24
DME Typcial Integrity™ Hot Runner Controls Configurations for High Cavitation Molds Updated: 05-07-2009 NOTE: This guide is to assist one in understanding the dynamics of putting together a DME Integrity™ Hot Runner Control System and understanding how the overall Power Requirements of the Heater Loads affect the System. The actual system that the controller must deliver power to the Heaters in, must be known in order to properly order or quote a system that will run properly. This Guide and Examples are only reflective of 3 Phase 240 Vac Delta Type Power Option found in Option A of the DME Integrity Controllers. There is no implied guarantee statement that the systems in this guide will work properly for applications with different zone counts, wattages, etc. Table of Contents 0) Blank Mainframe Power Worksheet Section ...................................................................................... 2 1) Typical DME 8 Drop System ............................................................................................................... 3 2) Typical DME 12 Drop System.............................................................................................................. 4 3) Typical DME 16 Drop System.............................................................................................................. 5 4) Typical DME 24 Drop System.............................................................................................................. 7 5) Typical DME 32 Drop System.............................................................................................................. 9 6) Typical DME 36 Drop System............................................................................................................ 11 7) Typical DME 48 Drop System............................................................................................................ 13 8) Typical DME 64 Drop System............................................................................................................ 16 9) Typical DME 72 Drop System............................................................................................................ 19 10) Typical DME 96 Drop System.......................................................................................................... 22

DME Typcial Integrity™ Hot Runner Controls …...DME Typcial Integrity Hot Runner Controls Configurations for High Cavitation Molds Updated: 05-07-2009 NOTE: This guide is to assist

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Page 1: DME Typcial Integrity™ Hot Runner Controls …...DME Typcial Integrity Hot Runner Controls Configurations for High Cavitation Molds Updated: 05-07-2009 NOTE: This guide is to assist

DME Typcial Integrity™ Hot Runner Controls Configurations for High Cavitation Molds Updated: 05-07-2009

NOTE: This guide is to assist one in understanding the dynamics of putting together a DME Integrity™

Hot Runner Control System and understanding how the overall Power Requirements of the Heater Loads

affect the System. The actual system that the controller must deliver power to the Heaters in, must be

known in order to properly order or quote a system that will run properly. This Guide and Examples are

only reflective of 3 Phase 240 Vac Delta Type Power Option found in Option A of the DME Integrity

Controllers. There is no implied guarantee statement that the systems in this guide will work properly for

applications with different zone counts, wattages, etc.

Table of Contents

0) Blank Mainframe Power Worksheet Section ...................................................................................... 2

1) Typical DME 8 Drop System ............................................................................................................... 3

2) Typical DME 12 Drop System.............................................................................................................. 4

3) Typical DME 16 Drop System.............................................................................................................. 5

4) Typical DME 24 Drop System.............................................................................................................. 7

5) Typical DME 32 Drop System.............................................................................................................. 9

6) Typical DME 36 Drop System............................................................................................................ 11

7) Typical DME 48 Drop System............................................................................................................ 13

8) Typical DME 64 Drop System............................................................................................................ 16

9) Typical DME 72 Drop System............................................................................................................ 19

10) Typical DME 96 Drop System.......................................................................................................... 22

Page 2: DME Typcial Integrity™ Hot Runner Controls …...DME Typcial Integrity Hot Runner Controls Configurations for High Cavitation Molds Updated: 05-07-2009 NOTE: This guide is to assist

0) Blank Mainframe Power Worksheet Section All Integrity Mainframes have 100 AMP 3 Phase Breakers. Worksheets for Option A: 3 Phase Delta Power Option A

IMF1200 12 Zone Integrity Mainframe Work Sheet

Breaker Size = 100 Amp (13,856 Watts Maximum per Phase >= SUM A, SUM B, and SUM C Individually )

IMF2400 24 Zone Integrity Mainframe Work Sheet

Breaker Size = 100 Amp (13,856 Watts Maximum per Phase >= SUM A, SUM B, and SUM C Individually )

IMF4800 48 Zone Ingegrity Mainframe Work Sheet

Minimum Breaker Size => 100 Amp (13,856 Watts Maximum per Phase )

PHASE A PHASE B PHASE C

Zone # Watts Zone # Watts Zone # Watts

1 0 2 0 3 0

4 0 5 0 6 0

7 0 8 0 9 0

10 0 11 0 12 0

SUM A 0 SUM B 0 SUM C 0

PHASE A PHASE B PHASE C

Zone # Watts Zone # Watts Zone # Watts

1 0 2 0 3 0

4 0 5 0 6 0

7 0 8 0 9 0

10 0 11 0 12 0

13 0 14 0 15 0

16 0 17 0 18 0

19 0 20 0 21 0

22 0 23 0 24 0

SUM A 0 SUM B 0 SUM C 0

PHASE A PHASE B PHASE C

Zone # Watts Zone # Watts Zone # Watts

1 0 2 0 3 0

4 0 5 0 6 0

7 0 8 0 9 0

10 0 11 0 12 0

13 0 14 0 15 0

16 0 17 0 18 0

19 0 20 0 21 0

22 0 23 0 24 0

25 0 26 0 27 0

28 0 29 0 30 0

31 0 32 0 33 0

34 0 35 0 36 0

37 0 38 0 39 0

40 0 41 0 42 0

43 0 44 0 45 0

46 0 47 0 48 0

SUM A 0 SUM B 0 SUM C 0

Page 3: DME Typcial Integrity™ Hot Runner Controls …...DME Typcial Integrity Hot Runner Controls Configurations for High Cavitation Molds Updated: 05-07-2009 NOTE: This guide is to assist

1) Typical DME 8 Drop System

8 Drop Mold Example 1 and 2 are the same for these examples:

QTY DME Item Number Description 1 IMF1200 12 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

11 ICM1502 Integrity Control Module

1 MFBP15 Integrity Blank Panel

1 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

1 IMB1200 Integrity Mold Terminal Box

1 CTP0120 DMECAN Communications Termination Plug

Optional Items Base Integrity Floor Stand – Pick One 1 IFSA1000 Integrity Floor Stand – Angled.

1 IFSS1000 Integrity Floor Stand – Straight

Other Optional Items 1 IFMCCONN IFM Alarm Output Connector.

Page 4: DME Typcial Integrity™ Hot Runner Controls …...DME Typcial Integrity Hot Runner Controls Configurations for High Cavitation Molds Updated: 05-07-2009 NOTE: This guide is to assist

2) Typical DME 12 Drop System

12 Drop Mold Example 1 and 2 are the same for these examples:

QTY DME Item Number Description

1 IMF2400 24 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

15 ICM1502 Integrity Control Module

9 MFBP15 Integrity Blank Panel

2 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

2 IMB1200 Integrity Mold Terminal Box

1 CTP0120 DMECAN Communications Termination Plug

Optional Items Base Integrity Floor Stand – Pick One

1 IFSA1000 Integrity Floor Stand – Angled.

1 IFSS1000 Integrity Floor Stand – Straight

Other Optional Items

1 IFMCCONN IFM Alarm Output Connector.

Page 5: DME Typcial Integrity™ Hot Runner Controls …...DME Typcial Integrity Hot Runner Controls Configurations for High Cavitation Molds Updated: 05-07-2009 NOTE: This guide is to assist

3) Typical DME 16 Drop System

Page 6: DME Typcial Integrity™ Hot Runner Controls …...DME Typcial Integrity Hot Runner Controls Configurations for High Cavitation Molds Updated: 05-07-2009 NOTE: This guide is to assist

16 Drop Mold Example 1:

QTY DME Item Number Description 1 IMF2400 24 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

20 ICM1502 Integrity Control Module

4 MFBP15 Integrity Blank Panel

2 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

2 IMB1200 Integrity Mold Terminal Box

1 CTP0120 DMECAN Communications Termination Plug

Optional Items Base Integrity Floor Stand – Pick One

1 IFSA1000 Integrity Floor Stand – Angled.

1 IFSS1000 Integrity Floor Stand – Straight

Other Optional Items

1 IFMCCONN IFM Alarm Output Connector.

16 Drop Mold Example 2:

QTY DME Item Number Description 1 IMF2400 24 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

19 ICM1502 Integrity Control Module

5 MFBP15 Integrity Blank Panel

2 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

2 IMB1200 Integrity Mold Terminal Box

1 CTP0120 DMECAN Communications Termination Plug

Optional Items Base Integrity Floor Stand – Pick One

1 IFSA1000 Integrity Floor Stand – Angled.

1 IFSS1000 Integrity Floor Stand – Straight

Other Optional Items

1 IFMCCONN IFM Alarm Output Connector.

Page 7: DME Typcial Integrity™ Hot Runner Controls …...DME Typcial Integrity Hot Runner Controls Configurations for High Cavitation Molds Updated: 05-07-2009 NOTE: This guide is to assist

4) Typical DME 24 Drop System

Page 8: DME Typcial Integrity™ Hot Runner Controls …...DME Typcial Integrity Hot Runner Controls Configurations for High Cavitation Molds Updated: 05-07-2009 NOTE: This guide is to assist

24 Drop Mold Example 1:

QTY DME Item Number Description

1 IMF4800 48 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

34 ICM1502 Integrity Control Module

14 MFBP15 Integrity Blank Panel

3 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

3 IMB1200 Integrity Mold Terminal Box

1 CTP0120 DMECAN Communications Termination Plug

Optional Items Base Integrity Floor Stand – Pick One 1 IFSA1000 Integrity Floor Stand – Angled.

1 IFSS1000 Integrity Floor Stand – Straight

Other Optional Items 1 IFMCCONN IFM Alarm Output Connector.

24 Drop Mold Example 2:

QTY DME Item Number Description

1 IMF4800 48 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

27 ICM1502 Integrity Control Module

21 MFBP15 Integrity Blank Panel

3 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

3 IMB1200 Integrity Mold Terminal Box

1 CTP0120 DMECAN Communications Termination Plug

Optional Items Base Integrity Floor Stand – Pick One 1 IFSA1000 Integrity Floor Stand – Angled.

1 IFSS1000 Integrity Floor Stand – Straight

Other Optional Items 1 IFMCCONN IFM Alarm Output Connector.

Page 9: DME Typcial Integrity™ Hot Runner Controls …...DME Typcial Integrity Hot Runner Controls Configurations for High Cavitation Molds Updated: 05-07-2009 NOTE: This guide is to assist

5) Typical DME 32 Drop System

Page 10: DME Typcial Integrity™ Hot Runner Controls …...DME Typcial Integrity Hot Runner Controls Configurations for High Cavitation Molds Updated: 05-07-2009 NOTE: This guide is to assist

32 Drop Mold Example 1:

QTY DME Item Number Description 1 IMF4800 48 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

39 ICM1502 Integrity Control Module

9 MFBP15 Integrity Blank Panel

4 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

4 IMB1200 Integrity Mold Terminal Box

1 CTP0120 DMECAN Communications Termination Plug

Optional Items Base Integrity Floor Stand – Pick One

1 IFSA1000 Integrity Floor Stand – Angled.

1 IFSS1000 Integrity Floor Stand – Straight

Other Optional Items

1 IFMCCONN IFM Alarm Output Connector.

32 Drop Mold Example 2:

QTY DME Item Number Description 1 IMF4800 48 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

39 ICM1502 Integrity Control Module

9 MFBP15 Integrity Blank Panel

4 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

4 IMB1200 Integrity Mold Terminal Box

1 CTP0120 DMECAN Communications Termination Plug

Optional Items Base Integrity Floor Stand – Pick One

1 IFSA1000 Integrity Floor Stand – Angled.

1 IFSS1000 Integrity Floor Stand – Straight

Other Optional Items

1 IFMCCONN IFM Alarm Output Connector.

Page 11: DME Typcial Integrity™ Hot Runner Controls …...DME Typcial Integrity Hot Runner Controls Configurations for High Cavitation Molds Updated: 05-07-2009 NOTE: This guide is to assist

6) Typical DME 36 Drop System

Page 12: DME Typcial Integrity™ Hot Runner Controls …...DME Typcial Integrity Hot Runner Controls Configurations for High Cavitation Molds Updated: 05-07-2009 NOTE: This guide is to assist

36 Drop Mold Example 1:

QTY DME Item Number Description

Mainframe 1: 1 IMF2400 24 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

24 ICM1502 Integrity Control Module

2 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

2 IMB1200 Integrity Mold Terminal Box

1 CTP0120 DMECAN Communications Termination Plug

Mainframe 2: 1 IMF2400 24 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

21 ICM1502 Integrity Control Module

3 MFBP15 Integrity Blank Panel

2 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

2 IMB1200 Integrity Mold Terminal Box

1 ICAN1700 DMECAN Daisy Chain Communication Cable

Optional Items Base Integrity Floor Stand – Pick One

1 IFSA1000 Integrity Floor Stand – Angled.

1 IFSS1000 Integrity Floor Stand – Straight

Other Optional Items

1 IFSE1000 Integrity Floor Stand Extension

1 IFMCCONN IFM Alarm Output Connector.

36 Drop Mold Example 2:

QTY DME Item Number Description

1 IMF4800 48 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

46 ICM1502 Integrity Control Module

2 MFBP15 Integrity Blank Panel

4 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

4 IMB1200 Integrity Mold Terminal Box

1 CTP0120 DMECAN Communications Termination Plug

Optional Items Base Integrity Floor Stand – Pick One 1 IFSA1000 Integrity Floor Stand – Angled.

1 IFSS1000 Integrity Floor Stand – Straight

Other Optional Items 1 IFMCCONN IFM Alarm Output Connector.

Page 13: DME Typcial Integrity™ Hot Runner Controls …...DME Typcial Integrity Hot Runner Controls Configurations for High Cavitation Molds Updated: 05-07-2009 NOTE: This guide is to assist

7) Typical DME 48 Drop System

Page 14: DME Typcial Integrity™ Hot Runner Controls …...DME Typcial Integrity Hot Runner Controls Configurations for High Cavitation Molds Updated: 05-07-2009 NOTE: This guide is to assist

48 Drop Mold Example 1:

QTY DME Item Number Description

Mainframe 1: 1 IMF4800 48 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

48 ICM1502 Integrity Control Module

4 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

4 IMB1200 Integrity Mold Terminal Box

1 CTP0120 DMECAN Communications Termination Plug

Mainframe 2: 1 IMF1200 12 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

12 ICM1502 Integrity Control Module

1 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

1 IMB1200 Integrity Mold Terminal Box

1 ICAN1700 DMECAN Daisy Chain Communication Cable

Mainframe 3: 1 IMF1200 12 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

7 ICM1502 Integrity Control Module

5 MFBP15 Integrity Blank Panel

1 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

1 IMB1200 Integrity Mold Terminal Box

1 ICAN1700 DMECAN Daisy Chain Communication Cable

Optional Items Base Integrity Floor Stand – Pick One

1 IFSA1000 Integrity Floor Stand – Angled.

1 IFSS1000 Integrity Floor Stand – Straight

Other Optional Items

1 IFSE1000 Integrity Floor Stand Extension

2 IFEP1248 Extension Plate for IFM1200 to IMF4800 Width Mainframe

1 IFMCCONN IFM Alarm Output Connector.

Special Optional Item: 1 IMB7200 Special Order 72 Zone Mold Terminal Box – replaces 6 IMB1200’s

Page 15: DME Typcial Integrity™ Hot Runner Controls …...DME Typcial Integrity Hot Runner Controls Configurations for High Cavitation Molds Updated: 05-07-2009 NOTE: This guide is to assist

48 Drop Mold Example 2:

QTY DME Item Number Description

Mainframe 1:

1 IMF4800 48 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

48 ICM1502 Integrity Control Module

4 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

4 IMB1200 Integrity Mold Terminal Box

1 CTP0120 DMECAN Communications Termination Plug

Mainframe 2:

1 IMF1200 12 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

11 ICM1502 Integrity Control Module

1 MFBP15 Integrity Blank Panel

1 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

1 IMB1200 Integrity Mold Terminal Box

1 ICAN1700 DMECAN Daisy Chain Communication Cable

Optional Items Base Integrity Floor Stand – Pick One 1 IFSA1000 Integrity Floor Stand – Angled.

1 IFSS1000 Integrity Floor Stand – Straight

Other Optional Items 1 IFSE1000 Integrity Floor Stand Extension

1 IFEP1248 Extension Plate for IFM1200 to IMF4800 Width Mainframe

1 IFMCCONN IFM Alarm Output Connector.

Special Optional Item:

1 IMB6000 Special Order 60 Zone Mold Terminal Box – replaces 5 IMB1200’s

Page 16: DME Typcial Integrity™ Hot Runner Controls …...DME Typcial Integrity Hot Runner Controls Configurations for High Cavitation Molds Updated: 05-07-2009 NOTE: This guide is to assist

8) Typical DME 64 Drop System

Page 17: DME Typcial Integrity™ Hot Runner Controls …...DME Typcial Integrity Hot Runner Controls Configurations for High Cavitation Molds Updated: 05-07-2009 NOTE: This guide is to assist

64 Drop Mold Example 1:

QTY DME Item Number Description

Mainframe 1: 1 IMF4800 48 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

48 ICM1502 Integrity Control Module

4 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

4 IMB1200 Integrity Mold Terminal Box

1 CTP0120 DMECAN Communications Termination Plug

Mainframe 2: 1 IMF2400 24 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

24 ICM1502 Integrity Control Module

2 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

2 IMB1200 Integrity Mold Terminal Box

1 ICAN1700 DMECAN Daisy Chain Communication Cable

Mainframe 3: 1 IMF1200 12 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

3 ICM1502 Integrity Control Module

9 MFBP15 Integrity Blank Panel

1 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

1 IMB1200 Integrity Mold Terminal Box

1 ICAN1700 DMECAN Daisy Chain Communication Cable

Optional Items Base Integrity Floor Stand – Pick One

1 IFSA1000 Integrity Floor Stand – Angled.

1 IFSS1000 Integrity Floor Stand – Straight

Other Optional Items

1 IFSE1000 Integrity Floor Stand Extension

1 IFEP1248 Extension Plate for IFM1200 to IMF4800 Width Mainframe

1 IFEP2448 Extension Plate for IFM2400 to IMF4800 Width Mainframe

1 IFMCCONN IFM Alarm Output Connector.

Special Optional Item:

1 IMB8400 Special Order 84 Zone Mold Terminal Box – replaces 7 IMB1200’s

Page 18: DME Typcial Integrity™ Hot Runner Controls …...DME Typcial Integrity Hot Runner Controls Configurations for High Cavitation Molds Updated: 05-07-2009 NOTE: This guide is to assist

64 Drop Mold Example 2:

QTY DME Item Number Description

Mainframe 1:

1 IMF4800 48 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

48 ICM1502 Integrity Control Module

4 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

4 IMB1200 Integrity Mold Terminal Box

1 CTP0120 DMECAN Communications Termination Plug

Mainframe 2:

1 IMF2400 24 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

24 ICM1502 Integrity Control Module

2 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

2 IMB1200 Integrity Mold Terminal Box

1 ICAN1700 DMECAN Daisy Chain Communication Cable

Mainframe 3:

1 IMF1200 12 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

3 ICM1502 Integrity Control Module

9 MFBP15 Integrity Blank Panel

1 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

1 IMB1200 Integrity Mold Terminal Box

1 ICAN1700 DMECAN Daisy Chain Communication Cable

Optional Items Base Integrity Floor Stand – Pick One 1 IFSA1000 Integrity Floor Stand – Angled.

1 IFSS1000 Integrity Floor Stand – Straight

Other Optional Items 1 IFSE1000 Integrity Floor Stand Extension

1 IFEP1248 Extension Plate for IFM1200 to IMF4800 Width Mainframe

1 IFEP2448 Extension Plate for IFM2400 to IMF4800 Width Mainframe

1 IFMCCONN IFM Alarm Output Connector.

Special Optional Item: 1 IMB8400 Special Order 84 Zone Mold Terminal Box – replaces 7 IMB1200’s

Page 19: DME Typcial Integrity™ Hot Runner Controls …...DME Typcial Integrity Hot Runner Controls Configurations for High Cavitation Molds Updated: 05-07-2009 NOTE: This guide is to assist

9) Typical DME 72 Drop System

Page 20: DME Typcial Integrity™ Hot Runner Controls …...DME Typcial Integrity Hot Runner Controls Configurations for High Cavitation Molds Updated: 05-07-2009 NOTE: This guide is to assist

72 Drop Mold Example 1:

QTY DME Item Number Description

Mainframe 1: 1 IMF4800 48 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

48 ICM1502 Integrity Control Module

4 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

4 IMB1200 Integrity Mold Terminal Box

1 CTP0120 DMECAN Communications Termination Plug

Mainframe 2: 1 IMF2400 24 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

24 ICM1502 Integrity Control Module

2 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

2 IMB1200 Integrity Mold Terminal Box

1 ICAN1700 DMECAN Daisy Chain Communication Cable

Mainframe 3: 1 IMF1200 12 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

11 ICM1502 Integrity Control Module

1 MFBP15 Integrity Blank Panel

1 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

1 IMB1200 Integrity Mold Terminal Box

1 ICAN1700 DMECAN Daisy Chain Communication Cable

Optional Items Base Integrity Floor Stand – Pick One

1 IFSA1000 Integrity Floor Stand – Angled.

1 IFSS1000 Integrity Floor Stand – Straight

Other Optional Items

1 IFSE1000 Integrity Floor Stand Extension

1 IFEP1248 Extension Plate for IFM1200 to IMF4800 Width Mainframe

1 IFEP2448 Extension Plate for IFM2400 to IMF4800 Width Mainframe

1 IFMCCONN IFM Alarm Output Connector.

Special Optional Item:

1 IMB8400 Special Order 84 Zone Mold Terminal Box – replaces 7 IMB1200’s

Page 21: DME Typcial Integrity™ Hot Runner Controls …...DME Typcial Integrity Hot Runner Controls Configurations for High Cavitation Molds Updated: 05-07-2009 NOTE: This guide is to assist

72 Drop Mold Example 2:

QTY DME Item Number Description

Mainframe 1:

1 IMF4800 48 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

48 ICM1502 Integrity Control Module

4 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

4 IMB1200 Integrity Mold Terminal Box

1 CTP0120 DMECAN Communications Termination Plug

Mainframe 2:

1 IMF2400 24 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

24 ICM1502 Integrity Control Module

2 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

2 IMB1200 Integrity Mold Terminal Box

1 ICAN1700 DMECAN Daisy Chain Communication Cable

Mainframe 3:

1 IMF1200 12 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

11 ICM1502 Integrity Control Module

1 MFBP15 Integrity Blank Panel

1 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

1 IMB1200 Integrity Mold Terminal Box

1 ICAN1700 DMECAN Daisy Chain Communication Cable

Optional Items Base Integrity Floor Stand – Pick One 1 IFSA1000 Integrity Floor Stand – Angled.

1 IFSS1000 Integrity Floor Stand – Straight

Other Optional Items 1 IFSE1000 Integrity Floor Stand Extension

1 IFEP1248 Extension Plate for IFM1200 to IMF4800 Width Mainframe

1 IFEP2448 Extension Plate for IFM2400 to IMF4800 Width Mainframe

1 IFMCCONN IFM Alarm Output Connector.

Special Optional Item: 1 IMB8400 Special Order 84 Zone Mold Terminal Box – replaces 7 IMB1200’s

Page 22: DME Typcial Integrity™ Hot Runner Controls …...DME Typcial Integrity Hot Runner Controls Configurations for High Cavitation Molds Updated: 05-07-2009 NOTE: This guide is to assist

10) Typical DME 96 Drop System

Page 23: DME Typcial Integrity™ Hot Runner Controls …...DME Typcial Integrity Hot Runner Controls Configurations for High Cavitation Molds Updated: 05-07-2009 NOTE: This guide is to assist

96 Drop Mold Example 1:

QTY DME Item Number Description

Mainframe 1: 1 IMF4800 48 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

48 ICM1502 Integrity Control Module

4 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

4 IMB1200 Integrity Mold Terminal Box

1 CTP0120 DMECAN Communications Termination Plug

Mainframe 2: 1 IMF4800 48 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

48 ICM1502 Integrity Control Module

4 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

4 IMB1200 Integrity Mold Terminal Box

1 ICAN1700 DMECAN Daisy Chain Communication Cable

Mainframe 3: 1 IMF1200 12 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

11 ICM1502 Integrity Control Module

1 MFBP15 Integrity Blank Panel

1 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

1 IMB1200 Integrity Mold Terminal Box

1 ICAN1700 DMECAN Daisy Chain Communication Cable

Optional Items Base Integrity Floor Stand – Pick One

1 IFSA1000 Integrity Floor Stand – Angled.

1 IFSS1000 Integrity Floor Stand – Straight

Other Optional Items

1 IFSE1000 Integrity Floor Stand Extension

1 IFEP1248 Extension Plate for IFM1200 to IMF4800 Width Mainframe

1 IFMCCONN IFM Alarm Output Connector.

Special Optional Item: 1 IMB10800 Special Order 108 Zone Mold Terminal Box – replaces 9 IMB1200’s

Page 24: DME Typcial Integrity™ Hot Runner Controls …...DME Typcial Integrity Hot Runner Controls Configurations for High Cavitation Molds Updated: 05-07-2009 NOTE: This guide is to assist

96 Drop Mold Example 2:

QTY DME Item Number Description

Mainframe 1:

1 IMF4800 48 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

48 ICM1502 Integrity Control Module

4 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

4 IMB1200 Integrity Mold Terminal Box

1 CTP0120 DMECAN Communications Termination Plug

Mainframe 2:

1 IMF4800 48 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

48 ICM1502 Integrity Control Module

4 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

4 IMB1200 Integrity Mold Terminal Box

1 ICAN1700 DMECAN Daisy Chain Communication Cable

Mainframe 3:

1 IMF1200 12 Zone Integrity Mainframe

1 IFM1000 Integrity Frame Module

11 ICM1502 Integrity Control Module

1 MFBP15 Integrity Blank Panel

1 IMC1215 Integrity Power and J t/c Thermocouple Cable 15Ft.

1 IMB1200 Integrity Mold Terminal Box

1 ICAN1700 DMECAN Daisy Chain Communication Cable

Optional Items Base Integrity Floor Stand – Pick One 1 IFSA1000 Integrity Floor Stand – Angled.

1 IFSS1000 Integrity Floor Stand – Straight

Other Optional Items 1 IFSE1000 Integrity Floor Stand Extension

1 IFEP1248 Extension Plate for IFM1200 to IMF4800 Width Mainframe

1 IFMCCONN IFM Alarm Output Connector.

Special Optional Item:

1 IMB10800 Special Order 108 Zone Mold Terminal Box – replaces 9 IMB1200’s