Upload
nguyenthuy
View
320
Download
0
Embed Size (px)
Citation preview
ProCamMetering Pumps
The matching modelfor every application
Bran+Luebbe is a worldwide leader in metering, analyzing and processing liquids with expertise for more than 75 years. The name Bran+Luebbe stands for high quality and precision, as one of the world‘s most reputable manufacturers of metering and process pumps, process systems as well as analyzing equipment. We have the highest quality standards, pioneering innovations and comprehensive process and applications know-how in the industry.
ProCam Smart Page 4 – 5
ProCam Diaphragm Metering Pumps Page 6 – 7
ProCam Plunger Metering Pumps Page 8 – 9
ProCam Sanitary Page 10 – 11
ProCam Hygienic Page 12 – 13
ProCam Compact Metering Station Page 14 – 15
ProCam Metering Pumps
4
With ProCam Smart Bran+Luebbe offers a high quality economic pump for customer with less demanding applications.
• General purpose metering pump for harmless as well as harmful fluids
• Economic alternative with no loss in performance
• Hermetically closed design
• Diaphragm head with mechanically operated PTFE double diaphragm
• Diaphragm status controlled by hose nipple
• Municipal water treatment
• Power plant applications
• General applications in the chemical industry
Flow Rate and Pressure
At a glance
max. fl ow rate* (l/h)
Type stroke frequency 1/min max. pressure connections motor power
kW
50 72 100 144 bar 230/400 V
DS 15 5 7,5 10 15 20 G 3/8“ 0,18
DS 50 17,5 25 35 50 10 G 3/8“ 0,18
DS 200 70 100 140 200 10 G 1/2“ 0,55
DS 500 175 250 350 500 6 G 1“ 0,75
* Values at 100% volumetric efficiency
ProCam Smart
ProCam Smart DS 50
5
ProCam Smart DS 15
ProCam Smart DS 500
ProCam Smart DS 200
• Product wetted parts: (pump head, valves) stainless Steel
• Pump connections : ID- Thread DIN ISO 228
• Robust cast iron gearbox
• Manual stroke adjustment
• Integrated worm- wheel/ -shaft reduction
• Splash lubrication
• Drive: Fixed speed, Standard IEC motors, IP 55
Facts Drive
6
Classic diaphragm pump for low/medium applications with mechanically actuated dual diaphragms brings the advantages and security of the diaphragm design to applica tions at an economical price.
• Sealed product room avoids contamination by abrasion of packing material or consumables (high importance in the potable water production)
• Metering of hazardous material requiring hermetically sealed product room
• Allows economic operation without loss in operating safety and reliability
• Hermetically sealed pump, diaphragm head with mechanically operated PTFE double diaphragm
• Diaphragm status controlled
• Outstanding corrosion resistance due to high quality PTFE double diaphragm
• Designed to meet 94/9/EG
Flow Rate and Pressure
At a glance
ProCam DiaphragmMetering Pumps
Designed to applications with
operating pressure up to 20 bar and
flow rates up to 3.000 l/h
max. fl ow rate* (l/h)
Type stroke frequency 1/min max. pressure* Connections***
50 72 100 144 200 bar
DS/DP 15 5 7,5 10 15 20** G 3/8“
DS/DP 50 17,5 25 35 50 10 G 3/8“
DS/DP 100 35 50 70 100 4 G 1/2“
DS/DP 200 70 100 140 200 12** G 1/2“
DS/DP 500 175 250 350 500 6***** G 1“
DS/DP 850 300 430 600 860 1200 3 G 1“
DS/DP 3000 1040 1500 2080 3000 5 G 2“
* Values calculated at 100% volumetric effi ciency ** Operating pressure for plastic pump heads: 10 bar*** optional pump connections are available, DS = Stainless Steel execution, DP = Plastic execution**** With multiple pumps (4 – 6 heads) the max operating pressure is only 50% of the indicated pressure ***** For plastic execution: 5 bar
7
• Product wetted parts: stainless steel or plastic
• Diaphragm status controlled by hose nipple,pressure-indicator or switch
• Stroke length adjustment- Manual (standard)- Electric motor (optional)- Electric motor with integrated controller (optional)
• Flexible building block systemMultiple pumps with up to 6 pump heads by combining matching gear / pump head units (types 15 – 500)
• Integrated worm- wheel / shaft reduction
• Splash lubrication
• Electric motor drive- Fixed speed- Variable speed - Execution for hazardous areas
Facts Drive
DS / DP 15 -
DS / DP 50 -
DS / DP 100
DS / DP 200 -
DS / DP 500
(dimensions are max. dimensions)
Double headed pump execution
2 DS/2 DP 850 - 2 DS/2 DP 3000
(dimensions are max. dDimensions)
Hygienic execution of the product room with PTFE diaphragm (FDA)
510
mm
345 mm
54
0 m
m145
mm
145
mm
144
mm
80
4 m
m
1284 mm
50
4 m
m
8
Economical and reliable. The robust and compact design allows the operating even under harsh environmentical conditions.
• Economic metering of non-hazardous materials
• Operating pressure up to 80 bar
• Flow rates from 0,16 to 60,5 l/h
• Robust gear technology with proven cam / spring design for continuous operation at max. Conditions
• Linear stroke adjustment manual or with electric motor
Flow Rate and Pressures
At a glance
ProCam Plunger Metering Pumps
Plunger metering pump with stainless
steel pumphead and manual flow rate control.
max. fl ow rate* (l/h)
Type stroke frequency 1/min max. pressure* Connections Material in contact
with metered liquid
50 72 100 144 bar
PS 3 0,16 0,23 0,32 0,46 80 G 1/4 female 1.4571
PS 5 0,40 0,57 0,80 1,15 80 G 1/4 female 1.4571
PS 8 1,05 1,51 2,10 3,00 80 G 1/4 female 1.4571
PS 10 3,20 4,80 6,40 9,60 80 G 3/8 female 1.4571/1.4581
PS 16 8,60 12,30 17,20 24,70 80 G 3/8 female 1.4571/1.4581
PS 25 21,00 30,20 42,00 60,50 32 G 3/8 female 1.4571/1.4581
* With multiple pumps (4 – 6 heads) the max operating pressure is only 50% of the indicated pressure
9
Typ PS 3 up to PS 25 (dimensions are max. dimensions)
Stainless steel pumphead
• Flexible, modular designMultiple pump combinations are available, with up to 6 pumpheadsand different combinations of gear modules
• Integrated worm- wheel / shaft reduction
• Splash lubrication
• Electric motor drive- Fixed speed- Variable speed - Execution for hazardous areas
Facts Drive
Typ PS 3 up to PS 25 (dimensions are max. dimensions)
510
mm
375 mm
20
82
08
20
8
54
0 m
m
145
mm
145
mm
144
mm
10
Diaphragm pump for sterile products – suitable for CIP and SIP. The extremely smooth surface leads to total CIP and SIP.
• CIP (clean-in-place) cleanable at 150°C
• SIP (sterilising-in-place) with saturated steam at min. 121°C
• Specifically designed for applications in the pharmaceutical industry, biotechnology, cosmetics, personal care, food and beverage industry
Flow Rate and Pressures
At a glance
ProCam Sanitary
max. fl ow rate * (l/h)
Type stroke frequency 1/min max. pressure* connections
50 72 100 144 bar
DS 15 5 7,5 10 15 20 ½" Clamp
DS 50 17,5 25 35 50 10 ½" Clamp
DS 100 35 50 70 100 4 ½" Clamp
DS 200 70 100 140 200 12 ½" Clamp
DS 500 175 250 350 500 6 1" Clamp
* With multiple pumps (4 – 6 heads) the max operating pressure is only 50% of the indicated pressure
11
• Metering pump with PTFE Double diaphragm (FDA approved) and diaphragm status controlled by pressure switch
• Front cover, valves, connections in material SS 316 L with surface roughness Ra 0,4 to RA 0,8
• Double diaphragm, valve gaskets made of PTFE (FDA)
• Clamp connections ½” and 1”
Electro-polished pumphead and connections with surface roughness Ra < 0.8 for easy cleaning (optional Ra 0.4 µm)
Optimized ball valve with surface roughness Ra < 0,8 µm
(optional Ra 0,4 µm)
Facts
12
Diaphragm pump EHEDG* certified – designed according to EHEDG specifications and certified. *European Hygenic Engineering and Design Group
• CIP (cleaning–in-place) cleanable at 150°C
• SIP (sterilising-in-place) with saturated steam at min. 121°C
• Covers highest requirements in hygienic and sterile applications
• Specifically designed for applications in the pharmaceutical industry, biotechnology, cosmetics, personal care, food and beverage industry
• Designed to meet 94/9/EG
• Flexible multi-pump head execution
Flow Rate and Pressures
At a glance
ProCam Hygienic
May 2006
max. fl ow rate* (l/h)
Type stroke frequency 1/min max. pressure* Connections
50 72 100 144 bar
DS 15 5 7,5 10 15 20 ½" Clamp
DS 50 17,5 25 35 50 10 ½" Clamp
DS 100 35 50 70 100 4 ½" Clamp
DS 200 70 100 140 200 12 ½" Clamp
DS 500 175 250 350 500 6 1" Clamp
* With multiple pumps (4 – 6 heads) the max operating pressure is only 50% of the indicated pressure
13
• Metering pump with PTFE Double diaphragm (FDA approved) and diaphragm status controlled by pressure switch
• Hygienic design of the valves for optimal cleaning and sterilization
• Little residence time in the product area of the pump head
• Double diaphragm, valve gaskets made of PTFE (FDA)
• Coating of pump gear according FDA requirements
• Front cover, valves, connections in material SS 316 L with surface roughness Ra 0,4 to RA 0,8 by electro-polishing
Clamp-connection and ball valve in SS316L with Ra <0,8µm (optional Ra 0,4 µm), PTFE gaskets (FDA approved)
Electropolished pumphead Ra <0,8 µm (optional Ra 0,4 µm)
with pressure switch for diaphragm monitoring service
Facts
14
Compact design for a complete solution – based on the ProCam metering pump this is a convenient solution for chemical preparation and metering.
• Chemical industry e.g. metering of additives or inhibitors
• Water treatment plants
• CIP systems in the food industry
• Systems in the galvanic industry
• Preparation of fertilizer solutions
At a glance
• Tank sizes from 60 to 500 litres (or on request)
• Standard equipment includes suction pipe, inlet valve, manual stirrer and stable mounting plate for pumps
• Easy to read liquid level due to calibrated scale sintered into the tank wall
• Manual screw lid on the wide filling port for easy handling
Options:
• Motor driven stirrer
• Contact level switches (1 or 2 contacts) for automatic fill control
• Safety valve with return to the tank
• Drain for the tank
• Base plate for pumps up to 50 kg provides a stable pump platform
• Operating temperature up to 60°C
• Tank UV stabilized for outdoor use
• Polypropylene tank material corrosion resistant against most chemicals
• Brackets for floor mounting available
ProCam Compact Metering Station
Complete solution and Options
Solid design
15
Volume and dimensions
1 ProCam metering pump
2 Tank (PE)
3 Base plate (PVC)
4 Suction pipe (PVC)
5 Foot valve (PVC)
6 Manual stirrer (PVC)
7 Option: motor driven stirrer
8 Option: level switches
9 Option: Safety valve
10 Option: drain
11 Option: 4 brackets (PE) for floor mounting
Set-up
Scope of supply
The standard design with metering pump, tank, suction pipe, foot valve, manual stirrer, pump base plate allows immediate start up of the metering station.
With the high amount of options the ProCam Metering Station can be modified according to the specific customer needs.
Safety valve with return to the tank and automatic level switches cover also the safety requirements.
1 3 8 7 6
2
9
C1
für P
roC
am D
50/
D10
0
C2
für P
roC
am D
20
0/D
50
0
10
11 4 5D
B
A
Tank Ø A B C1 C2 D
60 l 450 545 925 965 1/2"
100 l 470 730 110 1150 1/2"
200 l 610 875 1255 1295 1/2"
300 l 680 950 1330 1370 1"
500 l 830 1065 1445 1485 1"
SPX Flow Technology - Werkstrasse 4 - D-22844 NorderstedtPhone: +49 52202-0 - Fax: +49 52202-444E-mail: [email protected] - http://www.branluebbe.com
For more information about our worldwide locations, approvals, certifi cations, and local representatives, please visit www.branluebbe.com / www.spxft.com
SPX Corporation reserves the right to incorporate our latest design and material changes without notice or obligation.Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only and should not be relied upon unless confi rmed in writing.
Issued: BL-100 - E - 1.0 - 04/2010 Copyright © SPX Corporation 2010
Your local contact:
The product range More examples of Bran+Luebbe products with high
quality standard, innovation and know-how.
Process systems as a complete solution for increased productivity and quality
AutoBlend
Metering and mixing systems
Process pumps for large flow rates and high operating pressures
NOVAPLEX
NOVAPLEX Integral
MEGANIZER
High pressure homogenizer
On-line analyzersfor use in water and effluent treatment
PowerMon
PowerMon S
Oil & Gas systemsto aid oil & gas recoveryonshore and offshore
Solar Panel Packages
Chemical Injection Systems
Flow Control Device Panels
Dynamic in-line mixer for gentle but intensive mixing
PENTAX
PENTAX Hygienic
Metering pumpsfor all process areas where liquids are metered and mixed.
NOVADOS