Disassembly procedure

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Disassembly Procedure Please follow the information provided in this section to perform the complete disassembly procedure of the notebook. Be sure to use proper tools described before.

SUS W2V Series Notebook consists of various modules. This chapter describes the procedures for the complete notebook disassembly. In addition, in between procedures, the detailed disassembly procedure of individual modules will be provided for your service needs.

The disassembly procedure consists of the following steps: • Battery Module • HDD Module • Memory Module • Wireless LAN Module • ODD Module • Keyboard • CPU Module • TV Tuner Module • Top Case Module • LCD Module • Bottom Case Module • Motherboard Module

Chapter

3

A

Disassembly procedure

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Battery Module The illustration below shows how to remove the battery module. Turn over the notebook. 1. Slide the battery lock (No.1) to unlock.

2. Slide the battery lock (No.2) and pull the battery pack out.

B A T T E R Y

2

1

Disassembly procedure

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HDD Module The illustrations below show how to remove the HDD module from the notebook. Removing HDD Module 1. Remove 2 screws (M2 *13(W) and lift away the HDD cover,

2. Remove 3 screws (M2*4L) and pull out the hard drive.

Disassembling HDD Module 3. Remove 4 screws (M2*2.3L) to separate HDD from HDD housing.

H D D

M O D U L E

R E M O V A L

H D D M O D U L E

M2*13L

M2*4L

M2*2.3L M2*2.3L

H D D M O D U L E

D I S A S S E M B L Y

Disassembly procedure

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Memory Module The W2V Series Notebook comes standard with Two expansion SO-DIMM socket for you to upgrade the total memory up to 1GB with two 512MB SO-DIMM RAM module. Removing Memory module 1. Remove 2 screws (M2*4L) and lift away the DIMM cover.

2. Remove Memory by (No. 2 ) opening the latches and lift the cover away

which will pop the module up to a 45° angle, and then pulling out the module in that angle (No. 3).

M E M O R Y

M O D U L E

M E M O R Y

R E M O V A L

M2*4L

Disassembly procedure

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ODD Module The illustration below shows how to remove the ODD module. 1. Remove 1 screw (M2*2.3L) and 1 screw (M2*3L) and a rubber from the

bottom case.

2. Put the screw driver here and push the ODD drive out from the NB.

O D D

M O D U L E

M2*2.3L

M2*3L

Disassembly procedure

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TV TUNER Module The illustration below shows how to remove the TV TUNER module. 1. Remove 2 screwS (M2*4L) from the bottom case.

2. Disconnect the RF cable to the Blue tooth connect and remove the BT.

3. Disconnect the RF cable (No.2) from the TV TUNER module and remove

the TV TUNER module from the mini-PCI socket. (If only have Analog cable,just connect 1 cable.)

T V T U N E R

M2*4L

Disassembly procedure

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CPU Module The illustrations below show how to remove the CPU module from the notebook. Removing CPU 1. Remove 1 screw (M2*3L) and lift the cover away.

2. Remove a warranty label and remove 4 screws (M2*8L) then remove the

Heat sink module.

MAIN MAIN(Con1)

AUX(Con2)

Let cable above on Tuner

C P U

R E M O V A L

C P U

M2*3L

M2*8L

1

2

3

4

Disassembly procedure

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3. Use vacuum handling tool to insert CPU to Molex socket .Turn the

non-removable screw here 180 degrees clockwise to secure the CPU.

Keyboard The illustration below shows how to remove the keyboard Removing Keyboard 1. Remove 5 screws (M2*2.3L) on the bottom case.

K / B

R E M O V A L

K E Y B O A R D

D I S A S S E M B L Y

Lock

L O

M2*2.3L

Disassembly procedure

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2. Turn over the NB to take away the cover here.

3. Disconnect the KB FPC and take away the KB.

Wireless LAN Module The illustration below shows how to remove the Wireless LAN module. 1. Remove two Antenna cables here.

W I R E L E S S

L A N

Black is MAIN

White is AUX

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2. Remove the Wireless LAN module by opening the latches which will pop the module up to a 45° angle and then pulling out the module in that angle just like memory module.

Top Case Module The illustrations below show how to disassemble and remove the top case module of the notebook. The module contains the top case itself and touch pad module. Removing Top Case Module 1. Disconnect LED Board cable and Touch pad FPC and S/W Board cable.

T O P C A S E

M O D U L E

T O P C A S E

M O D U L E

R E M O V E

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2. Remove 1 screw (M2*2.3L) and 1 yellow tape from top case.

3. Remove 1 screw (M2*3L) and 3 screws (M2*10L) on Top case.

4. Remove 6 screws (M2.5*16L) and 3 screws (M2*10L) and 14 screws

(M2*8 L) and 1 screws (M2*13L)d Bottom case.

M2*3L M2*3L

M2*10L

M2*2.3L

M2*8L

M2*13L

M2.5*16L

M2*10L

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5. Remove 2 screws (M2.5*4L) on both side.

6. Remove 2 mylar and 2 screws (M2.5*4L).

7. Separate Top case from the Bottom case.

M2.5*4L M2.5*4L

M2.5*4L M2.5*4L

Disassembly procedure

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8. Remove 3 tapes and take away antenna and coaxial cable from the M/B from the joint.

9. Disconnect the Speaker cable and remove 1 tape then take away it from

the M/B from the joint.

10. Remove 2 screws (M2.5*8L) to separate LCD module and bottom case.

M2.5*8L

Disassembly procedure

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11. Separate the LCD module and bottom case.

Removing SW board & Led board 1. Disconnect the Touch pad FPC.

2. Remove 4 screws (M2*2.3L) and take away Touch pad bracket.

S W B O A R D

&

L E D B O A R D

A S S E M B L Y

M2*2.3L

Disassembly procedure

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3. Take away Touch pad module on top case.

4. Remove 1 screw (M2.3L) and take away the Led board on right-up side

of Top case and disconnect a Led board cable.

5. Remove 2 screws (M2.3L) Install the SW board on left-up side of Top

case and disconnect a SW board cable.

M2*3L

Disassembly procedure

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LCD Module The illustrations below show how to remove and disassemble the LCD module. The module contains LCD panel, inverter board, LCD hinge bracket, hinge cover, LCD front cover, and LCD back cover. Please do not disassemble the individual parts. Disassembling LCD Module 1. Remove 2 mylars and 6 rubbers on LCD module.

2. Remove upside 4 screws (M2.5*4L) and underneath 4 screws (M2.5*6L).

3. Remove 2 screws (M2.5*6L) on the both side and remove LCD front cover.

L C D M O D U L E

R E M O V A L

L C D

D I S A S S E M B L Y

M2.5*4L

M2.5*6L

M2.5*6L

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4. Arrange the coaxial and Inverter cable here .

5. Remove 1 tape and disconnect LCD cable.

6. Remove upside 2 screws (M2.5*3L) and underneath 2 screws (M2.5*6L)

then take away the LCD panel .

M2.5*3L

M2.5*6L

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7. Remove 2 yellow tapes and 1 screw (M2*3L) and disconnect Inverter cable then take away the Inverter board.

8. Remove 2 tapes and disconnect the coaxial cable then take away the

coaxial cable.

9. Remove 4 screws (M2*3L) on both LCD side.

M2*3L

M2*3L

Disassembly procedure

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Bottom Case Module The illustrations below show how to disassemble and remove the bottom case module of the notebook. The module contains the bottom case itself, speaker sets and Motherboard. Removing Motherboard 1. Disconnect Audio FPC on M/B and Audio Board to follow below pictures.

B O T T O M

C A S E

M O D U L E

M O T H E R

B O A R D

R E M O V A L

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2. Remove 1 tape on Audio board and disconnect 4P cable on USB board & MB.

Removing USB board 3. First, put the USB Board into the bottom case and put in by 60 degrees then

secure 1 screw (M2*3L).

Removing Audio board 4. First, put the Audio Board into the bottom case and put in by 60 degrees

then secure 1 screw (M2*3L).

M2*3L

M2*3L

Disassembly procedure

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Motherboard Module Removing Modem Module 1. Remove 3 screws M2*3L from the MB.

2. Take the MB away from the bottom case by 30 degrees.

3. Remove the So-DIMM memory module from the motherboard.

M O T H E R B O A

R D M O D U L E

M2*3L

30 degrees

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4. Disconnect the Modem card connector and remove the it .

5. Turn over the NB then remove 2 screws (M2 * 4L) and disconnect the Fan

cable.

6. Take away the Fan Module.

M2*4L