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    Logistics Management

    Prof. Mahantesh B Halagatti-KLS IMER-Belgaum

    KLS Institute of Management Education and Research

    Belgaum

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    Logistics…..

    • 

    Concerned with getting product andservices where they are needed and when

    they are desired.•

     

    Involves integration ofinformation,transportation,inventory,wareh

     

    ousing,materials handling and packaging.•

     

    The operating responsibility of logistics isthe geographical positioning of rawmaterials,work-in-process,and finishedgoods inventories where required at thelowest cost possible.

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    Logistical process facilitates the flow of materials

    from suppliers to the manufacturing firms and thedistribution of finished products throughmarketing channels to consumers.

    • 

    The complexity of logistics increases with thenumber of industrial manufacturers,suppliers,andthe channel intermediaries such aswholesalers,distributors and retailers within anation.

     

    It becomes awesome when we consider business ona global basis,having global manufacturers, globalsuppliers and global consumers.

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    Logistics defined as…..

     

     

    The process of anticipating customer needs

    and wants, acquiring the capitalmaterials,people,technologies,and informationnecessary to meet those needs and

    wants,optimising the goods or service- 

    providing network to customer requests andutilising the network to fulfill customer

    requests in a timely manner.”

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    Types of Logistics:

     

    Business Logistics

    • 

    Military Logistics

     

    Event Logistics

    • 

    Service Logistics

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    Business Logistics

     

    It is part of supply chain process that

    plans, implements, and controls theefficient flow and storage of goods,services, and related information frompoint of origin to point of use orconsumption in order to meet customer

    requirements.

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    Military Logistics

     

    The design and integration of all

    aspects of support for the operationalcapability of the military forces andtheir equipment to ensure readiness,reliability and efficiency.

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    Event Logistics

     

    The network of activities, facilities and

    personnel required to organise, scheduleand deploy the resources for an eventto take place and to efficientlywithdraw after the event.

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    Service Logistics

     

    The acquisition, scheduling and

    management of the facilities/assets,personnel and materials to support andsustain a service operation or business.

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    Logistics Management

     

    “Logistics management is the process of

    planning, implementing, and controllingthe efficient, effective flow andstorage of goods,services,and related

    information from point of origin to pointof consumption for the purpose ofconforming to customer requirements.”

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    Components of logistics management

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    Benefits of good logistics management

     

    Capability to identify potential

    operational break downs and takingcorrective action prior to failure ofservice to customers.

    • 

    Performance above industry averagein terms of inventory availability as

    well as speed and consistency ofdelivery to customers.

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    Benefits….

    • 

    Capability to monitor logisticalperformance on a real-time basis

    through efficient information systems.•

     

    High delivery performance ( near

    perfect orders)• 

    Commitment to continuous improvement•

     

    Firms having world-class logisticalcompetency can become attractivesuppliers and ideal business partners.

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    Logistical Competency

    • 

    Is a relative assessment of a firm’scapability to offer competitively superiorcustomer service at the lowest possibletotal cost.

    • 

    Characteristics are: Alternative logisticalcapability, emphasis on flexibility, time- 

    based performance, operational control,

    commitment to perfect customer serviceperformance.

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    Logistical Mission:

     

    Logistics of a firm is an integrated effort aimedat helping to create customer value at the lowest

    cost.•

     

    Logistics managers seek to achieve the desiredquality of customer service through state-of-the-

     

    art operating competency.•

     

    High level of customer service would be extremelycostly and not necessary to support mostmarketing and manufacturing operations.

    • 

    Hence logistical service must be viewed as abalance of service priority and cost.

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    Basic logistics service is measured

    in:•

     

    Availability

    • 

    Operational Performance

     

    Service Reliability

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    Need for logistics management:

    • 

    Competitive pressures• 

    Information technology

    • 

    Channel power

    • 

    Profit Leverage

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    Logistics Activities

    • 

    Transportation

    • 

    Storage• 

    Packaging•

     

    Materials handling

    • 

    Order fulfilment• 

    Inventory forecasting•

     

    Production planning

    • 

    Purchasing•

     

    Customer service•

     

    Site location

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    Role of logistics in Supply Chain Management

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    The Generic Value Chain

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    Role of Logistics in Economy

    • 

    Logistics is one of the major expenditures

    for businesses, thereby affecting andbeing affected by other economicactivities.

    • 

    Logistics supports the movement and flowof many economic transactions and it is animportant activity in facilitating the sale ofvirtually all goods and services.

    • 

    Logistics adds value by creating Timeutility and Place utility.

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    Role of Logistics in Organisation

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    Relationship between Marketing Mix elements andlogistics

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    Logistics Costs

     

    Customer service level

    • 

    Transportation costs•

     

    Warehousing costs

    • 

    Order processing/information systemscosts

    • 

    Lot quantity costs•

     

    Inventory carrying costs

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    The Marketing Mix

    • 

    Product

    • 

    Place•

     

    Price

     

    Promotion

    • 

    Distribution channels help in the ‘place’aspect of the marketing mix

    • 

    Distribution provides place, time andpossession utility to the consumer

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    Example

     

    Consumer wants to buy a tube of toothpaste

     –

     

    Made available at a retail outlet close to

    her residence – 

    place –

     

    Made available at 8 pm on a Tuesdayevening when she wants it –

     

    time

     – 

    She can pay for the toothpaste and take itaway –

     

    possession

     

    The company distribution function has made

    all this possible.•

     

    The situation would be similar if a customerwants to buy a refrigerator or medicines or

    even an electric motor 

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    Distribution Channels

     

     Are intermediaries or middlemen –

     

    Exist because producers cannot reach

     

    all theirconsumers

     –

     

    Multiply reach and provide efficiency

     

    to the marketingprocess

     –

     

    Facilitate smooth flow

     

    and create time, place andpossession utilities

     –

     

    Have the core competence

     

    and reach

     – 

    Provide contact, experience, specialisation 

    andscales of operation

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    Types of Channels

     

    Sales: motivates buyers, shares information

    between company and its consumers,negotiates fair bargains for consumers and

    finances the transactions

    • 

    Delivery channel meant only for physical part ofthe distribution

     

    Service channel –

     

    performs after sales service

    Channel members…

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    Listing of Channel Members

     

    Company own sales team

    • 

    C&FAs 

    and CSAs•

     

    Distributors, dealers, stockists, value-added re-

     

    sellers

    • 

     Agents and brokers•

     

    Franchisees

     

    Electronic channels

     

    Wholesalers

     

    Retailers

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    Distributors, Dealers,

    Stockiest, Agents•

     

    Name denotes the extent of re-distribution

     

    done by them

     

    Distributors invest in the products –

     

    buy

     

    products from the company

    • 

     Are on commission, margins or mark-up•

     

    May or may not

     

    get credit –

     

    but extend credit

     

    Distributors cover the markets as per a beat

    plan. All others merely finance the business.•

     

    Distributors

     

    could be exclusive for a company

     

     Agents bring

     

    buyer and seller together 

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    Industrial Products

    Producer  Producer 

    Industrial Distributor 

    Industrial Customer 

    Industrial Distributor 

    Industrial Customer 

     Agent/middleman

    Customers may also direct from company sales force

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    Consumer Products

    Producer  Producer Producer 

    Customer /

    consumer 

    Retailer 

    Distributor Distributor 

    Retailer 

    Customer/

    Consumer 

    Wholesaler 

    Customer/

    Consumer 

    Retailer 

    Retailers may also direct from company sales force

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    Patterns of Distribution

    • 

    Determines the intensity 

    of the distribution

    • 

    Intensity decides the service level 

    provided

     

    Types of distribution intensity:

     –

     

    Intensive

     –

     

    Selective

     – 

    Exclusive

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    Distribution Intensity

     

    Intensive: distribution through every

    reasonable outlet available – 

    FMCG•

     

    Selective: multiple, but not all outlets in

    the market – 

    pharma, frozen food•

     

    Exclusive: may be only one outlet in a

    market -

     

    car dealers

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    Intensive Distribution

     

    Strategy is to make sure that the product

    is available in as many outlets as possible•

     

    Preferred for consumer, pharmaceutical

    products and automobile spares

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    Exclusive Distribution

     

    Highly selective

     

    choice of outlets –

     

    may be

    even one outlet in an entire market•

     

    Could include outlets set up by companies 

     – 

    Titan, Bata•

     

    Producer wants a close watch and control on the distribution of his products.

    Channel strategy…

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    Distribution Channel Strategy

     

    Derived from

     

    the corporate strategy and themarketing strategy

     

    Steps for designing

     

    the distribution strategy are: –

     

    Defining customer service levels

     – 

    Distribution objectives 

    and steps –

     

    Structure

     

    of the network required

     –

     

    Policy and procedure

     

    to be followed

     – 

    Key performance indicators –

     

    Critical success factors

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    Set of Activities

     

    Manner 

     

    in which the company and itsmarketing channels go about achieving thecustomer service levels

     

    Some of these steps

     

    could be: –

     

    Sales forecasts

     – 

    Despatch 

    plans –

     

    Market coverage beat plans

     –

     

    Journey plans for service engineers

     – 

    Collection of sales proceeds –

     

    Carrying out promotional activities

     

    The company also decides as to who is to

    perform which task Organization….

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    Distribution Organization

     

    Extent of company support and outsourcing

     

    to

    be decided•

     

    Budget

     

    for the cost of the distribution effort

     

    Select suitable channel partners

     

     –

     

    C&FAs, and

    distributors

     

    Setting clear objectives for the partners

    • 

     Agree on level of financial commitments 

    by thechannel partners.

    Policy and procedure..

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    Policy & Procedure

    • 

    Define policy and implementation

    guidelines through Operating Manuals•

     

    Policy guidelines 

    include

     –

     

    Code of conduct

     

    for channel members

     –

     

    System for redressal of complaints

     –

     

     Any additional subsidies

     

    etc

     – 

    Handling institutional business –

     

    Service policy

     

    for engineering products

    KPIs….

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    Key Performance Indicators

     

    For measurement of effectiveness. Some ofthese could be: –

     

    Consistent achievement of targets

     

    by product groups,periods and territories

     –

     

     Achievement of market shares

     –

     

     Achievement of profitability

     –

     

    Zero complaints

     

    from customers

     –

     

    No stock returns

     –

     

     Ability to handle emergencies

     

    and sudden spurts indemand

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    Key Performance Indicators

    • 

    For measurement of effectiveness. Some

    of these could be: – 

    Balanced sales achievement

     

    during a period –

     

    no period end skews

     – 

    Market coverage 

    with ready stocks –

     

    Excellent management of accountsreceivables

     – 

    Minimize losses 

    on account of stock-outs –

     

    Minimize damages

     

    to products

    CSFs…

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    Critical Success Factors

     

    The distribution strategy also needs thesupport and encouragement of topmanagement

     

    to succeed

     

    Some of the CSFs

     

    could be: –

     

    Clear, transparent and unambiguous policy andprocedure

     –

     

    Serious commitment

     

    of the channel partners

     –

     

    Fairness

     

    in dealings

     –

     

    Clearly defined

     

    customer service policy

     –

     

    High level of integrity

     –

     

    Equitable distribution

     

    at times of shortage

     –

     

    Timely compensation

     

    of channel partners

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    55Prof. Mahantesh B Halagatti-KLS IMER-Belgaum

    KLS Institute of Management Education and Research

    Belgaum

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    Direct Distribution

    • 

    Company to consumers or retailers 

    without use of intermediaries. Alsoincludes reaching Institutional buyers.

     

    Selling on the Internet

    • 

    If products are technically complex, thissystem is preferred

    • 

    Cost 

    is a major consideration to adopt thismode

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    Indirect Distribution

    • 

    Goods may move through a set of

    intermediaries – 

    Most FMCG companies follow this route

     

    The intermediary has a far better reach

     

    than the company•

     

    The cost of operations 

    of an intermediary

    like a wholesaler / retailer is shared withmany businesses.

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    Indirect Distribution -

     

    Examples•

     

     All FMCG, consumer durables and

    pharmaceutical•

     

    Petrol / diesel / cooking gas - 

    franchisees

    • 

    Insurance•

     

    Mobile phones

    • 

     All kinds of passenger transport

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    Marketing Channel Systems

     

    Vertical:

     – 

    Corporate –

     

     Administered

     –

     

    Contractual

    • 

    Horizontal

     

    Multi-channel

    Vertical….

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    Vertical Marketing System

     

    Various parties like producers, wholesalers andretailers act as a unified system to avoidconflicts

     

    Improves operating efficiency and marketingeffectiveness

     

    3 types: –

     

    Corporate

     – 

     Administered –

     

    Contractual

    Corporate…

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    Corporate VMS

    • 

    Combines 

    successive stages of production

    and distribution under single ownership•

     

    Examples:

     – 

    Bata, Bombay Dyeing, Raymond –

     

    Sears, Goodyear 

     –

     

    Suppliers of food items could be also their

    own supplying firms - 

    like Nilgiris

    Administered…

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     Administered VMS

     

    Co-ordinates distribution activities

    • 

    Gains market power by dominating a channel•

     

    Usually true of dominant brands like GE, Kodak,

    Pepsi, Gillette, Coke and HLL in certain

    locations –

     

    Command high level of co-operation in shelf space,

    displays, pricing policies and promotion strategies

    Contractual…

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    Contractual VMS

     

    Independent producers, wholesalers and

    retailers operate on a contract

     

    Could take the forms of:

     –

     

    Wholesaler sponsored voluntary chains

     – 

    Retailer co-operatives –

     

    Manufacturer sponsored retail or wholesale franchise

     –

     

    Franchise organizations

     –

     

    Service firm sponsored retail franchise

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    Horizontal MS

    • 

    Two or more unrelated companies join

    together to pool resources and exploit anemerging market opportunity

     –

     

    In-store banking in hotels, big stores

     –

     

    Retail outlets in petrol bunks

     –

     

    Coffee Day outlets in airports

    Multi channel…

    M lti h l Di t ib ti

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    Multi-channel Distribution

     

    Company uses different channels to

    reach / same or different marketsegments

     – 

    Most FMCG companies have separatenetworks for retail market andinstitutions

     – 

    Pharma 

    companies may use differentchannels to reach doctors, chemists andhospitals

    M lti h l Di t ib ti

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    Multi-channel Distribution

    • 

    Used in situations where:

     –

     

    Same product but different marketsegments

     –

     

    Unrelated products in same market –

     

    detergents and ice creams (HLL) –

     

    Size of buyers varies

     –

     

    Geographic concentration of potential

    consumers varies –

     

    Reach is difficult

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    Distribution Channels

    • 

    Take care of the following ‘discrepancies’

     – 

    Spatial –

     

    Temporal

     –

     

    Breaking bulk

     –

     

     Assortment and

     –

     

    Financial support

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    Spatial Discrepancy

    • 

    The channel system helps reduce the

    ‘distance’ between the producer and theconsumer of his products.

     –

     

    Consumers are scattered

     –

     

    Have to be reached cost effectively

     

    Example: companies produce products in

    one location even for global needs

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    Temporal Discrepancy

     

    The channel system helps in speeding up in

    meeting the requirement of the consumers

     –

     

    Time when the product is made and when it is

    consumed is different

     – 

    Limited number of production points but hundreds ofconsumers

     

    Maruti plant in Gurgaon

     

     –

     

    cars and spares are

    available when the consumer wants

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    Breaking Bulk

     

    The channel system reduces large quantities

     

    into consumer acceptable lot sizes

     –

     

    Production has to be in large quantities to benefit

    from economies of scale

     – 

    Consumption is necessarily in small lot sizes•

     

    India is the ultimate example in breaking bulk

     –

     

    you can buy one cigarette, one Anacin, one

    toffee etc

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    Need for Assortment

    • 

    The channel system helps aggregate a

    range of products 

    for the benefit of theconsumer – 

    it could be made by onecompany or several of them.

     – 

    For the same product, it could be a variety 

    ofbrands and pack sizes

     

    MICO makes fuel injection equipment,

    spark plugs etc in different plants but itsdealer will sell the entire range.

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    Financial Support

    • 

    The channel system provides critical

    working capital to its customers byextending credit.

     

    Some channel members like stockists

     

    and

    wholesalers finance the business 

    of their

    customers.

     – 

    Medical diagnostic equipment to hospitals

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    Channel Flows

    • 

    Forward flow  – 

    company to its customers

     – 

    goods and services•

     

    Backward flow  – 

    customers to the

    company –

     

    payment for the goods.

    Returned goods.

     

    Flows both ways -

     

    information

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    Three Flows Recognized

    FORWARD

    BOTH WAYS

    BACKWARD

    Goods and Services

    Information

    Payment for goods / returns

    Company Customers

    C

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    The Five Channel Flows

    • 

    Physical flow 

    of goods

    • 

    Title flow 

    of goods (negotiation, ownershipand risk sharing also)

    • 

    Payment flows 

    (financing and payment)•

     

    Information flow 

    (about goods, orders

    placed and orders executed)

    • 

    Promotion flows

    Who is responsible?

    Channel Flows

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    Channel Flows

     

    Some channel member/s have to performthem

     

    There is a cost associated

     

    with each flow

     

    If a channel member is discontinued, the flowhas to be performed by another 

    • 

     All flows and transactions can be effectiveonly with timely, accurate and correctinformation

    • 

    The channel flow is ideally to be handled bythe most competent channel member whocan deliver best service at the lowest cost.

    D f I l t

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    Degree of Involvement

    Manufacturer  C&FA or

    DistributionCenter 

    Distributor,

    dealers

    Wholesaler or

    retailer 

    Physical

    Title / ownership

    Information

    Risk sharing

    Promotions

    Physical

    Title

    Information

    Payment

    Order

    processing

    Physical

    Title / ownership

    Information

    Payment

    Order placement

    Negotiation

    Risk sharing

    Promotions

    Physical

    Title / ownership

    Information

    Payment

    Order placement

    Negotiation

    Risk sharing

    Promotions

    Channel formats…

    Ch l F t

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    Channel Formats

     

    Is decided by who

    ‘drives’ the channel

    system:

     –

     

    Producer driven

     – 

    Seller driven –

     

    Service driven

     –

     

    Others

    P d D i

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    Producer Driven

     

    This is the effort of the manufacturer 

     

    to reach theproduct to his consumers. Examples: –

     

    Company owned retail outlets –

     

    petrol, Bata, Reliancemobiles

     –

     

    Licensed outlets –

     

    KMF

     –

     

    Consignment selling agents –

     

    Franchisees

     –

     

    Brokers

     –

     

    Vending machines –

     

    Company contracted distributors

    S ll D i

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    Seller Driven

    • 

    Use of existing channels 

    to reach the

    largest number of end users –

     

    Existing wholesalers and retailers

     –

     

    Modern retail formats

     –

     

    Specialty stores –

     

    Shoppers’

     

    Stop

     –

     

    Discount stores –

     

    Subhiksha

     – 

    Pheriwalas

    S i D i

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    Service Driven

    • 

    These are the people who facilitate the

    distribution –

     

    Transporters and freight forwarders

     –

     

    Providers of warehouse space

     –

     

    C&F agents

     –

     

    3P Logistics service providers

     – 

    Couriers

    Other formats

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    Other formats

     

    Multi-level marketing systems –

     

     Amway,Modicare, Tupperware, Herbalife

     

    Co-operative societies

     

    Telephone kiosks

     

    TV home shopping

    • 

    Catalogue marketing•

     

    The internet

     

    Exhibitions, fairs and trade shows

     

    Data base marketing

    Channel levels…

    Ch l L l

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    Channel Levels

     

    Zero level  –

     

    if the product or service is provided

    to the end user directly by the company.

     –

     

    Used mostly by companies delivering service like

    health, education, banking (also known as service

    channels)

     

    One level  –

     

    consists of one intermediary

     

    Two level  –

     

    consists of two intermediaries and

    is the most common for FMCG products

    S i Ch l

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    Service Channel

     

    Companies establish their own uniquechannels to deliver services like health,

    education, banking, insurance etc –

     

    Hundreds of bank branches to be close toprospects

     –

     

    Banks may also recruit independent agents to getcustomers to walk in

     –

     

    Consulting or IT firm uses one team for Biz

    Development and another for execution –

     

    Musician or magician may use mass media,events or web sites to reach customers

    Channel LevelsSummarize Expectations…

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    Channel Levels

    Manufacturer Manufacturer  Manufacturer 

    End User 

    Retailer 

    End User 

    Retailer 

    End User 

    Distributor/ wholesaler 

    Zero level Two levelOne level

    KLS I tit t f M t Ed ti d R h

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    89Prof. Mahantesh B Halagatti-KLS IMER-Belgaum

    KLS Institute of Management Education and Research

    Belgaum

    What is Retailing?

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    What is Retailing?

     

     Any business entity selling to consumersdirectly is retailing

     

     –

     

    in a shop, in person, bymail, on the internet, telephone or a vendingmachine

     

    Retail also has a life cycle

     

     –

     

    newer forms ofretail come to replace the older ones –

     

    thecorner grocer may change to a supermarket

     

    Includes all activities involved in selling or

    renting products or services 

    to consumers fortheir home or personal consumption

    Retailing

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    Retailing

     

    Term retail derived from French word‘retaillier’

     

    meaning ‘to break bulk’

    • 

    Characteristics: –

     

    Order sizes tend to be small but many

     –

     

    Caters to a wide variety of customers. Keeps alarge assortment of goods

     –

     

    Lot of buying in the outlet is ‘impulse’- inventory

     

    management is critical

     –

     

    Selling personnel and displays are important

    elements of the selling process –

     

    Strengths in ‘availability’

     

    and ‘visibility’

     –

     

    Targeted customer mix

     

    decides the marketing mix

    of the retailer

    Retailing

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    Retailing

    • 

    Retail stores are independent of the

    producers  –

     

    not attached to any of them

    • 

     A survey shows that only 35% ofsupermarket purchases are pre-

     

    planned. The rest are ‘impulse’- 

    greatlyinfluenced by quality of the

    merchandising efforts

    Functions of Retailers

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    Functions of Retailers

    • 

    Marketing functions to provide consumersa wide variety

    • 

    Helps create time, place and possessionutilities

    • 

    May add form utility 

    (alteration of a trouserbought by a customer)

    • 

    Helps create an ‘image’ 

    for the productshe sells

    Functions of Retailers

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    Functions of Retailers

    • 

     Add value 

    through:

     – 

     Additional services 

     – 

    extended store timings,credit, home delivery

     –

     

    Personnel to identify and solve customer

    problems

     –

     

    Location

     

    in a bazaar to facilitate comparison

    shopping

    How do Customers Decide on a

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    Retailer?•

     

    Price

    • 

    Location•

     

    Product selection

    • 

    Fairness 

    in dealings•

     

    Friendly sales people

    • 

    Specialized services 

    provided

    Kinds of Retailers

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    Kinds of Retailers

    Type of

    retailer 

    Characteristics

    Specialty store Narrow product line with deep assortment –

     

    apparel,

    furniture, books

    Department

    store

    Several product line in different departments –

     

    Shoppers

    Stop, Big Bazaar 

    Supermarket Large, low-cost, low-margin, high volume, self-service

    operation with a wide offering

    Conveniencestore Small stores in residential areas, open long hours alldays of the week –

     

    limited variety of fast moving

    products like groceries, food

    Discount store Standard merchandise sold at lower prices for low

    margins -

     

    Subhiksha

    Kinds of Retailers

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    Kinds of Retailers

    Type of

    retailer 

    Characteristics

    Corporate

    chains

    More outlets owned and controlled by one firm –

     

    Globus

    Voluntary chain Wholesaler sponsored group of independent retailers

    Retailer co-ops Independent retailers with centralized buying operations

    and common promotions

    Consumer co-

     

    ops Co-op societies of groups of consumers operating theirown stores –

     

    farmers, industrial workers etc

    Franchise

    organisation

    Contractual arrangement between the producer and

    retailers –

     

    selling products exclusively –

     

    Kemp Toys

    Retailers’ Strengths

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    Retailers

     

    Strengths

     

    Choice of merchandise

     

    is their prerogative –

     

    put

    pressure on producer suppliers

     

    Many new products on offer. Can charge penalty

     

    if products do not do well

    • 

    New developments in IT 

    help them runoperations optimally

     

    and keep track of loyal

    customers. Also helps them identify profitable

    store locations.

    Organized Retail Features

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    Organized Retail -

     

    Features

     

    Sponsored

     

    by companies or corporate groups

    • 

    Large formats 

    like supermarkets, departmentstores and now hypermarkets

     

    Right ambience

     

    to make shopping a pleasure

    • 

    Use latest technology 

    for customer care andsupply chain management.

     

    Large employment

     

    potential

    • 

    Effectively manage operating costs•

     

    Offer consumers value for money

    Retailing Trends India

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    Retailing Trends -

     

    India

     

    Consumer wants more benefits without

    additional costs•

     

    Rising income levels –

     

    cheap no longerworks, but ‘value for money’

    • 

    Explosion of communication 

    channelsinfluences choices of products

     

    Increased literacy

     

    has made consumer more

    conscious of his bargaining power •

     

    Growing number of urban nuclear families

    Retailing Trends India

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    Retailing Trends -

     

    India

     

    Influence of retailer 

     

    increasing –

     

    assortmentplus other facilities offered

     

    Rural consumers want the same things andas their urban counterparts and are willing topay for it

     

    Better organized supply chains

     

    to cater to alarge number of outlets in different locations

    • 

    Improved infrastructure 

    helping theconsumers

     

    Bigger volumes help in economies of scale

    Trade / Retail Format

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    Range of goods

     

    and customer service

     

    dimensions determine the ‘format’. Elementsdistinguish between stores and include:

     –

     

    Store ambience. (Kemp Fort)

     –

     

    Saving in time

     

    for shopping –

     

    interiors of practicaldesign –

     

    reduce time for search and pick-up of

    goods –

     

    Location

     –

     

    Physical characteristics

     

     –

     

    external appearance,

    arrangement of goods•

     

     All these are parts of the positioning strategy

     

    and influence the ‘footfalls’

     

    to the store.

    Categories of Shoppers (1)

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    Categories of Shoppers (1)

     

    Identified by Cook & Walters

    • 

    Task focused shopper  

     – 

    visits the store to buyspecific things he has planned for –

     

    Convenience, minimum time, easily accessiblegoods, pleasing store format

     –

     

    Grocery shopping is an example

     

    Leisure shopper 

     

     –

     

    more interested in theambience and environment –

     

    Has plenty of time, wants to have a good time

     

    while shopping

     –

     

    Lifestyle stores are examples

    Category of Shoppers (2)

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    Category of Shoppers (2)

     

    Convenience goods (low value):

     

    probable gainfrom shopping and making comparisons is small

    compared to the time, effort and mentaldiscomfort required in the search -toothpaste

     

    Shopping goods (high value):

     

    gain is large -

     

    refrigerator •

     

    Specialty goods: clearly distinguished by brandpreferences –

     

    Maruti Zen car or Tag-Heuer 

     

    watch

    Trading area…

    Trading Area

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    Trading Area

     

    Catchment

     

    area from where most of thecustomers of a retail store come

     –

     

    Corner grocery store caters to the locality in which itis situated

     –

     

    Discount stores have a wider area. Subhiksha

     

    locations for consumers in 2 km radius –

     

    Specialty stores have a much wider trading area –

     

    MTR, Shoppers’

     

    Stop etc

    • 

    Trading area increases with the size of the storeand the variety it offers

    Retail Strategy

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    Retail Strategy

    • 

    Positioning 

    of the retailer 

    • 

    Merchandising•

     

    Customer service

    • 

    Customer communication

    Positioning Strategy

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    Positioning Strategy

    • 

    Wide range with a high value add 

     – 

    Lifestyle brand of stores

    • 

    Limited range but a high value add 

     – 

    Tanishque

     

     jewelry store

    • 

    Limited range with a limited value add 

     – 

    Bata stores

    • 

    Wide range of goods but a limited valueadd 

     – 

    a Food World outlet

    Merchandising

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    Merchandising

     

     A set of activities involved in

     

    acquiring goodsand services and making them available at the

    places, times and prices and the quantity thatenable a retailer to reach his goals

     

    The most critical function in retail

     

    Directly effects the revenue and profitability ofthe store

    • 

     Also takes into account the assortment of goodsand their quality

    Customer Service Strategy

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    Customer Service Strategy

     

    Developed to create ‘stickiness’

     

    in customers

     

    Personal data

     

    collected using IT –

     

    includingpurchasing practices and preferences

     

    Customer loyalty programs

     

    planned

    • 

    Create ‘customer’ 

    delight•

     

    Location strategy

     

    to give competitive advantage

     

    Understanding the buying profile

     

    of the

    customers

    Communication …

    Customer Communication

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    Customer Communication

     

    The manner in which the retailer makeshimself known

     

    to his customers. Has two

    parts to it: –

     

    The messages

     

    which the retailer sends to hiscustomers and prospects

     – 

    The word of mouth support 

    which satisfiedcustomers give to the retailer by talking to others

     

    Retailer communicates about:

     – 

     Announcing the opening 

    of a store –

     

    Promotions running

     

    in the store

     –

     

     Additional facilities

     

    introduced by the stores

    Pricing Strategy

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    Pricing Strategy

    • 

    Premium and indicating high value

    • 

    Reasonable pricing with good value•

     

    Low pricing but high value for money

    • 

     All strategies are focused on giving valueto the customer 

    Product differentiation….

    Product Differentiation

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    Product Differentiation

     

    Feature exclusive national brands not available

    in competing retailers –

     

    unlikely

     

    Exclusivity

     

    of products –

     

    specialty stores

     

    Mostly private labels

     

     –

     

    Westside

    • 

    Feature, big, specially planned merchandisingevents

     

     –

     

    Kemp Fashion sows

     

    Introduce new products

     

    before competition -

     

    -

     

    again unlikely

    Performance measures…

    Franchising

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    Franchising

    • 

    Franchisor is the firm which wants to sellits goods or services

    • 

    Franchisee is the firm or group that arewilling to sell the products

     

    or services on

    behalf of the franchisor  –

     

    The first party gives advice and help to thesecond to find good locations, blue prints for a

    store, financial, marketing and managementassistance

    Franchisor benefits…

    Benefits to Franchisor

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    Benefits to Franchisor 

    • 

    Faster expansion

    • 

    Local franchisee pays lower advertisingrates

     

    than a national firm

    • 

    Owners motivated 

    to work more hoursthan mere employees

     

    Local taxes and licenses are responsibility

    of franchisees

    Franchisee benefits…

    Benefits to Franchisee

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    Benefits to Franchisee

     

    Quick recognition

     

    among potential customers

    • 

    Management training 

    provided by principal•

     

    Principal may buy ingredients and supplies

     

    and

    sell to franchisee at lower prices

    • 

    Financial 

    assistance

     

    Promotional

     

    aids, in-store displays etc

    Electronic channels…

    Retailing on the Internet

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    g

     

    Unlimited assortment

     

    Items may not be on hold

     

     –

     

    someone has to

    deliver the product – 

    delays•

     

    No product touch or feel

     

    More info makes the customer a better

    shopper •

     

    Comparison shopping

     

    possible

     

    Consumer has to plan purchases ahead

     

    No need to handle cash –

     

    payment can beon-line

    • 

    Shopping is 24X7

    E-tailing Issues

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    E tailing Issues

    • 

    Logistics 

    support to selling

    • 

    Payment 

    gateway•

     

    Customer product returns

    • 

    Conflicts 

    with Brick &Mortar – 

    overcomeby selling separate products

    FDI in retail….

    KLS Institute of Management Education and Research

    B l

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    Prof. Mahantesh B Halagatti-KLS IMER-Belgaum

    Belgaum

    Need for Wholesalers

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    Need for Wholesalers

     

    Widespread economy

     

     –

     

    consumers can onlyreached by thousands of retailers (except for

    consumer durables and industrial products)•

     

    Reaching these retailers by a company directlyis not possible

     

    (except for consumer durables

    and industrial products)•

     

    Hence the need for wholesalers in two forms: –

     

    Well established free-lance

     

    wholesalers

     –

     

    Contracted

     

    distributors, stockists

     

    and agents

    Characteristics….

    Characteristics of Wholesalers

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    Characteristics of Wholesalers

     

    Operate on large volumes

     

    but with chosen groupof products

     –

     

    Food, grocery, pharma

     

    or automobile spares etc

     

    The company itself, contracted parties or freelancers, can operate as wholesalers

     

    Mostly B2B business

     

     –

     

    trade and institutions

     

    Wholesaler could also be a retailer –

     

    in rural

    markets – 

    W/s sells to other retailers and also toconsumers

    Characteristics of Wholesalers

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    Characteristics of Wholesalers

     

    Sell physical inputs or products –

     

    tangible goods

     

    ( Ws in some service industries)

     

    Optimise

     

    results, maximise

     

    service

    (effectiveness)

     

    and minimise

     

    operating costs

    (efficiency)•

     

    Buy goods for resale, keep inventory, take risks

    of price changes, negotiate terms, procure

    orders, deliver and extend credit.

    Definition…

    Definition

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    • 

    Wholesaling is concerned with the

    activities of those persons orestablishments that sell to retailers and

    other merchants and / or industrial,

    institutional and commercial users 

    butdo not sell in large amounts to

    consumers – 

    US Bureau of Census

    Delivering value…

    Delivering Value

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    Delivering Value

    • 

    Keep goods accessible 

    to customers

    instantly•

     

     At times, get together to bargain 

    for better

    terms

    • 

    Pass on 

    benefits or incentives to their

    customers

    • 

    Have a wide trading area

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    Functions of Wholesalers

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    u c o s o o esa e s

     

    Varies in degree

     

    between free-lance, company

    distributors and stockists

     

    / agents

     

    Sales and promotion

     

    of chosen company

    products

    • 

    Buying the assortment 

    of goods•

     

    Breaking bulk

     

    to suit customer requirements

     

    Storage

     

    and protection

     

    of goods till sold

    Functions of Wholesalers

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    • 

    Grading and packing 

    of commodities

    • 

    Transportation 

    of goods to customers• 

    Financing 

    the buying of customers

     

    Bearing the risks

     

    associated with the

    business

     

    Collecting and disseminating market

    information 

    to both suppliers andcustomers

    Types of Wholesalers

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    yp

     

    Full service: stocking, selling, offering credit,delivery and business assistance (company

    distributors, wholesale merchants)•

     

    Limited service: range of service is limited(examples include Metro C&C, mail order)

     

    Merchant w/s: independent businesses

     

    Brokers and agents: bring buyer and sellertogether –

     

    do not take possession of goods

     

    Others: agri

     

    business, auction companies etc

    Limitations of Wholesalers

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    Some of them do not give

     

    completeinformation to suppliers for selfish reasons

    • 

    Cannot be relied on to do 

    equitabledistribution

     

     At times, do not want

     

    company and

    customers to meet•

     

    Tend to hoard goods

     

    and influence pricing

     

    Consumers have no say in pricing or quality

     

    in a w/s dominated system

    Major decisions…

    Major Wholesaling Decisions

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    j g

     

    Which markets

     

    to operate in

     

    Manpower 

     

    to employ

     

    What products

     

    to sell

     

    Pricing decisions

     

    / Promotional support

     

    Credit and collections

     

    Image and customer perception

    • 

    Warehouse location and design•

     

    Inventory Control

    Favourable Factors

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    Companies have limitations in market / outletcoverage.

     

    Wholesalers are required to fill the

    gaps•

     

    Hundreds of small companies who cannotafford to set up distribution networks

     

     –

     

    needto depend on wholesalers

     

    In food grains, fruits and vegetables –

     

    hardlyany organised

     

    distribution network.Wholesalers help move goods from farm gateto consumers

    Favourable Factors

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    • 

    Big companies also need wholesalers toget big volumes

    • 

    W/s extend credit 

    to customers.Companies cannot match this

    • 

    Retailers have to visit w/s markets tobuy food grains, cereals and pulses – buy a lot more.

    Unfavourable…

    Unfavourable Factors

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     • 

    Companies coverage focus on retailers 

    and institutions

     

    through their distributors

    • 

    Using modern retail formats aswholesalers

    • 

    More outlets like Metro C&C 

    beingencouraged

     

    Enforcing strict price control

     

    so that w/s donot sell below company prices.

    Distributor 

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    Is a wholesaler nominated by a company to

    exclusively re-distribute the company products to

    its customers

     

    in a designated territory. He doesnot deal in competitor’s products. Does not sell

    from his premises. Extends credit selectively.

     –

     

     A redistribution stockist

     

    for HLL

     –

     

     A distributor for Philips lighting division

     – 

     A distributor for L&T engineering division

    Dealer 

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    Role similar to a distributor but –

     

    May not have a clearly defined territory

     

    and may sell

    both in the market and from his shop –

     

    May deal with competitive products

     

    also

     –

     

    Extends credit selectively.

     – 

    Dealers in industrial products may have better definedroles.

     

    Examples:

     – 

    Dealer for an edible oil company –

     

     A dealer for garment brands

    Stockist

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    • 

    May be working for a company with adesignated territory but does not re-

     

    distribute the stocks. Sells from hispremises. Extends credit selectively.

     – 

     A stockist 

    for paper products –

     

     A stockist

     

    for automobile spares

     

    Re-distribution is visiting customer

    premises to sell products

    Managing distributors….

    Managing Distributors

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    • 

    The principles 

    are similar  

    across

    industry verticals. FMCG is the most

    complex.•

     

    Has the capacity

     

    to maximise

     

    sales and

    market shares.•

     

    Has to ensure buying goods from the

    company and re-distribution

     

    to the trade

    Managing DistributorsWhy necessary?….

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    Distributor responsibilities include: –

     

    Buying

     

    adequate quantities by Stock Keeping Unit(SKU) for redistribution

     –

     

    Ensuring full market coverage

     

    of all customers inthe territory assigned to him

     –

     

    Help finance the operations

     

     –

     

    pays for the goods

    upfront but extends credit to his customers –

     

    Maintaining inventory

     

    of company productsadequate at all times to service the market

     – 

     Assist company in its promotional efforts

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    Cost of Servicing

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    Cost benefit of using distributors to beassessed

     – 

    Logistics 

    cost of serving the market –

     

    The number of customers

     

    to be covered bycategory –

     

    wholesalers, retailers, institutions

     – 

    Frequency 

    of visits to markets and outlets –

     

    Sales revenue

     

    estimate from each visit

     –

     

    Markets to be covered with ready stocks or orderbooking for later delivery

     –

     

    Likely collections

     

    during each visit –

     

    gives an ideaof the credit requirements

    Expectations…

    Expectations from a Distributor 

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    To be stated at the start

     

    of the relationship

     

    Helps get the right kind of distributor also –

     

     Achieving sales targets

     

     –

     

    volume, value and packs

     –

     

    Financial commitment

     

    on inventory and credit

     –

     

    Investment in infrastructure

     

     –

     

    space, vehicles

     –

     

    Manpower 

     

     –

     

    front line and back office

     –

     

    Distribution effort

     

     –

     

    market and outlet coverage as pera beat plan with productive calls

     –

     

    Developing new markets and new accounts –

     

    Managing key accounts and institutional business

    Expectations from a Distributor 

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    Merchandising

     

    and displays in the market

     

    Secondary sales

     

    efforts and tracking –

     

    critical for

    fmcg

     

    and pharma

     

    (secondary sales is sales from

    the distributor to the outlets in the market)

    • 

    Effectively handling promotions and schemesinitiated by the company

     

    Managing damaged stocks

    Expectations from a Distributor 

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    Organising

     

    and participation in promotionalevents

    • 

     Assist company in making a success oflaunching new products

     

    and packs

     

    Handling consumer quality complaints

     

    Handling statutory requirements

     

    on behalf of thecompany

    • 

    Payments and remittances 

    promptly to thecompany

    KLS Institute of Management Education and Research

    Belgaum

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    Prof. Mahantesh B Halagatti-KLS IMER-Belgaum

    Channel Design Factors

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    Product mix and nature

     

    of the product

    • 

    Width and depth 

    of market / outlet coverageplanned

     

    Long term commitments

     

    to channel partners

    • 

    Level of customer service 

    planned

     

    Cost affordable

     

    on the channel system

    • 

    Channel control requirements 

    of the company

    Steps….

    Channel Design Steps

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    • 

    Define customer needs

     

    Clarify channel objectives

    • 

    Look at alternative systems 

    which canmeet these objectives

    • 

    Estimate cost 

    of operating the channelsystem

    • 

    Evaluate 

    available alternatives•

     

    Finalise 

    the ‘ideal’ 

    system

    Customer needs….

    Customer Needs

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    Lot size

     

     –

     

    most convenient pack size whichthe consumer can buy at a time

    • 

    Waiting time 

     – 

    time elapsed between thedesire to buy the product and the time whenhe can actually buy it –

     

    should be almost zero

    • 

    Variety 

     – 

    choice of products, brands, packs•

     

    Place utility

     

     –

     

    choice of buying where hewants. For a consumer product it has to be at

    a location closest to his residence

    Components …

    Channel Design Components

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    • 

    Revenue generation 

    or the commercialpart

    • 

    Physical delivery 

    of the goods or services –

     

    the logistics part

    • 

    The ‘service’ 

    part 

    to take care of after- 

    sales support

     

    Each part of the system is likely to behandled by a different entity.

    Design issues….

    Channel Design Issues

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    • 

     Activities 

    required and who will perform

    • 

     Activities relationship to service levels•

     

    Number  

    of channel members required and

    the relationship

     

    between categories

    • 

    Roles, responsibilities, remuneration and

    appraisal

     

    of performance of channel

    members

    Channel Design Process

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    Segmentation

    Development

    Focus

    Positioning

    Similar to any other marketing task

    Segmentation

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    Putting customers in similar clusters

     

    based ontheir needs

     – 

    Doctors who prescribe medicines –

     

    Chemists who dispense medicines

     –

     

    Hospitals and nursing homes who use them

    • 

    Each segment has a different need 

    to beserviced by the channel

     

    Gives an idea to the sales manager as to the

    kind of channel members 

    he should be planningfor.

    Positioning

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    Defines the channel element

     

    required to service

    each of the segments

     –

     

    The sales manager decides the channel partner who

    is ‘ideal’ to meet the expectations of the segments.

     –

     

    The number of each category

     

    of intermediary is also

    decided based on the number of customers to beserviced in each segment.

     –

     

    The service objectives and flows

     

    for each channel

    partner are also frozen

    Focus

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    • 

    It may not be possible to meet the needsof all segments –

     

    cost and practicality

    considerations (the managerial talentavailable for instance)

    • 

    The sales manager has to firmly decidewhich of the segments he will service

     

    The competitive scenario

     

    also helps in this

    decision

    Development

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     At this stage the channel system is being putin place

     

    to achieve the objectives

    • 

    Select the best of the alternatives –

     

    Comparison with the most successful competitorcould be a good benchmark

    • 

    Channel partners of competitors may bewilling to share best practices

     

    of theirprincipals

    • 

    For modifying an existing channel, the gapbetween the ideal and the existing

     

    is to beidentified for remedial action.

    Channel Objectives

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    Defines what the channel system is supposedto do to support customer service.

    • 

    Customer needs could include: –

     

    Lot size convenience

     –

     

    Minimum waiting time

     – 

    Variety and assortment –

     

    Place utility

     

    The product characteristics and the market

    profile 

    also impact the objectives.•

     

    Competition could also affect the objectives

    Channel Alternatives

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     Are planned after deciding the customer

    segments to be serviced and the levels of

    service –

     

    Business intermediaries currently available like

    C&FAs, distributors, dealers, agents wholesalers and

    retailers.

     –

     

    The number and type

     

    of intermediaries required

     –

     

    Developing new

     

    channel types

     –

     

    Roles

     

    of each channel member 

    Evaluation of Major

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     AlternativesCost of operations

     Ability to manage

    and control

     Adaptability

    Range and volumeto be handled

    Criteria for evaluation

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    Evaluation Criteria

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    • 

     Ability to manage and control:•

     

    Distribution network being an extended arm of the

    company, the channel partners have someobligations

     

    Operating guidelines specify these rules

    • 

    The channel system should help the companyenforce these rules fairly to all channel partners

     

    Some of the operating rules are……

    • 

    Company trains channel personnel andprovides proper product literature

    Selecting Channel Partners

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    Getting good channel partners is a difficult part

     

    of doing business

    • 

    Some of the methods employed 

    to selectchannel partners are: –

     

    Sales people

     

    identify prospects and talk to them

     –

     

    Press advertising

     

    (industrial goods) –

     

    Existing channel partners can give good references

     –

     

    Competitors’

     

    channel members for reference, not

    poaching

    Selection Criteria

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    • 

    Qualitative: willingness, confidence in

    company products, willingness to abide by

    company rules, building company image,

    innovativeness etc

    • 

    Quantitative: financial status,infrastructure, location, present

    businesses, customer relationships,market standing etc

    Training Channel Members

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    Starts from the time of recruitment

     

    Channel member owner and his staff 

     

    Market views channel member as part of the

    company –

     

    he has to behave in a like manner –

     

    hence training assumes significance•

     

    Training could be on the job

     

    field training or

    classroom

     

    training

     

    Training is an ongoing

     

    process.

    Subjects…..

    Subjects for Training

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    Field training on how the markets are to beworked

     

    to achieve sales, collect payments and

    ensure the right kind of merchandising•

     

    Class room training on company products,competition

     

    and how to tackle it to gain market

    shares•

     

    Special meetings for new product launches

     

    Submitting reports

     

    and maintaining records

     

    Statutory compliance

    Subjects for Training

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    Care of company products

     

    Technical specifications

     

    and answering FAQs

     

    of

    customers•

     

    For technical and industrial products –

     

    recognition of specs, installation procedure,

    repair and maintenance and effectivedemonstrations

     

    Servicing

     

    of automobiles and other engineeringproducts

    Motivation….

    Motivating Channel Members

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     Ambitious volume and growth targets –

     

    continuous motivation

     

    required to achieve

     

    Motivation includes:

     –

     

    Capacity building

     

    programs

     – 

    Training –

     

    Promotions support

     –

     

    Marketing research

     

    support

     – 

    Working with company personnel –

     

    Incentives

    “power”……

    “Power” of MotivationFrench & Raven

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    Reward  –

     

    positive support

     

    Coercion-

     

    threat of punitive action

     

    Referent  –

     

    positive effects of association

     

    Legitimate  –

     

    enforcing a contract

    • 

    Expert  – 

    support of special knowledge

     

    Support –

     

    additional benefits for performers

    • 

    Competition – 

    pitting against peers

    Channel Members EvaluationRole of ROI…..

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    Effectiveness

     

    of the distribution channel

    determines the success of the company

     

    Company would like its channel partners to

    perform at the highest standards

     

    possible

    • 

    Need to constantly evaluate 

    performance onsales targets, coverage, productivity, inventory

    holdings, attending to servicing requests etc

    ROI as a Measure

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    Leading FMCG companies feel that an ROI of

    30%

     

    for a distributor is healthy and is a fair

    indication that he is performing well. –

     

    If the ROI is more, additional tasks are given

     –

     

    If the ROI is less, the company may provide additional

    support

     

    Post evaluation tasks include counseling,

    retraining and motivating. In extreme cases itmay result in termination.

    Performance Evaluation

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    On pre-agreed tasks

     

    only. No surprises.

     

    Specific targets

     

    on periodical basis are set.

     –

     

    Targets on volume and outlet productivity could be fora week or a month

     –

     

    Targets relating to increasing market shares or total

    outlet coverage could be for 6 months –

     

    Different weightages

     

    could be given for each of theparameters for evaluation

    • 

    The performance appraisal is open andtransparent

    Modifying a network..

    Steps for Modifying Networks

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    Service level desired and willing

     

    to deliver 

     

     Activities required

     

    to deliver service level,

    who 

    will do it and at what cost•

     

    Derive ideal

     

    channel structure

     

    and comparewith existing to know gaps

     

    by evaluating

    based on standard parameters relating toeffectiveness and efficiency

     

     Action to bridge the gaps

     

    and put modified

    channel system into place•

     

    Define key performance indicators

    Channel Comparison Factors

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    Efficiency

    Effectiveness

    Scalability

    Flexibility

    Consistency

    Reliability

    Integrity

    Non-store Retailing

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    • 

    Selling door-to-door 

    • 

    Vending 

    machines•

     

    Tele-shopping 

    networks

    • 

    Selling through catalogs•

     

    Other forms of direct selling

     

    Electronic

     

    channels

    Electronic channels…

    Retailing on the Internet

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    Unlimited

     

    assortment

     

    Items may not be on hold

    • 

    No product touch or feel•

     

    More information

     

    makes the customer abetter shopper 

    • 

    Comparison shopping 

    possible•

     

    Consumer has to plan purchases ahead

     

    No need to handle cash –

     

    payment can beon-line

     

    Shopping is 24X7Vertical integration….

    Vertical Integration

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    • 

    This means owning the channel. The

    company does the work of production,

    branding and distribution.•

     

    Downstream integration 

    means the

    producer of the goods also does thedistribution – 

    Eureka Forbes, Bata

    Vertical Integration

    U i i h ll

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    • 

    Upstream integration 

    means the selleralso produces the goods –

     

    private

    labels of modern retailers.•

     

    If the organization does the work ofproduction, branding and distribution, it

    is said to be vertically integrated.•

     

    Vertical Integration provides better

    control 

    over the distribution function

    Outsourcing..

    Outsourcing Distribution

    I th t l t it ti

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    • 

    Is the most prevalent situation 

    as: –

     

    The ‘reach’

     

    is better 

     –

     

    The cost

     

    may be lower 

     –

     

    The company can exploit the ‘core competence’

     

    ofits channel partners, which is distribution

     

    Vertical integration is a choice which will

    become long term and cannot be easilychanged once the resources have beencommitted.

    • 

    However, direct distribution (owning thechannel) is still the best solution for ‘intensive’

     

    distribution.

    KLS Institute of Management Education and Research

    Belgaum

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    Warehousing

     A role beyond storage

    Prof. Mahantesh B Halagatti-KLS IMER-Belgaum

    W h i ?

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     A place where finished goods are stored

    till they are further distributed

     A variable in make-and-sale equation of

    the organization

    It’s distribution centre playing key role in

    organization’s logistics strategy. It’s a point

    where organization fails or succeeds infulfilling the sales & marketing promises

     A switching facility in logistical network

    Warehousing ?…..

    Typical Warehouse Layout

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    MATERIAL INWARD & INSPECTION

    BULK STORAGEPLACE

    RACK /BINSTORAGE

    PLACE

    ORDER PICKING SECTION

    PACKAGING SECTION

    MATERIAL DISPATCH SECTION

    T f W h

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    Types of Warehouses

    •Captive warehouseLocated inside the factory premises

    For monitoring excisable goods

    •Field warehouseLocated near to place of consumption

    For servicing the customers & channel partners

    •Customs warehouseLocated near to air & sea ports

    For goods meant for imports & exports

    St Alt ti

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    MediumLowHighRisk 

    Inverselyrelated tovolumes

    LowInverselyrelated tovolumes

    Cost per unitstored

    MediumLowHighOperationFlexibility

    MediumLowHighControls

     V. LessNone V.highInvestment

    Contract

    WH

    Public

    WH

    Private

    WH

    FACTORS

    Storage Alternatives

    W h F ti

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    Warehouse FunctionsStock holding

    ConsolidationBreak bulkCross dockingProcessingPostponement

     AssortmentMixing / assembling

    Packaging & labellingMaterial handlingOrder fill ing

    Information handling

    Warehouse Layout Design

    Guidelines

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    -Make maximum use of available area

    - Use ‘unitized‘ load system

    - Minimize the goods movement byproper storage allocations

    - Provide flexibility for changes in future

    - Design for safe, clean & secure space

    Guidelines

    Factors Influencing WarehouseLayout Design

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    - Inventory turnover - Storage method- Product configuration

    - Product characteristics- Housekeeping- Material handling methods

    - Safety and security

    Warehouse Site Selection

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    •Market proximity•Infrastructure(Road, utilities, communication)• Access to site•Transportation cost• Availability of space•Taxes and levies

    •Regulation

    Warehouse Site Selection

    Warehouse Network

    Cost implications

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    Secondary

    TransportationCost

    InventoryCarrying

    Cost

    PrimaryTransportation

    CostTotalCost

    Cost

    No of Warehouses

     – Cost implications

    Warehouse Decision

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    Product

    characteristics

    value density,

    Logistics Reach,

    Perishability

    Resources-

    Competencylevel,Financialresources,System

    Type -Private,

    Public,

    Contract

    Strategic Decisions

    Layout, Equipment,

    Storage scheme, IT

    Tactical DecisionStorage

    allocations, Order picking,

    Transportation

    Operational DecisionsWork allocations, Job

    scheduling, Performance

    monitoring

    Warehouse Decision

    Warehousing Strategy

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    Warehousing Strategy

    •Proximity to market•Reliability in service•Flexibility in operations

    storage spaceThroughput

    Material handling

    •Location flexibility

    •Economies of scale

    Warehouse Capacity Planning

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    J F M A M J J A S O ND

    Storagecapacity

    requirement

    Public or contract warehouse

    (for 25 % 0f capacity)

    Private warehouse(for75 % 0f capacity)

    Months

    Warehouse Capacity Planning

    Warehouse Performance

    Parameters

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    - Stock turn over ratio

    - Warehouse cost to sales

    - Warehouse cost per unit handled

    - Warehouse occupancy rate

    Parameters

    KLS Institute of Management Education and Research

    Belgaum

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    Material Handling Systems

    Forexploiting productivity potential in logistics

    Prof. Mahantesh B Halagatti-KLS IMER-Belgaum

    Material Handling Stages

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    Unloading the incoming material fro transport vehicle

    Moving the unloaded material to assigned storage place inwarehouse

    Lifting the material from storage place during order picking

    Moving material fro inspection and packing

    Loading the boxes / cartons on to transport vehicle

    Material Handling Stages

    Material Handling Principles

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    Standard equipment should be preferred to keep low capital

    investments

    Equipment designed for maximum continuous flow should be

    preferred

    Portable or movable equipment to be preferred

    Ratio of dead weight to pay load should be minimum forhandling equipment

    Gravity flow should be incorporated in the system design

    Material Handling Principles

    Material Handling Systems

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    Manual

    Mechanical

    Semi-automatic

     Automatic

    Information guides

    Material Handling Systems

    Selection Criteria:

    Material Handling Systems

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    Volumes to be handledSpeed in handling

    ProductivityProduct characteristics

    (weight, size, shape)

    Nature of the product(hazardous, perishable, crushable)

    Material Handling Systems

    Material Handling

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    Material Handling

    Manual TrolleyVersatileFor smaller loadsFor short distance

    Material Handling

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    Material Handling

    Forklift•Manual or mechanized

    •Portable•Large distance travel

    •Medium & large loads handling

    •Vertical movement•Intermittent duty

    •Directional undeliverable

    Material Handling

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    Material Handling

    Overhead CraneCarry heavy loadsContinuous duty

    Size shape no bar 

    Material Handling

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    Material Handling

    Material handling

    at sea ports

     Advanced MaterialHandling Systems

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    Pneumatic tube systemFor handling material in powered form

    Semi-automatic systemSorting devices

    Robotics

     Automatic guided vehicle systemMaterial handling on a fixed path

    computer operated guided vehicle

    Speed of operation 150-250