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Directed Evolution of a Cellodextrin Transporter for Improved Biofuel Production Under Anaerobic Conditions in Saccharomyces cerevisiae Jiazhang Lian, 1,2 Yanglin Li, 1,2 Mohammad HamediRad, 1,2 Huimin Zhao 1,2,3 1 Department of Chemical and Biomolecular Engineering, University of Illinois at Urbana-Champaign, Urbana, Illinois 61801; telephone: þ1-217-333-2631; fax: þ1-217-333-5052; e-mail: [email protected] 2 Energy Biosciences Institute, Institute for Genomic Biology, Urbana, Illinois 61801 3 Departments of Chemistry, Biochemistry, and Bioengineering, University of Illinois at Urbana-Champaign, Urbana, Illinois 61801 ABSTRACT: Introduction of a cellobiose utilization pathway consisting of a cellodextrin transporter and a b-glucosidase into Saccharomyces cerevisiae enables co-fermentation of cellobiose and xylose. Cellodextrin transporter 1 (CDT1) from Neurospora crassa has been established as an effective transporter for the engineered cellobiose utilization path- ways. However, cellodextrin transporter 2 (CDT2) from the same species is a facilitator and has the potential to be more efcient than CDT1 under anaerobic conditions due to its energetic benets. Currently, CDT2 has a very low activity and is considered rate-limiting in cellobiose fermentation. Here, we report the directed evolution of CDT2 with an increased cellobiose uptake activity, which results in improved cellobiose fermentation under anaerobic condi- tions. After three rounds of directed evolution, the cellobiose uptake activity of CDT2 was increased by 2.2-fold, which resulted from both increased specic activity and transporter expression level. Using high cell density fermentation under anaerobic conditions, the evolved mutant conferred 4.0- and 4.4-fold increase in the cellobiose consumption rate and ethanol productivity, respectively. In addition, although the cellobiose uptake activity was still lower than that of CDT1, the engineered CDT2 showed signicantly improved cellobi- ose consumption and ethanol production under anaerobic conditions, representing the energetic benets of a sugar facilitator for anaerobic cellobiose fermentation. This study demonstrated that anaerobic biofuel production could be signicantly improved via directed evolution of a sugar transporter protein in yeast. Biotechnol. Bioeng. 2014;111: 15211531. ß 2014 Wiley Periodicals, Inc. KEYWORDS: cellodextrin transporter; cellobiose utilization; cellulosic biofuel; anaerobic fermentation; directed evolution Introduction Biological conversion of plant-derived lignocellulosic mate- rials into biofuels has been intensively investigated as a result of increasing concerns on energy security, sustainability and global climate change (Du et al., 2011; Jang et al., 2012). Saccharomyces cerevisiae, also known as bakers yeast, which has been used for alcohol fermentation for thousands of years, is an excellent organism for cellulosic biofuel production (Hong and Nielsen, 2012; Sun et al., 2012). Unfortunately, wild type S. cerevisiae strains cannot utilize pentose sugars, especially xylose, the second most abundant carbohydrate component in lignocellulosic biomass. Heterologous xylose utilization pathways, including the bacterial isomerase pathway and the fungal oxo-reductive pathway, have been introduced to enable xylose metabolism (Hahn-Hagerdal et al., 2007). Although steady progress has been achieved to construct efcient xylose-fermenting yeasts after intensive engineering work, the uptake and metabolism of xylose is still completely inhibited by glucose (Ha et al., 2011a; Kim et al., 2012; Li et al., 2010). One explanation for glucose repression (or catabolite repression) lies in the lack of xylose specic transporters in S. cerevisiae. Thus, xylose can only be transported via the hexose transporters, whose afnity for xylose is two orders of magnitude lower than that for glucose (Du et al., 2010; Jojima et al., 2010). This glucose repression phenomenon results in sequential utilization of glucose and xylose, thus low yield and productivity of biofuels (Kim et al., 2012). Therefore, the construction of a yeast strain that can consume sugar mixtures efciently and simultaneously is Correspondence to: H. Zhao Contract grant sponsor: Energy Biosciences Institute Received 13 October 2013; Revision received 6 January 2014; Accepted 3 February 2014 Accepted manuscript online 12 February 2014; Article first published online 11 March 2014 in Wiley Online Library (http://onlinelibrary.wiley.com/doi/10.1002/bit.25214/abstract). DOI 10.1002/bit.25214 ARTICLE ß 2014 Wiley Periodicals, Inc. Biotechnology and Bioengineering, Vol. 111, No. 8, August, 2014 1521

Directed evolution of a cellodextrin transporter for improved biofuel

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Directed Evolution of a Cellodextrin Transporterfor Improved Biofuel Production Under AnaerobicConditions in Saccharomyces cerevisiae

Jiazhang Lian,1,2 Yanglin Li,1,2 Mohammad HamediRad,1,2 Huimin Zhao1,2,3

1Department of Chemical and Biomolecular Engineering, University of Illinois at

Urbana-Champaign, Urbana, Illinois 61801; telephone: þ1-217-333-2631;

fax: þ1-217-333-5052; e-mail: [email protected] Biosciences Institute, Institute for Genomic Biology, Urbana, Illinois 618013Departments of Chemistry, Biochemistry, and Bioengineering, University of Illinois at

Urbana-Champaign, Urbana, Illinois 61801

ABSTRACT: Introduction of a cellobiose utilization pathwayconsisting of a cellodextrin transporter and a b-glucosidaseinto Saccharomyces cerevisiae enables co-fermentation ofcellobiose and xylose. Cellodextrin transporter 1 (CDT1)from Neurospora crassa has been established as an effectivetransporter for the engineered cellobiose utilization path-ways. However, cellodextrin transporter 2 (CDT2) from thesame species is a facilitator and has the potential to be moreefficient than CDT1 under anaerobic conditions due to itsenergetic benefits. Currently, CDT2 has a very low activityand is considered rate-limiting in cellobiose fermentation.Here, we report the directed evolution of CDT2 with anincreased cellobiose uptake activity, which results inimproved cellobiose fermentation under anaerobic condi-tions. After three rounds of directed evolution, the cellobioseuptake activity of CDT2 was increased by 2.2-fold, whichresulted from both increased specific activity and transporterexpression level. Using high cell density fermentation underanaerobic conditions, the evolved mutant conferred 4.0- and4.4-fold increase in the cellobiose consumption rate andethanol productivity, respectively. In addition, although thecellobiose uptake activity was still lower than that of CDT1,the engineered CDT2 showed significantly improved cellobi-ose consumption and ethanol production under anaerobicconditions, representing the energetic benefits of a sugarfacilitator for anaerobic cellobiose fermentation. This studydemonstrated that anaerobic biofuel production could besignificantly improved via directed evolution of a sugartransporter protein in yeast.

Biotechnol. Bioeng. 2014;111: 1521–1531.

� 2014 Wiley Periodicals, Inc.

KEYWORDS: cellodextrin transporter; cellobiose utilization;cellulosic biofuel; anaerobic fermentation; directed evolution

Introduction

Biological conversion of plant-derived lignocellulosic mate-rials into biofuels has been intensively investigated as a resultof increasing concerns on energy security, sustainability andglobal climate change (Du et al., 2011; Jang et al., 2012).Saccharomyces cerevisiae, also known as baker’s yeast, which hasbeen used for alcohol fermentation for thousands of years, isan excellent organism for cellulosic biofuel production(Hong and Nielsen, 2012; Sun et al., 2012). Unfortunately,wild type S. cerevisiae strains cannot utilize pentose sugars,especially xylose, the second most abundant carbohydratecomponent in lignocellulosic biomass. Heterologous xyloseutilization pathways, including the bacterial isomerasepathway and the fungal oxo-reductive pathway, have beenintroduced to enable xylose metabolism (Hahn-Hagerdalet al., 2007). Although steady progress has been achieved toconstruct efficient xylose-fermenting yeasts after intensiveengineering work, the uptake andmetabolism of xylose is stillcompletely inhibited by glucose (Ha et al., 2011a; Kimet al., 2012; Li et al., 2010). One explanation for glucoserepression (or catabolite repression) lies in the lack of xylosespecific transporters in S. cerevisiae. Thus, xylose can only betransported via the hexose transporters, whose affinity forxylose is two orders of magnitude lower than that for glucose(Du et al., 2010; Jojima et al., 2010). This glucose repressionphenomenon results in sequential utilization of glucose andxylose, thus low yield and productivity of biofuels (Kimet al., 2012). Therefore, the construction of a yeast strain thatcan consume sugar mixtures efficiently and simultaneously is

Correspondence to: H. Zhao

Contract grant sponsor: Energy Biosciences Institute

Received 13 October 2013; Revision received 6 January 2014; Accepted 3 February 2014

Accepted manuscript online 12 February 2014;

Article first published online 11 March 2014 in Wiley Online Library

(http://onlinelibrary.wiley.com/doi/10.1002/bit.25214/abstract).

DOI 10.1002/bit.25214

ARTICLE

� 2014 Wiley Periodicals, Inc. Biotechnology and Bioengineering, Vol. 111, No. 8, August, 2014 1521

one of the biggest challenges for cost-effective production ofcellulosic biofuels.

Recently, cellodextrin transporters were identified andcharacterized, and co-expression of a cellodextrin transporterand an intra-cellular b-glucosidase was proposed to be anefficient strategy to eliminate glucose repression in S. cerevisiae(Galazka et al., 2010). In this system, cellobiose is transportedby the cellodextrin transporter and hydrolyzed by b-glucosidase to release glucose intra-cellularly. As a result,hexose transporters are used to uptake xylose exclusively.Using this strategy, glucose repression was eliminated and co-fermentation of cellobiose/xylose (Fox et al., 2012; Ha et al.,2011a; Li et al., 2010) and cellobiose/galactose (Ha et al.,2011b)were achieved. As for the transporters, two cellodextrintransporters were characterized from Neurospora crassa:cellodextrin transporter 1 (CDT1) is a symporter with highercellobiose uptake activity (Vmax), while cellodextrin transport-er 2 (CDT2) is a facilitator with much lower activity (Galazkaet al., 2010). Recent work on improving cellobiose fermenta-tion performance mainly focused on CDT1 (Du et al., 2012;Eriksen et al., 2013a; Fox et al., 2012; Ha et al., 2011a,b, 2013a;Li et al., 2010; Oh et al., 2013; Yuan and Zhao, 2013), becauseof the higher transporter activity and better cellobiosefermentation performance under aerobic or oxygen-limitedconditions. However, CDT1 is not optimal for anaerobicfermentation, a preferred process for industrial applications,since energy (ATP) consumption is coupled to cellobioseuptake. On the contrary, the facilitator nature of CDT2endows the energetic benefits under anaerobic conditions, dueto no ATP consumption for cellobiose uptake. Therefore,CDT2 has the potential to develop a better system forindustrial production of cellulosic biofuels, albeit cellobiosefermentation may be limited by the low transporter activity.

To overcome the main limitation of CDT2, we sought toincrease its cellobiose uptake activity using a directedevolution strategy. Although directed evolution has beensuccessfully used to improve the activity, specificity, andstability of industrially important enzymes (Cobb et al.,2012, 2013; Luetz et al., 2008), its utilization in membrane-bound protein engineering is only limited to a fewapplications, such as the light-transducing protein bacterio-rhodopsin (Hillebrecht et al., 2004; Wise et al., 2002),bacterial efflux pumps (Bokma et al., 2006; Foo andLeong, 2013), and xylose transporters in both Escherichiacoli (Ren et al., 2009) and S. cerevisiae (Young et al., 2012). Inthis study, directed evolution was used to increase thecellobiose uptake activity of CDT2, which resulted inimproved cellobiose fermentation under anaerobic condi-tions. After three rounds of directed evolution, the cellobioseconsumption rate and ethanol productivity were increased by4.0- and 4.4-fold, respectively, under high cell densityfermentation conditions. The evolved transporters werecharacterized for their relative expression level and specificcellobiose uptake activity. The energetic benefits of thefacilitator were evaluated by comparing cellobiose fermenta-tion performance of CDT1, CDT2, and CDT2mutants underaerobic and anaerobic conditions, respectively.

Materials and Methods

Strains, Media, and Cultivation Conditions

E. coli strain DH5a (Life Technologies, Grand Island, NY) wasused to maintain and amplify plasmids. S. cerevisiae INVSc1strain (Life Technologies) was used as the host forhomologous recombination based cloning and cellobiosefermentation. Yeast strains were cultivated in complexmedium consisting of 2% peptone and 1% yeast extractsupplemented with either 2% glucose (YPD) or 2%cellobiose (YPC). Recombinant strains were grown onsynthetic complete medium consisting of 0.17% yeastnitrogen base, 0.5% ammonium sulfate, and 0.07% aminoacid drop out mix without leucine (CSM-Leu, MPBiomedicals, Solon, OH), supplemented with 2% glucose(SCD-Leu) or 2% cellobiose (SCC-Leu). E. coli strains werecultured at 37�C in Luria-Bertani broth containing 100mg/mL ampicillin. S. cerevisiae strains were cultured at 30�C and250 rpm for aerobic growth, and 30�C and 100 rpm in un-baffled shaker flasks for oxygen limited fermentation. Foranaerobic fermentation, anaerobic culture tubes with butylrubber stoppers and aluminum seals (Chemglass LifeSciences, Vineland, NJ) were vacuumed and purged withnitrogen to remove the residual oxygen and 420mg/LTween-80 and 10mg/L ergosterol were supplemented as anaerobicgrowth factors (Verduyn et al., 1990). Tween-80 andergosterol were dissolved in ethanol, and the supplementa-tion resulted in around 0.5–1 g/L ethanol in the fermentationbroth. Go Taq DNA polymerase for error-prone PCR waspurchased from Promega (Madison, WI). All restrictionenzymes, Q5High Fidelity DNA polymerase, and the E. coli—S. cerevisiae shuttle vectors, pRS415 and pRS425, werepurchased from New England Biolabs (Ipswich, MA).All chemicals were purchased from either Sigma–Aldrich(St. Louis, MO) or Fisher Scientific (Pittsburgh, PA).

DNA Manipulation

The yeast homologous recombination based DNA assemblermethod (Shao et al., 2009) was used to construct recombi-nant plasmids and a library of CDT2 mutants. Briefly,polymerase chain reaction (PCR) was used to generate DNAfragments with homology arms at both ends, which werepurified with a QIAquick Gel Extraction Kit (Qiagen,Valencia, CA) and co-transformed along with the linearizedbackbone into S. cerevisiae. Oligonucleotides used in this studyare listed in Table SI. To facilitate the creation of a library ofCDT2 mutants, a helper plasmid with the functionalelements PYK1p-NCU00130-ADH1t-TEF1p-PstI-PGK1t clonedinto pRS415 was constructed, named CDT-Eng-H hereafter(Fig. S1). NCU00130 is an N. crassa gene encoding b-glucosidase (BGL) and expressed intra-cellularly in S.cerevisiae. The helper plasmid was linearized by PstI digestionto allow the insertion of different cellodextrin transporters ora library of CDT2 mutants. NCU00801, NCU00809, andNCU08114 were cloned from pRS425-801, pRS425-809, and

1522 Biotechnology and Bioengineering, Vol. 111, No. 8, August, 2014

pRS425-8114 constructed in our previous studies (Liet al., 2010), respectively, using primers CDT-F and CDT-R. To fuse enhanced green fluorescent protein (eGFP) at theC-terminus of the cellodextrin transporters with a Gly-Ser-Gly-Ser linker in between, primers CDT2-F and CDT2-eGFP-R1 were used to amplify the CDT2 fragment and CDT2-eGFP-F2 and CDT2-eGFP-R2 to amplify the eGFP fragment,respectively, whichwere then cloned into the linearized CDT-Eng-H using the DNA assembler method. To confirm thecorrect clones, yeast plasmids were isolated using a ZymoprepYeast Plasmid Miniprep II Kit (Zymo Research, Irvine, CA)and re-transformed into E. coli DH5a competent cells.Plasmids were isolated using a QIAprep Spin Miniprep Kit(Qiagen) and confirmed using both diagnostic PCR andDNAsequencing. All plasmids and strains used in this study aresummarized in Table I. Yeast strains were transformed usingthe LiAc/SS carrier DNA/PEG (Gietz and Schiestl, 2007)method, and transformants were selected on SCD-Leu plates.

Construction and Screening of a CDT2 Mutant Library

Error-prone PCR (Rubin-Pitel and Zhao, 2006) was used tocreate a library of CDT2 mutants, which was then cloned into

linearized CDT-Eng-H. The concentration of MnCl2 wasadjusted to keep themutation rate around 3 bp per kb (4–5 bpper gene), which was confirmed by DNA sequencing. Afterheat shock, a small amount of the transformant culture (0.1%)was spread onto an SCD-Leu plate to determine the librarysize. Under optimal conditions, 500 ng for each DNAfragment, a library ranging from 105 to 106 transformantscould be obtained. The rest of the transformants were dilutedappropriately, and around 104 transformants were spread ontoSCC-Leu agar plates. SCC plates were used for initial libraryscreening, since the background growth of yeast cells on YPplates could interfere with the characterization of the size ofthe colonies. After incubation at 30�C for 3 days, many largecolonies appeared and the top 60 colonies were picked andpre-cultured in SCD-Leumedium. After growth to saturation,cells were inoculated into 3mLYPC liquid medium in culturetubes and samples were taken at 24, 28, and 32 h afterinoculation to determine the cell density and specific growthrate. The top 12mutants with either the highest cell density orspecific growth rate were selected and the plasmids wereextracted and re-transformed into fresh yeast cells to eliminatehost adaptation. After re-transformation, the selectedmutants

Table I. Strains and plasmids used in this study.

Name Description Source

StrainsINVSc1 MATa/MATa his3D1/his3D1 leu2/leu2 trp1-289/trp1-289 ura3-52/ura3-52DH5a F� F80lacZDM15 D(lacZYA-argF) U169 recA1 endA1 hsdR17

(rK�, mKþ) phoAsupE44 l� thi-1 gyrA96 relA1PlasmidspRS415 Single copy plasmid in S. cerevisiae with LEU2markerpRS425 Multiple copy plasmid in S. cerevisiae with LEU2 markerpRS425-801 Plasmid with the TEF1p-NCU00801-PGK1t cassette Li et al. (2010)pRS425-809 Plasmid with the TEF1p-NCU00809-PGK1t cassette Li et al. (2010)pRS425-8114 Plasmid with the TEF1p-NCU08114-PGK1t cassette Li et al. (2010)CDT-Eng-H pRS415-PYK1p-NCU00130-ADH1t-TEF1p-PstI-PGK1t This studyCDT1 NCU00801(CDT1) inserted into CDT-Eng-H This studyNCU00809 NCU00809 inserted into CDT-Eng-H This studyCDT2 (WT) NCU08114 (CDT2) inserted into CDT-Eng-H This studyCDT2 (2m) NCU08114-NCU00130 cassettes sub-cloned into pRS425 This studyHIH CDT2(Q207H/F209I/N311H) inserted into CDT-Eng-H This studyQ207H CDT2(Q207H) inserted into CDT-Eng-H This studyF209I CDT2(F209I) inserted into CDT-Eng-H This studyN311H CDT2(N311H) inserted into CDT-Eng-H This studyHI CDT2(Q207H/F209I) inserted into CDT-Eng-H This studyHH CDT2(Q207H/N311H) inserted into CDT-Eng-H This studyIH CDT2(F209I/N311H) inserted into CDT-Eng-H This studyHHT CDT2(Q207H/N311H/I505T) inserted into CDT-Eng-H This studyI505T CDT2(I505T) inserted into CDT-Eng-H This studyQ207H/I505T CDT2(Q207H/I505T) inserted into CDT-Eng-H This studyN311H/I505T CDT2(N311H/I505T) inserted into CDT-Eng-H This studyQ207T CDT2(Q207T) inserted into CDT-Eng-H This studyN311G CDT2(N311G) inserted into CDT-Eng-H This studyHGT CDT2(Q207H/N311G/I505T) inserted into CDT-Eng-H This studyTHT CDT2(Q207T/N311H/I505T) inserted into CDT-Eng-H This studyTGT CDT2(Q207T/N311G/I505T) inserted into CDT-Eng-H This studyWT-eGFP CDT2-eGFP inserted into CDT-Eng-H This studyHIH-eGFP CDT2(Q207H/F209I/N311H)-eGFP inserted into CDT-Eng-H This studyHH-eGFP CDT2(Q207H/N311H)-eGFP inserted into CDT-Eng-H This studyHHT-eGFP CDT2(Q207H/N311H/I505T)-eGFP inserted into CDT-Eng-H This studyCDT1-eGFP CDT1-eGFP inserted into CDT-Eng-H This study

Lian et al.: CDT Engineering Via Directed Evolution 1523

Biotechnology and Bioengineering

were further confirmed using flask fermentation under oxygenlimited conditions (10mL YPC medium in 50mL un-baffledflask) and samples were taken at 24, 28, 32, and 36 h afterinoculation to measure cell density, cellobiose consumption,and ethanol productivity. The top 3 mutants with the highestcellobiose consumption and ethanol production rates wereselected for final characterization under anaerobic conditions.The anaerobic tube was filled with 10mL YPC medium andsample was taken every day until all sugar was consumed. Inthe whole process of library screening, seed cultures weregrown in 3mL SCD-Leu medium under aerobic conditionsfor 36 h in 14mL culture tubes, and inoculated into YPCat an initial OD600 of 0.05. Iterative rounds of directedevolution were carried out until no further improvementwas observed.

High Cell Density Fermentation

A single colony from the newly transformed plate wasinoculated into 3mL SCD-Leu medium, and cultured underaerobic conditions for 36 h. Then 1mL seed culture wasused to inoculate 15mL YPC medium in a shake flask andcultured for an additional 24 h. The late-log phase cellswere harvested and washed twice in double distilled water(ddH2O), and inoculated into 10mL YPC medium at aninitial OD600 of 10 in a 20mL anaerobic culture tube.Cellobiose fermentation was performed under anaerobicconditions and samples were taken every 3–4 h afterinoculation until all cellobiose was consumed.

[3H]-Cellobiose Uptake Assay

Cellobiose transport assay was performed using the oil-stopmethod as described previously (Galazka et al., 2010). Asingle colony of a yeast strain expressing a cellodextrintransporter fused to eGFP was pre-grown in SCD-Leumedium for around 36 h, which was then inoculated into10mL fresh YPC medium. Mid-log phase cells culturedunder oxygen-limited conditions were harvested and washedthree times with the assay buffer (30mM MES-NaOH and50mM ethanol, pH 5.5), and resuspended to an OD600 of 20.The uptake assay was initiated by adding 50mL cells into50mL [3H]-cellobiose (Moravek Biochemicals, Brea, CA)layered over 100mL silicone oil. Cells were centrifuged for1min at 15,000 rpm to stop the reaction after incubating with[3H]-cellobiose for 10, 20, 40, and 80 s, respectively. Then thetubes were frozen in ethanol/dry ice and the bottom fractionwith cell pellets was collected and solubilized in 1mL NaOH(0.5M) overnight. Half of the supernatant was transferredinto a scintillation vial and 3mL ScintiSafe� Econo 1 Cocktail(Fisher Scientific) was added to read counts per minute(CPM) by a Beckman LS6500 scintillation counter (BeckmanCoulter, Brea, CA). The maximum uptake rate (Vmax) wasdetermined by measuring the initial rate of cellobiose uptakeat the concentration of 400mM, which is about 100 foldhigher than the Km of CDT2. The value of Vmax wasnormalized to both cellular level (cell density) and protein

level (protein expression level as quantified by the eGFPfluorescence intensity).

Confocal Microscope Imaging

Yeast cells expressing eGFP tagged cellodextrin transporterswere cultured in YPC. A small droplet of mid-log phasecells were transferred onto a pierce of cover glass andthe fluorescence images were taken using a Zeiss LSM700 Confocal Microscope (Carl Zeiss Microscopy, Thorn-wood, NY).

Analytical Methods

Cell growth was determined by measuring the absorbance at600 nm using a Biotek Synergy 2 Multi-Mode MicroplateReader (Winooski, VT), and eGFP fluorescence intensity wasmeasured using a Tecan Safire2 microplate reader (San Jose,CA) at 488� 5 and 509� 5 nmwavelengths for excitation andemission, respectively. Cellobiose and ethanol were quantifiedusing Shimadzu HPLC (Columbia, MD) equipped with anAminex HPX-87H column (Bio-Rad, Hercules, CA) andShimadzu RID-10A refractive index detector. The columnwaskept at 65�C and 0.5mM sulfuric acid solution was used as amobile phase at a constant flow rate of 0.6mL/min. Each datapoint represents the mean of at least duplicates.

Prediction of Transporter Topology on Cellular Membrane

The topology of CDT2 on the cellular membrane waspredicted using the HMMTOP online tool (http://www.enzim.hu/hmmtop/) (Tusnady and Simon, 2001), and thepredicted result was visualized by the TMRPres2D tool (http://bioinformatics.biol.uoa.gr/TMRPres2D/) (Spyropoulos et al.,2004).

Results

Development of a Colony Size Based Screening Methodfor CDT Engineering

Owing to the important role of the sugar utilization pathwayon cellular metabolism, the activity of the fermentingpathway can be coupled to the growth rate on a specificsugar, such as cellobiose and xylose. Therefore, theenrichment or adaptive evolution methods were commonlyused to engineer efficient sugar fermenting strains (Cakaret al., 2012). Despite the success in constructing efficientcellobiose (Ha et al., 2013a,b) or xylose (Kim et al., 2013)fermenting yeasts, the improved phenotypes are often foundto be related to the modification of the host genome ratherthan the engineered pathway, and it is rather difficult to figureout the molecular mechanisms of the random modifications.To minimize the impact of host adaptation, a colony sizebased screening method was developed in our group toengineer efficient sugar utilization pathways (Du et al., 2012;Yuan and Zhao, 2013). Sugar uptake is the first step of cellular

1524 Biotechnology and Bioengineering, Vol. 111, No. 8, August, 2014

metabolism, and it is generally assumed that transporter israte-limiting in the whole fermentation pathway (Eriksenet al., 2013a; Ha et al., 2013a; Jojima et al., 2010; Younget al., 2012). Therefore, the colony size based screeningmethod was also applied to engineer the cellobiosetransporter. Before performing directed evolution, thismethod was characterized using three N. crassa cellodextrintransporters with different activities, including NCU00801(CDT1), NCU00809, and NCU08114 (CDT2) (Galazkaet al., 2010). In accordance with the previous work (Haet al., 2011a; Li et al., 2010), CDT1 performed the best incellobiose fermentation, followed by CDT2 and thenNCU00809, under aerobic conditions. As described inFigure 1, the control strain containing BGL but not CDT(CDT-Eng-H) only showed background growth (strain withthe empty vector pRS415) on cellobiose, indicating that BGLwas expressed intracellularly and the cellodextrin transporteractivity was necessary to endow growth. Thus, differentgrowth rates on cellobiose were resulted from the varied sugaruptake activities of CDT1, NCU00809, and CDT2. Afterspreading onto a cellobiose plate, the colony size wascorrelated with the growth rate in liquid medium, andtherefore the cellobiose uptake activity (Fig. 1). These resultsalso confirmed that CDT2 was rate-limiting in cellobiosefermentation under the screening conditions.

CDT2 Engineering Via Directed Evolution

Using the colony size based screening method, a generalprotocol for CDT2 engineering was developed (Fig. S2). For

easier operation and based on the assumption that oxygenlevel cannot significantly change the activity of a facilitator,the initial screening steps were carried out under aerobic oroxygen-limited conditions, and only the final step ofconfirmation was performed under anaerobic conditions.In the first round of directed evolution, the top 2 mutantswere found to carry the same mutations, Q207H/F209I/N311H (HIH), which validated the developed protocolfor cellobiose transporter engineering. The role of thesemutations in cellobiose fermentation was analyzed bycreating all different combinations of the mutations includ-ing Q207H, F209I, N311H, Q207H/F209I (HI), Q207H/N311H (HH), and F209I/N311H (IH). As shown inFigure S3, variants HH, HIH, N311H, and Q207H grewfaster than the wild-type CDT2 (WT), while variants HI andF209I grew slower than WT. Accordingly, it could beconcluded that Q207H and N311H were beneficial muta-tions, whereas the F209I mutation impaired the cellobioseuptake activity.Using the mutants obtained in the second round of

directed evolution, the cellobiose fermentation performancewas compared under aerobic, oxygen-limited, and anaerobicconditions. In agreement with our assumption that theactivity of a facilitator is not significantly changed by theoxygen level, the growth and cellobiose consumption rates ofthese mutants were closely correlated under differentconditions. As shown in Figure 2, the mutants that consumedcellobiose faster under oxygen-limited conditions alsoshowed improved cellobiose fermentation under anaerobicconditions (HH>HIH>Q207H>WT). After validating

Figure 1. Development of a colony size based screening method for CDT engineering. Different CDTs were introduced into CDT-Eng-H, a plasmid containing the b-glucosidase

(BGL) fromN. crassa. The colony size on SCC-Leu agar plate (middle panel) was confirmed to be positively related to the growth rate in SCC-Leu liquid medium (left panel), as well as

the cellobiose uptake activity (right panel). Bars on the right panel represented the relative cellobiose uptake activity, with CDT1 activity set to 100%.

Lian et al.: CDT Engineering Via Directed Evolution 1525

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our developed protocol for CDTengineering, a third round ofdirected evolution was carried out using the best mutant HHas the template. Similarly, mutants with increased cellobioseconsumption rate were obtained, and DNA sequencingrevealed that the best mutant harbored only one additionalmutation I505T, named HHT hereafter. The fourth round ofdirected evolution did not result inmutants with significantlyimproved cellobiose fermentation performance (data notshown), and no further directed evolution of CDT2 by error-prone PCR was attempted.

Subsequently, the cellobiose fermentation performance(sugar consumption rate, ethanol productivity, and yield) ofWTand the best mutants obtained in the first (HIH), second(HH), and third (HHT) round of directed evolution wascompared under anaerobic conditions. Using the sameconditions as library screening, the specific growth rate, sugarconsumption rate, and ethanol productivity were increasedby 2.6-, 3.0-, and 5.5-fold, respectively (Fig. S4). If a high celldensity was used for anaerobic fermentation, the straincontaining the evolved transporter was able to consume20 g/L cellobiose in less than 8 h, while the wild-typetransporter required more than 30 h to use up the sameamount of cellobiose. The best mutant (HHT) conferred anincrease of 4.0- and 4.4-fold for the cellobiose consumption

rate and ethanol productivity, respectively (Fig. 3 andTable SII). Moreover, the overall ethanol yield, which isanother important parameter for cost-effective production ofcellulosic biofuels, was improved by more than 25%.

Mutant Analysis by Site-Directed Mutagenesis andSaturation Mutagenesis

After three rounds of library construction and screening, thebest mutant obtained via directed evolution carried threemutations, Q207H/N311H/I505T (HHT). To investigate therole of these mutations in cellobiose fermentation, site-directed mutagenesis was carried out to construct theadditional single mutant I505T and the combined doublemutants including Q207H/I505T and N311H/I505T. Cello-biose fermentation performance of all these variants wascompared with WT and the triple mutant HHT underoxygen-limited conditions. As shown in Figure S5, all thesingle mutants grew faster than the wild-type (N311H>I505T>Q207H>WT), indicating the beneficial mutationsat these three sites. In addition, themutations were additive interms of cellobiose fermentation performance, meaning thatthe double mutants grew faster than the single mutants andslower than the triple mutant. Although the mutation I505T

Figure 2. Correlation of cellobiose fermentation performance under aerobic and anaerobic conditions. Growth curves (A and C) and cellobiose consumption profiles (B and D)

of CDT2 and its mutants obtained in the first two rounds of directed evolution were determined under both aerobic (A andB) and anaerobic conditions (C andD). All fermentation was

carried out with an initial OD600 of 0.05 inoculated into fresh YPC media.

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increased the cellobiose uptake rate more than Q207H, HHworked the best among the double mutants (HH>N3117H/I505T>Q207H/I505T) for cellobiose fermentation.Saturation mutagenesis (McLachlan et al., 2008) libraries

were then constructed at the beneficial mutation sitesindividually (Q207, N311, and I505) using degenerateprimers (Table SI). Following the same library screeningprocess, top 5 clones showing the fastest growth on cellobiosewere chosen and their corresponding nucleotide sequenceswere verified by DNA sequencing. At the I505 site, no clonesgrew faster than I505T; at theQ207 site, four out of five clonespossessed the same amino acid change (Q207T), althoughtheir nucleotide sequences were different; at the N311 site, allfive clones shared the same mutation N311G (Table SIII). Inhope of further improving the cellobiose fermentationperformance, the new mutations obtained by saturationmutagenesis were combined to construct Q207H/N311G/I505T (HGT), Q207T/N311H/I505T (THT), and Q207T/N311G/I505T (TGT). The cellobiose fermentation perfor-mance of these new triple mutants was compared withQ207H/N311H/I505T (HHT) under anaerobic conditions.

Unfortunately, none of them showed improved cellobiosefermentation performance (Table II). Thus, no furtherengineering of CDT2 was attempted.

Characterization of the Evolved CDT2 Mutants

To investigate the role of mutations in cellobiose uptakeactivity, we first determined the relative expression levels ofCDT2 and its mutants. As shown in Figure 4A, thecytoplasmic membrane localization of the transporter-eGFP fusion proteins was confirmed by confocal microscopeimaging. Therefore, the relative expression levels of thecellodextrin transporters could be quantified by theirfluorescence intensity. Under cellobiose fermentation con-ditions, the expression levels of WT, HIH, and HH weresimilar, while the expression level of HHT was about 18%higher (Fig. 4B).To further correlate the sugar uptake activity and the

cellobiose fermentation performance, the cellobiose uptakeactivity ofWT, HIH, HH, andHHTwas determined by the oilstop method. As expected, the cellobiose uptake activity was

Figure 3. Cellobiose fermentation profiles of CDT1, CDT2, and CDT2 mutants obtained in the first (HIH), second (HH), and third (HHT) round of directed evolution using high

cell density fermentation under anaerobic conditions. The cellobiose consumption rate (A) and ethanol productivity (B) of these transporters were compared using high cell

density fermentation under anaerobic conditions. Ethanol represented the amount in the fermentation broth subtracted by the ethanol used to solubilize the anaerobic growth

factors (0.5–1 g/L).

Table II. Anaerobic cellobiose consumption rate of CDT2 mutants obtained by site-directed mutagenesis and saturation mutagenesis.

CDT2mutants

Cellobioseconsumptionrate (g/L h)

Ethanolproductivity

(g/L h)CDT2mutants

Cellobioseconsumptionrate (g/L h)

Ethanolproductivity

(g/L h)

WT 0.054� 0.002 0.011� 0.002 I505T 0.069� 0.005 0.015� 0.004Q207H 0.058� 0.002 0.013� 0.001 HHT 0.160� 0.001 0.060� 0.001Q207T 0.098� 0.012 0.023� 0.009 HGT 0.140� 0.008 0.052� 0.004N311H 0.072� 0.011 0.019� 0.002 THT 0.130� 0.003 0.049� 0.001N311G 0.092� 0.007 0.021� 0.002 TGT 0.120� 0.002 0.045� 0.002

Cells were pre-cultured in SCD-Leu and inoculated into fresh YPC with an initial OD600 of 0.05.

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correlated with the fermentation performance, that is, higheractivity resulted in increased specific growth rate, cellobioseconsumption rate, and ethanol productivity (Figs. 3 and 4C).By normalizing the transporter activity to the relative proteinexpression level, it was found that the specific activity of HHand HHT were nearly the same, indicating that Q207H andN311H increased the specific uptake activity, while I505Tcontributed to increased transporter expression level(Fig. 4D). Considering the role of I505T in cellobiose uptakeactivity and cellobiose fermentation, it was assumed thathigher level expression of the transporter protein wouldfurther improve cellobiose fermentation performance.Currently, the expression of CDT2 was under the controlof TEF1 promoter (TEF1p), which was shown to be thestrongest constitutive promoter in S. cerevisiae (Sun et al.,2012). Therefore, the cellobiose utilization pathway was sub-cloned into a 2m based multiple copy plasmid to achievehigher level expression of the cellodextrin transporter.Unfortunately, the switch to a multiple copy plasmid led todramatically extended lag phase for cellobiose consumption(Fig. S6), probably due to the burden of maintaining the

plasmid with increased copy number and/or the cytotoxicityof overexpressing membrane proteins (Kai et al., 2010; Lianet al., 2009b).

Energetic Benefits of the Evolved CDT2 Mutants onAnaerobic Cellobiose Fermentation

To demonstrate the energetic benefits of facilitators foranaerobic cellobiose utilization, cellobiose fermentation ofCDT1, CDT2, and CDT2 mutants were compared underaerobic and anaerobic conditions, respectively. In agreementwith previous studies (Ha et al., 2011a; Li et al., 2010), CDT1showed the best cellobiose fermentation performance underaerobic conditions (Fig. S7) due to its highest cellobioseuptake activity (Fig. 4C). Under anaerobic conditions,although CDT1 still performed better than WT CDT2, theCDT2 mutants showed significantly improved cellobioseconsumption and ethanol production (Fig. 3). In otherwords, the evolved CDT2 was more energetically favorablethan CDT1 for anaerobic cellobiose uptake and metabolism.These results indicated that the energetic benefits of WT

Figure 4. Characterization of the expression level and cellobiose uptake activity of CDT1, CDT2, and CDT2 mutants. The expression level of cellodextrin transporters were

quantified by fluorescence intensity, and sugar uptake assay was performed using [3H]-Cellobiose. (A) Confocal microscope image of yeast cells expression CDT2-eGFP. (B) Relative

expression levels of cellodextrin transporters in YPC. NC is the control strain (WT) without eGFP tagging. (C) For the transporter activity at cellular level, cellobiose uptake assay was

performed at OD600 1. (D) Cellobiose uptake activity at the protein level was normalized to the relative transporter expression level, with the specific cellobiose uptake activity ofWT-

eGFP set to 1.

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CDT2 as a facilitator was limited by its low cellobiose uptakeactivity, which could be overcome by directed evolution ofthis cellodextrin transporter. Compared with CDT1, theevolved CDT2 (HHT) showed 2.5-and 2.9-fold increase inanaerobic cellobiose consumption rate and ethanol produc-tivity, respectively.

Discussion

Intense research has been focused on producing fuels andchemicals from lignocellulose biomass (Du et al., 2011;Hahn-Hagerdal et al., 2007; Jang et al., 2012). To make thecellulosic biofuel fermentation process economically feasible,the host should be able to consume a mixture of sugarsefficiently and simultaneously. However, the presence ofglucose repression led to sequential utilization of mixedsugars and low productivity of biofuels. Three generalstrategies are proposed to overcome glucose repression toallow sugar co-utilization (Kim et al., 2012): the constructionof glucose-derepressed yeasts by perturbing the glucosesensing and signaling network, the introduction of xylosespecific transporters, and the introduction of a cellobioseutilization pathway including a cellodextrin transporter and ab-glucosidase. Due to the complexity of the regulatorysystem, yeast strains without glucose repression on xylosemetabolism have never been obtained (Kim et al., 2012; Rocaet al., 2004). As for xylose transporters, they suffer fromeither low uptake activity or low specificity (Du et al., 2010;Jojima et al., 2010). Even after extensive cloning andengineering of xylose transporters, efficient co-fermentationof glucose and xylose has not been achieved either (Younget al., 2012). On the contrary, the cellobiose utilizationstrategy has been proven to be able to overcome glucoserepression, allowing co-fermentation of cellobiose/xylose(Ha et al., 2011a; Li et al., 2010), and cellobiose/galactose (Haet al., 2011b) efficiently. Another advantage of the cellobioseutilization strategy is the application in consolidatedbioprocessing (simultaneous saccharification and fermenta-tion, SSF), because the utilization of cellobiose instead ofglucose can eliminate the requirement of b-glucosidasesupplementation in current cellulase cocktails (Foxet al., 2012; Galazka et al., 2010; Jin et al., 2013).Protein engineering, including the directed evolution

approach, the knowledge-driven rational design approach,and a hybrid approach combing directed evolution andrational design, has been widely used to improve theperformance of a wide variety of enzymes and pathways(Eriksen et al., 2013b; Wen et al., 2009). Although there arenumerous protein engineering examples (Cobb et al.,2012, 2013), there are only a few examples of engineeringmembrane proteins, especially transporters (Bokma et al.,2006; Foo and Leong, 2013; Ren et al., 2009; Young et al.,2012). It is rather challenging to engineer membrane proteinsbecause they are associated with the membranes. Rationaldesign is hindered by the lack or limited availability of high-resolution structural information (Hovijitra et al., 2009; Lianet al., 2009b). Directed evolution is limited by the difficulty in

determining the activity of membrane proteins, let alone thedevelopment of a high-throughput screening system. As thebridge between intra- and extra-cellular environments,membrane proteins are mainly involved in the transductionof extra-cellular signals, transportation of substances throughmembrane, and generation of energy, whose activities aredifficult or labor-intensive to determine (Kai et al., 2010; Lianet al., 2009a). Fortunately, sugar transporters are essential toinitiate the cellular metabolism, and a high throughputscreening method based on cell growth rate can be readilydeveloped. Engineering of xylose transporters was carried outin a host with the xylose utilization pathway integrated to thechromosome and all hexose transporters inactivated (Younget al., 2012). S. cerevisiae lacked an endogenous cellobioseuptake system, and a colony size based screening system wasdeveloped for cellodextrin transporter engineering (Figs. 1and S2). Using this high-throughput screening system,cellobiose fermentation performance (Figs. 3 and S4) andcellobiose uptake activity (Fig. 4C) were significantlyimproved after three rounds of directed evolution. Due tothe lack of 3-D structure of cellodextrin transporters, theHMMTOP online tool (Tusnady and Simon, 2001) and theTMRPres2D tool (Spyropoulos et al., 2004) were used topredict and visualize the secondary structure of CDT2. Basedon the predicted topology, I505 was located in the last intra-cellular loop, and Q207 and N311 were located in the sixthand seventh transmembrane helixes (Fig. 5). The predictedpositions of these mutations were consistent with theircorresponding roles: the residue in the intra-cellular loopmight not be related to cellobiose uptake directly, while theinner membrane located residues might be involved in thecellobiose channel formation and affect the specific uptakeactivity. Previous work on transporter engineering revealedthat the mutation in the intra-cellular loops could increasethe sugar uptake activity (Eriksen et al., 2013a; Younget al., 2012), which might result from increased transporterexpression levels. The saturation mutagenesis results alsosupported the involvement of Q207 and N311 in theformation of the cellobiose channel. The change to an aminoacid residue with smaller size (Q207T or N311G) mightenlarge the channel and facilitate cellobiose uptake (Table II).Q207 and N311 mutations were combined to constructCDT2 mutants with larger cellobiose channel, which furtherimproved cellobiose uptake and cellobiose fermentationperformance. Nevertheless, HHT still performed the best forcellobiose fermentation among all mutants constructed inthis study, probably due to the synergy of the two histidineresidues on cellobiose uptake. It would be interesting to testthe activity of HGT, THT, and TGT towards other cello-oligosaccharides, such as cellotriose and cellotetrose. Al-though their cellobiose uptake activities were lower than thatof HHT, the enlarged channel might benefit the uptake oflonger oligosaccharides.Recently, a bacterial cellobiose phosphorylase together with

a highly functional CDT1 mutant were introduced into S.cerevisiae and confirmed to perform better than the hydrolyticpathway under lowoxygen or acetate supplemented conditions

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(Ha et al., 2013a). The energy requirement of CDT1 forcellobiose uptake could be to some extent compensated bythe phosphorolytic pathway under stress conditions, owing tothe energetic benefits of cellobiose phosphorolysis. In thehydrolytic pathway, cellobiose is cleaved by b-glucosidase togenerate two glucose molecules, which need to be phosphory-lated by 2 ATP molecules (per cellobiose) to enter glycolysis.In the phosphorolytic pathway, cellobiose is cleaved byphosphorylase to release one glucose molecule and oneglucose-1-phophate molecule, and only one ATP molecule(per cellobiose) is consumed to initiate fermentation (Zhangand Lynd, 2004). Despite the energetic benefits, a CDT1mutant with significantly improved uptake activity wasnecessary to provide a “push” driving force to enable efficientcellobiose fermentation (Ha et al., 2013a). Therefore, acellobiose pathway combining the engineered CDT2 withcellobiose phosphorylase may have the maximized energeticbenefits, and further improve cellobiose fermentation perfor-mance under anaerobic conditions.

In summary, the cellobiose uptake activity of CDT2 wasincreased via directed evolution to improve anaerobiccellobiose fermentation performance, including the specificgrowth rate, cellobiose consumption rate, ethanol produc-tivity, and ethanol yield. In addition, the engineered CDT2showed energetic benefits as a facilitator for cellobiosefermentation under anaerobic conditions. For the bestmutant (HHT) obtained after three rounds of directedevolution, the two mutations located in transmembranehelixes conferred a 1.8-fold increase in the specific cellobioseuptake activity, while the mutation in the intra-cellular loopwas determined to increase the transporter expression level

rather than the specific activity. To our knowledge, this is thefirst report of using directed evolution to increase the activityof a cellodextrin transporter and the productivity of cellulosicbiofuels under anaerobic conditions. In addition, the directedevolution strategy developed in this study can be extended toengineer other sugar transporters, such as xylose andarabinose transporters (Gardonyi et al., 2003), which areconsidered rate-limiting for cellulosic biofuel production.

This work was supported by the Energy Biosciences Institute. J. Lianacknowledges the support of the 3M Graduate Research Fellowship.We would like to thank Dr. Mayandi Sivaguru from the Core Facilitiesof the Institute for Genomic Biology at the University of Illinois atUrbana-Champaign for his help and training with the confocalmicroscopy. We also would like to thank Ran Chao and Dawn Eriksenfor their helpful discussions and all Zhao Group members areacknowledged for their critical comments on this manuscript.

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Supporting Information

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