Dmaic The5phasesofleansixsigmaslides 120405114801 Phpapp02

Embed Size (px)

Citation preview

  • 7/24/2019 Dmaic The5phasesofleansixsigmaslides 120405114801 Phpapp02

    1/11

    DMAIC:The 5 Phase Method That Underlies Lean Six Sigma

    Define, Measure, Analyze, Improve, and Control

  • 7/24/2019 Dmaic The5phasesofleansixsigmaslides 120405114801 Phpapp02

    2/11

    What Is Lean Six Sigma?

    Lean Six Sigma is simply a process for solving a problem.It is a system of management that results in a steadypulping of projects that are ready for improvement

    It consists of five phases, aka DMAIC (duh-may-ik)

    Lean Six Sigma provides guidelines to help you select theright projects at the right time

    Once projects are selected, improvement teams useDMAIC to refine projects & deliver quantifiable,sustainable results

  • 7/24/2019 Dmaic The5phasesofleansixsigmaslides 120405114801 Phpapp02

    3/11

    Why DMAIC?

    DMAIC is a methodology for root cause analysis

    DMAIC should be used when:

    there is a problem and the root cause is unknown

    the stakes are high and we need to be absolutelysure the solution fixes the problem

    a problem exists, solutions have been tried, but theroot cause is still unknown

  • 7/24/2019 Dmaic The5phasesofleansixsigmaslides 120405114801 Phpapp02

    4/11

    Selecting the Right Projects

    Before beginning a Lean Six Sigma processimprovement project, choose projects that are goodcandidates for improvement. A good project for

    improvement:

    has an obvious problem within the process

    has the potential to result in increased revenue,reduced cost, or improved efficiency

    has collectable data

  • 7/24/2019 Dmaic The5phasesofleansixsigmaslides 120405114801 Phpapp02

    5/11

    DMAIC is the Six Sigmamethodology to conduct rootcause analysis

    Define

    Measure

    Analyze

    Improve

    Control

    DMAIC Methodology

  • 7/24/2019 Dmaic The5phasesofleansixsigmaslides 120405114801 Phpapp02

    6/11

    Define is the first phase of theLean Six Sigma improvementprocess. It consists of defining

    the problem, the goal, theprocess, and the customer

    Project Charter

    Voice of the Customer

    SIPOC

    Define

  • 7/24/2019 Dmaic The5phasesofleansixsigmaslides 120405114801 Phpapp02

    7/11

    In the Measure phase, the teamfocuses on data collection,which takes time and effort

    Select Measures

    Data Collection Planning

    Operational Definitions

    Baseline Data

    Measure

  • 7/24/2019 Dmaic The5phasesofleansixsigmaslides 120405114801 Phpapp02

    8/11

    In the Analyze phase, the teamreviews data collected duringthe measure phase. The goal isto narrow down and verify root

    causes of waste and defects

    Process Analysis

    Brainstorm Root Causes

    Pareto Charts

    Develop Hypothesis

    Analyze

  • 7/24/2019 Dmaic The5phasesofleansixsigmaslides 120405114801 Phpapp02

    9/11

    In the Improve phase, teamsmove on to solution

    development

    Create Flow

    Mistake-Proofing: Poka-Yoke

    Visual Management & 5S

    Improve

  • 7/24/2019 Dmaic The5phasesofleansixsigmaslides 120405114801 Phpapp02

    10/11

    The Control phase is the finalphase of Lean Six Sigma. Theteam focuses on how to sustainnewly achieved improvementsby passing it on to otheremployees

    Process Control Plan

    Monitoring & Response Plan Documentation & Storyboard

    Control

  • 7/24/2019 Dmaic The5phasesofleansixsigmaslides 120405114801 Phpapp02

    11/11

    Start Improving Today.

    Get your free Lean Six Sigma Yellow Belt Training by visiting goleansixsigma.com/free-lean-six-sigma-training/

    Register For YourFree Lean Six Sigma Training

    http://www.goleansixsigma.com/free-lean-six-sigma-training/http://www.goleansixsigma.com/free-lean-six-sigma-training/http://www.goleansixsigma.com/free-lean-six-sigma-training/http://www.goleansixsigma.com/free-lean-six-sigma-training/http://www.goleansixsigma.com/free-lean-six-sigma-training/http://www.goleansixsigma.com/free-lean-six-sigma-training/http://www.goleansixsigma.com/free-lean-six-sigma-training/http://goleansixsigma.com/free-lean-six-sigma-training/