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www.dmgmori.com Six world premières with CELOS ® 90 high-tech machines in a 7,400 m 2 exhibition area dmg mori Open House at deckel m aho in Pfronten 26 – 30 January 2016 Tuesday to Friday, 9 a.m. to 5 p.m. Saturday, 9 a.m to 2 p.m.

dmg mori Open House - Jern & Maskinindustrienf.jernindustri.dk/22kfws3obbs8azma.pdfDMU 160 p duoBlock® 4th generation with 30 % higher precision, power and efficiency DMU 210 p 2nd

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Page 1: dmg mori Open House - Jern & Maskinindustrienf.jernindustri.dk/22kfws3obbs8azma.pdfDMU 160 p duoBlock® 4th generation with 30 % higher precision, power and efficiency DMU 210 p 2nd

www.dmgmori.com

EIN

.673

4_01

16U

K

3

Six world premières with CELOS®

90 high-tech machines in a 7,400 m2 exhibition area

dmg mori Open House at deckel maho in Pfronten

26 – 30 January 2016 Tuesday to Friday, 9 a.m. to 5 p.m. Saturday, 9 a.m to 2 p.m.

Page 2: dmg mori Open House - Jern & Maskinindustrienf.jernindustri.dk/22kfws3obbs8azma.pdfDMU 160 p duoBlock® 4th generation with 30 % higher precision, power and efficiency DMU 210 p 2nd

26 – 30 January 2016

Tuesday to Friday, 9 a.m. to 5 p.m.

Saturday, 9 a.m to 2 p.m.

Welcome to the dmg mori Open House in Pfronten

Innovations and trends in 2016

Page 3: dmg mori Open House - Jern & Maskinindustrienf.jernindustri.dk/22kfws3obbs8azma.pdfDMU 160 p duoBlock® 4th generation with 30 % higher precision, power and efficiency DMU 210 p 2nd

Dr Rüdiger KapitzaCEOdmg mori Aktiengesellschaft

Markus PiberManaging Directordeckel maho Pfronten GmbH

Get the New Year under way in Pfronten and discover the DMG MORI product range with its best-sellers and six world premières. A total of 90 high-tech machines await you in an exhibition area of more than 7,400 m2.

Besides innovative production and automation solutions, we will show you how to fully network your organisation with your machines using CELOS® and make complex machining processes an effortless reality with DMG MORI technology cycles. Find answers to the question of digitisation and benefit from our innovation on the path to intelligent production in Industry 4.0.

Register now at www.pfronten.dmgmori.comYou are warmly invited to our open house and we look forward to your visit!

Dear Sir or Madam,

Page 4: dmg mori Open House - Jern & Maskinindustrienf.jernindustri.dk/22kfws3obbs8azma.pdfDMU 160 p duoBlock® 4th generation with 30 % higher precision, power and efficiency DMU 210 p 2nd

Highlights

Six world premières, 90 high-tech machines in a 7,400 m2

exhibition area

90 high-tech machines in a 7,400 m2

exhibition area

Six world premières DMG MORI innovationsat a glance

CELOS® + Industry 4.0Complete networking of machines within a manufacturing organisation

DMG MORI technology cyclesSoftware solutions to make complex machining processes an effortless reality

AerospaceAn expert partner to the international aerospace industry

Automation / AutomotiveProduction lines and flexible manufacturing cells

Die & MoldUnrivalled surface quality of Ra < 0.15 μmand impressive long-term precision of < 5 μm

XXL CentreThe most cutting-edge large machine production facility in the world

Page 5: dmg mori Open House - Jern & Maskinindustrienf.jernindustri.dk/22kfws3obbs8azma.pdfDMU 160 p duoBlock® 4th generation with 30 % higher precision, power and efficiency DMU 210 p 2nd

ENTRY

12 7

89

3

456

2

3

1

5

4

7

89

6

TECHNOLOGY CYCLES

InDUstrIAl solUtIonsaerospace / die & mold / automotive

XXl centreBest -seller

UltrAsonIc /lAsertec

A guide to the 2016Open House in Pfronten

receptIon

DeMonstrAtIon rooM+ 5-axis machining+ Horizontal machining+ Our best-sellers

worlD preMIÈre+ 4th generation DMU 160 P duoBLOCK®

+ DIXI 125+ ULTRASONIC 20 linear

hAll c+ CELOS® + Industry 4.0+ Technology cycles with: 4th generation DMC 80 FD, CTX beta 1250 TC+ Communication & Catering

hAll B+ ECOLINE+ DMG MORI LifeCycle Services+ Turn & mill complete machining+ Production turning+ Automated turning+ 5-axis machining

AUtoMAtIon / AUtoMotIVe+ Production lines and flexible manufacturing cells

worlD preMIÈre+ CTX gamma 3000 TC

DIe & MolD+ HSC precision centres

AerospAce + An expert partner to the international

aerospace industry

XXl centre+ XXL parts machining

worlD preMIÈre+ 2nd generation DMU 210 P+ DMU 600 G linear

sAUer+ ULTRASONIC and LASERTEC

gIlDeMeIster energy solutions+ SunCarrier 250+ WindCarrier+ CellCube FB 10-100

All exhibits at www.pfronten.dmgmori.com

Page 6: dmg mori Open House - Jern & Maskinindustrienf.jernindustri.dk/22kfws3obbs8azma.pdfDMU 160 p duoBlock® 4th generation with 30 % higher precision, power and efficiency DMU 210 p 2nd

Six world premières

ctX gamma 3000 tc800 mm X travel with the new compactMASTER® turn-mill spindlerated at 220 Nm torque

Top

Bottom DMU 600 gAntry linearGantry machine with linear drives in the X, Y and Z axes for unrivalled surface quality

Highlight

DMG MORI has once again underlined its high level of innovation with new, high-tech machines featuring turn-mill complete machining, universal milling, XXL parts machining and new technologies. Besides the six world premières, we will be presenting our best-sellers: the universal milling machine DMU 75 monoBLOCK®, the universal turning machines NLX 2500SY | 700 and ecoTurn 310 and the compact machining centre MILLTAP 700.

Page 7: dmg mori Open House - Jern & Maskinindustrienf.jernindustri.dk/22kfws3obbs8azma.pdfDMU 160 p duoBlock® 4th generation with 30 % higher precision, power and efficiency DMU 210 p 2nd

ctX gamma 3000 tc800 mm X travel with the new compactMASTER® turn-mill spindlerated at 220 Nm torque

DMU 160 p duoBlock®

4th generation with 30 % higher precision, power and efficiency

DMU 210 p2nd generation with 5X torqueMASTER® for maximum cutting power with1,300 Nm torque

DMU 600 gAntry linearGantry machine with linear drives in the X, Y and Z axes for unrivalled surface quality

dixi 125Maximum volumetric precision of < 15 μm and up to 3 μm positioning accuracy

UltrAsonIc 20 linearHighly compact 5-axis grinding of advanced materials as well as the latest generation HSC milling

3×more

precise

Page 8: dmg mori Open House - Jern & Maskinindustrienf.jernindustri.dk/22kfws3obbs8azma.pdfDMU 160 p duoBlock® 4th generation with 30 % higher precision, power and efficiency DMU 210 p 2nd

CELOS® +Industry 4.0

21.5" full HD multi-touch monitor and multi-touch control panel

with CELOS® with MAPPS on MITSUBISHI, for innovative convenience of use with a unique range of functions

Bottom

CELOS® with MAPPS on

MITSUBISHI or FANUC

Highlight

CELOS® simplifies the process from the idea to the finished product. It holistically improves the profitability of production. A cutting-edge control interface that can be expanded with new APPs and updates and which provides an immediate solution to Industry 4.0.

CELOS®, the holistic user interface from DMG MORI, is as easy to use as your smartphone and networks all machines within a manufacturing organisation. This enables the consistent administration, documen-tation and visualisation of order, process and machine data. 16 apps help the operator prepare, optimise and process production jobs without any errors.

Page 9: dmg mori Open House - Jern & Maskinindustrienf.jernindustri.dk/22kfws3obbs8azma.pdfDMU 160 p duoBlock® 4th generation with 30 % higher precision, power and efficiency DMU 210 p 2nd

Mes

erp

DAtABAse

eFFIcIencycAD / cAM

erp pps

Mes

erp

DAtABAse

eFFIcIencycAD / cAM

erp pps

Highlights

+ A holistic user interface for all DMG MORI machines

+ Intuitive and easy machine operation + Improved process reliability and structured

processes + Detailed machine and order status display

in real time + Less service work and lower costs + Compatible with existing software and

control system infrastructures(ERP, PPS, MES, PDM and CAD / CAM)

+ 50 % faster machine operation and 30 % less machine idle time

+ 20 % longer machine running time and 30 % shorter machine set-up times

Machine toolsfor Industry 4.0:

+ 60 sensors analyse the processes within the machine tool and deliver detailed information on the current status of the machine and the production process.

+ The CELOS® app Condition Analyzer serves as a platform for visualising, analysing and predicting machine statuses across all machines

APP – MenuUnbeatable user-friendliness.Intuitive, centralised access to 16 applications.

CELOS® with SIEMENS

Page 10: dmg mori Open House - Jern & Maskinindustrienf.jernindustri.dk/22kfws3obbs8azma.pdfDMU 160 p duoBlock® 4th generation with 30 % higher precision, power and efficiency DMU 210 p 2nd

Highlight

Additive Manufacturinglive

on the most

cutting-edge

5-axis and turn-mill

machining

centres

Highlight

Additive manufacturing of 3D components to finished parts quality

+ Laser deposition welding and 5-axis milling intelligently combined. Unri-valled surface quality and component precision – live on the LASERTEC 65 3D

+ technology workshop thursday 28 january 2016

2 p.m. to 4 p.m. “Advanced technologies with a focus on additive manufacturing and the second generation of ULTRASONIC”

Switch between

Laser

cladding and

milling

dmg moriTechnology cyclesMake complex machining processes an effortless reality

+ 60 % shorter programming time + Parameterised context menus, easy dialogue-based parameter input + Ready-made windows to enter data, easy to learn, knowledge of

programming hardly needed + No complicated DIN programming

We have developed 31 technology cycles exclusively for our customers, based on our decades of techno-logical expertise. Thanks to parameterised context menus, complex processes can be programmed up to 60 % faster, directly on the machine. Ideal for application-specific shop floor programming!

Page 11: dmg mori Open House - Jern & Maskinindustrienf.jernindustri.dk/22kfws3obbs8azma.pdfDMU 160 p duoBlock® 4th generation with 30 % higher precision, power and efficiency DMU 210 p 2nd

Aerospace

Automation / Automotive

Die & Mold

Industrial solution Industrial solution Industrial solution

An expert partner to the international aviation industry

Production lines and flexible manufacturing cells

The latest, most precise technology for tool and mold making

+ Dedicated area with three machines + Sector-specific solutions for aerospace

applications + Turnkey process development for complex

workpieces and difficult materials

We will present turnkey solutions for special applications:

+ Gantry loader with two linked i50 horizontal machining centres

+ Robot cell with two MILLTAP 700 compact machining centres

+ Unrivalled surface quality of Ra < 0.15 µm and impressive long-term precision of < 5 µm

+ See our high-tech machines from the HSC and DMU monoBLOCK® series live

XXL Centre

Industrial solution

The most cutting-edge large machine production facility in the world

+ See the perfect production conditions for yourself in the XXL Centre: Two foundations with a complex structure and crane, environment fully air-conditioned

+ Five XXL machines across 1,600 m2 of floor space, including the DMU 600 P and the new DMU 600 G linear

Page 12: dmg mori Open House - Jern & Maskinindustrienf.jernindustri.dk/22kfws3obbs8azma.pdfDMU 160 p duoBlock® 4th generation with 30 % higher precision, power and efficiency DMU 210 p 2nd

Learn more about how you can boost your produc-tion with maintenance, retrofitting, software tools and tool presetting and prevent machine damage. If you have any questions about service and operator training courses, the DMG MORI Academy will be there, as will DMG MORI Used Machines with attractive used machine offers and buy-back offers. Experience service – contact us!

more than justA MAchIne

Available around the clock.

+44 (0) 20 30 24 15 14

dmg moriLifeCycle Services

More than just a machine.

Software

Used Machines

Overhauling

Measuring and testing

Training

Accessories

Preventive Service

Retrofitting

Spare parts

Spindle Service

Page 13: dmg mori Open House - Jern & Maskinindustrienf.jernindustri.dk/22kfws3obbs8azma.pdfDMU 160 p duoBlock® 4th generation with 30 % higher precision, power and efficiency DMU 210 p 2nd

Did you know?

Highlights

… that you can now order spare parts, training and products with free delivery from the DMG MORI online shop? Visit us now: shop.dmgmori.com

+ Preventive service + NEW: Inspection Plus,

Maintenance Plus + NEW: ServiceCompetence Plus + NEW: Machine Insurance Plus + Spindle service + NEW: Set-up Optimisation Plus + Tool presetting

MATOOL.com

Highlight

View the information video at:

www.matool.com/explain

MATOOL.com networks allDMG MORI customers worldwide!

gildemeisterenergy monitor

Highlight

dmg mori

online shop

livedemonstration at the

energy solutions

desk Hall B

+ Buy-back: Old for new: Your old machine is worth more than you think

+ A wide range of immediately available used machines live in Pfronten

Find out more: cnc-scout.dmgmori.com

DMG MORI Used Machines250 immediately available used machines

+ Simply by monitoring and controlling your energy consumption, you can cut your energy costs by up to 15 %

+ Have automatic energy reports generated and make controlling and offsetting your energy costs significantly easier

+ Pave the way to being certified under ISO 50001 by continu-ously monitoring and optimising your energy flows

All information is available at: www.energy.gildemeister.com

The software makes your energy costs transparent and paves the way for Industry 4.0!

Detailedpower consumption

analysis

Compactmanagement overview

Load curve analysis

Unique – the world’s largest online machine capacity exchange

+ Easy, local or global searching for and offering of DMG MORI machine capacity within the community

+ Opportunities to make new business connections + Daily information on business opportunities is sent

directly to your e-mail address and online account

Page 14: dmg mori Open House - Jern & Maskinindustrienf.jernindustri.dk/22kfws3obbs8azma.pdfDMU 160 p duoBlock® 4th generation with 30 % higher precision, power and efficiency DMU 210 p 2nd

pfronten

pfronten

Füssen

B309KemptenWertach

Vils / Tirol

Ulm Buchloe

MemmingenLandsberg

Kaufbeuren

Marktoberdorf

FüssenOy

Lindau

Kempten

Bodensee

B12

B12

B12

B309

B310

A980

A7

A96 Munich

B16

Kemptener Straße

Bahnhofstraße

Tiroler Straße

Meilinger Straße

Dorfwirt

Hotel Krone

Flurweg

Badstraße

DECKEL MAHO Straße

Gate 1

Tiroler Straße

pfronten

pfronten

Füssen

B309KemptenWertach

Vils / Tirol

Ulm Buchloe

MemmingenLandsberg

Kaufbeuren

Marktoberdorf

FüssenOy

Lindau

Kempten

Bodensee

B12

B12

B12

B309

B310

A980

A7

A96 Munich

B16

Kemptener Straße

Bahnhofstraße

Tiroler Straße

Meilinger Straße

Dorfwirt

Hotel Krone

Flurweg

Badstraße

DECKEL MAHO Straße

Gate 1

Tiroler Straße

pfronten

pfronten

Füssen

B309KemptenWertach

Vils / Tirol

Ulm Buchloe

MemmingenLandsberg

Kaufbeuren

Marktoberdorf

FüssenOy

Lindau

Kempten

Bodensee

B12

B12

B12

B309

B310

A980

A7

A96 München

B16

Kemptener Straße

Bahnhofstraße

Tiroler Straße

Meilinger Straße

Dorfwirt

Hotel Krone

Flurweg

Badstraße

DECKEL MAHO Straße

Tor 1

Tiroler Straße

EIN

.673

4_01

16U

K

3

Entry via gate 1Access via Badstrasse or pathways

Directions87459 PfrontenDECKEL MAHO Straße 1

Register today at: www.pfronten.dmgmori.com

Our hotline for your questions about the Open House in Pfronten in 2016:Contact: Martina Reuter-GaierTel.: +49 (0) 83 63 / 89 - 6996We look forward to receiving your call!

dmg mori Open House at deckel maho in Pfronten

26 – 30 January 2016

Tuesday to Friday, 9 a.m. to 5 p.m.

Saturday, 9 a.m to 2 p.m.

DMG MORI Europe AGSulzer-Allee 70, CH-8404 WinterthurTel.: +41 58 611 50 00, Fax: +41 58 611 50 [email protected], www.dmgmori.com

How to find us