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DIGITAL WORKER
002
INDUSTRIAL ACCIDENTS
49 days
2,072 death accidents
39,781 accidents causing injuries at work
Number of insured events caused by industrial injuries in 2016*
Incapacity to work of those injured at work in 2016**
1.3 millionman-days per injured person
* According to Federal State Statistics Service ** According to Social Insurance Fund of the Russian Federation
003
DEATHS AT WORK BY INDUSTRY
10%Mining
32%Construction
24% Manufacturing
20% Transportation and communications
14%Agriculture
004
DEATHS AT WORK BY INDUSTRY
The main reason for accidents is the human factor
005
ACCIDENT CAUSES
6% electric shocks
30%employee falls
23%other
15% injured by moving objects and machine parts
15%traffic accidents
11% object falls, collapses, and cavings
006
MANUFACTURING ENTERPRISE TASKS
IMPROVE SAFETY
Prevent violations of labor safety rules
Alarm if a person falls or doesn’t move
Search and rescue in case of emergency
Prevent accidents involving people and machinery
Health control
IMPROVE ENTERPRISE EFFICIENCY
Control assignment completion
Control patrolling rounds
Reduce risks related to workplace injuries
007
MACHINERY MONITORING TASKS
Prevent machinery damage
Reduce repair costs
Monitor fuel consumption (fuel level sensors, CAN bus)
Alarm at excess of allowable cargo weight
REDUCE OPEX
Alarm at hazardous proximity to employees and other items
Monitor speed limits
Identify vehicle drivers
Assess driver's work history
IMPROVE SAFETY
008
ONLINE SAFETY RULES MONITORING SYSTEM
FOR INDUSTRIAL EQUIPMENT AND EMPLOYEES
009
INTEGRATED SOLUTIONMaintenance and repair
system
Work order/permit system
Master Data Management system
Active Directory
Access control system
Video analytics system
WEARABLE DEVICES
INFRASTRUCTURE
INTEGRATIONPLATFORM
• Enterprise systems integration
• Handling complex events
• Incident tracking on 3D map
• Position tracking and logging
• Business rules processor
• Events manager• Devices and software
adapters
• Smart helmet• Health monitoring
band• Mobile
maintenance and repair terminal
UWB anchors LoRaWAN base stations RFID tag Ethernet networks / Wifi
VIDEOANALYTICS
0010
Vehicle monitoring and control
Monitoring of safety practice observance
Infrastructure monitoring: detection of pipeline rupture, smoke, fire, perimeter crossing, fence
breaking, object carrying over the perimeter, etc.
Monitoring of people in hazardous areas: a video analytics system captures a human entering a
designated area and activates an alarm.
Employee action monitoring upon request: retrieving videos from all surveillance cameras where a
selected employee was captured during certain time periods.
VIDEO ANALYTICS
Smart real-time processing of parallel video streams by unique specified criteria to detect and track specific objects, actions and parameters.
TASKS ADDRESSED:
0011
VIDEO ANALYTICS: PPE
Video surveillance of hazardous manufacturing lines
Automated HSE violation logging by preset criteriaProhibited zonesFallsHard hats,Worker outfit: Vests, Boots, life jacket,Safety carabiners,Respirators,Safety goggles,Correct vest use (matters when working with electric equipment),Carrying out large tools beyond the perimeter,Gloves of different length.Customized cases ( machinery handling, oil rig drilling operations, etc)
0012
DIGITAL WORKER: SMART SENSORS
Mobile maintenance and repair terminal
Smart bandsBodypackbiometrics
Portable gas analyzer
SMART HELMETPersonnel identificationAbnormality monitoring (fall, fast moving, long -lasting immobility)Check whether workers wear personal protective gearCurrent 3D position identificationHelmet use (on/off head) monitoringAlertsAlarm button
Proximity sensor can be optionally embedded in a helmet to inform whether a worker wears helmet on head. When max allowed distance from proximity sensor to a head is exceeded, "helmet off" situation is detected, light-audible alarm is generated, and alert is sent to the system server.
0013
SMART HELMET SPECIFICATIONS
LoRaWAN interface: up to 15 km data transfer, 868 MHz license-free frequency band
Satellite positioning receiver*: down to 3.5 m outdoor positioning accuracy
Built-in accelerometer, compass and barometer: tag positioning, immobility check
Alarm button, LED, and vibrator
BLE 5.0 interface: down to 10 m positioning accuracy, checking whether workers wear personal protective gear; acting as a hub for Wearable Internet of Things
UWB interface*: indoor positioning accuracy of down to 30 cm
Power supply: Li-Pol rechargeable battery; up to several weeks battery life; operating temperature range: -40 to +85°С
* Customized helmet design and features
0014
An area is described as part of camera's field of vision and may be of any shape
Sensor activates when a man enters a designated area
A hazardous area may vary depending on external conditions
A monitored area can move within camera’s field of vision
A power tong is an example of dynamically varying hazardous area
USE CASE: MONITORING PEOPLE IN HAZARDOUS AREAS
HOW IT WORKS:
0015
Personnel locating system (UWB infrastructure, LoRaWAN, smart hard hat) with down to 0.5 m indoor and 3.5 m outdoor accuracy
Wearable devices
MINING AND CHEMICAL INDUSTRY
TECHNOLOGIES USEDDigital Worker Platform
Server hardware
Accelerating management response to emergencies and supporting managerial decision-making
Detecting personnel performance degradation and their causes, and reducing idle time
Reducing accidents, related expenses, etc.
0016
Video surveillance system
Digital Worker Platform
OIL AND GAS
TECHNOLOGIES USEDVideo analytics subsystem
Server hardware
Improving HSE compliance at customer’s vessels
Ensuring labor safety control
Reducing accidents, related expenses, etc.
0017
LoRaWAN data networkWearable devicesServer hardwareNNTC LoRa ServerDigital Worker Platform
PETROCHEMICAL INDUSTRY
TECHNOLOGIES USED
SUPERVISION OVER work performance by contractors on site
MONITORING OF contractor headcount and personnel presence on site
0018
Video surveillance systemDigital Worker PlatformVideo analytics subsystemServer hardware
OIL AND GAS
TECHNOLOGIES USED
An area is described as part of camera's field of vision and may be of any shapeA hazardous area may vary depending on external conditionsA power tong is an example of dynamically varying hazardous areaSensor activates when a man enters a designated area
0019
LoRaWAN data networkWearable devicesServer hardwareNNTC LoRa Server softwareDigital Worker Platform
OIL AND GAS
TECHNOLOGIES USED
SUPERVISION OVER pipeline and equipment inspection rounds
REDUCING ACCIDENTS, related expenses, etc.
0020
SAMPLE INTERFACE INCIDENT TRACKING ON 3D MAP
0021
SAMPLE INTERFACE UP TO FLOOR LAYOUT
0022
SAMPLE INTERFACE UP TO EMPLOYEE CARD
0023
EXAMPLES OF WEARABLE DEVICES
Gas sensorAlarm buttonBuilt-in accelerometer and gyro sensor: activity, immobility, and fall monitoringData transmission link: LoRaWAN, BLE, DECTSatellite positioning receiver: down to 3.5 m outdoor positioning accuracySpark-proof version
Health control: Electrocardiogram, heartbeat rate and fluctuationsData transmission link: Bluetooth
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