DL-TRM Prospekt EN 2016 - Beschneiungsanlagen · Slide couplings with a force-locked push-fi t socket connection, e.g. to absorb settlement. MMB FITTING ... kers, pumping stations

SNOW MAKING SYSTEMS FROM DEMACLENKODUCTILE CAST PIPE SYSTEMS FROM TRM

MAXIMUMSNOW RELIABILITY

UNLIMITED SKIING ENJOYMENT

DEMACLENKO and Tiroler Rohre GmbH (TRM) have had

an international partnership in snow making since 2012.

Depending on regional requirements, this will allow them

to be more focused on and more selective about meeting

customers’ needs, as well as to off er bespoke solutions.

DEMACLENKO is a member of the Leitner Group and, as a

producer of innovative snow making systems and supplier

of turnkey installations, is a leader on the global snow

making market.

Complete solutions comprise individually customized plan-

Andreas Dorfmann

(CEO DL)

ning and execution of storage reservoirs, pump houses,

compressor stations, wiring, pipework including shafts and

control software.

The top quality of DEMACLENKO’s snow guns, both fan

guns or lances, is the result of its high snow making per-

formance combined with an optimized energy effi ciency

and quiet operation: all this makes DEMACLENKO the ideal

partner in snow making.

Thanks to its cooperation with TRM, the pioneer in the

production of cast iron pipes for snow making systems,

DEMACLENKO and TRM – a strong partnership for maximum snow reliability

Andreas Dorfmann

(CEO DL)

Max Kloger

(CEO TRM)

2 - 3

UNLIMITED SKIING ENJOYMENT

= :-)+

DEMACLENKO can not only act as a dealer in high-grade

systems, it can also off er its customers the benefi t of expert

know-how straight from the manufacturer.

TRM has developed, produced and marketed a reliable

water supply to snow making systems all over the world for

more than 30 years.

Optimum reliability for operating pressures of up to 100

bar can be guaranteed through an elaborate range of

products consisting of cast iron pipes, fi ttings and the

VRS®-T connection.

In addition, bending capacity of up to 5° saves on fi ttings

and lowers the costs for customers.

The high laying capacity, the 50 year-plus service life, the

robustness of the material and the superior engineering

make this the most cost-effi cient pipe system on the

market.

Experience, inventive spirit and continuous further develop-

ment have made TRM the market leader in pipe for snow

making systems.

COMPRESSED AIR PIPING

WATER PUMPING

WATER STORAGE

1

RESERVOIR

CIRCULATION

COOLING TOWER PUMP

WATER COLLECTION

FILLING PIPE

FILLING PIPE

FILLING PIPE

TAPPING PIPE

COMPLETE SOLUTIONS FROM DEMACLENKO-TRM

MMQ-FITTING90° bend with two sockets.Pressure pipes made from ductile cast iron with a force-locked VRS®-T push-fi t socket connection.

FILLING PIPE/ FIELD PIPE

EU FITTINGPipe component with a fl ange and spigot. Acts as a connector between fl ange components and socket components.

F FITTING MK FITTING MMK FITTINGPipe fi tting with fl ange and socket. Acts as a connector between the fl ange components and the pipe components and spigot.

Bend with socket and spigot. Diff erent bends can be formed.

Bend with two sockets. Diff erent bends can be formed.

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BACKING PUMPS

FILTER

POWER AND CONTROL CENTRE

POWER CABLE

CONTROL CABLE

EARTHING CABLE

COMPRESSED AIR PIPE

FIELD LINE

WATER CONNECTION

MOBILESNOWMAKER

OVERGROUND HYDRANTMOUNTED ON PIT

SNOWMAKER ON LIFT TOWER WITH

WEATHER STATION

SNOW LANCE

PIT FOR MOBILE SNOWMAKER

HIGH-PRESSURE PUMP

COOLING TOWER SYSTEM

COMPLETE SOLUTIONS FROM DEMACLENKO-TRM

4 - 5

MMR FITTINGU FITTING, LONGDouble-socket transitional piece with a force-locked push-fi t socket connection.

Slide couplings with a force-locked push-fi t socket connection, e.g. to absorb settlement.

MMB FITTING

INTEGRATION OF TAPPING POINTS

ENH FITTING

ABS FITTING

HAS FITTING

Double socket fi ttings with a socket branch piece.

90° snow hydrant foot bend according to a factory standard with a welded bead for a force-locked push-fi t socket connection and external thread.

Tapping saddles with a 2" internal thread.

Connector with a 2" thread.

SNOW WITH SYSTEM

With DEMACLENKO, you will find the support you need for

successfully completing your project!

From the initial idea to feasibility studies, from planning

to implementation of turnkey systems, we offer com-

prehensive, all-round support by our experts. Our team

provides individual planning and personal care throug-

hout the planning and construction phase, design and

construction using our own innovative products, carefully

selected partners and an extensive range of services.

Reservoirs are the ideal solution for ski areas where large

quantities of water are not available. Reservoirs constantly

ensure the necessary water feed for the system, and th-

erefore guarantee the constant availability of water over

the brief snowmaking period.

DEMACLENKO offers a huge range of solutions – from

small reservoirs to large ones with a capacity of up to

400.000 m³ (105,688,000 gallons).

THE PUMPING STATION:

THE BEATING HEART OF THE SYSTEM

DEMACLENKO plans every station

down to the smallest detail – buil-

ding plans mostly form the basis

for this. Pipework plans provide

the first insight into the type of

pumping station to be constructed.

This way, all the pipework, from

THE COMPRESSOR STATION FOR SYSTEMS WITH

CENTRAL COMPRESSED AIR SUPPLY

Compressed air is a fundamental prerequisite for snow-

making. A centralized compressed air supply can be put in

place. In this case, the snow guns do not have their own

compressors, but are supplied with compressed air from

the compressor station via PE pipes.

DEMACLENKO uses compressors of the very best brands,

which are designed for the air consumption of snowma-

kers.

1

2

COMPLETE SOLUTIONS FOR ALL REQUIREMENTS

THE RIGHT PARTNER FOR EVERY SCENARIO

THE RESERVOIR: A RELIABLE WATER STORAGE FOR THE ENTIRE SYSTEM

PUMPING- & COMPRESSOR STATION

the low-pressure wall duct to

brackets, pipe supports,

drainpipes and small pipes,

can be prefabricated in the

appropriate pressure stages

and, in most cases, galvani-

sed by trained specialists in

our in-house metalworking

shops.

6 - 7

Pits. When designing the tapping points, DEMACLENKO

pays particular attention to the question of installation

and maintenance, but also to safety and work conveni-

ence. DEMACLENKO off ers pits of concrete (series C) or

fi breglass reinforced plastic (series Z). Both types are ideal

DEMACLENKO has developed the special Snowvisual con-

trol system, which is optimized for controlling snowma-

kers, pumping stations and cooling towers. Snowvisual

features a smart user interface, enabling you to control

and monitor the system at all times.

Once the necessary operating conditions for snow-

making have been reached, Snowvisual starts up the

snowmaker in the blink of an eye.

FAN GUN

Our wide range of guns cannot fail to impress even the

most demanding customer: Our fan guns are convincing

thanks to the high snow production and the fi rst class

snow output produced effi ciently in a short period of

time.

LANCES

The EOS lance from DEMACLENKO is available in two confi gura-

tions (automatic & manual) and with 8 diff erent steps of regu-

lation. When it comes to maximum technical quality, thanks to

their high snow production and low energy consumption, lances

from DEMACLENKO are the most sought after.

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MAKING SNOW: USING SUPERIOR TECHNOLOGY

SNOWVISUAL CONTROL SOFTWARE: FULLY AUTOMATED SNOWMAKING FROM A COMPLETELY NEW PERSPECTIVE

for use in the snowmaking sector.

As we prefabricate the parts, they

can be installed on the constructi-

on site quickly and easily, and are

suitable for all types of terrain.

TAPPING POINTS: PITS AND OVERGROUND HYDRANTS FOR USE IN THE MOUNTAINS

FIELD LINE CONSTRUCTION

It is essential to ensure that pistes are accessible to

vehicles in winter sports resorts. This has become one of

the fundamental requirements for being successful on

the global market. In order to guarantee the reliability of

the snow as an economic factor, the use of snow making

systems is of particular importance to regions which are

dependent on winter sports.

To enable snow making systems to work properly, it is

essential to ensure that they have a reliable and stable

THE BENEFITS TO YOU

• Optimum reliability for operating pressures of up to 100 bar.

• Quick and easy assembly; no welding required.

• Elaborate range of products with pipes, fittings and the VRS®-T connector made from a single cast,

from DN 80 to DN 500.

• Bending capacity of up to 5°, saves on fittings.

• Good assortment of fittings and pipes; deliveries possible at short notice.

• Specialists in cast iron pipe manufacture with decades of experience. The list of references speaks for itself.

• Tested product quality according to EN standards, member of different quality assurance associations,

certified according to ISO 9001.

• Advice in the planning stage and training in laying pipes by experts.

• Most technically-efficient and cost-efficient pipe system on the market. Laying capacity of up to 400 m a day is possible.

THE RELIABLE WATER SUPPLY FOR SNOWMAKING SYSTEMS

water supply. They must be able to withstand all the

requirements at high altitudes with very high pressures.

The robust, reliable and easy to handle TRM pipe system,

which can withstand pressures of up to 100 bar, will meet

these requirements 100%. In addition, the force-locked

push-fit socket connection developed by the market

leader creates absolute seals, even when exposed to the

greatest loads.

8 - 9

Pressure pipes DN 80 to DN 500 Structural length of 5 m, PUR Longlife

PFA 30 PFA 40 PFA 63 PFA 85 PFA 100

DN Mass [kg]

80 81.5 81.5 81.5 81.5 81.5

100 100.0 100.0 100.0 107.0 107.0

125 128.0 128.0 128.0 145.5 145.5

150 157.5 157.5 157.5 179.5 202.0

200 204.5 204.5 237.0 252.6 300.5

250 270.5 270.5 333.0 356.0 419.0

300 339.5 339.5 475.5 529.0 634.5

400 520.0 642.5 806.5

500 712.0 993.5 1,052.0*

PIPES MADE FROM DUCTILE CAST IRON WITH AN INTERNAL AND EXTERNAL COATING FOR EXTREME DURABILITY

INTERNAL COATINGPotable water-grade cement mortar lining.

EXTERNAL COATINGThermal zinc spraying 200 g/m2 zinc (active protection against corrosion) and top coating (passive protection against corrosion).

POSSIBLE TOP COATINGS

• PUR Longlife (standard coating) - Coat at least 120 µm in thickness - DN 80 - DN 500, l = 5 m, black.

• PUR TOP - Coat of polyurethane (PUR) at least 400 µm in thickness - Additional PE impact protection band. - DN 80 - DN 500, l = 5 m, black. - For soils with any degree of potential for corrosion.

• ZMU cement mortar sleeve - Plastic-modifi ed cement mortar sleeve on a blast furnace

cement basis, reinforced with bandage-type mesh material according to EN 15542, applied by means of the extrusion process, rated coat thickness of at least 5 mm.

- Spigot is coated with epoxy resin paint or with a polyurethane coating.

- DN 80 - DN 500, I = 5 and 6 m, blue. - In the case of stony, corrosive soils.

ZMU

Masses per pipe [kg] are theoretical standard values. Deviations are possible! *perm. PFA max. 50 bar. Larger pressures and nominal widths, on request.

PUR-LL

PUR-TOPPUR-TOP

DN 300 to DN 500

Clamping ring for cut pipes, observing the installation

instructions! Min. 60 Nm torque.

DN PFA Bending capacity Lock

80 100 bar 5° 2 locks + catch mechanism




200 100 bar 4° 2 locks + HP lock + catch mechanism

250 100 bar 4° 2 locks + HP lock + catch mechanism

300 100 bar 4° 4 locks + 2 catch mechanisms



High pressures available on request.

VRS®-T SOCKET CONNECTIONSIMPLEST AND MOST SECURE POSITIVE LOCKING SYSTEM

VRS®-T SEALING RING(Cross-section), with up to 25% lower insertion forces

LOCK SYSTEMS

CLAMPING RING

Operating pressures for VRS®-T snow making systems

High-pressure locks DN 150 to DN 250

Catch mechanism | High-pressure locks

DN 150 / PN 85

DN 200 / PN 85

PN 100

DN 250 / PN 63

PN 85

PN 100

Catch mechanism2 x locks on left

2 x locks on right

DN 300 to DN 500

Catch mechanismLock on left

Lock on right

DN 80 to DN 250

Lock on left | Lock on right

1110-11

5,000/6,000 mm

D DE

FITTINGS MADE FROM DUCTILE CAST IRON

PRESSURE PIPES MADE FROM DUCTILE CAST IRON DN 80 – DN 500 | STRUCTURAL LENGTH of 5 and 6 m

DOUBLE SOCKET FITTINGS WITH A SOCKET BRANCH PIECE | SOCKET SPIGOT FITTINGS WITH A SOCKET BRANCH PIECE | DOUBLE SOCKET TRANSITIONAL PIECES

MMB

Output

Mass [kg]

DN 80 100 125 150 200 250 300 400 500

80 16.1

100 20.0 22.4

125 25.1 28.1 31.0

150 33.6 34.5 39.0 41.1

200 46.2 47.3 50.0 54.3 63.1

250 72.0 63.9 87.0 70.6 77.8 89.1

300 93.0 80.2 88.6 96.6 109.0 127.4

400 MB MB 236.0

500 396.8

MMR

100 12.3

125 15.9 16.7

150 19.9 20.8 21.0

200 29.6 30.4

250 45.3 46.7

300 57.0 58.9 62.8

400 111.0

500 148.0

Nominal width Diameter Number

of pipes per collarDN D DE Tolerance for DE

80 156 98 + 1.0 - 2.7 15

100 177 118 + 1.0 - 2.8 15

125 206 144 + 1.0 - 2.8 12

150 232 170 + 1.0 - 2.9 8

200 292 222 + 1.0 - 3.0 6

250 352 274 + 1.0 - 3.1 4

300 410 326 + 1.0 - 3.3 4

400 521 429 + 1.0 - 3.5 -

500 630 532 + 1.0 - 3.8 -

SOCKET FITTINGS DN 80 to DN 300: VRS®-T PFA 100 barDN 400 to DN 500: VRS®-T PFA 30 barHigh pressures available on request.

INTERNAL AND EXTERNAL COATINGEpoxy resin coating according to EN 14 901For use in soils with any degree of potential for corrosion.

MMR

MMB

Member of the Quality Assurance AssociationFor Heavy-Duty Corrosion (GSK)

CONNECTIONS VRS®-T DN 80 – DN 500

PRESSURE LEVELS PN 25, PN 30, PN 40, PN 63, PN 85 and PN 100

COATING internal: Potable water-grade cement mortar lining according to EN 545. external: - PUR-Longlife: Zinc coating (200 g/m²) according to ÖNORM B 25 55 and PUR top coating according to ÖNORM B 2560 with a coat thickness of at least 120 µm or a zinc coating with a top coat according to DIN 30674 part 3. - PUR-TOP: Zinc coating (200g/m2) according to ÖNORM B 2555, polyurethane (PUR) with at least 400 µm according to ÖNORM B 2560. The PUR coating is also fi tted with a PE impact protection band. - ZMU: Zinc coating (200g/m2 ) according to ÖNORM B2555. Plastic-modifi ed cement mortar sleeve on a blast furnace cement basis, reinforced with bandage-type mesh material according to EN 15542, applied by means of the extrusion process(wrapping), rated coat thickness of 5 mm (independent of diameter). Spigot is coated with epoxy resin paint or polyurethane.

LABELLING Pressure pipes are labeled by cast markings and lettering.

MK MMK MMQ

Mass [kg]

DN 11.25° 22.5° 30° 45° 11.25° 22.5° 30° 45° 90°

80 8.4 8.7 8.9 9.1 10.1 10.2 10.4 11.0 11.6

100 11.1 11.6 11.9 12.3 14.0 14.3 14.7 14.7 15.9

125 15.1 15.9 16.2 17.0 18.6 19.4 20.3 20.8 22.4

150 20.1 21.5 22.4 24.2 23.3 24.3 25.2 26.3 28.8

200 32.7 35.3 36.5 39.7 38.2 39.2 41.4 41.5 55.1

250 51.0 53.0 57.0 60.5 52.3 56.9 59.3 65.1 76.0

300 71.0 73.0 82.0 87.3 70.4 78.6 79.9 86.4 94.5

400 125.01) 138.81) 157.21) 116.0 120.4 137.0 157.0 200.5

500 220.02) 222.02) 224.02) 171.5 197.0 205.5 227.0

1) PFA max. 63 bar | 2) PFA max. 50 bar

MK

GDR

U

F

EU

ENH

P

HAS

ABS

MMK

SINGLE SOCKET BENDS | DOUBLE SOCKET BENDS

SINGLE-FLANGE FITTINGS | FLANGE SOCKET FITTINGS

HYDRANT CONNECTION OPTIONSSNOW HYDRANT FOOT BENDS | CONNECTORS WITH A 2" THREAD | P-PLUGS | TAPPING SADDLES

PLAIN-ENDED PIPES | SLIDE COUPLINGS

GDR U U-LONG

L=400 mm L=800 mm Extension=600 mm

DN Mass [kg]

80 7.6 15.4 13.4 *

100 9.5 18.8 16.0 *

125 12.0 25.0 24.0 *

150 15.6 31.0 30.5 53.5

200 22.0 44.0 45.5 82.0

250 66.7 66.5 119.0

300 98.0 83.5 160.0

400 81.3 115.0 *

500 104.0 185.0 *

MK

MMK

EU

ENH 2" or 1.5" HAS P ABS

DN Mass [kg]

80 7.3 10.5 4.1 5.2

100 13.8 4.4 5.4

125 17.8 6.7 6.0

150 23.1 9.2 6.5

200 34.8 14.5 7.4

250 54.0 27.2 9.1

300 72.0 49.4 9.7

400 17.0

500 20.0

F EU

PN 10 16 25 40 63 100 10 16 25 40 63 100

DN Mass [kg]

80 7.5 7.5 7.5 7.5 10.4 12.4 10.2 10.2 10.2 10.2 12.3 15.2

100 8.5 8.5 10.4 10.4 15.5 17.9 12.2 12.2 12.7 12.7 16.3 20.7

125 11.2 12.4 13.1 14.3 22.4 26.2 15.5 15.5 17.0 17.0 26.8 25.0

150 19.3 19.3 21.0 21.0 32.5 36.0 19.9 19.9 22.1 22.1 31.5 33.4

200 25.2 25.2 26.0 30.8 51.5 57.5 28.7 28.9 29.6 34.6 49.0 56.4

250 35.1 35.2 37.7 45.4 40.6 39.7 44.3 51.9 67.5 86.4

300 46.0 44.8 49.1 62.0 52.3 52.1 56.1 69.9 84.9 120.0

400 104.0 109.0 114.0 154.0 85.5 89.0 102.0 127.5 169.6

500 146.0 156.0 161.0 156.0 125.0 140.5 151.0 162.01) 241.52)

1) perm. PFA max. 30 bar | 2) perm. PFA max. 50 bar

*on request.

12-13

SELECTED REFERENCESABERTAMY | CZECH REPUBLIC

Total pipe lenght 8.600 m

Total cable lenght 8.600 m

Pumping station 135 l/s

Tapping points 121 pits

Cooling system 150 l/s

Snow guns 65

Control software Snowvisual

DIDVELI | GEORGIA




Snow guns 34

ENGADIN - ST. MORITZ | SWITZERLAND





Snow guns 60

ENGADIN - CORVATSCH | SWITZERLAND




Snow guns 27

SCHNALSTALER GLETSCHERBAHNEN | ITALY

Total pipe lenght 974 m


Tapping points 17

Snow guns 32

LILLEHAMMER HAFJELL | NORWAY




Tapping points 21

Snow guns 58

Control software Snowvisual

GUDAURI | GEORGIA



Tapping points 29

Snow guns 29

ROSA KHUTOR | RUSSIA


(including follow-up projects for the 2014 Winter

Olympics in Sochi)

SELECTED REFERENCES

14-15

SCHULTZ GRUPPE | AUSTRIA

KALTENBACH

HOCHPUSTERTAL-SILLIAN

KALS AM GROSSGLOCKNER

MATREI


Tapping points 190

Snow guns 230

TUFANDAG | AZERBAIJAN





Tapping points 224

Snow guns 175

SELECTED REFERENCES

SELLA JOCH | ITALY




Tapping points 18

Snow guns 7

SKY VALLEY | JAPAN

Total pipe lenght 320 m

Total cable lenght 700 m



Tapping points 3

Snow guns 3

TIROLER ROHRE GmbH

Innsbrucker Straße 51

A-6060 Hall in Tirol - Austria

T +43 5223 503 0

F +43 5223 436 19

[email protected]

www.trm.at

DEMACLENKO IT Srl/ GmbH

Griesbruck 14/B - Neidegg

I-39043 Klausen - Italy

T +39 0472 061601

F +39 0472 061649

[email protected]

www.demaclenko.com

DEMACLENKO AUSTRIA GmbH

Michael-Seeber-Straße 1

A-6410 Telfs - Austria

T +43 5262 621 21 3403

F +43 5262 621 21 3400

[email protected]

DEMACLENKO Schweiz GmbH

Im Ehrmerk 11

CH-8362 Wallenwil - Switzerland

T +41-(0) 71 9714866

F +41-(0) 71 9712870

[email protected]

Documents

DL-TRM Prospekt EN 2016 - Beschneiungsanlagen · Slide couplings with a force-locked push-fi t socket connection, e.g. to absorb settlement. MMB FITTING ... kers, pumping stations