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District Heating substationsA m A r c D H S D e S i g n S A n D m A n u fA c t u r e S A c o m p l e t e r A n g e o f p r o D u c t S
t o S At i S f y A l l n e e D S o f D i S t r i c t H e At i n g A n D c o o l i n g .
DISTRICT HEATING SUBSTATIONS
PED
2
The company was established in 1998, under the name of Amarc tecnologie, its aim being to harness the considerable experience gained in the industrial heating and process control industry since 1950, and to consolidate and turn this expertise into reproducible scientific and technological principles.
During this time, the company partnered leading Italian and foreign companies in developing research projects, up to the construction and installation of components, machines and plants, which also involved the registration of some international patents.
More recently, the company became involved, for some applications, in district heating - a technology which was barely known or developed, at least in Italy. After several years of testing and operations, the company decided to invest heavily in this sector, and above all in technical product and production process development, as well as in automatic control and supervision systems.
AmArc DHS: tHe compAny
WWW.AmArcDHS.it
The cover shows an image of New York, where, at the end of 1800, was installed the first district heating network.
A tribute to the origins of our industry that our company has greatly contributed to develop in Italy offering reliable products of high quality , technology and design setting the standard in the domestic and foreign markets.
3
today Amarc DHS (District Heating Substations) engineers, manufactures and installs district heating substations, with a product portfolio of over 300 models, featuring standard district heating substations with a capacity from 10 to 6,000 kW, as well as remote cooling stations with a capacity from 50 to 2,500 kW, plus optionals and accessories, for one of Europe’s most extensive ranges in the industry:
•user Satellites units for central heating systems
•Single living unit wall substations from 10 to 40 kW.
•Wall Substations from 10 to 150 kW.
•Base Substations for hot and superheated water certified CE/PED, from 50 to 6.000 kW.
•Drainage Bag filters for secondary circuit and district
heating network from 15 to 40 m³/h, from PN10 to PN25, for hot and superheated water, max135°C.
•management System to optimize district heating plant, remote setting, telemetering and telecontrol for user substation.
•remote control and hardware tools for communication network specific for district heating plants.
More than 10 years of experience in the industry have created a management and optimisation computer system that can integrate network and substation requirements and functions in one software application, which can make all the difference in terms of profitability for district heating systems.
WWW.AmArcDHS.it
AmArc DHS: tHe compAny
4
satBASE | satPLUS | satDESIGN | satINCASSO MonoBASE | MonoPLUSMonoDESIGN | MonoINCASSO
• 18÷35 kW for heating and 10÷50 kW for domestic hot water (DHW).
• Versions: base, plus, incasso and design.
• Equipped with ultrasonic heat meter compliant with EN 1434/MID, setting and security organs.
• Connected to district heating substation and boilers.
• PN 10 for 1° circuit.
• Individual setting and accounting management.
• Production of instantaneous domestic hot water.
• Ready for setting, telemetering and remote control.
• Remote control with thermostat.
• Streamlined and thrifty versions.
• Small dimension.
• 18÷40 kW for heating and 10÷50 kW for domestic hot water (DHW).
• Versions: base, plus, incasso and design.
• Equipped with ultrasonic heat meter compliant with EN 1434/MID, setting and security organs.
• PN 25 for 1° circuit.
• For hot and superheated water network.
• For heating and domestic hot water.
• Automatic group load.
• Remote control with thermostat.
• Big expansion vase.
• Certified CE/PED.
• Ready for setting, telemetering and remote control.
• Setting for flow rate limitation, power and return temperature.
• Regulation of fixed-point temperature or compensated outdoor temperature.
ultrA compAct uSer SAtelliteS ultrA compAct Single liVing unit WAll SuBStAtionS
10÷5
0 kW60
0
150500
800
500150 10
÷50
kW
5
• 10÷60 kW for heating in standard configuration and max 180 kW for domestic hot water (DHW).
• Equipped with ultrasonic heat meter compliant with EN 1434/MID, setting and security organs.
• PN 25 for 1° circuit.
• For hot and superheated water network.
• For heating or domestic hot water.
• Customizable.
• Certified CE/PED.
• Ultra compact dimension.
• Ready for setting, telemetering and remote control.
• Setting for flow rate limitation, power and return tempera-ture.
• Regulation of fixed-point temperature or compensated outdoor temperature.
• Easy to upkeep.
• 30÷150 kW for heating in standard configuration and max 180 kW for domestic hot water (DHW).
• Equipped with ultrasonic heat meter compliant with EN 1434/MID, setting and security organs.
• PN 25 for 1° circuit.
• For hot and superheated water network.
• For heating and/or domestic hot water.
• Customizable.
• Certified CE/PED.
• Compact dimension.
• Ready for setting, telemetering and remote control.
• Setting for flow rate limitation, power and return tempera-ture.
• Regulation of fixed-point temperature or compensated outdoor temperature.
• Easy to upkeep.
boLZanoBASE | boLZanoPLUSboLZanoINCASSO
FonDoD.H.W. | FonDoHEATINGFonDoCOMBI
ultrA compAct WAll SuBStAtionSSingle AnD multiple liVing unit Single AnD multiple liVing unit
compAct WAll SuBStAtionS
600
500
150 10÷8
0 kW 92
5
750260 30
÷180
kW
6
• 50÷5,000 kW for heating in standard configuration.
• Equipped with ultrasonic heat meter compliant with EN 1434/MID, setting and security organs.
• PN 25 for 1° circuit.
• Version with double heat exchanger (max 5,000 kW).
• For hot and superheated water network.
• Version for cooling, heating or DHW.
• Customizable.
• Certified CE/PED.
• Small dimension.
• Designed for disassembly.
• Ready for setting, telemetering and remote control.
• Setting for flow rate limitation, power and return temperature.
• Regulation of fixed-point temperature or compensated outdoor temperature.
• 50÷6,000 kW for heating in standard configuration.
• Equipped with ultrasonic heat meter compliant with EN 1434/MID, setting and security organs.
• PN 25 for 1° circuit.
• Version with double heat exchanger (max 6,000 kW).
• For hot and superheated water network.
• Version for cooling, heating or DHW.
• Customizable.
• Certified CE/PED.
• Small dimension.
• Designed for disassembly.
• Ready for setting, telemetering and remote control.
• Setting for flow rate limitation, power and return temperature.
• Regulation of fixed-point temperature or compensated outdoor temperature.
MiLanoC-S-D torinoC-S-DVareseC-S-D
gASKeteD plAte HeAt eXcHAnger BASe SuBStAtionSBrAZeD HeAt eXcHAnger BASe SuBStAtionS
1650
-213
0
1800-2980
600-1450
1650
-183
5
1500-2300
500-1450
50 ÷
5.0
00 k
W
50 ÷
6.0
00 k
W
7
• 1° and 2° circuit easy to be cleaned.
• Temporary or permanent installation.
• Work to make efficient the heat exchanger and reduce costs.
• 15÷40 m³/h.
• PN 10÷PN 25.
• For hot and superheated water network. Max 135°C.
• 4 filtration levels (Super Soft, Soft, Medium, Hard) mini-mum 0,5 micron.
• Measuring system to manage pressure and stoppage.
• Remote signal for maximum dirt level.
• Certified CE/PED.
• Volume: 20-55-80 liter
• In/out: DN65-DN80-DN100
• 50÷2,500 kW with brazed and gasketed plate exchanger.
• Equipped with cooling meter, setting and security organs.
• PN 25 for 1° circuit.
• Version with double exchanger (max 2500 kW).
• For district cooling network.
• Customizable.
• Certified CE/PED.
• Small dimension.
• Designed for disassembly.
• Ready for setting, telemetering and remote control.
• Setting for flow rate limitation, power and return temperature.
• Regulation of fixed-point temperature or compensated outdoor temperature.
bieLLabieLLaD
coLognoC-S
BAg filterSDiStrict cooling netWorK BASe SuBStAtionS
50 ÷
2.5
00 k
W
15 -
25 -
40 m
³/h
1650
-210
0
1800-3050
870-1900
8
• Management system to manage, set and optimize district heating system.
• Automatic telemeter of thermal energy use.
• Substations remote control.
• Monitoring ∆p in significant points.
• By-pass valve management and control.
• Pumping units management and optimization for district heating power plant.
• Management and monitoring alarms.
• Continuous monitoring of network parameters, data storage and trend management.
• Invoice with customized forms.
• Programmable PID regulator.
• Daily and weekly schedule with time slots setting.
• Perpetual calender with automatic mamagement of summer time clock change (BST) and leap year.
• 20 typologies of schemes already preloaded.
• Setting with compensation criterion base on external temperature.
• Possibility to activate antifreeze, antilimestone, antilegionella functions.
• Suitable for many type of thermal probes.
• Contemporary management of flow rate limit, power and temperature at 1° circuit.
• Management of circulator and single or tween pump.
• Ready for remote control via Meter-Bus.
aVD500 Libero500
progrAmmABle piD regulAtor mAnAgement SoftWAre for DiStrict HeAting SyStem
9
Hot Water suPerHeateD Water cooLing Direct
D.H.W.inDirect
D.H.W.
PriMarY circuit tHerMaL ProJect 90/65°C 115/65°C 7/11°C 85/55°C 85/55°C
seconDarY circuit tHerMaL ProJect 60/75°C 60/75°C 14/8°C 25/50°C 30/55°C
Loss oF LoaD (∆p) at noMinaL conDition 1° anD 2° circuit
< 10 w.c.m. (1°)< 3 w.c.m. (2°)
< 10 w.c.m. (1°)< 3 w.c.m. (2°)
< 15 w.c.m. (1°)< 6 w.c.m. (2°)
< 10 w.c.m. (1°)< 3 w.c.m. (2°)
< 10 w.c.m. (1°)< 3 w.c.m. (2°)
exchanger with adjustable feet
electrical panel
manifold/frame unit
additional disassembly of the manifold/frame unit
exchanger with adjustable feet
electrical panel
manifold/frame unit
manifold/frame unit
1 2
3 4
TyPICAl oPERATINg CoNDITIoNS FoR DISTRICT HEATINg SUBSTATIoN
All AMARC DHS SUBSTATIoNS ARE DESIgNED AND BUIlT BASED oN DIFFERENT NEED lIKE TRANSPoRTATIoN, ASSEMBlINg AND INSTAllATIoN.
10
LOCAL STATION FOR POWER PLANT MANAGEMENT
LOCAL STATION FOR NETWORK AND DISTRICT HEATING SUBSTATIONS
MANAGEMENT
REMOTE STATION FOR POWER PLANT, NETWORK
AND SUBSTATIONS MANAGEMENT
POWER PLANT GATEWAY M-BUS CONCENTRATOR
- GOVERNOR- EMBEDDED
THERMAL STORAGE SYSTEM
NETWORK AND SUBSTATIONS
GATEWAY M-BUS CONCENTRATOR
- GOVERNOR- EMBEDDED
MOBILE STATION FOR POWER PLANT, NETWORK
AND SUBSTATIONS MANAGEMENT
EXPANSION SYSTEM
PUMPING SYSTEMACCOUNTING SYSTEM REGULATION SYSTEM
REMOTE STORAGE AND PUMPING SYSTEM
SUBSTATION (MONO COMBI)HEATING AND DHW HEATING SUBSTATION
HEATING SUBSTATIONDHW (DIRECT)SUBSTATION
DHW (INDIRECT) SUBSTATION
END POINT BY-PASS+ ∆P TRANSMITTER
END POINT BY-PASS+ ∆P TRANSMITTER
ABSORBER
COOLING SUBSTATION
END POINT BY-PASS+ ∆P TRANSMITTER
APARTMENTS WITH USER SATELLITE
UNITS FOR HEATING AND DHW
INVERTER
INVERTER
INVERTER
INVERTER
Thermal cogeneration systems (also indipendent and inhomogeneous) applicable in the later stages
Power plant supervision system
Thermal storage system that also serves as hydraulic separator, using the physical phenomenon of stratification, uses the energy produced at different temperatures.
Expansion system with pressurized storage tank with optimazed capacity
Thermoregulation of network temperature indipendent from storage temperature
Pumping system able to modulate base on ΔP values through inverter with compensated set-point in network high deficit points
functionAl DiAgrAm of A DiStrict HeAting SyStem
The functional diagram of the management system so as outlined below represents the consolidation of over 10 years of experience in the design, implementation and managementof district heating plants. Using a standard design and construction facilitates all the operations related to the implementation of district heating systems like the cost of investment and the speed of embodiment, the operating cost and the certification process. It ‘s still possible to integrate existing plants or change functionality based on specific customer needs.
11
LOCAL STATION FOR POWER PLANT MANAGEMENT
LOCAL STATION FOR NETWORK AND DISTRICT HEATING SUBSTATIONS
MANAGEMENT
REMOTE STATION FOR POWER PLANT, NETWORK
AND SUBSTATIONS MANAGEMENT
POWER PLANT GATEWAY M-BUS CONCENTRATOR
- GOVERNOR- EMBEDDED
THERMAL STORAGE SYSTEM
NETWORK AND SUBSTATIONS
GATEWAY M-BUS CONCENTRATOR
- GOVERNOR- EMBEDDED
MOBILE STATION FOR POWER PLANT, NETWORK
AND SUBSTATIONS MANAGEMENT
EXPANSION SYSTEM
PUMPING SYSTEMACCOUNTING SYSTEM REGULATION SYSTEM
REMOTE STORAGE AND PUMPING SYSTEM
SUBSTATION (MONO COMBI)HEATING AND DHW HEATING SUBSTATION
HEATING SUBSTATIONDHW (DIRECT)SUBSTATION
DHW (INDIRECT) SUBSTATION
END POINT BY-PASS+ ∆P TRANSMITTER
END POINT BY-PASS+ ∆P TRANSMITTER
ABSORBER
COOLING SUBSTATION
END POINT BY-PASS+ ∆P TRANSMITTER
APARTMENTS WITH USER SATELLITE
UNITS FOR HEATING AND DHW
INVERTER
INVERTER
INVERTER
INVERTER
Remote control system and telemetering for district heating substations
Absorbers for individual cooling systems or cooling substations for networks with 4 pipes.
District heating substations (for apartment building) instead of boilers for new power plants.
District heating substations (for one flat only)15-120 kW for heating and/or DHW.
District heating substations (for apartment building) instead of boilers for new power plants for direct DHW District heating
substation with user satellite units with individual accounting and thermoregulation
District heating substations (for apartment building) instead of boilers for new power plants for indirect DHW
12
DISTRICT HEATING TIPICAL DIAGRAM, THERMAL POWER PLANT 15÷20.000 KW
DHW + INDIPENDENT HEATING SUBSTATIONS (CT 3)
T
DHW
M-Bus
M-Bus
M-Bus
M-Bus
M-Bus
E C
T
VETT
T
E C
T
VE
DHS 2
TT
T
E C
T
VE
DHW DHS
TT
T
VE
VE
VE
TSH PSH TSHHTM
TR
M-Bus
TSH PSH TSHHTM
TR
TSH PSH TSHHTM
TR
TSH
ΔP
DOMESTIC HOT WATER (DHW) AND HEATING SINGLE SUBSTATION (CT 2)
T
DHW DHS
T T
E C
T
M-Bus
VE
DHS
TT
T
VE
E C
T
M-Bus
VE
M-Bus
TT
T
VE
USER HEATING SYSTEM
TSH PSH TSHH
M-Bus
TM
TR
TSH PSH TSHHTM
TR
TSH
ΔP
External probe
Leakage alarm
Regulator
Regulator
Remote control thermostat
Bag �lter
Remote control thermostat
Bag �lter
Fill valve
Fill valve
expansion system
Aqueduct
expansion system
Aqueduct
D.H.W.
HEATING1 HEATING2
Existing remote control
Aqueduct
USER HEATING SYSTEM
DHS 1Bag �lter
Bag �lter
Bag �lter
Fill valve
expansion system
Aqueduct
Fill valve
expansion system
Aqueduct
Fill valve
expansion system
Aqueduct
Remote control thermostat
Remote control thermostat
Remote control thermostat
Regulator
Regulator
Regulator
External probe
External probe
Leakage alarm
HEATING1 HEATING2
Aqueduct
TyPICAl DIAgRAM FoR MUlTI USERS DISTRICT HEATINg SUBSTATIoNS, THERMAl PoWER PlANT 15÷20.000 kW
SINGLE HEATING SUBSTATION (CT 1)
TSH PSH
E C
T
T
ΔP
TM
TR
TSHH
T T
D.H.W.
M-Bus
VE
External probe
M-Bus
USER HEATING SYSTEM
TT
T
VE
DISTRICT HEATING TIPICAL DIAGRAM, THERMAL POWER PLANT 15÷20.000 KW
expansion system
Regulator Remote control thermostat
TSH
Bag �lter
Leakage alarm
Fill valve
DOUBLE HEATING SUBSTATION (CT 1A)
T
T T
VE
TSH
E C
T
M-Bus
VETT
T
E C
T
M-Bus
VE
M-Bus
TT
T
TSH PSH TSHH
M-Bus
TM
TR
TSH PSH TSHHTM
TR
Regolatoreprogrammabile
ΔP
MULTIPLE HEATING SUBSTATIONS (CT 1B)
E C
T
M-Bus
VETT
T
E C
T
M-Bus
VE
M-Bus
TT
T
TSH PSH TSHH
M-Bus
TM
TR
TSH PSH TSHHTM
TRΔP
T
Aqueduct
D.H.S.
D.H.S.1
HEATING1 HEATING2
Existing remote control
Aqueduct
D.H.W.
Aqueduct
HEATING1 HEATING2
Existing remote control
USER HEATING SYSTEM
expansion system
Fill valveAqueduct
Remote control thermostat
Regulator
External probe
Leakage alarm
Bag �lter
Remote control thermostat
D.H.S.2Bag �lter
D.H.S.1
D.H.S.n
Remote control thermostat Remote control
USER HEATING SYSTEM
External probe
External probe
Regulator
Sequencer remote control
Bag �lter
Leakage alarm
Regulator
Regulator
Remote control thermostat
Bag �lter
13
TyPICAl DIAgRAM FoR DISTRICT HEATINg SySTEM oF APARTMENT BUIlDINg WITH USER SATEllITES UNIT
electric power cabinet and data concentrator
SOFTWARE TELEMETERING AND
REMOTE CONTROL
(optical �ber or cable network)Modem
Apartment 3
Apartment 2
Apartment 1
M-B
us n
etw
ork
M-Bus
M-Bus
Thermostat
M-Bus
M-Bus
M-Bus
Apartment n
Digital regulator
M-Bus
Distributionnetwork
TIPICAL DIAGRAM SAT
T P
T
E C
T
Regulator
E C
TIPICAL DIAGRAM SAT MIDI
DISTRICT HEATING SYSTEM OF APARTMENT BUILDING WITH USER SATELLITES UNIT
by-pass valve
TM
TM
TR
TR
M-B
us n
etw
ork
M-B
us n
etw
ork
M-Bus
M-Bus
30 m
30 m
Cold water
Balancing valve
Remote control thermostat
Remote control thermostat
Aqueduct
Cold water
Aqueduct
Cold water
Aqueduct
Thermostat
Cold water
Aqueduct
Aqueduct
Cold water
Remote control thermostat
Thermostat
External probe
Aqueduct
Cold water
Balancing valve
Distributionnetwork
14
TyPICAl DIAgRAM FoR DISTRICT HEATINg SySTEM oF APARTMENT BUIlDINg WITH USER SUBSTATIoNS
Thermal power plant
Rete
M-B
us
M-Bus
DISTRICT HEATING SYSTEM OF APARTMENT BUILDING WITH USER SUBSTATIONS
ΔP
M-Bus
M-Bus
M-Bus
E C
T
E C
TIPICAL DIAGRAM SST MONO COMBI SUBSTATION
P
VE
T
T
T
M-Bus
TIPICAL DIAGRAM MONO SUBSTATION
House �lter (compulsory)
Rete
M-B
us
M-Bus
M-Bus
M-Bus
30 m
30 m
30 m
30 m
P TTSH TSHH
VE
TSH TSHH
TM
TM
TR
TR
Y �lter (suggested)
electric power cabinet and data concentrator
SOFTWARE TELEMETERING AND
REMOTE CONTROL
(optical �ber or cable network)Modem
Apartment 3
Apartment 2
Apartment 1
Apartment n
by-pass valve
Cold water
Remote control thermostat
Remote control thermostat
Aqueduct
Aqueduct
Aqueduct
Remote control thermostat
Remote control thermostat
Cold water
Aqueduct
External probe
External probe
Remote control thermostat
Remote control thermostat
Regulator
Regulator
Y �lter (suggested)
Aqueduct
Aqueduct
Cold water
15Amarc DHS reserves the right to change this document without notice.
TyPICAl DIAgRAM FoR DISTRICT HEATINg SySTEM WITH METER BoXES
DHW Substation
HEATING Substation
E C
METER BOX DIAGRAM (CC1)
METER BOX TIPICAL DIAGRAM
SOFTWARE TELEMETERING AND
REMOTE CONTROL
MODEM (OPTICAL FIBER OR CABLE NETWORK)
ELECTRIC POWER CABINETAND DATA CONCENTRATOR
Network
Network
Network
by-pass valve
Apartment n
Apartment 3
Apartment 2
Apartment 1
THERMOSTAT
THERMOSTAT
THERMOSTAT
THERMOSTAT
Thermal power plant
Aqueduct
Fill valve
thermostat
DHW
Aqueduct
Aqueduct
EV
Am
arc
DH
S m
akes
use
of F
SC e
co-fr
iend
ly a
nd re
cycl
ed p
aper
DH
S D
C 17
0512
DP-
EN
AmArc DHS Srl | Via F. lovati 29 | 20842 Besana Brianza (MB) Italy | [email protected] | tel +39 0362 915 857
w w w.amarcdhs. i t