Digitalization in Food & Beverage - Siemens Türkiye...Page 4 Digitalization in Food & Beverage Industries - 2017 DF FA AS F&B Sources: 3) Barclays report, Nov. 2015 • Natural processing

Digitalization

in Food & Beverage

Istanbul, May 24th 2017

Heiko Söhner, Siemens AG

siemens.com © Siemens AG 2016

Unrestricted © Siemens AG 2016

Digitalization changes everything Page 2


Digitalization in Food & Beverage Industries - 2017 DF FA AS F&B Page 3

New business models in the internet age

are disrupting complete markets

From taxi

to ride sharing

From record store

to streaming

From book store

to e-book

From Yellow Pages

to marketplace


Digitalization drives evolution in the Food & Beverage market

and is key to develop new business models


Sources: 3) Barclays report, Nov. 2015

• Natural processing vs heavily processed foods

(increasing consumer focus on health and nutrition)

• Fresh products: $600 billion business,

with 30% waste

• Robotics: improve productivity of 25% by 2025(3)

• Huge losses because of product recalls

(~10’ per recall)

F&B market

Consumer driven

innovations

“Free from” for all

Individualization

Fresh, organic, local

Social and demographical structures

E-commerce

New food processing technologies

Technology driven

innovations

“Freshurety”-sensors in process & packaging

Robotics

In-Line quality control & Traceability

• Gluten-free products growing 20%/a since 2014

• Broad market products are becoming rare, large

companies bulking up portfolios with smaller brands

• major packaged-food companies lost $4 billion

market share in 2014

• Table for one

• E-revolution from carts to clicks


Ensuring competitiveness in the Food & Beverage industry

requires enormous improvements in all processes


Reducing

the time to

market

• Individualization: high

product variety, small

campaigns

• Seasonal demand

Enhancing

flexibility

• Energy efficiency and

resource efficiency

as key competitive

factors

Increasing

efficiency

Increasing

Quality

• Closed loop quality

processes

• Traceability and

integrated genealogy

• Shorter

innovation cycles

• More complex products

• Wider product portfolios

Product and production

integrated

Flexible

production

Full process

transparency

Optimized

production resources

Security


Digitalizing the entire enterprise

drive continuous

improvement

optimize

products and

processes

Our holistic approach in Food & Beverage -

A concept addressing the entire enterprise


Production

engineering

Production

execution

Services 3 4 5 Product

design

Production

planning

1 2

eliminate silos

drive a tighter

intra-company

collaboration

reuse existing

data


Digital Enterprise Suite –

Siemens’ answer to customer requirements

Totally Integrated

Automation

MindSphere

Product Lifecycle

Management

Manufacturing

Operations Management

Teamcenter

Driving the Digital Enterprise for discrete industries


Process Simulate

Product design in Food & Beverage Industries

DF FA AS F&B Page 8

Package design

Label design and compliance check Simulation & digital prototyping

SIMATIC IT

R&D Suite

Teamcenter

NX

Product design

Digitalization in Food & Beverage Industries - 2017

Product and formula design


Production planning in Food & Beverage Industries

DF FA AS F&B Page 9

Collaborative line design

Capacity simulation and bottleneck elimination

Modeling the production facility

Simulation of critical process steps

Production planning

Comos

Tecnomatix



Production engineering in Food & Beverage Industries

DF FA AS F&B Page 10

Virtual commissioning

Machine design

Automation engineering

Plant Simulation Process Simulate

Automation Electrical Mechanical

PLCSIM Advanced

Mechatronics

Concept Designer

Automation

Designer

TIA Portal

Production engineering

Mechatronics integration In work



Virtual Commissioning


PLCSim Advanced &

simulation tools

Verify PLC program against

digital twin of the process

Consider “What if”

scenarios

Reduce on site

commissioning time by

commissioning in the office

Safe testing of control

concepts using the model

Prevention of damage to

the real plant



Production execution in Food & Beverage Industries


Process Simulate Reporting & quality execution

Energy efficiency

Order download & scheduling

Line monitoring & optimization

SIMATIC IT

SIMATIC

Production execution



Line monitoring & optimization


Plant wide automation

Standardized interfaces (PDI)

based on Weihenstephan and

OMAC for fast and easy

machine connectivity

Line Visualization (HMI) -

a template-based approach

for immediate line overview

Line Monitoring System

brings transparency through

data analysis tools and

reports KPI calculations e.g.

OEE

Line Control Unit (LCU)

coordination of machines for

optimized line operation



Plant-wide Automation

Highlights at a glance

Plant Data Interface (PDI) for standardized machine

connection +

Line Control Unit (LCU) balancing machine speeds within a line

for an optimized usage of your line +

ERP connectivity Connects shopfloor

to topfloor +

Line Monitoring System (LMS) brings transparency through data analysis

tools and reports

+

Selected HW & SW Specification template Docu, Whitepaper Standardization Software toolbox

Line Visualization a template-based approach for optimized visibility

+

Energy mgmt. connectivity integrated energy monitoring solution

from machine to ERP level

+


Predefined structures created on base of OMAC and

Weihenstephan standards

Enhanced KPI calculations for OEE, energy and

counter/status

The PWA concept was extended with current standards and additional

features to satisfy customer demands.

Easy test of interfaces of connected machines. Open

connection interfaces

Modern and flexible Line HMI based on WinCC

Enhanced KPI calculations for OEE, energy and

counter/status


Brownfield Connection Box - installation

No adaption of machine automation systems needed

Adding additional sensors in existing machine or

existing concepts:

No need to access, change/adapt existing automation

solution

Example: light barriers connected to digital inputs to

count total and rejected pieces and calculate the

machine speed

Signal acquisition from existing machine

wiring:

Signals can be retrieved from existing machine

wiring in the control cabinet

Example: light stacks connected with 24V can be

used to detect machine states (e.g. running, stop,

failure…)


Process Simulate

Service in Food & Beverage Industries


Smart Condition Monitoring

Drive Train Analytics

Energy Analytics

Plant Security Services

Mindsphere

OEM

applications

Service

+



Mindsphere – Customer example of Cloud Applications


Smart Condition

Monitoring (IoT)

150+ embedded IoT

sensors are installed in the

customer plant

The sensors monitor

temperature, vibration and

other telemetrics

Mindsphere collects,

analyzes and reports the

data in dashboards which

allow to detect possible

failures of drives in

advance



Industrial Security

Offering from Siemens

Siemens Plant Security Services

Assess

Security

Implement

Security

Manage

Security

Siemens products and systems offer integrated security

Know how and

copy protection

Firewall and

VPN (Virtual

Private Network)

Authentication

and user

management

System

“hardening”

The Siemens security concept –

“Defense in Depth”

VSS Food & Beverage Page 20


Only Siemens has solutions across the entire value chain

Digital Production


Product

design

1

Production

planning

2

Production

engineering

3

Production

execution

4

Services

5



We are driving the

Digital Enterprise together with our customers

Page 22

Documents

Digitalization in Food & Beverage - Siemens Türkiye...Page 4 Digitalization in Food & Beverage Industries - 2017 DF FA AS F&B Sources: 3) Barclays report, Nov. 2015 • Natural processing