DIAGRAMAS INTER 6.pdf

82 3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT ModelsBuilt October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

7. GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER7)

7.1. IP/GAUGE LIST, P. 1

ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER

YES

AIR 1 (PRES)

VOLT

WARN

TRANSMISSIONMPH/KPH (SPD)

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

YES

AIR 2 (PRES)

SIGNAL PATH


AIR APPLICATION

FUEL TANKFUEL


YES

YES

WATER (TEMP)

SENSOR

FWD CHASSIS

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK

INTERNATIONAL TRUCK AND ENGINE CORPORATION

PART NO. SHEET

REV

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOTTO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ELECTRICAL CIRCUIT DIAGRAM

DATE CHANGE

CHAPTER 7

IP/GAUGES

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

09AUG00 01AE08-52371

-----------------------


YES

ENG OIL (TEMP)

NOTES:

REAR AXLE TEMP

INSIDE CAB - DASH PNL

NO

ENGINE



YES

OIL (PRES)

1) WARNING LIGHTS ARE PART OF THE GAUGES AND LOCATED IN THE GAUGE

AXLE

NO

STEERING COL AREA


ENGINE


YESTRANS (TEMP)

LIGHT LOCATION

ENGINE

ENGINE

TRANSMISSION


INSTRUMENT PANEL GAUGES

YES

NO

GAUGE


YES

XMSN CTRLR/SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

RPM (TACH)

PRODUCTION RELEASE. A P54304UPEC 16JAN01

Figure 82 IP/Gauge List

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3200, 4100, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT ModelsBuilt October 1, 2005 to February 28, 2007 — ELECTRICAL CIRCUIT DIAGRAMS

83

7.2. WARNING LIGHT LIST, P. 2

TRANS CTRLR/DRIVE TRAIN J1939/CLUSTER

AUTO NEUTRAL

ABS

RR AXLE DIFF LOCK

WASHER FLUID

FUEL FILTER


TRLR ABS CTRLR/DRIVE TRAIN J1939/CLUSTER


TRANSMISSION

(RIGHT TURN)

DISCRETE NOT ON DATA BUS

SWITCH

(LEFT TURN)

ENGINE (RED LED)

ENGINE (YELLOW LED)


TRUCK CTRLR/DRIVE TRAIN J1939/CLUSTER




LOCATION

ALTERNATOR

WAIT TO START

AIR BAG

WASHER BOTTLE

BRAKE PRESSURE

SENSOR

CHAPTER 7

WARNING LIGHTS LIST

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

09AUG00 02AE08-52371

CNA 29SEP03 ADDED FR AXLE ENGAGED. 58928UB

FUEL FILTER



IP WARNING LIGHTS


SWITCH

FASTEN BELTS

SNOW VALVE

COOLANT LEVEL

WATER IN FUEL

TURN SIG SW

BRAKE FLUID






OPTIMIZED IDLE

(HIGH BEAM IND)

FWD RR AXLE

CHECK ELECT SYS

TRAC CTRL


RANGE INHIBITED

WARNING LIGHT




RETARD OVERHEAT

RR RR AXLE

PARK

SNOW VALVE

FUEL FILTER

CHECK TRANS

SWITCH



TRUCK ABS CTRLR/DRIVE TRAIN J1939/CLUSTER

CRUISE

FR AXLE DIFF LOCK

SURGE TANK

TRAILER ABS

BRK RESEVOIR

SIGNAL PATH



TITLE



COLD AMB PROTEC SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTERCHECK AC

SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTERPTO/THROTTLE

MESSAGE WAIT

PTO

CONVERTER TEMP

TOUCHLOC RELEASE





PARK FLUID SYSTEM CTRLR/DRIVE TRAIN

( P )

( )

DISCRETE NOT ON DATA BUSFR AXLE ENGAGED TRANSFER CASE

Figure 83 Warning Light List

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7.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABSCONTROLLER, P. 3

WAIT TO START

ENGINE (RED LED)

RETARD OVERHEAT

ENGINE (YELLOW LED)

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 7

WARNING LIGHTS CONTROLLED BYENGINE, TRANSMISSION, ABS CONTROLLER

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

20JUN00 03AE08-52371

AUTO NEUTRAL

TRAC CTRL

CHECK TRANS

OPTIMIZED IDLE

TRAILER ABS

CHECK ELECTR SYS

THE FOLLOWING WARNING LIGHTS ARE CONTROLLED BY THE ENGINE, TRANSMISSION,OR ABS CONTROLLER OVER THE DATA BUS AND DO NOT HAVE INDEPENDENT CIRCUITRYTHAT CAN BE OR NEEDS TO BE SHOWN:

ABS

RANGE INHIBIT

PRODUCTION RELEASE. A P54304U

(NOT ON DATA BUS TO CLUSTER)

(NOT ON DATA BUS TO CLUSTER)

PEC 16JAN01

Figure 84 Warning Lights Controlled by Engine, Transmission, ABS Controller

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85

7.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER ANDWATER TEMP GAUGE CIRCUITS, P. 4

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 7

ENG OIL PRESS & TEMP, SPEEDOMETER, TACH,VOLTMETER & WATER TEMP GAUGE CIRCUITS

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

20JUN00 04AE08-52371

TACHOMETER GAUGE

ENGINE OIL PRESSURE GAUGE

ENGINE OIL TEMPERATURE GAUGE

REFER TO CONSOLIDATED ENGINE/VEHICLE CONTROLLERDIAGNOSTICS MANUAL EGES-175 (DT466), EGES-190 (V8-AVNT), FOR CIRCUITDIAGRAMS SHOWING INPUT CIRCUITRY FOR THE FOLLOWING DATALINK DRIVEN SYSTEM:

WATER TEMPERATURE GAUGE

SPEEDOMETER GAUGE


Figure 85 Engine Oil Pressure and Temp, Speedometer, Tach, Voltmeter and Water Temp GaugeCircuits

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7.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5

Figure 86 IP/Gauges and Warning Lights — Gauge Cluster

S08315


87

7.6. AIR PRESSURE INPUT CIRCUIT, P. 6

Figure 87 Air Pressure Input Circuit

S08315


7.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P.7

Figure 88 Axle Temperature, FWD Rear and Rear Axles, Gauge Input Circuit

S08315


89

7.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNINGLAMPS, P. 8

Figure 89 Fuel Gauge Input Circuit (Single Tank) Differential Lock Warning Lamps

S08315


7.9. GAUGES AND WARNING LIGHTS — FUEL FILTER RESTRICTION AND WATER INFUEL LIGHTS, P. 9

K97DF18VT

K19BB16GY

K19B16GY

J19

A16

GY

M1

9C18

GY

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 7

GAUGES & WARNING LIGHTSFUEL FILTER HEATER-WATER IN FUEL LIGHT

U00DAG9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

22JUN00 09AE08-52371

CNA 25FEB03 RMVD WIF MODULE (4040)ADDED I6-EGR FUEL HEATERAFFECTS.

56126SE

WATERPROBE

F2-E3

J14M10RD

J1916GY

20AF2-G3

F2-H3

MAXIFUSEBLOCK (4000)

J14F

8R

D

IGNITIONSPLICE(4840)

16ENGINE/DASH(4103)

24

GNDRH-MRD(4006)

J13AS18PK

J19-G18WH

K19

C16

GY

K19

B16

GY

FUELHEATER

WITH ENGINE MOUNTEDFILTER ON V8-AVNT

WATERPROBE(4043)

AFUELHEATER(4042)

A

E D

M19

A16

GY

AUXFWDCHASSISCONN(4305)

FRAMEMOUNTEDFILTER

J19C

18G

Y

8687

30

87A

85

FUEL HEATERRELAY(4002)

M1-G4

M1-J4

M1-H3

M1-J3

M1-G3

J19A16GY

21

FUEL FILTER(6708)

MINI FUSEBLOCK(4001)

TO BODY BUILDERMOUNTED FILTER

SEE CH06_04

GNDRH-HDD(4005)

J19C

18G

Y

11

SYSTEMCONTROLLER(4004)

J19-G18WH

8687

30

87A

85


R11-1

R11-5

R11-3

R11-4

R11-2

FUELHEATER

1

FUEL FILTER(6708)

GND(4006)

J19-G16WH


J13AS16PK

20AF2-G3

F2-H3

F2-E3

J14M10RD



J14F

8R

D

J1914GY

16ENGINE/DASH(4103)

2

K19

B14

GY

J19

A14

GY

K19-G14GYFUEL

HEATERWITH I6-EGR

Figure 90 Gauges and Warning Lights — Fuel Filter Restriction and Water in Fuel Lights

S08315


91

7.10. GAUGES AND WARNING LIGHTS — PARK BRAKE LIGHT AND TRANSMISSIONOIL TEMP. GAUGE, P. 10

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 7

GAUGES & WARNING LIGHTSPARK BRAKE LIGHT-XMSN OIL TEMP GAUGE

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 10AE08-52371

CNA 25FEB03 CIR K31-GC WAS L31-GB. CIRK31B WAS L31B.

56126SC

AIR PARKBRAKE(1813)

DC

MANUAL PARKBRAKE(1815)

B44

BB

18G

Y

B7

DCM CONN(1800)

A44

BB

20G

Y

32


3A

4B

9VD

18G

YB

9V18

GY

A9V

18G

YA

9H20

GY

3

B9V

18G

YA

9V18

GY

32


A9H

20G

Y18

BK

A44

BB

20G

Y

A4

B7

DCM CONN(1800)

18W

HB

44B

B18

GY

W/AIR BRAKESOR

W/HYD. BRAKES & W/AIR POWERED PARK BRAKE

W/HYDRAULIC BRAKES

TRANSOIL TEMP(7700M)

1

2

K31B18TN

K31-GC18WH

3

G

XMSN/DASHCONN(4705)

26


E

J3118TN

ZERO VOLT REFGROUND SPLICE(4830)

J9X18GY

J9A18GY

W/MANUAL TRANSMISSION

A B

Figure 91 Gauges and Warning Lights — Park Brake Light and Transmission Oil Temp. Gauge

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7.11. GAUGES AND WARNING LIGHTS — AMMETER, P. 11

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 7

GAUGES & WARNING LIGHTS-AMMETER

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 11AE08-52371

7

8

9

1

6

12

10

11

PAM MODULE

J5R(+)20YL SEE CH02_07

20SHLD SEE CH02_07

J5R(-)20GN SEE CH02_07

J26D18TN

J11-GPP18WH

J26B18TN

J26A18TN

GND (4005)

5AF2-D3

F2-C3

F2-E3J14M10RD

J14F8RD


2322

A

A AK26B18TN

K26A18TN

AMMETER (6332)

N26B14TN

K26A10TN

AMMETER (6333)

N26B10TN

STARTERGROUND STUD

BATTERYNEGATIVE POST

DRIVETRAINJ1939 DATALINK

ENGINE/ DASH (4103)

SEE CH02_03

MINI-FUSEBLOCK(4001)

AMMETER(9262)

(4087)


Figure 92 Gauges and Warning Lights — Ammeter

S08315


93

7.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12

J30B

18TN

J30A

18TN

K30A

16TN

K30B

16TN

1 2

21

10

OIL TEMP SENSOR(1410)

DASH(4103)

GROUND SPLICE(4830)

SYSTEM CONTROLLER(4004)

CHAPTER 7

ENGINE OIL TEMP GAUGEW/CATERPILLAR

U00DLCK

56507z

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

07OCT02 12AE08-52371

CNA 12SEP03 CHANGED FORMAT 58774TA

Figure 93 Engine Oil Temperature Gauge With Caterpillar

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7.13. FRONT AXLE ENGAGEMENT LAMP, P. 13

A4218GY

J4218GY

32

DASH48 WAY (4014)

A

TRANSFER CASE SWITCH PIGTAILCENTER CHASSIS (9754)

PART OF SUPPLIER PIGTAIL ON SENSOR

IGNITION FEED FROM CAB FUSE BLOCK (1013) SEE CH02_13

FRONT AXLEENGAGEMENT SENSOR

A

B

C1

13k16PK

A1

CAB FUSEBLOCK(1013)

A

REARCHASSIS(4900)

42-G18WH

D

A

OPTIONAL WARNING LIGHT ADAPTOR (1040)

5AE

1F

1

F29

N4218GY

C

N42-G18WH

A13FB10PK

B BF

WARNINGLIGHTS(1555) DASH

GND 2STUD(4006)

CHAPTER 7

FRONT AXLE ENGAGEMENT WARNING LAMP

U00DLV1

58774T

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

12SEP03 13AE08-52371

CNA 12SEP03 RELEASE FOR PRODUCTION 58774T-

A42A18GY

Figure 94 Front Axle Engagement Lamp

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95

8. LIGHTS (CHAPTER 8)8.1. BACKUP LIGHTS, P. 1

Figure 95 BackUp Lights

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8.2. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOPLAMPS, P. 2

Figure 96 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lamps

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97

8.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOPLAMPS (CONT.), P. 3

A58L

18BN

A58S

18BN

A86M18LTGN

A58S

18BN

A58L

18BN

RIGHTCLEARANCE(2006)

AB

58-G

A18

WH

D58N

18BN

58F

18BN

B

HEADLIGHT SWITCH IS PART OF GAUGE CLUSTERSEE CHAPTER 7 FOR CLUSTER WIRING.

D58-

GD

18W

H

A11-

G10

WH

W/SUNSHADE

D58T

18BN

58C

18BN

D58R

18BN

LEFTCLEARANCE(2002)

AB

CLEARANCELIGHT (523)

AB

D58H

18BN


AB

LEFTMARKER(2003)

AB

D58

-GF

18W

H

A58L

18BN

58-G

F18

WH

CABGND(1852)

58E

18BN

A63-

GA

20W

H

D58L

18BN


AB


AB

RIGHTMARKER(2005)

AB

D58M

18BN

D58P

18BN

58A

18BN

58-G

E18

WH

MIDMARKER(2004)

AB

D58

-GE

18W

H

58B

18BN

ASUNSHADE(2007)

CHAPTER 8

LIGHT SYSTEMS - CLEARANCE, MARKER, PARK, TAIL, TURN, & STOP LAMPS

U00JXP9

52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

25AUG00 03AE08-52372

CNA 16MAR04 ADDED SHEET CALLOUT CH03PG 08.

50174WC

D58-

GL

18W

H

58-G

B18

WH

D58

-GJ

18W

H

9 ROOF/IP(2000)

58-G

D18

WH

58D

18BN

58-G

C18

WH

H

ELECT SYSTEMCONTROLLER(1601)


AB

D58

-GA

18W

H

D58-

GH

18W

H

2

9 ROOF/IP(2000)

2

D58-

GC

18W

HD5

8H18

BN

A63-

GA

20W

H

9 ROOF/IP(2000)

2

A11-

G10

WH

CABGND(1852)

H

ELECT SYSTEMCONTROLLER(1601)

A58L

18BN

A58S

18BN

W/LIGHTED MIRRORS

TO RADIO CONNSEE CH03 PG 08

A86M18LTGN

TO RADIO CONNSEE CH03 PG 08

Figure 97 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lamps (Cont.)

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8.4. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 4

B70CB18ORB70C18RD

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 8

LIGHT SYSTEMS - TURN SIGNAL & STOP SWITCHES

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 04AE08-52372

19

B57A

18O

R

A57A

20O

R

A2A1DCM CONN(1800)

3

B56A

18O

R

33SYSTEMCONTROLLER(1600)

A56A

20O

R

18

A9H

20G

YA9

V18

GY

A70C

20R

D

1 7TURN SIGNALSWITCH (1810)

2

W/AIRBRAKES

B9VG

18G

Y

B9VH18GY

B70C

A18

OR

B70C

18O

RB9V

18G

Y

B9A4

B9S

18G

Y

W/HYDBRAKES

B9VF18GY

LEFTTURN

RIGHTTURN HAZARD

STOP LIGHT LIGHT #1 (1823)

6.8V150

AB

STOPLIGHT #2 (1824)

6.8V

150AB

STOPLIGHT (1814)

6.8V

150

AB

NOTE:

ONLY ONE STOP LIGHT SWITCHUSED W/AIR BRAKES, W/TRACTOR


Figure 98 Light Systems — Turn Signal and Stop Switches

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99

8.5. DOME LIGHT, MAP LIGHT, P. 5

D63K18DKBL

D63M18DKBL

D63

E18

DK

BL

A63

-GA

18W

H

A63E18DKBL

A63

D18

DK

BL

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 8

DOME LIGHT, MAP LIGHT

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

25AUG00 05AE08-52372

B

DOME LAMP(2116)A C

B

CONSOLE/ROOF(2502)

C D

11ROOF(2000)10 6

C6

3D

18D

KB

L

C63

E18

DK

BL

D1

1-G

F1

6W

H10

A

D4

C4

CAB FUSE BLOCK (1011)

F12C

SYSTEMCNTRLR(1601)

A11

-GF

16

WH

A11

-G1

0W

H

C1

1-G

F1

6W

H

2

GND(1852)

DOMELIGHT

10

A1

1-G

DW

18

WH

A

PASS SIDECTSY LIGHT(1554)

A63

E18

DK

BL

A

DRIVERS SIDECTSY LIGHT(1553)

GND(1552)

B

A6

3D18

DK

BL

A63

N18

DK

BL

A63

-GA

20

WH

A11

-GD

V1

8W

H

A63

P18

DK

BL

A11

-GF

16

WH

2

A63M18DKBL

6

A11

-GD

X1

6W

H

10A

D4

CAB FUSE BLOCK (1011)

F12

11ROOF(2000)

A1

1-G

10

WH

B

GND(1852)

C

SYSTEMCNTRLR(1601)

10

B

REARDOMELIGHT(2115)

REARDOMELIGHT

D63

E18

DK

BL

D63

N18

DK

BL

B

CONSOLE/ROOF(2502)

TRAVEL CREW CAB

D63L18DKBL

D1

1-G

F1

6W

H

C

2

D6

3D

18D

KB

L

D

D6

3C

18D

KB

L

6

C

11

ROOF(2000)

A

D63

-GH

18

WH

D63-GA18WH

W/COURTESY LIGHT

D63

D18

DK

BL

F

MAPLIGHT

MAPLIGHT

BDOME / READING LTCOMPASS / TEMP(2117)

DOMELIGHT

C

W/PREMIUMTRIM

C

B

CONSOLE/ROOF(2502)

C

C63

E18

DK

BL

D

B

DOME LAMP (2116)

C63

D18

DK

BL

A

C

C63

D18

DK

BL

FB

DOME/READINGCOMP/TEMP(2117)

D

C1

1-G

F1

6W

H

C63

E18

DK

BL

B

CONSOLE/ROOF(2502)

C

C63

E18

DK

BL

C

D

B

DOME/READINGCOMP/TEMP(2117)

C

F

B

CONSOLE/ROOF(2502)

C63

-GE

18

WH

C1

1-G

F1

6W

H

W/STD TRIM &CB W/PREMIUM TRIM W/PREM TRIM & CB

C6

3-G

E1

8W

H C6

3D

18D

KB

L

C1

1-G

F1

6W

HCNA

D6

3D

18D

KB

L

EXTENDED CAB

B

CONSOLE/ROOF(2502)

D63

E18

DK

BL

A

D6

3J

18D

KB

L

D

D63-G

H1

8W

H

D63-GA18WH

C

D63L18DKBL

6

D6

3C

18D

KB

L

REARDOMELIGHT

C

D1

1-G

F1

6W

H

1011

ROOF(2000)2

B

REARDOMELIGHT(2115)

C4

22AUG02 F12 WAS F24;1011 WAS 1012. B 56507K

Figure 99 Dome Light, Map Light

S08315


8.6. DOME LIGHT, MAP LIGHT (CONT.), P. 6

3

D63

A18

DKB

L

14

14

D9W

18G

Y

B

A

RIGHT CREWDOORDOME SW(2113)

A

LEFT CREWDOORDOME SW(2114)

A9H

18G

Y

D63

K18

DKB

L

25

SYSTEMCTRLR(1600)

B

D9L18GY

D63

A18

DKB

L

D9N

18G

YD9Y

18G

Y

D9D

18G

Y

D63

H18

DKB

L

A

LEFTDOORDOME SW(2112)

A

LEFT DOORDOME SW(2112)

A63A

18D

KBL

D63

B18

DKB

L

D63

H18

DKB

L

B

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 8

DOME LIGHT, MAP LIGHT

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

25AUG00 06AE08-52372

B

D9L

18G

Y

B

A9L

18G

Y

D63

J18

DKB

L

3ROOF(2000)

3ROOF(2000)

A

RIGHTDOORDOME SW(2111)

D9N

18G

Y

D63

B18

DKB

L

W/CREW CAB

A

RIGHT DOORDOME SW(2111)

B

D9D

18G

Y

A9L

18G

Y

B

A9H

18G

YD

9L18

WH

3

3ROOF(2000)

D63

A18

DKB

LA6

3A18

DKB

L

25SYSTEMCTRLR(1600)

14

A

LEFT DOORDOME SW(2112)

325

SYSTEMCTRLR(1600)

A9L

18G

YA9

H18

GY

A63A

18D

KBL

W/STD & EXTD CAB

W/PTC CABNOTE:

SWITCHES SHOWN W/DOORS OPEN

PRODUCTION RELEASE. A P54304U16JAN01PEC

REVISED CONN 2113. B P54634FPEC 18JUN01

Figure 100 Dome Light, Map Light (Cont.)

S08315


101

8.7. FOG LIGHT AND WORK LIGHT, P. 7

M64

-GA

16W

H

M64

16YL

M64

B16

YL

M64

A16

YLM

64-G

16W

HM

64-G

B16

WH

M64

-GA

16W

H

M11

-G12

WH

M11-GD12WH

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 8

LIGHT SYSTEMS - FOG LIGHT & WORK LIGHT

U00EDL2

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

22JUN00 07AE08-52372

13

J64A

12BN

J11-G12WH

20FWD CHASSIS/DASH(4301)

ARIGHTFOG LIGHT(8200)

BBALEFTFOG LIGHT(8201)

WORK LIGHT & FOG LIGHT SWITCHES ARE MULTIPLEXEDSEE SWITCH PACK DIAGRAM FOR WIRING.

WORKLIGHT(9720)

A

B

GND(4006)

FSYSTEMCONTROLLERBROWN(4007)

A

WORKLIGHT(9719)

J11-GK16WH

BJ6516OR

A

J11-

GJ

10W

H

A

WORKLIGHT(9718)

B

J65-

G16

WH

J65-G16WH

J6516OR

J6516OR

GROUNDADAPTER(8800) GROUND

ADAPTER(8801)

16 W

H

14 B

K

16 W

H

14 B

K

REV 8201 AND 8200. B P54634FPEC 18JUN01

W/RH-HDD & SS MODELS

N/RH-HDD & SS MODELS

*

* *

*

* "J65" IS "16 BK" W/RH-HDD & SS "J65-G" IS "J11-GK" W/RH-HDD & SS

ADDED RH-HDD AND SS. C 55043ZJKP 11JAN02

Figure 101 Fog Light and Work Light

S08315


8.8. HEADLIGHTS, P. 8

A102

A20

YL

A52A

20YL

B102

A20

YL

B52A

20YL

J53A

14YL

J52A

14YL

M53

14YL

M53

A14

YL

M53

B14

YL

M52

B14

YL

M52

C14

YL

M52

D14

YL

M11

-G12

WH

M11

-GA

14W

H

M11-GD12WH

M11

-GB

14W

H

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 8

HEADLIGHTS

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 08AE08-52372

A C B CA B

LEFT HEADLIGHTT/S HARNESS (8001)

RT HEADLIGHTT/S HARNESS (8000)


135

DG

ELECT SYSTEMCONTROLLERBROWN(4007)

HI B

EAM

LO B

EAM

GROUNDSTUD(4006)

NOTE:

HEADLIGHTS CONTROLLED BY SWITCH ON GAUGE CLUSTER THUOUGH DRIVETRAINJ1939 DATA LINK AND CLUSTER HEADLIGHTENABLE PIN (SEE CH07_05 FOR GAUGE CLUSTER WIRING)

J11-G12WH

J11-GJ10WH

GROUNDADAPTER(8801)

GROUNDADAPTER(8800)

PRODUCTION RELEASE. A P54304U

DIMMER FTP

3

TURNSIGNALSWITCH(1810)

4 7

A7DCMCONN(1800)

A8 A4

320


21

HIG

H B

EA

M

FLA

SH

TO

PA

SS

ZER

O V

OLT

RE

FB9

S18

GY

B9V

18G

YA9

V18

GY

A9H

20G

Y

PEC 16JAN01

Figure 102 Headlights

S08315


103

8.9. AUX. HEADLIGHTS, AUX. PARK, AUX TURN, P. 9

Figure 103 Aux. Headlights, Aux. Park, Aux Turn

S08315


8.10. PANEL LIGHTS, P. 10

A62T18DKBL

A62L18DKBL

A62

S18

DK

BL

C62F18DKBL

A62F18DKBL

A21B16TN

A62R18DKBL

A62D18DKBL

A62P18LTBL

A62J18DKBL

A62N16DKBL

A62M18DKBL

A62

A18

DK

BL

A62

E18

DK

BL

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 8

PANEL LIGHTS

U00EDL2

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21JUN00 10AE08-52372

TOCLUSTERDIMMEROUTPUT

A6218DKBL

A62

C18

DK

BL

5A

C1 D1

CAB FUSE BLOCK(1011)

F9

D

E

BU

SS

BA

R

F

G

J

H

A

K

B

C

PANEL LIGHTBUSS BAR(1002)

B3

EATON AUTOSHIFTSELECTOR(7905)

8

SNOW VALVESWITCH(1901)

EDOOR / IPMIRROR(3000)

8

HORN SWITCH(1018)

8ETHER START(1010)

3

PREMIUMROOF(2503)

E

DOME/READING LIGHTCOMPASS/TEMP UNIT(2117)

CSWITCH PACK(1101)

4

OPT GAUGEPACK(1510)

F

RADIOCONN #1(1300)

A12

HVACCONTROL(1200)

SEE CH07_05

START SWLIGHT

U

AUTOSHIFTSELECTOR (WTEC)(420A) SEE CH10_03

SEE CH10_07

SEE CH05_03

SEE CH03_07

SEE CH03_06

SEE CH05_02

SEE CH03_03

SEE CH03_08 SEE CH11_01


22AUG02 F9 WAS F8. B 56507KCNA

Figure 104 Panel Lights

S08315


105

8.11. RXT EXTERIOR LIGHTING, P. 11

NAME

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

11

CHAPTER 8RXT EXTERIOR LIGHTING

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

22DEC05 AE08-52372

UOOAXPC

59918L

FLARE LAMP (9988)

FLARE LAMP (9990) FLARE LAMP (9991)

FLARE LAMP (9989)

BACKUP LAMP (9995)

TAIL/TURN/STOP LAMP

(9993)

BACKUP LAMP (9996)

CH8_12LICENSEPLATE LAMP

ID LIGHTBAR

LICENSEPLATE LAMP

1

2

1

3

1

1

3

1

2

2

2

3

2

1

1

2

3

1

R6818BN

R6818BN

R6818BN

R7118OR

R6818BN

R10-G18WH

R6818BN

R6818BN

R7118OR

R10-G18WH

R10-G18WH

R10-G18WH

R10-G18WH

R10-G18WH

R10-G18WH

R10-G18WH

R6

81

8B

N

R1

0-G

18

WH

R6

81

8B

N

R6

81

8B

N

R5

61

4O

R

R6

81

4B

N

R1

0-G

12

WH

R71

14

OR

R5

71

4O

R

(9987)

TAIL/TURN/STOP LAMP

(9992)

Figure 105 RXT Exterior Lighting

S08315


8.12. TAIL, TURN, AND STOP LAMPS, P. 12

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 8LIGHT SYSTEMS - TAIL, TURN, & STOP LAMPS

U00AXPC 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

22DEC05 AE08-52372 1259918L

R5

61

4O

R

S71C14LTBL

E

RIGHT TAILLIGHT(72)

2 4

S10-GC14WH

N1

0-G

D1

6W

H

N5

6J

16O

R

R7114OR

12 1 3

B D

N10

-GA

12W

H

E A C

N5

7J

16O

R

STOP TAILAND TURN

(9303)

N1

0-G

14W

H

BREAR/CENTER

CHASSIS(9800)

C

N71

14

OR

A

B

N6

81

4B

N

N5

714

OR

N10

-GC

16W

H

S57B14LTGN

S68C14BN

LEFT TAILLIGHT (71)

N10

-GA

12

WH

B C

R5714OR

R1

0-G

12W

H

R5

714

OR

N5

61

4O

R

C

R6

81

4B

N

R71

14O

R

E

B

A

C

R6814BN

CH8_11

R5614OR

{ R10-G12WH

{

CH8_11

RXT EXTERIOR LIGHTINGSCHEMATICS

CH8_02

RXT EXTERIOR LIGHTINGSCHEMATICS

Figure 106 Tail, Turn, and Stop Lamps

S08315


107

9. CHASSIS ACCESSORIES (CHAPTER 9)9.1. AIR DRYER AND HEATED DRAIN VALVE, P. 1

J13E14PK

N39C/16GY

C6

CAVITY

N39-G

C1

6WH

C8

J39A

16G

Y

MINI FUSEBLOCKS(4001)

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 9

AIR DRYER AND HEATED DRAIN VALVE

U00EDL2

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21JUN00 01AE08-52373

L-(9001) N39-GC/16WH

CAVITY

B12

HEATED DRAIN VALVE (9001)**

A BAIR DRYER(9900)*

N39C

16G

Y

20A

F1-F3

F1-E3

DASH/CENTERCHASSIS(9700)

**note:

N39B/16GY

R-(9900)

*note:

N1

0-G

14W

H

A

(8803)

CHASSIS GND SPLICE PACK

A

B

GND(4006)

N39-GA/18WH

A

N39-GB/16WH

N39/18GY

L-(9900A)

B

N3

9-G

18W

H

R-(9002)

CAVITY

J39

B16

GY

BCAVITY

N39-G/18WH

N39

18G

Y

N39A/18GY

J11-GJ10WH

J11

-GA

14W

H

FROM PRIMARYIGNITION RELAYCH02_14


56507KBF1-E3 WAS F1-F324AUG02CNA

Figure 107 Air Dryer and Heated Drain Valve

S08315


9.2. ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2

Figure 108 Antilock Brake System (ABS), Air

S08315


109

9.3. ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3

Figure 109 Antilock Brake System (ABS), Air, Traction Control

S08315


9.4. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P. 4

J94GH10WH

J13E14PK

3

1

WABCO HYD ABS ECU GRAY (9511)

N94AL16YL

N94

W18

GY

R94N18BN

A6

4

B

J94-

GH

C12

WH

5

J94H

12G

Y

12

1

11

N94AH16GY

J94H

N18

GY

N94

Y18

GY

N94Z16BK

13

REARHARNESS(9800)

6

N94

T18

GY

82

N94

N12

GY

7

N94AS16TN

14

A

PUMPASSY(9509)

11

9

63

N94AB16OR

ECHASSIS/DASHHYD ABS(4910)

D

N94M12GY

2

CHAPTER 9

ANTILOCK BRAKE SYSTEM(ABS), HYDRAULIC

U00EDL2

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21JUN00 04AE08-52373

JKP 12MAY03 REMOVED CKT J94HJ & N94AV 58928SC

3

N94-GA12GY

R94M18BK

J94H

S12

GY

10

12

N94AJ16YL

J94H

U18

GY

16

N94

AD

18G

Y

N94AC16BN

4

4

A3

10

N94

U14

GY

N94

AT

16D

KB

L

R94P18BK

11

1

WABCO HYDABS ECU GREEN(9512)

10

B

B1

7

7

2

5

N94AA16GY

A GND(9508)

5

N94

S14

GY

N94

P12

GY

N94

AM

16G

Y

A8

6

N94-GB10GY

J94H

X18

GY

2

12

WABCO HYD ABS ECU BLACK (9510)

B2

N94AP16BL

8

MO

DU

LAT

OR

S(9

507)

10

N94

V18

GY

N94AE16LTBL

J94H

T18

GY

5

N94

-G14

GY

N94

AN

16O

R

A7

8

R94R18BN

9

C

9

B3

J94H

D18

GY

4

J94H

M18

GY

1

N94AK16DKBL

N94

AU

16Y

L

12

B5

J94-

GH

B12

WH

J94H

V18

GY

11

N94AR16VT

13

A

N94AF16GY15

8

SEE CH09_05

SEE CH09_05

SEE CH09_05

SEE CH09_05

SE

E C

H09

_05

SE

E C

H09

_05

SE

E C

H09

_05

SE

E C

H09

_05

SE

E C

H0

9_0

6

SE

E C

H09

_06

SE

E C

H0

9_0

6

25A

F2-G4

F2-H4

F2-E4

J14J10RD

J14H4RD

5A

F1-A3

F1-B3

F1-E3FROM PRIMARYIGNITION RELAY

CH02_14

MINI FUSE BLOCK (4001)

GND(4005)

J94-

GH

A14

WH

DASH/CENTERCHASSIS

(9700)

100A

MEGAFUSE

J94H

P18

GY

SE

E C

H0

9_0

6

N3A

(+)

18D

KB

LS

EE

CH

02

_04

N3A

(-)

18G

YS

EE

CH

02

_04

Figure 110 Antilock Brake System (ABS), Hydraulic

S08315


111

9.5. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 5

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 9


U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 05AE08-52373

M94

P18

BN

2

RIGHT FRONTWHEEL SPEEDSENSOR

18BK

18BK

M94

L18

BKM

94M

18BN

2

LEFT REARWHEEL SPEEDSENSOR

1(8503)

18BK

6

RIGHT REARWHEEL SPEEDSENSOR

1 (8502)

18BK

18BK

LEFT FRONTWHEEL SPEEDSENSOR

18BK

18BK


1 (9505)1(9506)22

18BK

715

M94

N18

BK R94

M18

BKSE

E C

H09

_04

R94

N18

BNSE

E C

H09

_04

R94

P18

BKSE

E C

H09

_04

R94

R18

BNSE

E C

H09

_04

J94H

T18

GY

SEE

CH

09_0

4

J94H

M18

GY

SEE

CH

09_0

4J9

4HN

18G

YSE

E C

H09

_04

J94H

U18

GY

SEE

CH

09_0

4

PRODUCTION RELEASE. A P54304U16JAN01PEC

Figure 111 Antilock Brake System (ABS), Hydraulic (Cont.)

S08315


9.6. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 6

J94H

P18

GY

J94HE16GY

J94-

GH

10W

HJ9

4HH

18G

Y

J94H

C14

GY

CHAPTER 9


U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 06AE08-52373

JKP 12MAY03 ADDED CKT J94HP. 58928SD

13


J94H

V18

GY

SE

E C

H0

9_0

4

J94H

S12

GY

SE

E C

H0

9_04

J94H

X18

GY

SE

E C

H0

9_04

J94-

GH

F18

WH

J94-

GH

D18

WH

HY

D A

BS

EV

EN

T

R10

-4

R10

-5

R10-2R10-1

M2-J2

M2-J1

M2-G2

M2-G1

GND(4005)

30A

F2-F4

F2-E4


J14J

10R

D

J14H4RD

TO ABS ECU

8687

30

87A

85

ABS EVENTRELAY(4002)

8687

30

87A

85

HYD MODULATORRELAY(4003)

IGNITIONSPLICE PACK(4840)

100A

MEGAFUSE

ONLY WITH EXHAUSTBRAKE OR AUTOMATICTRANSMISSION

23

AB

S W

AR

N L

AM

P

SE

E C

H0

9_0

4

Figure 112 Antilock Brake System (ABS), Hydraulic (Cont.)

S08315


113

9.7. TWO SPEED AXLE SWITCH WITH MANUAL TRANSMISSION AND I6 HEUI FUELHEATER N/WARN LIGHTS, P. 7

J14F8RD

J14M10RD

J1916GY

J19-

G18

WH

J19-GA16WH

J13AS18PK

J19A16GY

J19-GA16WH

J19A16GY

K31GC18WH

CHAPTER 9

TWO SPEED AXLE SWITCHW/MANUAL TRANSMISSION AND I6-HEUI FUEL HEATER N/WARNING LIGHTS

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 07AE08-52373

CNA 12SEP03 ADDED I6-HEUI ENGINE. 58774TC

2 SPEED AXLEBOOT CONN(7103)

A

C26


18 C

XMSN/DASHCONN(4705)

G

ZERO VOLT REF(4830)

J9318TN

J9A18GY

J9X18GY

K9318TN

K93G18TN

2 SPEED AXLESWITCH

ZERO VOLTREF

2 SPEED AXLESWITCH

K93G18TN

ZERO VOLTREF GJ9X

18GY

ZERO VOLT REF(4830)

26


K9318TN

J9A18GY

C

XMSN/DASHCONN(4705)

18 J9318TN

2 SPEED AXLEBOOT CONN(7103)

A

C

I6-EGR ENGINES

I6-HEUI ENGINES

FUEL HEATER(4030)A C

FUELHEATER(4030)

A

C

F2-E3

20AF2-G3 F2-H3

IGNITION SPLICE(4840)MAXIFUSE

BLOCK(4000)

3086

87A

8785

GND(4006)

GND(4006)

MINIFUSEBLOCK(4001)


M1-J4

M1-G4

M1-H3

M1-J3

M1-G3

MOUNTED ON I6-HEUI ENGINE

Figure 113 Two Speed Axle Switch With Manual Transmission and I6 HEUI Fuel Heater N/Warn Lights

S08315


9.8. BRAKE SYSTEM, HYDRAULIC, P. 8

Figure 114 Brake System, Hydraulic

S08315


115

9.9. FUEL TRANSFER PUMP, P. 9

Figure 115 Fuel Transfer Pump

S08315


9.10. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10

Figure 116 Back of Cab Body Builder and Trailer Stop, Tail, Marker

S08315


117

9.11. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10A

CHAPTER 9BACK OF CAB BODY BUILDER & TRAILER

STOP,TAIL,MARKER

U00L788

21NOV05 AE08-52373 10A59581V

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

A

C

B

A

B/B CONNECTION (4450M)

B

R12BB14LTBL

R71BB16OR

R58BB14BN

R57BB16OR

R56BB16OR

R68BB14BN

CH9_10

F

D

EE

D

F

C

R11-GBB12WH

B

C

A

E

D

F

GGG

P56BB16OR

P12BB14LTBL

P68BB14BN

P11-GBB12WH

P71BB16OR

P58BB14BN

P57BB16OR

N56BB16OR

R12BB14LTBL

R71BB16OR

N68BB14BN

N57BB16OR

R11-GBB12WH

N58BB14BN

B/B TURN STOP (4460BM)

B/B CONNECTION(4450AM/4450BF)

B/B CONNECTION (4450R)

EOF

B

C

A

E

D

F

G

A

C

R56BC16OR

R57BC16OR

B

R70BB14OR

B

C

A

B

C

A

A

C

B

N70BB14OR

N57BC16OR

N56BC16OR

P70BB14OR

P57BC16OR

P56BC16OR

B/B TURN STOP (4450BM)

B/B TURN STOP (4460AM/4460BF)

B/B TURN STOP (4460M)

B/B TURN STOP (4460R)

EOF

CH9_10

CH9_10

CH9_10

CH9_10

CH9_10

CH9_10

CH9_10

CH9_10

CH9_10

BOC

BOC

Figure 117 Back of Cab Body Builder and Trailer Stop, Tail, Marker

S08315


9.12. BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX,P. 11

Figure 118 Body Builder and Trailer Turns, Center Pin ABS, Center Pin Aux

S08315


119

9.13. BODY BUILDER AND 7–WAY TRAILER SOCKET BACK OF CAB SOCKET, P. 12

Figure 119 Body Builder and Trailer Socket Back of Cab Sockets

S08315


9.14. BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET ANDBODY BUILDER, P. 13

Figure 120 Body Builder and Trailer Socket End of Frame (EOF) Socket and Body Builder

S08315


121

9.15. AIR SOLENOID 4–WAY PACK, P. 14

J59E

14G

Y

J59D

18G

Y

J59C

18G

Y

J59B

18G

Y

J59A

18G

Y

N59

H14

GY

N59

M18

GY

N59

L18

GY

N59

K18

GY

N59

J18

GY

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 9

AIR SOLENOID 4-WAY PACK

U00EDL2

P53778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

05JUL00 14AE08-52373

B C D E A

AIR SOLENOID4-PACK(9736)

B10DASH/CENTERCHASSIS(9700)

C1 C2 C5 C7

31SYSTEMCONTROLLER(4004)

24 22 30 ASYSTEMCONTROLLER(BLUE)(4008)

AIR

SO

LEN

OID

1

AIR

SO

LEN

OID

2

AIR

SO

LEN

OID

3

AIR

SO

LEN

OID

4

SO

LEN

OID

PO

WE

R

PEC 16JAN01 PRODUCTION RELEASE. A P54304U

11JAN02 REV 4004 LABEL IDENT. B 55043ZJKP

Figure 121 Air Solenoid 4–Way Pack

S08315


9.16. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEEDCONTROLLER, P. 15

(+)20YL

J11-GQS14WH

J14X16RD

J14W

16R

D

(+)20YL

(-)20LTGN

N1416RD

N10-GM14WHN5914GY

(-)20LTGN

(-)20GN

462

REMOTE/SOLENOIDPOWER UNIT(4410)

RE

MO

TE

P

OW

ER

MO

DU

LE

(4410M)

1

2

3

4

5

6

1

2

3

4

5

6

RE

MO

TE

P

OW

ER

MO

DU

LE

(4410D) (4410E)

1

2

3

4

5

6

1

2

3

4

5

6

AIR

SO

LEN

OID

7-P

AC

K

(4410B) (4410C)

1

2

3

4

5

6

1

2

3

4

5

6N1416RD

N1(-)20LTGN

N10-GM14WHN5914GY

*NOTE: MUST HAVE TERMINATING RESISTOR BLOCK/COVER ON LAST MODULE IN CHAIN INDIVIDUAL WIRE NAMES WILL VARY AND DEPEND ON NUMBER OF REMOTE POWER MODULES PRESENT.

PIN 1, N59xPIN 2, N10-GxPIN 3, N x (+) J1939 (+) YLPIN 4, N x (-) J1939 (-) GNPIN 5, N x (S) J1939 SHIELDPIN 6, N14x

(-)20GN

1

5A

F2-F3

F2-E3 MINI FUSEBLOCKS(4001)

GND (4005)

J11-

GQ

R14

WH

3

5

4

6

2

FWD REMOTE POWERUNIT (4415)

120 OHM

(+)20YL

3

N1(+)20YL

5

J11-GPM14WH

TERMINATINGRESISTOR *

NOTE 1: EACH LOCATION MAY CONTAIN 2 MODULES

RE

MO

TE

E

NG

INE

SP

EE

DC

ON

TR

OLL

ER

PA

CK

1

2

3

4

5

6

1

2

3

4

5

6

IF PRESENT LOCATED BOC

(+)20YL

10R

S

FUSEABLE LINKS

TERMINATINGRESISTOR *

120 OHM

(+)20YL

(-)20LTGNJ11-GQS20WH

M1420RD

10R

S

RE

MO

TE

P

OW

ER

MO

DU

LE

1

2

3

4

5

6

1

2

3

4

5

6

10R

S

J14M10RD

J14H4RD

J59F

16G

Y

A

SYSTEMCONTROLLERBLUE(4008)

34


36

35

M14B4RD

A

STARTER STUDOR BATTERYBOX STUD

R144RD

N14

C4R

D

APOWERMODULECENTER/REAR(4411)

N14A4RD

A

RPMPOWER(4412)

UNDER CAB BACK OF CAB END OF FRAME

A

RPMPOWER(4411B)

FORWARDOF CAB

(4410H)

N14B16RD

N14B16RD

(-)20LTGN

(-)20LTGN

(+)20YL

(+)20YL

N10-GP14WH

N10-GP14WH

N59B14GY

N59B14GY

CHAPTER 9

REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED CONTROLLER

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 15AE08-52373

CNA 12SEP03 SWAPPED GN AND YL. 58774TE

BODY BUILDERDATE LINK

J11-GPN IF FWD AND REAR PRESENT

(4320)

100AMEGA FUSE

Figure 122 Remote Power Units, Solenoid Packs, Remote Engine Speed Controller

S08315


123

9.17. HYD POWER PARK, P. 16

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 9

CHASSIS ACCESSORIES - HYD POWER PARK

U00EDL2

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10JUL00 16AE08-52373

DIAGRAM NOT AVAILABLE


Figure 123 HYD Power Park

S08315


9.18. AIR SUSPENSION, P. 17

J13T14PK

J61-G18WH

J61

16G

Y

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 9

CHASSIS ACCESSORIES - AIR SUSPENSION

U00EDL2

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10JUL00 17AE08-52373

GND(4006)5A

F1-D4

F1-C4

MINI FUSE BLOCK(4001)

F1-E4

AAIR SUSPENSIONDUMP(4098)

B

FROM PRIMARYIGNITION RELAY

CH02_14

NOTE: 2ND AIR SUSPENSION SOLENOID IS IN AIR SOLENOID PACK SEE CH09_14 CH09_15


B

A

AIR SUSPENSIONDUMP VALVE* (9870)**(9871)

* ** * **

* 4 X 2 (9870-A N61A / 18 GY) (9870-B N61-GA / 18 GY)

** 6 X 4 (9871-A N61AA / 18 GY) (9871-B N61-GB / 18 GY)

11JAN02 ADDED NOTE,9870 & 9871. B 55043ZJKP

Figure 124 Air Suspension

S08315


125

9.19. AUX. TRAILER, ACC CONTROLLED, P. 18

Figure 125 Aux. Trailer, Acc Controlled

S08315


9.20. AUX. TRAILER, BTRY CONTROLLED, P. 19

Figure 126 Aux. Trailer, Btry Controlled

S08315


127

9.21. LIFT AXLES (NON-STEERABLE), P. 20

Figure 127 Lift Axles (Non-Steerable)

S08315


9.22. LIFT AXLES (STEERABLE), P. 21

Figure 128 Lift Axles (Non-Steerable)

S08315


129

9.23. AIR ACTUATED PARK BRAKE, P. 22

Figure 129 Air Actuated Park Brake

S08315


9.24. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 23

N94WZ18GY

N94WX18GY

N94WN16GY

J94A

C(-

)18

GY

J94A14GY

J94AW18GYJ94-GA12WH

J94AA14GY

N94AE(+)18YL

N94AY(-)18GN

N94AY(+)18YL

J94A

C(+

)18

DKB

L

N94AE(-)18GN

N94

AF(

-)18

GN

N94

AF(

+)18

YL

N94A-G214WH

N94A-G114WH

N94-GA12WH

N94AA14PK

J94A

-G4

18G

Y

J94A

WB

18G

Y

J94A

-G3

18G

Y

J94A

WK

18G

Y

J94A

WJ

18G

Y

J94A

WA

18G

Y

J94A

WH

18G

Y

J94A

WG

18G

Y

N94

-G4

18W

H

N94

WB

18G

Y

N94

-G3

18W

H

N94

WK

18G

Y

N94

WJ

18G

Y

N94

WH

18G

Y

N94

WG

18G

Y

J94A

WD

18G

YN

94W

D18

GY

N94

WE

18G

Y

RV94WR18BN

RV94G718GN

RV94G618GN

RV94WU18BL

N94WR16GY

N94-G716WH

N94WU16GYN94-G616WHN94WW16GY

RV94WT18BN

N94WT16GY

RV94WL18BK

N94AB14PK

22

7

N94

WA

18G

Y

A6

5

4 4

5

14

8

15

4

N94AC(+)18GY

11

N94AC(-)18GY

A3

10

RV94WM18BN

J94A

WE

18G

Y

9

A8A7

6

8

6

J94AW16GY

11

9

11

1

WABCO ABS ECU GREEN(9515)

9 10

B3

12

WABCO ABS ECU BLACK (9514)

DASH/CENTERCHASSIS

(9700)

B2

7

B1

12

RV94WW18BN

2

RV94WS18BK

3

6

13

REARHARNESS(9800)

1

WABCO ABS ECU GRAY (9513)

12

3

N94WM16GY

B5B4

7

N94WS16GY

10

8

2

1 2 5

16

20

21

18

19

B8

3

C3

C4

AC

CENTERCHASSIS(9700)

J1939(9520A)

J1939TO ENGINE(9520E)

J1708SPLICE(4820)

D

B

A

C

15A

F2-F4F2-E4

3086

87A

8785

GROUND SUD (4005)

WABCO AIR ABSDASH CONN (4900)

N94WL16GY

SEE CH09_24

SEE CH09_24

SEE CH09_24

SEE CH09_24

SEE CH09_24

SEE CH09_24

SEE CH09_24

SEE CH09_24

SEE CH09_24

SEE CH09_24

SE

E C

H09

_24

SE

E C

H09

_24

SE

E C

H09

_24

SE

E C

H09

_24

SE

E C

H09

_24

SE

E C

H09

_24

SE

E C

H09

_24

SE

E C

H09

_24

SE

E C

H09

_24

SE

E C

H09

_24

25

SYSTEMCONTROLLER (4004)

10AF2-H4F2-G4

J94AB14GY

ABS ECUPOWER (4003)

R10-4

R10-5 R10-2

R10-1


RV94WN18BL

17

23

24

120A

C

TERMINATINGRESISTOR

(9520B)

AUTO TRACTCONTROL(4951)

1

2

RW

94W

Z18

BL

RW

94W

X18

BN

NOTE 1: N94WD,N94WE & N94-G3; N94WA,N94WB & N94G4; N94WN, N94WR & N94G7 AND N94WU, N94WN AND N94-G6 ARE TWISTED TRIPLETS

CHAPTER 9

ANTILOCK BRAKE SYSTEM(ABS), WABCO AIR

U00VTT1

55043Z

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

14DEC01 23AE08-52373

CNA 12SEP03 CHANGED FORMAT 58774TB

Figure 130 Antilock Brake System, WABCO Air

S08315


131

9.25. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 24

J94

A-G

418

GY

J94A

WB

18G

Y

J94A

WA

18G

YJ94

AW

D18

GY

J94

A-G

318

GY

J94A

WE

18G

Y

MK

94A

A1

4G

N

MK

94A

B14

BNM

K94

AL

14B

L

MK

94A

H14

BL

DRAWN

RELEASE NO.

NAME

DATE

REFERENCECHK


PART NO. SHEET

REV



DATE CHANGE

CHAPTER 9

ANTILOCK BRAKE SYSTEM (ABS), WABCO AIR

U00VTT1

55043Z

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

19DEC01 24AE08-52373

1(8507)

J94A

WH

18G

Y

MK

94A

D18

BK

RIGHT REARWHEEL SPEEDSENSOR

LEFT REARWHEEL SPEEDSENSOR

J94A

WK

18G

Y

RIGHT FRONTWHEEL SPEEDSENSOR

1(9516) 2

RV

94W

L18

BK

LEFT FRONTWHEEL SPEEDSENSOR

18B

K

15

J94

AW

G18

GY

RV

94W

T18

BN

18B

K

18B

K

2

RV

94W

M18

BN

6

18B

K

18B

K

2

18B

K

MK

94A

F18

BK

2

MK

94A

E18

BN


1 (8506)

18B

K

RV

94W

S18

BK

MK

94A

C18

BN

7

J94

AW

J18

GY

1 (9517)

18B

K

RIGHT FRONTMODULATORVALVE

(8509)

LEFT FRONTMODULATORVALVE

(8508)

16 1718 1 23

RV

94W

R18

BN

RV

94W

U18

BL

RIGHT REARMODULATORVALVE

(9519)

LEFT REARMODULATORVALVE

(9518)

RV

94W

W18

BN RV

94W

N18

BL

FWD CHASSIS/DASH(4301F)

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23

SE

E C

H09

_23 NOTE 1: J94AWA,J94AWB & J94AG4 AND

J94WD,J94WE & J94AB3 ARE TWISTED TRIPLETS.

MK

94A

J1

4G

N

MK

94A

K14

BN

2

1

3

RV

94G

61

8G

N

RV

94G

71

8G

N

2 2 2

1 1 1

3 3 3

CNA 28AUG02 REVISED MODULATOR VALVE

WIRING.

A 56507K

Figure 131 Antilock Brake System, WABCO Air

S08315


9.26. LIFT AXLES, WITH NON—STEERABLE FOR SS MODELS, P. 25

Figure 132 Lift Axles, With Non—Steerable for SS Models

S08315


133

9.27. FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P. 26

N19-G16WH

N19

16G

Y

8687

3087A

85


M1-G4

M1-G3

M1-H3

M1-J3

M1-J4

J19F

16G

Y

N19

-GA

16W

H

J14M10RD


F2-E3

J13AS16PK

N19

A16

GY

J19-GB16WH

D7

MINIFUSEBLOCK(4001)

GND(4005)

B9CENTER CHASSIS(9700)

J14H6RD

J1916GY

20AF2-G3

F2-H3

FUEL HTREXT CAB(9108B)

A

C

J19-GC16WH

FUEL HTRCONV. CAB(9108A)

A

C

100A

MEGAFUSE

CHAPTER 9

FUEL/WATER SEPARATERW/12VDC FUEL PREHEATER

U00DLCK

55043Z

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

15DEC01 26AE08-52373

CNA 12SEP03 CHANGED FORMAT 58774TB

Figure 133 Fuel / Water Separator With 12VDC Fuel Preheater

S08315


9.28. ELECTRONIC TRAILER BRAKE ACCOMMODATION, P. 27

Figure 134 Electronic Trailer Brake Accommodation

S08315


135

9.29. LECTRASHIFT ACCOMMODATION, P. 28

Figure 135 Lectrashift Accommodation

S08315


9.30. AUXILIARY 40 AMP CIRCUIT, P. 29

Figure 136 Auxiliary 40 Amp Circuit

S08315


137

9.31. HOURMETER, CUSTOMER MOUNTED PTO, P. 30

Figure 137 Hourmeter, Customer Mounted PTO

S08315


9.32. REMOTE START/ STOP, P. 31

Figure 138 Remote Start/ Stop

S08315


139

9.33. LIFT AXLE WITH 14RAR, P. 32

Figure 139 Lift Axle with 14RAR

S08315


9.34. LIFT GATE, P. 33

Figure 140 Lift Gate

S08315


141

9.35. LIFT AXLE MULTIPLEX, P. 34

J9A

18G

YJ6

A18

GY

J9M

18G

Y

J6H

18G

Y

J61C

18G

YN6

1C18

GY

N6H

18G

Y

N9M

18G

Y

R61C

18G

Y

R6H

18G

Y

R9M

18G

Y

SUSPENSIONTRANSDUCER(9830)

A B C

LOADINDICATOR(9865M)

LOADINDICATOR(9860)

SYSTEMCONTROLLER

(4004)

GND(4830)

5V REF(4820)

ZER

O V

OLT

REF

5V O

UT

12V

IN

Figure 141 Lift Axle Multiplex

S08315


9.36. BODY BUILDER WHEELCHAIR LIFT INTERLOCK ELECTRICAL CONNECTION,P. 35

Figure 142 Body Builder Wheelchair Lift Interlock Electrical Connection

S08315


143

9.37. AIR PARK BRAKE INTERLOCK, P. 36

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 9AIR PARK BRAKE INTERLOCK

U00JRK1 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

59873Z 25OCT05 AE08-52373 36

J44Y16GY

WITHOUT WHEELCHAIR LIFT

TO IGNFEED

CH2_14

NOTE:1. PARK BRAKE CANNOT BE RELEASED UNTIL: A. IGN IS ON B. SERVICE BRAKE APPLIED C. LIFT DOOR IS CLOSED

*NORMALLY CLOSED

*NORMALLY CLOSED

NOTE:1. PARK BRAKE CANNOT BE RELEASED UNTIL: A. IGN IS ON B. SERVICE BRAKE APPLIED

B

AIR PARKBRAKE SOLENOID*

(4905)

A

J44-GW16WH

TO CHASSISGROUND STUD

CH2_09

B

A

AIR PARKBRAKE SOLENOID*

(4905)

J44W16WH

J44Y16GY

TO IGNFEED

CH2_14

TO WHEELCHAIRLIFT INTERLOCK CONN

CH9_35

WITH WHEELCHAIR LIFT

Figure 143 Air Park Brake Interlock

S08315


9.38. HYDRAULIC ABS — WABCO FULL POWER, P. 37

Figure 144 Hydraulic ABS — Wabco Full Power

S08315


145

9.39. CENTER PIN CIRCUIT, P. 38

Figure 145 Center Pin Circuit

S08315


9.40. FIFTH WHEEL CIRCUIT, P. 39

Figure 146 Fifth Wheel Circuit

S08315


147

10. TRANSMISSIONS (CHAPTER 10)10.1. ALLISON GEN4 LCT TRANSMISSION OR ALLISON 1000, 2000, 2400, P. 1

Figure 147 Allison GEN4 LCT Transmission or Allison 1000, 2000, 2400

S08315


10.2. TRANSMISSION, LCT WITH V8, P. 1A

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 10TRANSMISSION, LCT W/V8

U00VTT 8600, ELECTRICAL CIRCUIT DIAGRAMS

11OCT05 AE08-52374 01A59929F

L92#17418DKBL

40

71

L92#15718WH

L47#14018LTGN

L92#15318YL

11

L92#15818LTGN

B

8

15

9

17

59A

14

10

74

4

7

L92#17718LTGN

58

XMSN BLKHD(7350)

657

18

L48#13918OR

L92#13818OR

OUTPUT SPEEDSENSOR

(7600M)

21

L92#11118OR

L92#13618OR

L47#16018YL

36

B

L92#15518WH

38

L92#11718DKBL

33

55

92A13318YL

L92#15118WH

L92#17818WH

60

20

78

53

14

L92#17118YL

19

3

1

TRANS MODULE(7151)

L48#15918TN

L92#11418GY

17

79

54

51

77

16

11

52

L31#15418TN

L92#15218LTGN

2

ENGINE SPEEDSENSOR

(7604M)

A

39

L92#17918PK

TR

AN

SM

ISS

ION

28

8

TR

AN

SM

ISS

ION

EC

U

12

ECM2 CONN(6020)

J1939CONNECTOR

(7309M)

13

DASH CONN(4103)AB

L5A(+)118YL

L5A(-)118GN

L5A(+)218YL

L5A(-)218GN

L5+12818YL

L5-10818GN

8 7

L5B

(-)1

18G

N

L5B

(+)1

18Y

L

K5

T1

8G

N

K5

S1

8Y

L

80

20

L92#18018OR

L92#12018DKBL

A

B

TURBINE SPEEDSENSOR

(7607M)

22

L92#17318DKBL

73

23

L92#13418WH

34

24

L92#17618YL

76

G

H

TRANS/DASHCONN

(4705F3)L92#165

18TN

L13M418YL

L92#14218WH

42

65

63

C

41

L92#14118TN

8

CH10_1B

Figure 148 Transmission, LCT with V8

S08315


149

10.3. TRANSMISSION, LCT WITH V8, P. 1B

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 10TRANSMISSION, LCT W/V8


11OCT05 AE08-52374 01B59929F

L92#16518TN

87A

85

TRANS/DASHCONN

(4705F3)

M1-F2

M1-F1

M1-D2

L92A17018PK

10AF1-B1

F1-A1

MINI FUSE BLOCK

(4001)

L92#10118DKBL

F1-E1


CH2_14

3

45

BACKUP LAMPT/S SPLICE

PACK(4810)

H

J13S

14P

K

L92#14518OR

TRANS ECUFEED FUSE

(9255)

VIW C(7206F)

L92#14318DKBL

L92#10918GY

XMSNPOWER & GND

(6331F)

23

69

D

C

A

F

J71H

180R

B

ECMNEGATIVE

(9260)

N92-G10WH

10

30

G

L92#12318LTGN

1

L71AA18TN

M1-D1

87

N14-GA10WH

L92#10318YL

J71J180R

25

B

65

L92-G18WH

L92#15018PK

70

BATTERIES

9N14BB10RD

N14AZ10RD

N92A10RD

10A AB

L92#11018PK

B

E

L92#17018PK

J71B180R

ECMPOSITIVE

(9261)

L47#12518TN

43

L92#16918GY

TRANS MODULE(7151)

BACKUP LAMPRELAY (WTEC)

(4002)

86

A

B

TR

AN

SM

ISS

ION

EC

U

L92C10318YL

HL92#105

18OR5

L47C12518TN

50

10

B

TRANS/DASHCONN

(4705F3)

ECM2(6021)

L92B10318YL

L47B12518TN

W/BODY BUILDER

Figure 149 Transmission, LCT with V8

S08315


10.4. ALLISON MD TRANSMISSION, P. 2

Figure 150 Allison MD Transmission

S08315


151

10.5. ALLISON GEN4 MD TRANSMISSION (WTEC), P. 3

Figure 151 Allison MD Transmission (WTEC)

S08315


10.6. ALLISON MD TRANSMISSION (CONT.), P. 4

Figure 152 Allison MD Transmission (Cont.)

S08315


153

10.7. TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P. 5

Figure 153 Transmission, WTEC MD W/Auto Neutral

S08315


10.8. TRANSMISSION, WTEC WITH V8, P. 5A

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 10TRANSMISSION, WTEC W/V8


09OCT05 AE08-52374 05A59929F

L92#17418DKBL

40

71

L92A18018OR

L47#14018LTGN

L92A12018DKBL

11

L92#15818LTGN

B

18

2

19

76

59A

31

15

74

45

20

16

L92#17718LTGN

58

XMSN BLKHD(7250)

1380

12

L48#13918OR

L92#13718WH

OUTPUT SPEEDSENSOR

(7605M)

L92#14518OR

14

L92#11118OR

L92#13618OR

L47#16018YL

36

B

L92#15518WH

37

L92#17618YL

33

55

92A13318YL

L92#15118WH

L92#11618DKBL

60

11

16

20

1

L92#17118YL

8

10

5

TRANS MODULE(7151)

L48#15918TN

L92#13118YL

4

12

54

51

77

6

3

52

L31#15418TN

L92#15218LTGN

9

ENGINE SPEEDSENSOR

(7603M)

A

39

6

L92#11218PK

TRANS/DASHCONN

(4705F2)T

RA

NS

MIS

SIO

N

28

8

TR

AN

SM

ISS

ION

EC

U

12L92#163

18YL11L92#117

18DKBL

14L92#14118TN

63

17

4110

L17B18TN

1L92#13418YL34

8

12

ECM2 CONN(6020)

J1939 XMSN(7801)

13

L92#14118TN

W/AUTO NTRL

L92#14118TN

W/AUTO NTRL (13AAZ)

DASH CONN(4103)AB

L5A(+)18YL

L5A(-)18GN

L5C(+)18YL

L5C(-)18GN

L5+12818YL

L5-10818GN

8 7

L47#12518TN25

L5B

(-)

18G

N

L5B

(+)

18Y

L

K5

T1

8G

N

K5

S1

8Y

L

10

ECM2 CONN(6021)

42L92#142

18WH

L92A11718DKBL

W/AUTO NTRL

W/AUTO NTRL

W/AUTO NTRL (13AAZ)

Figure 154 Transmission, WTEC with V8

S08315


155

10.9. TRANSMISSION, WTEC WITH V8, P. 5B

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 10TRANSMISSION, WTEC W/V8


09OCT05 AE08-52374 05B59929F

L71#16518TN

G

24

87A

85

F

TRANS/DASH(4705F2)

M1-F2

M1-F1

M1-D2

L92A17018PK

10AF1-B1

F1-A1

MINI FUSE BLOCK

(4001)

L92#14218WH

F1-E1

L92#16218YL


CH2_14

1

30

BACKUP LAMPT/S SPLICE

PACK(4810)

13

J13S

14

PK

L92#13018WH

TRANS ECUFEED FUSE

(9255)

H

VIW C(7206F)

L92#11718DKBL

D

L92#10918GY

CLEAN BATTFEED

(7104F)

45

69

D

C

A

F

J71H

180R

B

ECMNEGATIVE

(9260)

N92-G10WH

10

30

G

L92#14518OR

42

J71#16518TN

5

M1-D1

3

87

N14-GA10WH

L92#10118DKBL

L92#12418WH

64

J71J180R

43

B

65

L92-G18WH

VIW A(7205M)

L92C10318TN

L92B10318TN

70

BATTERIES

9N14BB10RD

N14AZ10RD

N92A10RD

10A AB

L92#11018PK

B

A

62

E

L92#17018PK

J71B180R

ECMPOSITIVE

(9261)

L92#14318DKBL

17

L92#16418DKBL

L92#16918GY

TRANS MODULE(7151)

BACKUP LAMPRELAY (WTEC)

(4002)

86

L92#10318YL

L92#10518OR

A

B

61 BL92#161

18TN

TR

AN

SM

ISS

ION

EC

U

CL92#157

18WH57

Figure 155 Transmission, WTEC with V8

S08315


10.10. EATON AUTOSHIFT TRANSMISSION, P. 6

K17E

18PK

K17E

18PK

K17G

18PK

J92Z

16TN

K47

18G

Y

K47A

18G

Y

K92A

A16

TN

K92A

B16

TN

K71A16OR

K7116ORK9

2DU

S20

SH

LD

K92D

T-20

GN

K92D

S+20

YL

L92A

D16

TN

K92A

E16

TN

K92Z

16TN

CHAPTER 10

EATON AUTOSHIFT

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 06AE08-52374

CNA 12SEP03 ADDED I6-HEUI TRANS SPEEDOSENSOR

58774TC

6

XMSN/DASH(4705)

34 5 109 1311 2120 1917 18

A2 E1B3B1 C3C1 E2D2A3 D1 D3A1

AUTOSHIFTECM(7900)

C2B2 E3 F3F2F1 B A

AUTOSHIFTECM POWER(7901)

A

TRANS BACK-UPLIGHT SWITCH(7502)

B

8

ECM 2(6020)

9 10P

OW

ER

GN

D

SH

IFT

SE

LEC

TO

R

EP

L D

AT

A L

INK

(+

)

EP

L D

AT

A L

INK

(-)

EP

L D

AT

A L

INK

SH

LD

SH

IFT

SE

LEC

TO

R

SH

IFT

SE

LEC

TO

R

SH

IFT

SE

LEC

TO

R

SH

IFT

SE

LEC

TO

R

SH

IFT

SE

LEC

TO

R

20G

N

20YL

J92A

B16

TN

J92A

D16

TN

J92A

E16

TN

J71A

18PK

20SH

LD

K11-

GAM

10W

H

J92A

A16

TN

J71

18LT

BL

J14A

W12

RD

J17C

18PK

J92A

C16

TNS

EE

CH

10_0

7

SE

E C

H10

_07

SE

E C

H10

_07

SE

E C

H10

_07

SE

E C

H10

_07

SE

E C

H10

_07

SE

E C

H10

_07

SE

E C

H10

_07

SE

E C

H10

_07

SE

E C

H10

_07

TRANS SPEEDO SENSOR (7609)

AB

K92A

C16

TN

30A

F2-A4

F2-B4

GND(6302)

MAXIFUSEBLOCK(4000)

J14V12RD

J14F8RD

10A

F1-A1

F1-B1

F1-E1

J13S14PK


CH02_14

BACKUPSPLICEPACK(4810)

MINI FUSEBLOCK

(4001)


ECM 2(6021)

K14A

W1

12R

D

K14AW10RD

TRANS SPEEDO SENSOR (7609)

AB

K47

18G

Y

K47

18G

Y

ABC

ENG/TRANS CONN (7800)

I6-EGR I6-HEUI

Figure 156 Eaton Autoshift Transmission

S08315


157

10.11. EATON AUTOSHIFT TRANSMISSION (CONT.), P. 7

Figure 157 Eaton Autoshift Transmission (Cont.)

S08315


10.12. EATON LIGHTNING TRANSMISSION, P. 8

R7114OR

N7114OR

J71E16OR

J11-GB16WH

J11-GC16WH

J3AA(+)16DKBL

J3AB(-)16GY

J71D16OR

J14AA16RD

J13AA16PK

L47T16GY

K5D(-)18GN

K5D(+)18YL

K5E(+)18YLK5E(-)18GN

K47S16GY

K47R16GY

K71D16OR

K71E16OR

K31D16TN

K31-GD16TN

K3AB16GY

K14AA16RDK3AA16DKBL

K11-GC16WH

K11-GB16WHK13AA16PK

K92E

A16

TN

K92E

B16

TN

K92E

C16

TN

K4716GYK47A16GY

K5AE18GNK5U18YLSEE CH06_05

SEE CH06_05

SEE CH06_05

SEE CH06_05A

C

E

D

B

ENG/TRANS (7800)

B

C

A

SHIFTERJUMPER (7105)

F3

F2

F1

E3

E2

E1

D3

D2

D1

C3

C2

C1

B3

B2

B1

A3

A2

A1

LIG

HT

NIN

G E

CM

(71

06)

K

J

H

G

F

E

D

C

B

A

2

1

TRANS OIL TEMP SENSOR (7703)

B

A

BACKUP LIGHT (7503)

DASH/TRANS (4713)

A

B

EATON SPEED SENSOR (7612)

A

B

C

J1939 TRANSRESISTOR(7107) HDD OR (7801) V8/I6-EGR

120 ohms

TRUCK SPEED SENSOR (7613)B

F2

B4

A4

F1

H2

G2

F1

B1

A1

A4 1 A

CENTERCHASSIS (9700)

REARCHASSIS (9800)

STOP TAIL & TURN (9303A)

(4001)

J1708/J1587 5V SPLICE (4820)

BOTTOM DASH GROUND (4005)

L5C(+)18YL

L5C(-)18GN

8

13

12

7

K5B(+)18YL

K5A(-)18GN DASH CONNECTION

(4103)K5A(+)18YL

K5C(+)18YL

K5B(-)18GN

K5C(-)18GN

L47U16GY

A

W/CAT C10, C11, C12 & C13ENGINES

ECM 2(6020)

TRUCK SPEED SENSOR (7613)

10

9

A

BK5B(+)18YL

K5B(+)18YL

ECM 2(6021)

W/V8 OR I6-EGR ENGINES

CHAPTER 10

EATON LIGHTNING TRANSMISSION

U00DLCK

55043Z

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

20DEC01 08AE08-52374

CNA 12SEP03 CHANGED FORMAT 58774TD

Figure 158 Eaton Lightning Transmission

S08315


159

10.13. ALLISON HD TRANSMISSION, P. 9

A1718PKJ17

18PK

J17SA18PK

J17-GR118PK

L17AA18PK

J92C12318TN

L17A18PK

L17A

B18

PK

L92#11218TN

L92#11418TN

L92#15318TN

L92#11818TN

L92#11718TN

L92#15518TN

L92#13718TN

L92#10518TN

L92#16718TN

L92#12518TN

L71#11318OR

L92E13616TN

L92F13616TN

L92E14316TN

L92F14316TN

G

L92#15518TN

N14-GA10WH

A

VIW C(7206)

L92#12318TN

SIGNAL RETURN

G

4

GENERAL PURPOSE IN 7

L92B14318TN

19

1

ECU "V" CONNGRAY (7202F)

C

2

6

22

F

J71J18OR

L92#12518TN

BATTERY GROUND

D



H

30

J71#11318OR

GENERAL PURPOSE OUT 5

N92-G10WH

13

29

L92#16118TN


32


L92C14318TN

L92#13610TN



L92#10518TN

B

REVERSE WARNING

L92#11718TN


BATTERY POWER

10A

ABTRANS ECUFEED FUSE(9255)

12

BATTERY GROUND

L92#11218TN

BATTERIES


L92B13618TN

18

L71#11318OR

EL92#11418TN

BATTERY POWER

L92#16718TN

SIGNAL RETURN

17

11

L92#16118TN

A

VIW A(7205)

BECMPOSITIVE(9261)

13

TRANS/DASH(4705)

31

BACKUP LAMPT/S SPLICE PACK(4810)

J71HJ18OR

J71B18OR


L92B16118TN

L92#13718TN

F

10A

F1-B1 F1-A1

MINI FUSE BLOCK (4001)

D

N92A10RD

NEUTRAL START TO PDC

L92#15318TN

B

CH02_14

GENERAL PURPOSE OUT 8 GENERAL PURPOSE OUT 8


8687

30 87A

85

BACKUP LAMPRELAY (WTEC)(4002)M1-D1

M1-F1

M1-D2

M1-F2

L92#11818TN

5

L92#14310TN

J71H

18O

R

J13S

14PK


A

CLEANBATTFEED(7104F)



L92C16118TN

SIGNAL RETURN


N14AZ10RD


B

ECMNEGATIVE(9260)


N14BB10RD


L92C13618TN

16

27

28

21

22

41

TCMBULKHEADCONN(7214)

19

24

25

26

29

30

31

33

34

35

36

13

F1-E1

8687

3087A

85

M1-D3

M1-F3

M1-D4

M1-F4

CRANK INHIBIT(4002)


C

14

ENG/XMSN(7800)

TO STARTERRELAY R12-5CH10_13

14

DASH PASS THRU(4014)

CH02_15TO KEY SWITCH

N/AUTO NEUTRAL

CHAPTER 10

TRANSMISSION, ALLISON HD

U00DLCK

57989M

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

18FEB03 09AE08-52374

CNA 11MAR04 N92A WAS N92-G & N92-G WASN92A.

59169PB

GND(4005)

Figure 159 Allison HD Transmission

S08315



L92#14618TN

L92#18018TN

L92D13618TN

L92D14318TN

L92#12418TN

L92#17518TN

L92#17418TN

L92#17418TN

L92#17318TN

L92#17218TN

L92#17118TN

L92#17018TN

L47A15718GY

L92#16318TN

L92#16918TN

42

V

J92#17518TN

19

VEHICLE SPEED

10

33

BPANEL LIGHTBUSS BAR(1002)

7

A

SHIFTSELECTOR(420)

L92#18018TN

L47A15718GY

C VIW A(7205M)

PRIMARY SHIFT SEL PARITY

39

CH02_14

L92#16318TN

A18018DKBL

36

F1-E2

16

A12418PK

J92D13618TN

J13W

14PK

18

4


PRIMARY SHIFT SEL DATA BIT 8

3

41

A17318YL

J92#17218TN

J92#17318TN

8

L92#16918TN

B

J92#14618TN

6

38L92D14318TN

A18818DKBL

14

L92#17118TN

9

12

E

A

ENG/TRANSCONN(7800)

32

37

A17518LTGN

J92#12418TN

C


7

A17218DKBL

J92#17018TN

27

SENSOR POWER SELECTOR

SELECTOR / MODE SWITCH INPUT

CGROUND(1003)

P

L92#17518TN M

IGNITION


J92#18018TN

FROM PRIMARYIGNITION

RELAY

1

TRANS/DASH(4705)

D

SHIFT SELECTOR BATT(+)FROM ECU

8A17418TN

J92#17418TN

A62-GD18WH


44

PASS THRU(4014)

UA18618DKBL

SELECTOR / MODE SWITCH

A17118LTGN

R

5

ECU "S" CONNBLACK (7204F)

NOTE:

SEE CHAPTER 2 FOR DATA BUSS WIRING

L92D13618TN

4

N

A136D18PK

L92#17218TNL92#17318TN

2

9

J92D14318TN

43

T


J92#17118TN

S

A62L18DKBL

L92#14618TN

SHIFT SELECTOR BATT(-)FROM ECU

A17018OR

30

5

B

L92#12418TN

26

40

3

10A

F1-H2 F1-G2

MINI FUSEBLOCK (4001)

A143D18GY

L92#17018TN

40

23

20

12

11

16

18

9

8

7

6

5

4

3


CHAPTER 10


U00DLCK

57989M

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

19FEB03 10AE08-52374


Figure 160 Allison HD Transmission (Cont.)

S08315


161


L92C14918TNL92C14918TN

L48#14118GYL48#15018GY

L47#13918GYL47#14818GY

J

15

TRANSMISSION IDENTIFICATION

L92#13018TNSOLENOID SUPPLY (C,G)

SOLENOID SUPPLY (F)

L48#14118GY

A

12

A SOLENOID, LOW

A

XMSN BLKHD(7200)

SENSOR POWER

25

Y

ANALOG GROUNDANALOG GROUND

L92#12018TN

M

17B SOLENOID, LOW

A

ENGINE SPEED SENSOR (7603)

L92#13118TN

F SOLENOID, LOW

E SOLENOID, LOW

14

13

G SOLENOID, LOW

L92A13518TN

L92C14918TNTURBINE SPEED SENSOR, HIGH

N

SOLENOID SUPPLY (B,E)H

L92A12418TN

L92#10718TN

P

B

L92C14018TN

OUTPUT SPEED SENSOR, HIGH16

F

20

OIL LEVEL SENSOR INPUT

B

SUMP TEMP SENSOR INPUT

30

L47#14818GY

B SOLENOID, LOW

A SOLENOID, LOW

C SOLENOID, LOW

E

L92#19518TN

C3 PRESSURE SWITCH INPUT

B

SOLENOID SUPPLY (A,D,J)

32

L92#10418TN

L92#12118TN

A

OUTPUT SPEED SENSOR (7605)

L31#14718TN

ENGINE SPEED SENSOR, HIGH

D SOLENOID, LOW

K

4

G SOLENOID, LOW

L47#13918GY

21

C3 PRESSURE SWITCH INPUT

SENSOR POWER

G

2SOLENOID SUPPLY (B,E)

1

ECU "T" CONNBLUE (7203)

SOLENOID SUPPLY (F)

L92#16218TN X

7

OUTPUT SPEED SENSOR, LOW

L92#12918TN

L92#10218TN

27SUMP TEMP SENSOR INPUT

C

5

L92#16518TN

TURBINE SPEED SENSOR, LOW

22

SOLENOID SUPPLY (C,G)

B

3

L92#12818TN

D SOLENOID, LOW

C SOLENOID, LOW

L48#15018GY

L

E SOLENOID, LOW

TRANSMISSION IDENTIFICATIONW

9

31

D

6

ENGINE SPEED SENSOR, LOW

SOLENOID SUPPLY (A,D,J)

L92#10318TN

26

F SOLENOID, LOWL92#11018TN

OIL LEVEL SENSOR INPUT

TURBINE SPEED SENSOR (7615)

32

39

10

17

1

2

TCMBULK HEADCONN (7214)

CHAPTER 10


U00DLCK

57989M

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

19FEB03 11AE08-52374


Figure 161 Allison HD Transmission (Cont.)

S08315


10.16. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL, P. 12

L92#11718TNL92#15318TNL92#11418TNL92#12318TN

J17J18PK

J17S18PK

K92DL18TN

ECU "V" CONNGRAY(7202)

6

3086

87A

8785

STARTERRELAY(4003)

J92-GJ18WH

NEUTRAL SAFETY SWITCH

GROUNDADAPTER(1003)

J92DL18TN

2

AUTONEUTRALLIGHT(1555)

J92APA18TN

PASS THRUAT DASH(4014)

24

J17-GR118PK

8

30

J1718PK

A1718PK

M1-

D3

NEUTRAL START

3086

87A

8785

WTECAUTONEUTRALRELAY(4002)

K17B18PK

TRANS/DASHWTEC(4705)

11

M1-

D4

M2-

B1


K92A11418TN

C

M2-

A1

A28-GC18TN

K92A12318TN

R12-1

6

M2-

H3

GND(4005)

TO STARTERSOLENOID

CH02_14

14

ENGINE/TRANS(7800)

C

J13T14PK

M1-F3

R12-2

J17D10PK

J17F10PK

A28B18TN

J17S18PK

J92AY18TN

AUTO NEUTRAL ENABLE

12

ENGINE/DASH(4103)

16

AUTO NEUTRAL

5A

F1-F4

F1-E4



15

J17B18PK

M2-

J4

M2-A2


3086

87A

8785

WTEC AUTO NEUTLIGHT RELAY(4002)

J17BC18PK

R12-4

M2-

C1

M2-C2GENERAL PURPOSE OUT 1

J92HM418TN

J92A11418TN

J92JA18TN

J92C12318TN

8687

30 87A

85

CRANK INHIBITRELAY(4002)


M2-

G4

J17SA18PK

F

K92A11718TN

10

19

40A

A5

MAXI FUSEBLOCK(4000)

J92J

18TN

R12-5

M2-G3

J92HM518TN

M1-

F4

K92A15318TN

CH04_03

GROUND(4005)

CH02_15

15

W/THERMAL OVERCRANK

31

35


41

34

CHAPTER 10

TRANSMISSION, ALLISON HDW/AUTO NEUTRAL

U00DLCK

57989M

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

20FEB03 12AE08-52374


Figure 162 Allison HD Transmission With Auto Neutral

S08315


163

10.17. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL — GEN4, P. 13

Figure 163 Allison HD Transmission With Auto Neutral — GEN4

S08315


10.18. ALLISON LCT TRANSMISSION (ALLISON 1000, 2000, 2400) WITH I6 HEUI, P. 14

Figure 164 Allison LCT Transmission (Allison 1000, 2000, 2400) with I6 HEUI

S08315


165

10.19. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIREDEFFECTS, P. 15

RETARDER REQUEST (423)

RETARDER LIGHT

GND(1003)

RETARDER ON LAMP (425)

AB

29

48

46

45

24

4730

86

87A

8785

RETARDER ON RELAY (1013)

RESISTANCE MODULE

CH10

_16

BULKHEADCONNECTOR(4014)

RESISTANCE OUT (422)

C

B

A

4

5

23

1

6

SHIFTSELECTOR (420F) A

B

IGNITION FUSE (1013-D1)

RESISTANCEMODULE IN (421)

1 2

F4

D3

E3

D4

A

B

D

C

Figure 165 Transmission Retarder Control Wiring with MD Transmission, Hard Wired Effects

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10.20. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIREDEFFECTS, P. 16

K92C

161

18TN

K92B

161

18TN

K92B

124

18TN

K92/16118TN

K92D16118TN

K92/12518TN

K92A12418TN

K92C12418TN

K92/16418TN

K92/13518TN

K92/16318TN

J92D16118TN

J92#12518TN

J92#16318TN

J92C12418TN

J92#16418TN

J92#13518TN

CHAPTER 10TRANSMISSION RETARDER CONTROLS WIRINGW/MD XMSN, HARD WIRED EFFECTS

U00DLCK

58928U

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

29SEP03 16AE08-52374

CNA 06FEB04 CONN 4014 29 WAS 3, 48 WAS 18,46 WAS 29, 24 WAS 46; J92*XXX ;WAS J92/XXX 4 PLACES.

59102UA

TRANS/DASHCONN(4705)PASS THRU

(BULKHEADCONN)(4014)

ALLISONECU "S"CONN(7204)

ALLISONECU "T"CONN(7203)

ALLSIONECU "V"CONN(7202)

XMSNBULKHEAD(7200)

WTECVIEW A(7205)

WTECVIEW C(7206)

Figure 166 Transmission Retarder Control Wiring with MD Transmission, Hard Wired Effects

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167

10.21. EATON ULTRASHIFT/DM2, P. 17

Figure 167 Eaton Ultrashift/DM2

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10.22. EATON ULTRASHIFT/DM2 (CONT.), P. 18

Figure 168 Eaton Ultrashift/DM2 (Cont.)

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169

10.23. WTEC MD TRANSMISSION WITH AUTO NEUTRAL, P. 19

Figure 169 WTEC MD Transmission with Auto Neutral

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10.24. WTEC MD TRANSMISSION WITH AUTO NEUTRAL AND WITH 0013WUA, P. 19A

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 10

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

TRANSMISSION WTEC MD W/AUTONEUTRAL W/0013WUA

19AU00L788 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21NOV05 AE08-5237459581V

CH

4_

02

ECM2(6020)

W/I6-HEUIENGINE

ECM2(6020)

W/I

6

J17

E1

0P

K

R12-2

K17K18PK

B

17

B

K17M18PK

CH

4_01

MAXI FUSEBLOCK

(4000)

K17M18PK

W/V8-AVNTENGINE

J17S18PK

STARTERRELAY

(4003)

K17L18PK

W/V

8

40A

N/THERMAL OVERCRANK

46

TO STARTERSOLENOID

J17D10PK

W/THERMAL OVERCRANK

STARTERMOTOR

(6316)

ENGINE/DASH(4103)

ECM(6007)

K17K18PK

W/I6-EGRENGINE

N/THERMAL OVERCRANKJ1

7E

10

PK

R12-4

23

A5

STARTERMOTOR

(6316)

W/THERMAL OVERCRANK

23

CH10_19

R12-5

R12-1

87A 30

86

87

85

Figure 170 WTEC MD Transmission with Auto Neutral and with 0013WUA

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171

10.25. EATON AUTOSHIFT/ULTRASHIFT TRANSMISSION (GEN 3), P. 20

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 10EATON AUTOSHIFT / ULTRASHIFT

U00RRG4 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

26AUG05 AE08-52374 20B

59822S

MOVED WIRE J17D FROM 59924R

TRANSMISSION (GEN 3)

F1-F1 TO F1-H2

JKP 4JAN06

J98YL4+18YL

30A

SHIFTER CAN-

32

A92EL16TN

B

28SHIFTER CAN+

9

J3

6

MINI FUSEBLOCK

(4001)

L98YL4+18YL

L3E(-)18GY

L31F18TN

F2-D4

AUTOSHIFTSELECTOR

(7905)

L5CB(+)18YL

20

L17EM16PK

17

3

J1708 SPLICE(4820)

PANELLIGHT

BUSS BAR(1002)

86

87

IGN INTERRUPT -

22

B

ULTRASHIFTIGN INTERRIPT

(4002)

21

M1-D1

19J97AJ16VT

M1-D4

F1-E1

ULTRASHIFT DM3 ONLY

M1-F4

M1-D3

I6-HEUI

8

OIL TEMP(7702)

GND SPLICEPACK

(4830)

J92EL16TN

7

L31GF18TN

J31F18TN

SYSTEMCONTROLLER

(4004)3

J97A16VT

8

KEYSWITCH(1100M)

3

ECMCONN

(6007)

9

CH02_07

26

DASH PASS THRU(1701)

ECM2(6020)

38

L17E16PK

F2-C4

86

L17E16PK

87

J17-GA16WH

B

37

L4718GY

L11-GAM12WH

L47A18GY

16

CAT ANDCUMMINSENGINES

GND

L7116OR

M1-E1

21

3

11

IGNITION

F2L92EL16TN

F1-B1 10A

START ENABLE +

L98GN4-18GN

XMSN/DASH(4705)

L3E(+)18DKBL

A92ER16TN

10

J1587-

F1-A1

20

TRANS BACK-UPLIGHT SWITCH

(7502M) F1-H2

2

TRANS SPEEDOSENSOR(7609)

68

4

5A

F1-G2

L71A16OR

L17-GA16WH

J14AW12RD

L92ER16TN

L92ET12TN

31

26

25

J71A18OR

L14AW12RD

SHIFTER PWR

SHIFTER GND

ENGINEBLOCK

GROUND(6302)

START CONFIRM

STARTENABLERELAY

(4002)

J92ER16TN

27

TRANSMISSION ECU

L17EA16PK

BACKUP SPLICEPACK

(4810)

J17EM16PK

J17EA16PK

BA62JA

16DKBL

30

87A85

24

J92EG16TN

IGN INTERRUPT +

J92EH16TN

L92EH16TN

J92EJ16TN

L5CB(-)18GN

M1-F1

KILL CONFIRM

23

22

M1-D2

L47A18GY

MINIFUSE

BLOCK(4001)

J1587+

M1-F3

I6-EGR & V8

2

13

1

PUSH BUTTON(1105M)

J1716PK

L47A18GY

J3H(-)18GY

L4718GY

J17E16PK

L4718GY

40

J17D16PK

A1716PK

39

ECM2(6021) 18

10

36

30

87A85

ENG/TRAN(7800F)

(7909)

8A

F1

10A

M1-E3

L11-GAM12WH

J3H(+)18DKBL

J98GN4-18GN

15

START ENABLE -

J1939-

H

35

A

CAT/CUMMINS ONLY

+12V BATT

4

36

M1-F2

L92EG16TN

L92EJ16TN

ENGINECONN

(4103)

J1939+

10

J7118OR

J17C16PK

19

C1

START MOTORNEGATIVE

(274)

B3

J31GF18TN

A

J92ET14TN

5

10

M

B

CAT/CUMMINSONLY

F1-F1

A3T-18GY

A3T+18DKBL

EATONGEAR

DISPLAY(1240)

2

4

7

6

5

A62J18DKBL

A62P18DKBL

A98GN4-18GN

A98YL4+18YL

G1 H1

CABFUSE

BLOCK(1012)

5A

F17

A92ET16TN

A92MA16TN

KCABGROUND(1003)

INTERNATIONALENGINES ONLY

CAT/CUMMINSONLY

CH2_04A

CABGROUND(1003)

{

Figure 171 Eaton Autoshift/Ultrashift Transmission (Gen 3)

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11. AIR CONDITIONING (CHAPTER 11)11.1. HVAC SYSTEMS, P. 1

Figure 172 HVAC Systems

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173

11.2. AIR CONDITIONING (ONLY), P. 2

K10-GA18WH

K10-G18WH

J77C20LTGN

J6A18GY

J9A18GY

J6E18LTGN

J9Y20GY

K77C16LTGN

K6E16GY

K9Y16GY

J6A18GY

J77B16LTGN

CHAPTER 11

AIR CONDITIONING

U00JXP9

P52778H

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

10AUG00 02AE08-52375

CNA 12SEP03 ADDED I6-HEUI ENGINE. 58774TF

B

26

SYSTEMCNTRLR(4004)

23

J9K20GY

K77-G18WH

A/C CLUTCH(6200)

6

SPLICE BLOCK(6704)

AC ACCUM INLET(4019)

G

SYSTEMCNTRLRBLUE(4008)

J77C20LTGN

27

J9A18GY

7

AC ACCUM OUTLET(4018)

M920GYM620GY

J77D20LTGN

8

J6E18LTGN

J9J20GY

A

AC PRESSURETRANSDUCER(8602)

A

B

C 24

J9Y20GY

8

FWD CHASSIS(4301)

M7720LTGN

J77A20LTGN

K10-GB14WH

GND(6302)

K77A16LTGN

20

ENGINE/DASH(4103)

I6-EGR ENGINE

B

A

A/C CLUTCH(6200)

K77A16LTGN

V8-AVNT ENGINE

J77B16LTGN

GND(6204)

20

ENGINE/DASH(4103)

K77-G16WH

GSYSTEMCNTRLRBLUE(4008)

ZERO VOLT REFSPLICE (4830)

5 VOLT REFSPLICE PACK(4820)

B

A

A

B

AC PRESSURETRANSDUCER(8602) A

B

C

22

23

21

DASHCONN(4103) ZERO VOLT REF

SPLICE (4830)

5 VOLT REFSPLICE(4820)

27

26

SYSTEMCNTTRLR(4004)

8

W/RH-HDD AND SS MODELS

K77-G18WH

I6-HEUI ENGINE

K10-GB14WH

A

J77B16LTGN

B G

SYSTEMCNTRLRBLUE(4008)

SPLICE BLOCK(6704)

A/C CLUTCH(6200)

GND(6302)

20

ENGINE/DASH(4103)

K77A16LTGN

Figure 173 Air Conditioning (Only)

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11.3. AUTOTHERM SYSTEMS, P. 3

5A

E1 F1

5A

E2 F2

3086

87A

8785

(F20)F6

SEE CH02_12

P4

K1

+ BATTERY

P6

REFERENCE AUTOTHERM WIRING

HVAC CONTROL HEAD(1200)

HVAC(1210)

3086

87A

8785

P6

REFERENCE AUTOTHERM WIRING

K1

P4

+ BATTERY

SEE CH02_12

HVAC CONTROL HEAD(1200)

HVAC(1210)

F19

PRE OCT 2002 MODELS

AFTER OCT 2002 MODELS CUT CIRCUIT A75D AT FUSE F20. TAPE CUT END STILL ATTACHEDTO F20. TAKE REMAINING WIREAND CRIMP TO A75C AND PLUGINTO CONNECTOR P4 - 9 AS SHOWN.

Figure 174 Air Conditioning (Only)

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