971 - gfa- · PDF fileDoor control TS 971 ... Control inputs 24 V DC ... Check rotating direction 2. Move to final limit position open 3. Save limit position 4