������������ ���������������������

PREFACE

When i t becomes necessary t o replace p a r t s on SUZUKI OUTBOARD MOTORS, always ase SUZUKI GENUINE PARTS which have passed a s t r i c t inspect ion which guarantees q u a l i t y and performance.

This partscatalogue covers the l i s t of a l l service par ts for SUZUKI DF9.9/15 ' 96-' 01 MODEL,

INSTRUCTIONS FOR QUOTING THE CATALOGUE

1. DIMENSIONS Dimensions o f the pa r t s i n t h i s catalogue are ind icated i n u n i t millimeters.

2. ABBREVIATIONS Abbreviations used i n t h i s catalogue are as fo l lows: AR : As required ASSY : Assenbl y E.No. : Engine number F.No. : Frame number d : Diameter o f mater ia l I D : Ins ide diameter OD : Outside diameter L : Length LH(P0RT) : Le f t hand s ide RH(STBD) : Right hand s ide -1 23456 : Up t o F. NO. 00991 F-123456 123456- : From F. No. 00991 F-123456

NT OPT : Optional os : Over s ize STD : Standard T : Thickness us : Under s i ze W : Width W/ : With S,L,UL,LL: Transom t y p e sus : Stainless s tee l I 00 : MODEL:2000 ' 01 : MODEL:2001

: Number o f t ee t 1

12 x 34 x 5.s-.-.--- Figures i n the descr ip t ion CO?UMI 777- show the dimensions o f par ts . I D OD T(or W,L)

-12345-56781 (Parts No.) : ind ica tes tha t the par ts number was changed t o 12345-56781 and the new par ts are interchangeable w i th the former ones but the former ones are not interchangeable w i t h new ones.

3. INNER PARTS OF ASSEMBLY Par t name w i t h a dot (.) i n f r o n t as shown i n the descr ip t ion column i n d i c a t e s

the component o f the assembly a lso ava i lab le i nd i v idua l l y .

4. MODIFICATION NOTICE A p a r t s b u l l e t i n w i l l be sent t o you on a l l occasions when changes i n p a r t s

occur I i nc l udi ng i nterchangeabl e modi f i c a t i ons between new par ts and o l d ones.

5. NOTE 5 - 1 7 There are some differen* parts frm thostz of i > r d c c t i c n mde~s ;mng

spare p a r t s f o r the admin is t ra t ive :easons and c o m n use of them with other models.

5-2. I n respect o f rubber hoses and v i n y l tubes, please be sure t o use t3em by c u t t i n g o f f according t o the length mentioned on par ts catalogue or what i s ac tua l l y rgqcired on the vehic le .

5-3. Note t h a t the drawings on the i l l u s t r a t i o n page are f o r ready reference o f spare par ts number, not t o be used as an assembly manual. When assembl ins, use "SUZUKI SERVICE MANUAL".

6. MODEL NAME AND ENGINE NUMBER

YEAR'S TYPE TRANSOM ENGINE No. MODEL DF9.9ST ' 9 6 00991F S'L 00991F-651001-

00991F-652501- DF9.9ST ' 9 6 00991F S I L DF9.9SV ' 97 00991F S, L 00991F-751001- DF9.9SW '98 00991F S I L 0099lF-S61001 DF9.9SX ' 9 9 00991F SJ L 00991F-971001- DF9.9SY ' 0 0 00991F S 'L 0099lF-030001-

00991F-151001- DF9.9SKl ' 0 1 00991F S I L

' 9 6 01501F s, L 01 501F-651001- DF15ST DFl5ST '96 01505F S'L 01 501F-652501- DF15SV '97 01501F S I L 01 501 F-751001- DF15SW '98 01501F S , L 015OlF-861001- DF15SX '99 01501F S ' L 01 501 F-971001 - DF15SY ' 00 01501F S ' L 01 501 F-030001- DF15SK1 '01 01501F S'L 01501 F-151001 N

t12345-56781 (Par ts No.) : ind ica tes tha t the former and new par ts are interchangeable w i t h each other and both are usable.

0 2001 American Suzuki Motor C o i p o r a t i o n

A 1 ....... --_ .

......... .......... .... ' .... ......... .......... TER P U M P . . . . . . . . . C-02 .......... ... , .....

F1G.l 15

11 ! k

2 16

CYLINDER HEAD FIG.l ( B-2) QTY.

DFSCMPTION REMARKS REF.NO. PART NO. 1-1 1-2 2 3 4 5 6-1 6-2 7 8 9 10 11 11A

12 13 14 15 16

1 DF9.915 E3

................. .... ...... .. -.- ........

1 1 1 10-93EM-211 11 110-93E04-OEP 11 141-93E10 09116-08110 0421 1-1 1129 1 1 162-93EW 1 1 170-93E00-211 11 170-93EOMEP 09200-20810 09352-901 33-600 091 03-06 1 86 0948240446 1691 1 -92E20 1691 9-93E30

HEAD, CYLINDER HEAD, CYLINDER GASKET, CYLINDER HEAD BOLT (8x65) PIN GASKET, CYLINDER HEAD COVER COVER, CYLINDER HEAD COVER, CYLINDER HEAD CAP, OIL FILLER HOSE, BREATHER BOLT (6x16) PLUG, SPARK tXPR6E) PROTECTOR, BREATHER HOSE PROTECTOR, BREATHER HOSE

09401-12405 CLIP 0940448207 CLAMP 11291-91850 HOOK, ENGINE 01550-08207 BOLT 1 11 15-93EOM01 GUIDE, VALVE (OS0.30)

COLOR : 21 1 (WHITE) OEP (BLACK)

1 1 1 9 2 1 1 1 1 1 6 2 1 1

2 1 1 1 4

MODEL:99-01

MODEL:99-01

L:600+320

L:540+340 L:350+280 MODEL:97-01

OPT OPT OPT

B2 . . AM SHAFT........... 8-06 ' LECTRICAL......... D-05 IL PAN............ C-08 ~OPT:TILLER HANDLE.. 6-05 TILLER HANDLE...... F-08 1

CARBURETOR.........'B-09 NGINE COVER....... F-04 OIL P U M P - . . * * * . . * * - C-07 OPTIONAL : REMOTE C G-10 TIMING BELT........ B-05

CLUTCH............. C-09 FUEL TANK.......... F-06 PT 2 FUEL TANK-... 6-09 RECOIL STARTER..... C-04 WATER PUMP......... C-02 CRANKSHAFT......... B-04 GEAR CASE.......... E-09 PT : GASKET SET... 6-13 SIDE COVER......... F-02 CYLINDER BLOCK..... B-03 HOLDER............. F-10 PT:ELECTRICAL.--.. 6-02 ,STARTING HOTOR..... D-02

YLINDER HEAD...... 8-02 IGNITION........... D-04 0PT:RECEPTACLE SET. 6-04 SWIVEL BRACKET..... E-03 RA6 LINK.,..,..... F-11 INLET MANIFOLD.,... B-08 PT:REHOTE CONTROL. 6-07 THERMOSTAT......... C-03

CLAMP BRACKET ...... E-02 !UEL PUMP .......... B-11 EPT : DRAG LINK.... G-12 OPTIONAL ........... G-14 TRANSMISSION ....... E-11

i bRIVESHAFT HOUSING. E-07 HAGNETO............ D-03 E PT:STARTING MOTOR. 6-03 THROTTLE CONTROL... C-05

FIG.2 ( R3) CYLINDER BLOCK Qm.

RF,F.NO. PART NO. DESCRIPTION REMARKS 1-1

1-2

1-3 2 3-1 3-2

3-3 4 5-1 5-2

6

7

8

11301-93E00-211 BLOCK ASSY, CYLINDER

11301-93E02-211 BLOCK ASSY, CYLINDER

11301-93E024EP BLOCK ASSY, CYLINDER 09205-1 0006 .PIN (1O.WlO) 01 550-06357 .BOLT 0 1 55046357 .BOLT

0 1 550-06357 .BOLT 0156048757 .BOLT 04221 -06129 .PIN 04211-11129 .PIN

01 421 -O6307 BOLT, STUD

0831 6-1 0067 NUT

16440-1 1 DO0 REGULATOR, ENGINE OIL

COLOR 211 (WHITE) OEP (BLACK)

1

1

1 1 6 4

6 4 2 2

2

2

1

+I 1301-93E02-211 USED WITH 32160-93E10 021 1236127(2) DF9.9 651600- DF15 651580- MODEL%-01

DF9.9 652501- DF15 652501 - -MODEL:OO M0DEL:Ol

FOR 11301-93E00-Z11 DF9.9 651 600- DF15 651580- DF9.9 652501 - DF15 652501 - -MODEL:OO DF9.9 652501- DF15 652501- -MODELZOO

2 DF9.915 E3

MIN6 B E L T . . . . . . . . 8-05 ANSMISSION....... E-11 ......... .......... TER PUMP......... C-02

.......... ......... P B R A C K E T . . . . . . E-0

.......... .........

2

FIG.3 ( B-4) CRANKSHAFT QW.

REF-NO. PART N9. DESCRIPTION REMARKS

1 2 3 4 5-1 5-2

5-3 5-4

6 7 8-1 8-2

9-1 9-2 9-3 9-4 10 11

121 1 1 -93E00 PISTON 1 21 40-02ClO 12151-93E00 PIN, PISTON 09381 -14001 CIRCLIP

RING SET, PISTON

12160-93EOMAO CONNROD ASSY 12160-93E10-OAO CONNROD ASSY

12160-93E004BO CWNROD ASSY 12160-93ElMBO CONNROD ASSY

121 63-32COO .BOLT, CONNROD 04221 -03053 .PIN 12200-93850 12220-93E11 CRANKSHAFT ASSY

CRANKSHAFT SET

12229-33C004A0 BEARING, CRANKSHAFT 12229-33600-080 BEARING, CRANKSHAFT 1222933COO-OCO BEARING, CRANKSHAFT 12229-33C00-0DO BEARING, CRANKSHAFT 09283-32039 SEAL, CRANKSHAFT OIL 12100-93E00-050 PISTON SET (OS:O.50)

3 DF9.9 15 E3

-~

BRACKET...... .......... T ......... .......... BLOCK..... .......... HEAD......

.......... .......... .........

2 2 2 4 1 1

1 1

4 4 1 1

4 4 4 4 2 2

MARK 1 DF9.9 651600- DF15 651580- MARK 2 DF9.9 651600- DFt5 651580-

DF9.9 651600- DF15 651580- GREEN BLACK BROWN OPT YELLOW

OPT

B4

FIG.4 ( 5 5 ) TIMING BELT QTY-

DEscmIord REMARKS FIG.$

REF.NO. PART NO.

PULLEY, CRANKSHAFT GUIDE, TIMING BELT (UPPER) GUIDE, TIMING BELT (LOWER) NUT, TIMING PULLEY WASHER, PULLEY NUT LOCK PULLEY, CAMSHAFT WASHER (6.5X20X1.2)

7-2 09160-06138 WASHER(6.5X22X2.3)

4 DF9.9 15 E3

ANSHISSION....... E-11 TER PUMP.... . . . . . C-02 ........

1

&5'

MSHAFT.. . . ... .. ... B-06

LAMP BRACKET...... E-02 LUTCH............. C-09

YLINDER BLOCK.. . . . 8-03

A6 LINK... . ...... F-11

ELECTRICAL......... D-05 N6XNE COVER.. . . . . . F-04 UEL PUMP.,........ B-11 UEL TANK.......... F-06

AR CASE.......... E-09 OLDER............. F-10

AGNETO............ D-03

OIL PAN............ C-08 b I L PUMP.. . . . . . . . . . C-07 'OPT : M A 6 LINK....

FUEL TANK.. . . E;; : GASKET SET.. . 0PT:REMOTE CONTROL. bPT:STARTING MOTOR.

PT:ELECTRICAL..-.. PTERECEPTACLE SET. b

G-12 C-09 6-13 6-02 6-04 6-07 6-0 3

~ ~~-

FIG.5 ( B-6) CAMSHAFT QTY.

REF.NO. PART NO. DFSCRIITION REMARUS 1 DF9.9 1-1 1271 1-93E00 CAMSHAFT

1-2 1271 1 -93E10 CAMSHAFT 1 OF1 5 2 09283-25009 SEAL, CAMSHAFT OIL 1 3 12840-93E01 ARM ASSY. ROCKER 4 4 1284249201 SCREW, TAPPET ADJUSTING 4

.NUT, TAPPET ADJUSTING 4 5 12843-27AW 6 12861 -93E00 SHAFT, ROCKER ARM 1 7 091 60-1 301 0 WASHER 1 8 09164-14012 WASHER, WAVE 1 9 09440-1 5037 SPRING 1

10 12911-93E00 VALVE, INTAKE 2 11 1291593E00 VALVE, EXHAUST 2 12 1 292 1 -93E00 SPRING, VALVE 4 13 12931 -78G00 RETAINER, VALVE SPRING 4 14 1832.24400 COTTER, VALVE 8 15 12933-71 COO SEAT, VALVE SPRING 4 16 09289-0501 2 SEAL, VALVE STEM 4

REFER TO FIG.6 (8-7) FOR DF9.9 652501-/OF15 652501-

5 DF9.9 15 E3

B6 .- - _. -l_-

1OPT;TILLER HANDLE.. 6-05 HANDLE.. . . . . F-08 : REMOTE C 6-10 BELT........ B-05 1

ANSMISSION....... E-11 : 1 1

ECOIL STARTER..... C-04 PUHP......... C-02 PTIONAL........... G-14

IDE COVER ......... F-02 TARTING MOTOR..... D-02

I IVEL BRACKET..... E-03 ERFlUSTAT.. . C-03

JHROTTLE CONTROL.. . c-05 I 1

FIG.6

17 &

F-

-1 l4 f ? 1 4

FIG.6 ( 57) CAiWSHAFT QTY.

REF.NO. PART NO. DESIRIPTION REMARKS

1-1

1-2

2 3 4 5 6 -. I

8 9 10 11 12 13 14 15 16 17-1

17-2

12700-93E01

12700-93E11

09283-25009 12840-93E01 1284249201 12843-27AOO 12861 -93EOO 09160-13OlO 091 64-1 401 2 09440-1 5037 12911-93E00 1291 5-93E00 12921 -93E00 1 293 1 -78GOO 12932-24400 12933-71COO 09289-0501 2 12711-93E01

12711-93E11

@-5J 6 DF9.9 15 E3

.--.I-.- - . .........

CAMSHAFT ASSY

CAMSHAFT ASSY

SEAL, CAMSHAFT OIL ARM ASSY, ROCKER .SCREW, TAPPET ADJUSTING .NUT, TAPPET ADJUSTING SHAFT', ROCKER ARM WASHER WASHER, WAVE SPRING VALVE, INTAKE VALVE, EXHAUST SPRING, VALVE RETAINER, VALVE SPRING COTER, VALVE SEAT, VALVE SPRiNG SEAL, VALVE STEM CAMSHAFT

CAMSHAFT

1

1

1 4 4 4 1 1

1 1 2 2 4 4 8 4 4 1

1

DF9.9 MANUAL STARTER W/DECOMP DF15 MANUAL STARTER W/DECOMP

DF9.9 ELECTRIC STARTER WECOMP OF15 ELECTRIC STARTER N/DECOMP

B 7 _ .

I

AHP BRACKET.. .... E-02 .......... I .......... ......... .......... .......... .......... I F O L D . . . . .

FIG.?

INLET MANIFOLD

DESCBII"IB)N REMARKS

FIG.7 ( 5 8 ) QTY.

REF.NO. PAW NO. 1-1 13111-93EO4-Pl1 MANIFOLD, INLET 1

1-2 2 3 4 5-1 5-2

5-3 6 7 I3 9

10

131 1 1 -93E044EP MARIFOLD, INLET GASKET. INLET MANIFOLD 131 19-93EOO

Qf 550-08407 BOLT 131 16-93EW CAP, INLET MANIFOLD 13800-93E00 SILENCER ASSY 13800-93E12 SILENCER ASSY

13800-93E20 SILENCER ASSY 13694-92W .PLATE, CHOKE SPRING 93511-oAo83 .SCREW 09250-1 201 2 .CAP ? 38 1 5-93E00 .CAP, SILENCER

.ARRESTER, FLAME 13710-93E00

COLOR : Z11 (WHITE) OEP (BL4CK)

1 1 2 1 1 1

1

1 1 1 1

1

MODEL:99-01

DF9.9 652501- DT15 652501 - M0DEL:Ol

-MODEL:96 DF9.9 652840- DF15 653178- FOR 13800-93E20

!

7 DF9.915 E3

B8

. . . . . . . . . .......... . . . . . . . . . . . . . . . . . . ..........

FIG8

25 1 I

15

31

2

29 I 17 A

-7.3

FIG.8 ( B-9) CARBURETOR QTV.

DEXRIPTIQN REMARKS REF.NO. PART NO. 1 2 2A

28

3 4 5 6 7- 1 7-2 8-1 8-2 9-1 9-2 4 3 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1312595D30 13413-93EQO 09403-04306

13413-93E10

1 363 1 -9350 1 09140-04007 09320-04009 01 550-06957 13200-93EO2 13200-93E40 13200-93E11 132W93EXI 1323-95020 13235-95020 132S93ElO 13239-95OoO 13245-93E01 13250-95DOl 13251-95000 13254-98300 13267-93900 13268-9291 0 13268-961 1 I 13370-95000 133734671 0 13493-2OE20 13495-09400 13495-18E00 13496-2oE20

GASKF3,CARBURETOR ROD, CHOKE COSJNECTOR, CHOKE ROO

ROD, WOKE

KNOB, STARTER NUT BUSH 90LT CARBURETOR CAR8URETOR CARBURETOR CARBURETOR .NOZZLE, MAIN .NOZZLE, MAIN .NOZZLE, MAIN ,CAP, MAIN NOZZLE .CHAMBER, FLOAT .FLOAT .GASKET, FLOAT CHAMBER .PIN, FLOAT .SCREW .SPRING SPFiihiG .VALVE ASSY, NEEDLE .PLATE .PLUNGER .CAP .CAP .GUIDE, HOLDER

1 1 1

1

f

1 1

2 1 1 1 1 1 1 1 1 1 1 1

1 1 1 2 1 1 1 1 1 1

df15 DF9.9 652501 a2501 - .. BF9.9 652501 - 0f1 5 652501 -

DF9.9

DF15

0f9.9

DF9.9 MODEL:%01

OF15 MODEL%-01

DF9.9115 MODEL:98-01 OF15 -MODEL:97

8 DF9.9 15 E3

B9

. . . . . . . . . . 1

. . . . . . . . . . T.. . . . . . . . .......... HEAD......

FlG.8

25 1

I

FIG8 ( B-10) CARBURETOR W Y .

REF.NO. PART NO. DESCRIPTION REMARKS

24-1 24-2 25

26 27 27A

28-1 28-2 28-3 28-4 29-1 29-2 29-3 29-4 30 31

1361 6-93900 .VALVE, DRAIN 132794OOOO .VALVE, DRAIN 13662-93E10 ADJUSTER

09280-0801 4 .O RING 13651 -93E00 .HOSE 09352-30503-600 .HOSE

09491-92006 09491-92005 09492 -2501 4 09491 -24022 09492-67004 09492-72004 09492-6001 1 09492-47020 021 12-03063 09493-24007

-7.8

9 DF9.9 15 E3

.JET, MAIN (91.3)

.JET. MAIN (92.5)

.JET, MAN (125)

.JET, MAIN (123.8)

.JET, PILOT (67.5)

.JET, PILOT (72.5)

.JET, PILOT (60)

.JET. PILOT (47.5) SCREW .JET, AIR (1.2)

1 1 1

1 1 1

1 1 1 1 1 1 1 1 1 1

MODEL:98-01 FOR 13200-93E02,

132W93E 1 1

DF9.9 651600- DF15 651580- L:600+200 DF9.9 DF9.9 MODEL:98-01 Di4 5

DF9.9 DF15 MODEL:98-01

DF9.9 651 600- DF9.9 MODEL:98-01 DF15

MODEL98-01

B 18 . . . _ - . . . . .. .. . . . .

. . . . . . . . . . .. OR.. . . . . . . .' ACKET...... . . . . . . . . . . . . . . . . . . . . . . , . . . . . .

i ..........

FIG.9

8 15 1 - I

16

FIG.9 ( 511) FUEL PUMP QTY.

REMARKS REF.NO. PART NO. DESCRIPTION 1 2-1 2-2

3 4

5 6 7 8 9 10 11 12 13 14-1 14-2

15 16 17

1 E1

18-2 19

15410-98500 FILTER ASSY, FUEL 091 1806098 BOLT (6x25) 015!W6257 BOLT

09180-06248 09280-26005 09352-50903-600 09352-50903600 09352-5090338 094019841 1 09404-06432 1691 9-93E00 15100-93E00 1 5 i7O-%E00 15251-93E00 1691 1-92E20 16919-93E00

SPACER 0 RING (D2.4 1D26.2) HOSE, FUEL ( C O " TO FILTER) HOSE, FUEL (FILTER TO PUMP) HOSE, FUEL (PUMP TO CARE) CLIP CLAMP !L:80! PROTECTOR (L:560) PUMP ASSY, FUEL .DIAPHRAGM SET SCREW PROTECTOR PROTECTOR (L:560)

09180-06300 SPACER 09403- 14204 CLAMP 65792-93E00 CLAMP, FUEL HOSE

SCREW (6X 16) 0912546067

c9125-08!?59 S C ! ? W (3x1 2) 02112-06127 SCREW

I 18 17

1 2 2

2 1 1 1 1

6 3 1 1 1

6 1 1

1 1 1

2

2 1

DF9.9 651600- OF15 651580- MODEL:%

L:600470 L:600+60 L:2ooG+640

L:540470 DF9.9 652501- OF1 5 652501 - L : 5 6 0 M DF9.9R,15R

DF9.9 652501 - DF15 652501 - DF9.9 652501 - DF15 652501- MODEL:97-91

B 11

. . . . . . . . , . . . . . . . . .......... . . . . . . . . . .

FIG.10 ( C- 2) WATER PUMP QTY.

REF.NO. PART NO. DESCFUPTION REMARKS

CASE, WATER PUMP GROMMET, PUMP CASE IMPELLER, WATER PUMP PANEL, PUMP CASE UNDER GASKET, PUMP CASE PANEL

TUBE, WATER (L) GROMMET, WATER TUBE BUSH, WATER PUMP CASE

SCREW (6x1 0) 091 25-06063 12

15 17450-93940 HOUSING, WATER INLET 16 17453-93901 .DRAIN, WATER INLET

18 17452-9391 0 GASKET, WATER INLET HSG TUBE, WATER INLET

KIT, WATER PUMP REPAIR

11 DF9.9 15 E3

OR. ......... ACKET.. .... ...........

FIG. 11

6

FIG1 1 ( C- 3) THERMOSTAT QTY.

REMARKS REF.NO. PART NO. DFSCIRIPTION THERMOSTAT (60' C) 1 1 1767O-9$402

2-1 17680-93E01-211 COVER ASSY. THERMOSTAT 1 2-2 17680-93EOl-OEP COVER ASSY, THERMOSTAT 1 MODEL:99-01 3 09352-90133-600 HOSE, WATER 1

BOLT 2 4 01 55046257 PROTECTOR (L:350) 1 5 1691 9-93E30 CLIP 2 6 09401 -1 2405

L:600400

COLOR : 21 1 (WHITE) OEP (BLACK)

12 DF9.915 E3

......... OR. ACKET.. .... ...........

R BLOCK..... B-03

3

6 2

FIG.12 ( C- 4) RECOIL STARTER QTY.

REFJUO. PART NO. DESCRIPTION REMARKS FIIG.12

13 14

-1

-1

-2

CARBURETOR....... . . 'B-09 LAMP BRACKET...... E-02 LUTCH............. C-09

CRANKSHAFT......... 8-04 YLINDER BLOCK..... B-03 YLINDER HEAD...... B-02 RAG LINK.... . . . . . . F -11

ELECTRICAL......... D-05 NGINE COVER....... F-04 UEL PUMP.......... B-11 UEL TANK.......... F-06 EAR CASE .......... E-09 OLDER...,......... F-10

MAGNETO. . . . . . . . . . . . D-03

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15-1 15-2 15-3

181W93E02 1 81 21 -93E01 18130-93E01 1 8 1 42-93EW 1 8 1 8 1 -93900 1821 0-93002 1828G93EW 18292-89EOO 01 570-061 67 021 12-06167 01 550-06207 01 550-06307 6971 1-93E10 69712-93E00 61582-981 10 61 472-93ElO 61 472-93E30

STARTER ASSY, RECOIL .REEL .RATCHET SET .SPRING, SPIRAL .GUIDE, ROPE .GRIP .NSI SET .WIRE .BOLT .SCREW BOLT BOLT LABEL, CAUTION S.i.G.P LABEL, CAUTION MARK, WARNING LABEL, RECOIL STARTER LABEL, RECOIL STARTER

1 1 1 1 1 1 1 1 1 2 1 3 1 1 1 1 MODEL:99,00 1 M0DEL:Ol

DF9.9W15R

13 OF9.9 15 E3

. - . c 4

TILLER HANDLE...... F-08 ,

TIMING BELT ........ B-05 , RANSHISSION ....... E-11 I 1

1

1 1

b rlATER PUHP......... C-02

1 1 !

CONTROL.. . c-05

FIG .13

11

4 I

9 5

10

FIG.13 ( C 5) THROTTLE CONTROL QTY.

REMARKS REF.NO. PART NO. DFSCRIFI'ION 1 13510-93EOO ROD ASSY, THROTTLE 1 2 09205-02006 .PIN 1 3 191 21 -93E00 LEVER, THROTTLE CONTROL 1 4 19131-95502 CONNECTOR, THROmE ROD 1 5 19148-93E10 DRUM, THROTTLE 1 6 19 18489E00 BRACKET, THROITLE CABLE 1

SPRING, THROllLE LEVER 1 7 1918593E00 8 091 40-05005 NUT 1 9 091 6046036 WASHER 1 10 01 550-061 27 BOLT 1 11 0216246167 BOLT 1

REFER TO FIG.14(C-6) FOR DF9.9 652501-IDF15 652501-

14 DF9.915 E3

L : REMOTE C . . . . . . . . . CH.. . . . . . . . . . . . C-09

ANKSHAFT.. . . . . . . . B-04 YLINDER BLOCK.. . . . 8-03 . . . . . . . . .

FIG.% 4 15

16 13

6J 13

8

3 i I

. . - .

FlG.14 ( C 6) MROTnE CONTROL QTY.

DESCRIPTION REMARKS REFSO. PART NO. 1

2 2A 3 4

5 6 7 8 9 10 f l 12 13

14

15 16

15

-.

1351 0-93E00 09205Q2006 13511-93EOO 19121-93E00 191 31-95502 191 48-93E10 67350-93E10 63355-93E00 191 85-93E00 091 40-05005 091 60-06084 0935 03465 86 67466-95200 09 1 80-082 1 0

01 550-08257

02112-06107 093294 1 007

ROD ASSY, THROTTLE .PIN .CONNECTOR LEVER, THROTTLE CONTROL CONNECTOR, THROITLE ROO DRUM, THROmE HOLDER, THROTTLE CABLE PLATE, HOLDER SPRING, THROllLE LEVER NUT WASHER 6 0 i i @Xis) CONNECTOR, THROTTLE CABLE SPACER

BOLT

SCREW CUSHION

1 1 1 1 1 1 1

1 1 1 1 4

1 2

2

1 1

MANUAL STARTER TH HOLDER MANUAL STARTER TH HOLDER

DF9.915 E3

C6

........ ......... ......... i

I

WK.. . . . . . . . . ......... ANKSHAFT......... B-04 I ...........

FIG1 5 7

9 i

5

/ I

6

FIG.15 ( C- 7) OIL PUMP QTY.

REF.NO. PART NQ. DfSCRIPTION REMARKS

1 2 3 4 5 6 7 8-1 8-2 9 10 f l 12

16

16400-93EOO 16430-93E00 09246-05006 0926143016 071 20-06257 071 20-06357 1651 0-05240 16512-93EWZ11 16512-93EOM)EP 09280-1 3004 09280-54001 Q!W!l-!W2 0 1550-06207

PUMP ASSY, OIL BLOCK ASSY, OIL GALLERY .PLUG PIN BOLT BOLT FILTER, ENGINE OIL CAP, OIL FILLER CAP. OIL FILLER 0 RING (DA.9 ID:13) 0 RING (D:2.4 lD52.6) SPRf NG BOLT

COLOR : Z11 (WHITE) OEP (BLACK)

DF9.915 E3

1 1 2 1 1 3 1 1 1 1 1 1

3

MODEL:99-01

c 7

ETOR . . . . . . . . .' BRACKET. * * .......... .......... .......... . . . . . . . . . . .

FT . . . . . . . . . BLOCK. -. . .......... HEAD.. * . . .

FtG.36

,- I

I

FIG.16( C-8) OIL PAN my.

REMARKS REF.NO. PART NO. DESCRIPI'ION 1

I 2-1 2-2 3- 1 3-2 4 5-1 5-2 6 7-1 7-2

7A

78

8 9 10 11-1 11-2

11489-93E01 11500-93E12-211 1 1500-93E12-OEP 09168-12017 09168-12017 09246-06002 09248-12007 09248-12007 09282- 1 20 1 0 01560-08357 01 560-08307

GASKET, OIL PAN PAN ASSY, OIL PAN ASSY, OIL GASKET GASKET PLUG PLUG PLUG OIL SEAL BOLT BOLT

0 1 42 1 -08257 BOLT. STUD

08316-10087 NUT

04221 -061 29 PIN, KNOCK 165 1 5-93E00 09401-12405 CLIP 16910-93E00 GAUGE, OIL LEVEL 1691 0-93E10 GAUGE, OIL LEVEL

HOSE, OIL

COLOR : 21 1 (WHITE) OEP (BLACK)

17 DF9.9 15 E3

1 1 1 1 2 1 1

2 1

8 6

2

2

2 1 1 1 1

MODEL:99-01

MODEL:98-01

MODEL:98-01

DF9.9 652501 - DF15 652501 - DF9.9 652x11 - DF15 652501 - DF9.9 652501 - DF15 652501-

M0DEL:Ol

C8 - . __.. --- - - - .- -I_ - - -__- -

WHSHAFT... ......... B-06 ELECTRICAL......... 0-05 O I L PAN.. . . . . . . . - . . C-08 'OPT:TILLER HANDLE.. 6-05 TILLER HANDLE...... F-08 {CARBURETOR.........' B-09 61NE COVER....... : REHOTE C HIM6 BELT... . . . . . 9-05

ANSHISSION....... E-11 j TER PUHP......... C-02 1 bLAHP BRACKET.. . . . . E-02 . . . . . . . . .

UTCH... . . . . . . . . . . C-09 ANKSHAFT.. . . . . . . . B-04

NK . . . . . . . . . . SE.. . . . . . . . . . . . . . . . . .

FIG.17

i J

II

I w

FIG.17( C-9) CLUTCH QTY.

REFJVO. PART NO. DFSCJUPTION REMARKS

1 21 1 1 1 -93E00 LEVER, CLUTCH 1 2 21 121-93E01 LNER, CLUTCH NOTCH 1 3 21211-93E00 SHAFT, CLUTCH LEVER 1

4 231 1 1 -93EOO ROD, CLUTCH 1 5 23 1 3 1 -93900 BOOT, CLUTCH ROD 1

6 2321 1 - 9 3 W ARM, CLUTCH ROD 1 7 2331 1-95DO1 TURNBUCKLE. CLUTCH ROD 1 8 09106-Q6084 BOLT 1 9 09140-06020 NUT 1 10 09260-10005 BALL, CLUTCH NOTCH 1 ii W444HIULl 3VMlNU 1

12 02142-06257 SCREW 1

13-1 251 1 1-93910 ROD. SHIFT (S) 1 132 251 1 1-93900 ROD. SHIFT (L) 1 14 2521 1-93901 GUIDE, SHIFT ROD 1 15 25222-93901 BOOT, SHIFT ROD 1 16 2531 1-93E10 CAM. SHIFT 1 17 091 60-05047 WASHER (5.5X24X1.6) 1 18 09205-02006 SPRING PIN 2 19 09280-05005 0 RING 1 20 09280-1 9006 0 RING 1 21 25205-93901 COLLAR, SHIFT ROD 1

22 09108-05007 STUD BOLT 1

23 09 1 40-05005 NUT 1

--a -a --A*- A*...,..A .

24 25 26

WASHER 1

2 1 1 22-93E00 PLATE. CLUTCH NOTCH 1 021 42-06207 SCREW 2

0916045029

REFER TO FIG.IB(C-10) FOR DF9.9 652501-DF15 652501 -

18 DF9.9 15 E3

c 9

-

FlG.18

9

13

7

11

I 3

FIG.18( ClO) CLUTCH QTY.

REMARKS DESCRIPI-ION REF.NQ. BART NO. 1 2 3 4

5 6 7 8 9 10 : t

12 13 14 15-1 1 5-2

16-1 1 6-2 17 18 19 20 21 22 23-1 23-2 24 25 26 27

21 1 10-93E03 21 121-93E01 21 122-93EOO 2121 l.rj3E10 231 11-93E00 231 15-93EO1 231 31 -93900 232 1 1 -93E00 23213-93E00 2331 1-95RO1 PA? 2-95320 091 11-06064 091 1 1 m 9 09140-06020 09 1 60-06082 09160-06082

09160-08082 09160-08045 091 64-08017 09209-09007 09260-1 0005 09440-07021 02142-06207 02 14246257 251 1 14391 0 251 1 1-93900 2521 1-93901 25222-93901 2531 1-93E10 09160-05047

19 DF9.915 E3

LEVER, CLUTCI! LEVER, CLUTCH NOTCH PLATE, CLUTCH NOTCH SHAFT, CLUTCH LEVER ROD, CLUTCH LINK, CLUTCH LEVER 3OOT. CLUTCH FlOD ARM, CLUTCH ROD LEVER, CLUTCH CONTROL TURNBUCKLE, CLUTCH ROD WRECTG!?, CLUTCC? L!RK BOLT (6x1 7) BOLT (6X28.8) NUT WASHER (6.5X13Xl .O) WASHER

WASHER (8.5X16X1.2) WASHER (8X2W1 .O) WASHER, WAVE CONNECTOR BALL. CLUTCH NOTCH SPRING SCREW

ROD, SHIFT (S) ROD, SHIFT (L) GUIDE, SHIFT ROD BOOT, SHIFT ROD CAM. SHIFT WASHER (5.5X24X1.6)

s c m i

1 1 1

1 1

1

1 1

1 1

! 1

1 2 2 1

1

1

1 1

1 1

3 . 1 1 1 1 1 1

DF9.9 652840- DF15 653178-

M0DEL:Ol

c 10

. . . . . . . . . 1 1 .......... ........ - ..........

FIG1 8

4 i

9

17 i

13

14

if& 10

i' I

I

c 1

I 3

FIG.l8( C11) CLUTCH Q7y.

REF.NO. PAR" NO. DESCRIPTION REMARKS 28 09205-02006 SPRING PIN 2 29 09280-05005 0 RING (D:3.5 10:4.9) 1 30 09280-19006 0 RING (D:3.6 10:18.6) 1

f 31 25205-93901 32 0910&05007 STUD BQLT 1

33 09140-05005 NUT 1 34 09160-05029 WASHER (5.5XlWO.8) 1

COLlAR. SHIFT ROO

35 09351 -50803-00A HOSE 1 L:l(W+30 MCdEL:97-01

20 DF9.9 15 E3

c 11 ............ ......... OR. ......... ACKET...... .......... ......... .......... ..........

! i

FIG.19

18 d QJ-21

? 22

u- D

FIG.19 ( D- 2) STARTING MOTOR QTY.

REF.NO. PART NO. DFSCRIE*I'ION REMARKS

R 2

Lo L

1 2 3 4 5 6 7 8 9 10 11 f 2-1 12-2 13-1 13-2 138 13C 13D 14 15 16 17 18 19 20 21 22 23

31 100-95DOO 3 1 3 1 0-96300 31 320-94400 31 312-96300 31 360-96300 31 173-89JOO 31 131-96300 31 132-96300 31 135-89JOO 31 281-9330 021 62-061 67 3f915-95im-Z4t 3191 1-95D004EP 01 550-08257 01 550-08257 01 550-08357 08322-01 087 091 80-08210 3191 2-95000 3 191 8-94401 01550-06357 0421 149189 31 800-94401 3841 2-94700 021 1 2-361 67 31 805-95501 021 12-35127 33820-93E01

MOTOR, STARTING .ARMATURE, STARTER .PINION ASSY STOPPER SET, PINION .WASHER KIT .HOLDER ASSY. BRUSH ..BRUSH (4.)

..BRUSH (-)

..SPRING

.BOLT, STARTER HOUSING BOLT BRACKET, STARTER BRACKET, STARTER BOLT BOLT BOLT WASHER SPACER BAND DAMPER BOLT PIN RELAY, STARTING MOTOR BRACKET, RELAY SCREW BRACKET, STARTER RELAY SCREW CABLE,STARTERSUB

COLOR : Z11 (WHITE) OEP (BLACK)

21 DF9.9 15 E3

1 1

1 1 1 1 1 1 2 2 1 1

1 4 3 1 1 1 1 1 2 2 1 1 1 1 2 1

MODEL:99-01

MODEL:97-01 MODEL:97-01 MODEL:97,98 MODEL197-01

OPT OPT

D Z

. . . . . . . . . . .......... .......... . . . . . . . . . T.. . . . . . . . .......... BLOCK. . . . . ...........

FIG.20

6

FIG.20 ( 0-3) MAGNETO QTY.

REF.NO. PART NO. DFSCRIPTION REMARKS

1 2 3- 1 3-2

4 5- 1 5-2

6- 1

6-2 7 8- 1 8-2

9 10 11 12 13

321 30-93EOO 32140-93E00 321 60-93E00 321 60-93EIO

021 12-36303 021 12-75127 021 12-361 27

321 02-93E00

32102-93E20 321,%93E00 38423-9551 0 38423-9551 0

09140-14008 091 60-1 5047 09420-04008 0940446432 32120-93E10

22 DF9.9 15 E3

COIL, BATTERY CHARGING COIL, PRIMARY COIL, IGNITION TIMING COIL, IGNITIOIJ TIMING

SCREW SCREW SCREW

FLYWHEEL

FLYWHEEL COIL, LIGHTING TUBE (L:150) TUBE (L:150)

NUT WASHER (1 5X27X4.0) KEY CLAMF (L:80) COIL, BATTERY CHARGING

1 1 1 1

4 2 2

1

1 1 1 1

1 1 1 1 1

DF9.9 651600- DF15 651580-

DF9.9 652501 - DF15 652501 - DF15 MODEL:96 DF9.9 MODEL197-01 DF15 MODEL:97-01 MANUAL STARTER ELECTRIC STARTER L:150+100 MANUAL STARTER

OPT

D 3

......... .......... ........ .......... .......... ......... T. . . . . . . . . .......... BLOCK.. ... .......... HEAD......

FIG.21

5

1

~ 9

4

4 6

FIG.21 ( 0-4) IGNITION QTY.

REF.NO. PART NO. IDFSCRIFTION REMARKS

1-1 1 -2 1 3 2

3 4 5 6 7 8

9 10 11

32900-93E00 32900-93E20 32900-93E30 09320-09042

01 55046207 Ok3132-06018 3351 0-93EW 36615-96300 32916-8841 1 33834-87E00

09404-06432 3341 0-94400 Qi 55046307

11

23 DF9.9 15 E3

CDI UNIT CDI UNIT CDI UNIT CUSHION, CDI

BOLT SCREW (6x16) CAP, SPARK PLUG TERMINAL, RESIN HOLDER. CONNECTOR TUBE. CDI LEAD

CLAMP COIL ASSY, IGNITION BOLT

1 1 1 2

2 2 2 1 1 1

1 1 2

DF9.9115 DF9.9 652501 - DF15 652501 - DF9.9 652501- DF15 652501- -MODEL:96 MODEL:97-01

-MODEL% 3F9.9 652501 - LIF15 652501 -

D4 OPTZTILLER HANDLE.. 6-05 ITILLER HANDLE. ..... F-08

TIONAL : REnOTE c 6-10 TIONAL. * * * - * * * 6-14 PANsMIssION. - * * - . . E- 11

!TIMING BELT... . . . . . 9-05

DE COVER......... F-02 1 ART INS MOTOR * D- 02 (

IVEL BRACKET..... E-03 ERHOSTAT. * * * * - * * c-03 ROTTLE CONTROL... c-05

AR CASE.......... E-09 1

1 - LE!!

FIG22 ( D- 5) ELECTRICAL (1)

REF.NO. PART NO. DFSCRmTION QTY.

REM ARKS FIG.22

RECTIFIER ASSY 1 ELECTRIC STARTER 1 32800-95[301 SCREW 1 ELECTRIC STARTER 2 021 42-053O7

3 338 10-93E02 CABLE, STARTER 1 ELECTRIC STARTER 4 3381 1-96300 GROMMET, STARTER CABLE 1 ELECTRIC STARTER 5 36740-94771 CASE ASSY, FUSE 1 ELECTRIC STARTER

6 09408-00045 HOLDER, FUSE CASE 1 ELECTRIC STARTER 58 09481-25001 .FUSE (25A) 1

-MODEL:% 6C 09404-06432 CLAMP, FUSE CASE 1 MODEL:97-01

SCREW 1 MODEL:97-01 6D 0214245127 7 37721 -93EO 1 SWITCH ASSY, NEUTRAL 1 8-1 38423-955 10 TUBE (L:150) 1 ELECTRIC STARTER 8 2 mm-95518 TUBE I L:l S O i l M 9 3381 6-96300 CLAMP, CABLE 1 DF9.9R,15R 10 091 25-06069 SCREW (6x1 2) 2 11 09403-1641 1 CLAMP, BATTERY SUB 1 12 09404-08205 CLAMP, BATTERY CABLE 1 ELECTRIC STARTER 13 03242-06253 SCREW, CABLES CLAMP 1 DF9.9R,15R 14 37725-94302 ACTUATOR, NEUTRAL SW 1 15 3?726-951)02 BRACKET, NEUTRAL SW 1 16 01 55O-06167 BOLT 1 17 371 6 1-89E13 SWITCH, STARTING MOTOR 1 ELECTRIC STARTER 18 09159-14014 NUT 1 ELECTRIC STARTER 19 09250-1 501 0 PLUG, START SW HOLE 1

20 021 62461 67 BOLT 1 21 09497-14403 CLAMP 1 DF9.9 652501-

0f15 652SQ1-

4

ELECTRIC STARTER

24 DF9.9 15 E3

D 5 PMSHAFT ............ B-06 ELECTRICAL......... D-05 O I L ;CARBURETOR.. . . . . . . .. B-09 ?LAMP BRACKET ...... E-02

LUTCH ............. C-09 EYLINDER BLOCK..... B-03

YLINDER HEAD...... B-02

DRIVEY(AFT HWSING. E-07

I i j

I 1

I I

LANKSHAFT ......... B-04 5 A 6 LINK.. . . . . . . . . F-11

1 1

FIG.23 A

3 I

9

B I

10

FIG.23 ( D- 6) ELECTRtCAL (2)

DFSCRIPTION REMARKS QTY.

REF.NO. PART NQ. 1 2 3 4- 1 4-2 5 6 7 8 9 10

3960 1 -92DOO 36634-9391 0 39603-94600 09407- 1 4403 09407-25402 37830-95000 37823-92E00 3782692E00 36360-93600 37820-80001 09250-1 3005

RECEPTACLE ASSY, LIGHTING .CAP GROMMET. RECEPTACLE CABLE CLAMP (L:125) CLAMP (L:248) SWITCH ASSY, EMERGENCYlSTOP .PLATE .NUT INUICATOR. OIL LEVEL SWITCH, PRESSURE CAP, EMERGENCY/STOP

REFER TO FIG.24 (D-7) FOR DF9.9 652501-iDF15 652501-

25 DF9.9 15 E3

1 1 1 1 1

1 1

1 1

1

1

MANUAL STARTER MANUAL STARTER MANUAL STARTER MANUAL STARTER MANUAL STARTER

OPT

......... ETOR. ......... B R A C K E T . . . . . . .......... .......... .......... .......... .......... T. . . . . . . . .

BLOCK..... HEAD......

FlG.24

3

FIG24 ( D- 7) ELECTRICAL (3) w y .

REF.NQ. PART NO. DESCRIFI'IQN REMARKS

1 2 3 4- 1 4-2 5 6 7 8-1 8-2 9 to 11

12 13 14

15 16 17 18 19 20 21 22 23 24 25

39601 -92DOO 36634-9391 0 39603-94400 OW7-14403 09407-25402 37830-93E00 37823-92E00 3782692E00 3636049E10 36360-93EOO 36367-93E00-019 37820-93E10 09250-1 3005 33834-93E00 3681 0-93E20 3681 0-93E30 0940446432 63625-943G 09 100-061 06 09308-1 6006 09250-1 2006 37835-93E00 38423-9551 0 091 60-1 2067 091 80-0821 0 01 550-08257 39669-94400

1 22

26 DF9.9 15 E3

RECEPTACLE ASSY, LIGHTING .CAP GROMMET. RECEPTACLE CABLE CLAMP (L:125) CLAMP (L:248) SWITCH ASSY, EMERGENCYlSTOP .PLATE .NUT INDICATOR, OIL LEVEL INDICATOR, OIL LEVEL LABEL, OIL LEVEL (BLACK) SWITCH, PRESSURE CAP. EMERGENCY6TOP TUBE, SWITCH LEAD LEAD, NEUTRAL LIMIT LEAD, NEUTRAL LIMIT CLAMP (L:80) PLUG, SWITCH LEAD BOLT (6x9) GROMMET, SWITCH LEADS PLUG LABEL, STOP TUBE (L:150) WASHER SPACER BOLT PLUG

1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 4 1

4

1 1 1 1 i

1

1 1

MANUAL STARTER MANUAL STARTER MANUAL STARTER MANUAL STARTER MANUAL STARTER

DF9.9115 DF9.9Rll5R

ELECTRIC STARTER MANUAL STARTER

LED HOLE

MANUAL STARTER MANUAL STARTER MANUAL STARTER MODEL:00,01

8 7 DLE.. . . . . F-08 T ........ 8-05 .......... ON.. . . . . . E-11 ....... .. C-Q2 .. ........ .......... .......... T . . . . . . . . . ...........

HEAD......

FIG.25

20

\

21 I

FIG25 ( E- 2) CLAMP BRACKET QTY.

REF.NO. PART NO. DFSCRIPTION REMARKS

1-1

1-2

1-3

2-1 2-2 3 4-1 4-2 5 6 7- 1 7-2 8 8A

9-1 9-2

10 11 12 13 14 15 16 17 18 19 20 21 22 23

41 11 1-89E50-Zll BRACKET, CLAMP STBD (WHITE)

41 11 1-89E504EP BRACKET, CLAMP STBD (BLACK)

41 1 11-93E00-OEP BRACKET, CLAMP STBD (BLACK)

BRACKET, CLAMP PORT (WHITE) 41 121-89E50-Zll 41 121-89E50-0EP BRACKET, CLAMP PORT (BLACK) 41 161 -94400 09205-0501 3 09205-05009 11 21 0-89EC3 4121 3-98100 41130-89E10 41 130-93E00 41310-93900 09180-06163

41 222-93E00 41222-93E10

45420-92D02 091 00-061 25 09140-06020 091 6246006 09 159-22003 55320-9531 0 091 1646094 41225-94400 091 1 1-1 0032 09160-10082 09448-2901 5 36894-95201 09125-05050 091 61 -051 14

SEAL, STEERING CABLE PIN, SPRING PIN (5x20) SCREVf, CLAMP PLATE, CLAMP SHAFT, CLAMP BRKT SHAFT, CLAMP BRKT ROD, CLAMP BRKT LOWER SPACER

ARM, TILT LOCK ARM, TILT LOCK

PIN, TILT LOCK BOLT (6x140) NUT WASHER, LOCK NUT ZINC SET, PROTECTION .BOLT (6x15) RUBBER, TILT LOCK AHM BOLT WASHER SPRING LEAD (CLAMP TO SWIVEL) SCREW (5x8) WASHER

1

1

1

1 1 1 2 2 2 2 1 1 1 1

1 1

1 1 1 1 1

1 1 1 1 1 1 1 2 2

4 1 1 1 1-89EN-211 USED WITH 09160-10082(2)

USED WITH 09160-10082(2) DF9.9 -971311 DF15 -971523 DF9.9 971312- DF15 971524-

4 1 1 11 -89E604EP

MODEL:99-01 DF9.9R,15R

MODELz97-99 OPT

DF9.9,15 DF9.9R,15R -MODELZOO DF9.91032202- DFl5:032895-

DF9.9 971312- DF15 971524-

8A 27 DF9.915 E3

I_---_ -

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIG26

I 7 29 1 I

I

i 4 - I,;

FIG.26 ( E- 3) SWIVEL BRACKET QTY.

REF.NO. PART NO. DFSCRIFTION REMARKS

1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

- 20 21 22 23 24 25 26 27

431 11-93931-21 1 22511-99010 4371 1-93901 43750-93E02-211 091 60-27009 09280-27004 4321 1-94401 091 25-06063 091 61 -061 20 45231-93901 45241 -93901 41225-94501 45250-89E01 09306-22006 45255-93001 45261 -94400 091 60-06082 09200-0501 4 09200-06061 09204-01002 09448-2901 8 09443-1 1031 4341 1-93900 4341 2-93900 091 00-08232 091 6048082 09440-11022

BRACKET, SWIVEL (WHITE) NIPPLE BUSH, STEERING BRACKET, STEERING (WHITE) WASHER (27.5X47U.O) 0 RING BUSH, SWI'IEL SHAFT SCREW (6x10) GASKET ARM, REVERSE LOCK LINK, REVERSE LOCK ARM PIN, RELEASE ARM LINK, RELEASE BUSH RUBBER, RELEASE LEVER LEVER, RELEASE WASHER PIN PIN PIN, COTTER SPRING SPRING ADJUSTER, STEERING COVER, STEERING ADJUST BOLT (8x30) WAStiER (8.5Xl6Xl.2) SPRING

REFER TO FlG.27(E-5) FOR DF9.9 652501-IDF15 652501-

28 DF9.9 15 E3 W

1 3 2 1 2 1 2 1 1 1 1

i 1 1 1 1

1

1 1 2 1 2 1 1 1 1

1

E 3

COVER....... MP.......... NK.. . . . . . . . . SE. . . . . . . . . .

N . . . . . . . . . . . ANIFOLD.....

............

FIG.26 4

7 29 1

i n

35 I

FIG.26 ( E- 4) SWIVEL BRACKET QTY.

REF-NO. PART NO. DESCRIPTION REMARKS 28 43755-93900 ATTACHMENT. STEERING BRKT 1 OPT 29 09100-08224 BOLT (8x35) 2 OPT

2 OPT 30 09 140-080 1 6 NUT 31 091 62-08007 WASHER, LOCK 2 OPT 32 45700-939 1 2 DRIVE ASSY, SHALLOW 1 OPT 33 09204-01002 .PIN 1

34 09443-08031 SPRING 1 35 45200.93901 LOCK SET. REVERSE 1 OPT 36 67 1 00-99700 AITACHMMENT, STEERING ROPE END1 OPT

)-- -- 5

32 I

29 DF9.9 15 E3

€ 4

........... ........ R.. CKET..

T . . . . . . . . . .......... BLOCK. .... ............ HEAD.. * N . . . . . . . . . . .

.... .......... .......... ..........

ANIFOLD. m - -

FIG.27 A- 5

n

35 e

FIG.27 ( E- 5) SWIVEL BRACKET QTY.

PUEF.NO. PART NO. DESCRIWIQN REMARKS

1-1 1-2 2 3 4- 1 4-2 5-1

5-2 5-3 6- 1 6-2

7 78 8 9 10 11 12 13 14 15 16 17 18 19 20

43111-93931-211 431 11-93931-OEP 2251 1-9901 0 4371 1-93901 43750-93E15-211 43750-93E15-0EP 43761-93E01-211

43761-93E10-211 43761-93ElO-OEP 43755-93E02-211 43755-93E02-OEP

091 00-08296 091 60-08082 091 60-27009 09280-27004 4321 1-94401 091 2546063 091 61 -061 20 45231-93901 45241-93901 41 225-94501 45250-89E01 09306-22006 45255-93001 45261 -94400 091 60-06082

BRACKET, SWIVEL BRACKET, SWIVEL NIPPLE BUSH, STEERING BRACKET, STEERING BRACKET, STEERlNG BRACKET, HANDLE

BRACKET, HANDLE BRACKET, HANDLE ATTACHMENT. STEERING BRKT ATTACHMENT, STEERING BRKT

B0l.T WASHER (8.5X16X1.2) WASHER (27.5X47X2.0) 0 RING (D:3.1 lD:26.2) BUSH, SWIVEL SHAFT SCREW (6x10) GASKET (6.3X12.5Xl .O) ARM, REVERSE LOCK LINK, REVERSE LOCK ARM PIN, RELEASE ARM LINK, RELEASE BUSH RUBBER, RELEASE LEVER LEVER, RELEASE WASHER

COLOR : Z1 l(WH1TE) OEP(BLACK)

1 1 3 2 1 1 1

1 1 1 1

2 2 2 1 2 1 1 1 1 1

1 2 1 1 1

MODELS-01

MODEL:99-01 4 3 7 6 1 -93ElCkZ11 USED WIW 63125-93E00 09 1 00-06 1 22 $9 1 80-061 32 MODEL:97,98

DF9.9W15R DF9.9Wl5A

MODEL:99-01

MWEL:99-0!

E5

.......... .......... .......... T . . . . . . . . . .......... BLOCK. - * ............ I H E A D . . . . . . N. . . . . . . . . . .

A N I F O L D . . . . .

3E00 36132

F96.27 a- 5

FIG27 ( E- 6) SWIVEL BRACKET QTY.

REF.SO. PART NO. DFSCRIPTION REMARKS

4

35 F-1

31

21 22 23 24 25 26 27

29 30 31

32

2e

M w

34 35

09200-05014 092OO-06061 09204-01002 wmie 09443.1 1031 4341 1-93900 4341 2-939OO 09100-08232 09160-08082 09440-1 1022 45700-939 1 2 09204-01002 CW4Wl OW7-304O 1 45200-93901

PIN PIN PIN, COTER SPRING SPRING ADJUSTER, STEERING COVER, STEERING ADJUST BOLT (8x30) WASHER (8.5X16X1.2) SPRING DRIVE ASSY, SHALLOW .PIN ---..I*

.3rn?r\?~J

.CLAMP LOCK SET, REVERSE

1 1 2 1 2 1 1 1 1 1

1 1 4

1 1

-MODEL:00 OPT

DF4.9 15 E3

E6

CAMSHAFT..... ....... 8-06 ELECTRICAL......... D-05 O I L PAN-........... C-08 'UPTZTILLER HANDLE.. G-05 TILLER HANDLE...... F-OB CARBURETOR. ........' 8-09 ENGINE COVER....... F-04 O I L PUMP........... C-07 T I O W L : REMOTE C G-10 TIHING B E L T . - - * - * . - 8-05 CLAHP BRACKET...... E-02 FUEL PUMP.......... 8-11 OPT : DRAG LINK.... 6-12 T I O N A L * . . . * * * . * * * 6-14 ~ T R A N S ~ I S S I O N - - - - - * * E-11 CLUTCH............. C-09 UEL TANK........ .. F-06 OPT : FUEL TANK.... 6-09 COIL STARTER..... c -04 P E R p u w p . . . . . . - . - c-02 !€RANK SHAFT. . . . . . . . . B- 04 ;OPT : GASKET SET... 6-13 DE C W E R . . * - - * - . - F-02 j k Y L I N M R BLOCK..... 8-03 HOLDER............. F-10 PPT:ELECTRICAL..... 6-02 M T I N G MOTof?-.... D-02 ! ICYLINIER HEAD...... 8-02 /IGNITION....... .... 0-04 PPT:RECEPTACLE SET. 6-04 9 I W E L BRACKET..... E-03 i P A 6 LINK .......... F-11 \INLET NANIFOLD ..... B-08 OPT:REMMTE CONTROL. 6-07 WERHOSTAT ......... C-03 1 &RIVESHAFT HOUSING. E-07 MAGNETO ............ D-03 KIPT:STARTING MOTOR. 6 -03 iTHROTTLE CONTROL... C-05 1

L A R CASE .....-.... E-09 1

1

1 1

I, W ~ w

1

FlG.28

a 16

% 15

FIG.28 ( E- 7) DRIVESHAFT HOUSING QTY.

KE:F.NO. PART NO. DFSCRWTION REMARKS

1 2 3-1 3-2 4

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

25 26 27 28 29

091 17-08047 09202-06023 521 10-93ElO-Zl1 521 10-93EWZ11 431 12-93EOO 52113-93E10 551 13-93E00 54121-93E00 09160-15046 54130-93E00 54 151 -93900 5421 1 -9391O-Zl1 54221-93910-21 1 54125-93E00 fi4167-93E00 091 17-08056 091 00-082 13 091 18-08137 09140-08016 091 60-08082 091 60-08082 09160-08116 091 62-08007 09 1 1 7-08047 5421 393900 54144-93E00

3689687000 091 2W505O 09161-05114

36894-95201

BOLT (8x30) PIN HOUSING. DRIVE SHAFT (S) HOUSING. DRIVE SHAFT (L) .PIPE. DRIVE SHAFT HOUSING GASKET, DRIVE SHAFT HOUSING GASKET, GEAR CASE CUSHION, UPPER MOUNT WASHER, UPPER MOUNT MOUNT, UPPER MOUNT, LOWER THRUST COVER. LONER MOUNT SiBD COVER, LOWER FROUNT PORT MOUNT, UPPER THRUST REVERSE MOUNT. LOWER SIDE BOLT (8x40) BOLT (8x100) BOLT (8x70) NUT WASHER (8.5X16X1.2) WASHER WASHER (13X33X2.5) LOCK WASHER (8.2X15.4U.O) BOLT (8x30) PIN SEAL, UPPER MOUNT LEAD, MOUNT TO HSG (L:165) LEAD, SWIVEL TO MOUNT (L:195) SCREW, LEAD (5x8) WASHER, LEAD (5.2XllXl .O)

COLOR : Z11 (WHITE)

REFER TO FIG.B(E-8) FOR DF9.9 652501-DF15 652501-

18 32 DF9.9 15 E3

- CAMSHAFT., . . . . . . . . ., 8-06 ELECTRICAL.. . . . . . . . 0-05 :TILLER HANDLE.. . . . . F-08

COVER....... : REMOE C :TIMING BELT... . . . . . 6-05 ARBURETOR. . . . . . . . .. MP... . . . . . . . BRACKET...... . . . . . . . . . . NK.. . . . . . . . . SE. . . . . . . . . . T . . . . . . . . . I

BLOCK. - * . . ...........* HEAD...... N........... I

ANIFOLD.....

O I L PAN.. . . . - - s . - a C-081bPT:TILLER HANDLE.. 6-05

. . . . . . . . . ~JXANSHISSIQN - . . . . . . E- 11 : WATER PUMP......... C-02 , . . . . . . . . .

I

6 2 1 1 1 1 1 2 2 2 1 1 1

1 2 1

2 2 3 1

2 2 3 4 2 1

1

1 3 3

15x332

€ 7

FIG.29 ( E- 8) DRIVESHAFT HOUSING QTY.

DFSCRIWION REMARKS REF.NO. PART NO. FIG29

16 I _ 13

18 1

9

! 3

1

2 31 3-2 3-3 3 4 4 5 6 7 8 n Y

10-1

10-2 11-1 11-2 12 13 14 15 16 17 18 19 20 21 22 23

091 17-08047 09202-06023 521 10-93E31-211 521 10-93E314EP 521 10-93E21-Zll 521 10.93E21-OEP 431 12-93EO 52113-93E10 551 13-93E00 541 30-93ElO 541 60-93E02 63176481C3 5421 1 -93EO4-211 5421 1 -93E044EP 54221 -93E#-Z11 54221-93E04-OEP 091 1748056 091 16-08099 09 1 40-080 1 6 091 60-08091 091 17-08047 542 1 393900 54144-93E10 541 45-93E10 36894-95201 36895-87Wl 091 25-05050 0916145114

BOLT (8x30) PIN HOUSING, DRIVE SHAFT (S) HOUSING. DRIVE SHAFT (S) HOUSING, DRIVE SHAFT (L) HOUSING. DRIVE SHAFT (L) .PIPE, DRIVE SHAFT HOUSING GASKET, DRIVE SHAFT HOUSING GASKET, GEAR CASE MOUNT, UPPER MOUNT. LOWER

COVER, LOWER MOUNT STBD COVER. LOWER MOUNT STBO COVER, LOWER MOUNT PORT COVER. LOWER MOUNT PORT BOLT (8x40) BOLT (8x30) NUT WASHER (8.5X14Xl .O) BOLT (8x30) PIN SEAL, UPPER MOUNT PORT SEAL, UPPER MOUNT STBD LEAD, MOUNTTO HSG {L:165) LEAD, SWiVEL TO MOUNT jL210) SCREW. LEAD WASHER, LEAD

e T 1 AlAlCn UfU lU7 QV 0 , L w v v L n w u i v 1 ( v A )

COLOR : Z11 (WHITE) OEP (BLACK)

33 DF9.915 E3

6 2 1 1

1 1

1

1 1

2 1 A 7

1

1

1 1

2 2 2 2 4

2 1

1 1

1

2 2

MODEL:99-01

MODEL:99-01

MODEL:99-01

MODELS-01

E8

OVER....... : REMOTE C P.......... ......... K . . . . . . . . . . E . . . . . . . . . . ......... ...........

FIG.30

9

22 2123 2 0 1 i l

I

29 %

FIG.30 ( E-9) GEARCASE QTY.

DFSCIPlPTlON REMARKS REF.NO. PART NO. 1-1 1-2 1-3 2 3 4

5 6 7 0 9 ?O 11-1 11-2 12 13 14 15 16-1 16-2 16-3 16-4 16-5 16-6 16-7 17 18 19 20 21 22 23

55 100-93930-21 1 55100-93930-0EP 55100-93931 4EP 09263-1 501 9 09262-25003 55321 -93900 091 16-06105 41 81 1 -98500 091 1E-06094 091 17-08047 09248-10008 K!?SIx!22 56120-939!)0-211 56120-93900-0EP 081 10-60050 09280-57002 09289-1 7006 091 17-06031 58100-93703-019 58100-93723-019 581 00-93733-01 9 58100-93743-019 58 1 00-91 wo-01 9 58100-93763-019 581 00-93773-0 1 9 58120-937633 57632-93902 57630-93900 57633-93900 09 141 -1 2 0 5 09 160-1 2066 0920602004

CASE, GEAR CASE, GEAR CASE, GEAR .BEARING (15X21X12) .BEARING (25X52X15) ZINC, PROTECTION .BOLT (6x16) ZINC SET, PROTECTION .BOLT (6x15) BOLT (8x30) PLUG (1 0x7s) GAS!ET {iOX!?X!.5) HOUSING, PROPELLER SHAFT HOUSING, PROPELLER SHAFT .BEARING .O RING .OIL SEAL (16X30X6) BOLT (6x20) PROPELLER, 3X%1/4X7 (M701) PROPELLER, 3X9-114X9 (MW1) PROPELLER, 3X9-114XlO (Ml001) PROPELLER, 3X9*1/4X11 (MllOl) PROPELLER. 3X9-1/4X8 (M811) PROPELLER, 3X9-114X9 (M911) PROPELLER, 3X9-114XlO (M1011)

STOPPER, PROPELLER BUSH NUT KIT, PROPELLER .SPACER, PROPELLER NUT .NUT .WASHER (12.5xzw2.5) .PIN, COllER

.GUSH, PROPELLER

1 1 1 2 1 1 1 1 1 4 3 3 1 1

1 1

2 2 1 1

1

1 1 1 1 t

1 1 1 1 1

1

MODEL99-01 DF9.9:032512-DF15:033495-

MODEL%-01

'SEE NOTE 'SEE NOTE "SEE NOTE 'SEE NOTE 'SEE NOTE 'SEE NOTE 'SEE NOTE

OPT

"NOTE: PROPS US?€D ARE NOT FOR U.S. MARKET. REFER TO ACCESSORY CATALOG FOR PROPS IN THE U.S. MARKET.

COLOR : 21 1 (WHITE) 019 (BLACK)

OEP (BLACK)

34 DF9.9 15 E3

E9

. . . . . . . . . .. ANDLE...... F-08 R. . . . . . . . .- ELT. . . . . . . . B-05 CKET.. . . . . I....... I SIOH....... E-11

P I P . . . . . . . . . c-02 T.. . . . . . . . B L O C K . . . . . HEAD......

. . . . . . . . . . . . . . . . . . .....I.... . . . . . . . . .

F16.30 FIG.30 ( E-10) GEAR CASE

QTY. RE(;.NO. PART NO. DFSCRIUPTIOFJ REMARKS

24 5533 1 -9390 1 CORE, EXHAUST SEAL 1 25 55332-92wO RUBBER, EXHAUST SEAL 1 26 09202-06023 KNOCK PIN 2

1 ClRCLlP 27 08331-41326 28 55300-95500 ZINC ASSY, PROTECTION 1 OPT

.SCREW (6x20) 2 GPT 29 0912M)6006 2 OPT 30 09140-06020 .NUT

31 09162-06oos .WASHER 2 OPT 32 55181-95200 ATTACHMENT, FLUSH HOSE 1 OPT

... - . . . . . . . . - .....

35 DF9.915 E3

_.--_- E 10

OR. ......... ACKET...... N ....... E-11 ........ C-02 .......... .......... ......... T......... ..........

BLOCK.. ... HEPID.. ....

FlG.31

1 -

h

FIG.31 ( E-11) TRANSMISSION my.

REMARKS REFSO. PART NO. DFSCRIYTION 1-1 1-2 2 3 4 5-1 5-2 5-3 5-4 5 5 5-6 5 7 6 -w I

8

9

10

11

12-1 12-2 12-3 12-4 12-5 12-6 12-7 12-8 12-9

57100-93912 571 00-133902 081 10-60020 09380-15001 09160-20027 09 181 -20251 09160-20042 09160-20043 09160-28044 09181-20244 091 81 -20246 091 81 -20248 09160-21009 0%33-20024 573 10.9350

5731 1-93910

57510.93910

57521-33910

09 160-1 7024 091 60-1 7039 09 160-1 7025 09160-17040 8 9 60- 37926 09160-17041 091 60-1 7027 09 160-1 7042 09 160-1 7028

SHAFT ASSY, DRIVE (S) SHAFT ASSY, DRIVE (L) .BEARING CIRCLIP WASHER (20X35X2.75) SHIM (T:l .O) SHIM (T:l.l) SHIM (TA.2) SHIM (l:1.3) SHIM (T:0.7) SHIM (T:O.8) SHIM (T:O.9) WASHER (21X35X2.75) BEARING (20X35X4.5) GEAR SET

.PINION

.GEAR. FORWARD

GEAR, REVERSE

WASHER (T:l.lj WASHER (T:l.2) WASHER (T:1.3) WASHER (TA.4) WASHER (TI .5) WASHER (T:l.6) WASHER (T:l.7) WASHER \T:1 .8) WASHER (T:1.9)

1 1 1 2 1 1 1

1 1

1 1

1 1

1 1

1

1

1

1

1

1 1 1

1

1

1 1

DF9.9:-861095 0f1 5:-861127 DF9.9:861096- DF15:861128- DF9.9:861096- DF15961128- DF9.9:861096- DF15:861128-

36 DF9.9 15 E3

. - ~

E 11

'CAMSHAFT.... ........ 9-06 ELECTRICAL......... D-05 OIL PAN............ c-08 !OPT:TILLER HANDLE.. 6-05 TILLER HANDLE...... F - 0 1 OVER....... TIMING BELT.. . . . . . . 8-05

.......... K.......... W A E R PUflP ......... C-02 T... . . . . . . E.......... BLOCK.. . . . ...........

P.......... ;TRANUIISSION E-11

FIG.31

1 -

FIG.31 ( E-12) TRANWlSSlON my.

DFSCRIPTION REMARKS REF.NO. PART NO. 13-1 13-2 13-3 134 13-5 13-6 13-7 14 15 16 17 i a 19 20 21

m160-25040 09160-2504 1 09160-25042 091 81 -251 8 1 09181-25160 09181-25162 09181 -25164 OW81 -15156 576 lO-93901 57621 -93902 B202-04015 0944045027 09440-32008 57631 -939% 57632-98500

37 DF9.9 15 E3

SHIM (T:1 .O) SHIM (T:1.1) SHIM (T:1.2) SHIM (T:1.3) SHIM fl:0.7) SHIM (T:0.8) SHIM (T:O.9) WASHER (T:1.5) SHAFT, PROPELLER SHIFTER. CLUICH DOG PIN SPRING SPRING ROO. PUSH PIN

2 2 2 2 2 2 2 1 1 1

1

1 1 1

1

E 12

............ ......... TILLER HANDLE...... F-08 OR. ......... TIHXN6 BELT. . . . . . . . 8-05 ACKET...... ......... A;l-RANSHISSION....... E-11 . I ......... WATER PUWP......... C-02 : .......... ......... T . . . . . . . . . ......... ........... BLOCK.. ... i

I I ...........

NXFOLD.....

FlG.32 FIG.32 ( F- 2) SIDE COVER

QTY.

REF.NO. PART NO. DFSCRlPTION REMARKS

1 2 2A 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

61 800-9381 3-21 1 61 155-94500 6 1 81 6-93E00 61816-93E10 61 830-93E00-Z11 09 1 36-061 28 091 36-051 37 09 1 36-061 38 091 48-060 1 5 02142-06167 21 1 17-93E00 61 115-93E00 61 124-93E00 67331 -93E00 09321 -0501 9 09409-1 1301 61 827-93E00 09321 -08020 02142-06167 09352-50903-600 09401-0841 1 81 1 12-93E00 61 134-93E00 21131-96003 61 851 -93EOO

COVER SET. ENGINE SIDE .TUBE, WATER INSP .SPACER, SIDE COVER (S) .SPACER, SIDE COVER (L) PANEL ASSY, IPJST BOLT (6x45) BOLT (6x55) BOLT (6x75) NUT SCREW SEAL, CLUTCH LEVER SEAL. SIDE COVER DRAIN PLUG, SIDE COVER GROMMET, REMOCON CABLE CUSHION, ENGINE COVER CAP, REMOCON CABLE HOLDER, SIDE COVER CUSHION, SIDE COVER SCREW HOSE CLIP RUBBER, SIDE COVER SEAL, SIDE COVER MARK, CLUTCH SHIFT PROTECTOR, ENGINE COVER

COLOR : Z11 (WHITE)

REFER TO FIG.(F-3) FOR DF9.9 652501-IDF15 652501-

38 DF9.9 15 E3

1 1 2 3 1 1 2 1

2 2 1 1 1 1 2 1 1

1 1 1

2 1

1

1 1

PORT & STBD

L:600+180

F 2 .. . .- . .. . ....-.. ".__ .

. . . . . . . . i . . . . . . . . . . . . . . . . . . . . . . . . . . . RANKSHAFT.. . . . . . . . B-04

YLINDER B L O C K . . . . . B-03 . . . . . . . . . . . .

FfG.33 F I G 3 ( F- 3) SIDE COVER

QTY.

REF.NO. PART NO. DESCRIPTION REMARKS

1-1 1-2 2 3-1 3-2 4- 1 4-2 5 6 7 8 9 10 11 12. 12-2 12A 13 14 15 16 17 18 19 20 2 i 22 23 24- 1 24-2

25 26 27

61810-93E11-211 61810-93Ell-OEP 61 155-94500 61800-93820-21 1

61820-93E13-0EP 61830-93E11-211 61830-93Ell-OEP 36656-93E00 091 25-06067 03512-05163 67331 -93E10 09250-26003 091 36-061 37 09 1 36-06 1 38 09 146-0601 5 09148-06015 09148-0601 7 021 42-061 67 61 115-93E00 61 124-93E00 67331-93E00 0932 1 -050 1 9 61 85 1 -93E10 61827-93E00 09321 -08020 G2i 42-06 i 67 09352-50903-600 09401-0841 1 61 112-93E00 61 1 12-93930

61 13693E00 21131-96003 61851-93E00

COVER ASSY, SIDE STBD COVER ASSY, SIDE STBD .TUBE, WATER INSP COVER ASSY, SIDE PORT COVER ASSY, SIDE PORT PANEL ASSY, INST PANEL ASSY. INST GROMMET, SWITCH LEAD SCREW (6x16) SCREW GROMMET. CLUTCH LINK PLUG, CLdTCH HOLE BOLT (6x55) BOLT (6x75) NUT NUT NUT SCREW SEAL, SIDE COVER DRAIN PLUG, SIDE COVER GROMMET, REMOCON CABLE CUSHION, ENGINE COVER PROTECTOR, SIDE COVER HOLDER. SIDE COVER CUSHION, SIDE COVER SCREW HOSE CLIP RUBBER. SIDE COVER RUBBER, SIDE COVER

SEAL, SIDE COVER MARK, CLUTCH SHIFT PROTECTOR, ENGINE COVER

1 1 1 1 1 <

1 1 1 4 1 1

2 1

3 1 2 2 1 1 1 2 2 1

1 1 1 2 1 1

1 1

1

MODEL99-01

-MODEL:98 MODFL99-01

MODEL:99-01

MODEL:00,01 MODEL:00.01

-MODEL:99 MODEL:99-01

L:600+180

DF9.9 971 594- df15 971 929-

F 3

COLOR : 21 1 (WHITE) OEP (BLACK)

39 DF9.9 15 E3

. . . . . . . . . . . . . . . . . ..... D . . .

20 !

1 ,

9 i

2

i I

10

r ~ ~ ~ ~ ~ ~ ~ . . . . . . . . . . ..

:~ANKMAFT. . . . . . . . . ;CARBURETOR.. . . . . . . .* CLAHP BRACKET.. . . . . CLUTCH.............

!CYLINDER BLOCK. + - . . b Y L I N W R HEAD.. . . . . kiR I V E WAFT HOUS IN6. DRAG LINK..........

8-06 B-09 E-02 C-09 B-04 8-03 B-02 F-11 E-07

’ 1’1 16

FIG.34 ( F- 4) ENGINE COVER QTY.

REMARKS REF.NO. PART NO. DESCRIPTItZ 1 61410-93896-211 COVER SET, ENGINE (WHITE) 1 2 61431-93E00-211 .HANDLE, TILT UP (WHITE) 1 3 61622-93E02 .SEAL. RECOIL STARTER 1 4 03542-06163 .SCREW 3 5 61 435-93E0 1 .MARK. EMBLEM RR 1 6 6 1 W 9 3 E 0 1 STRIPE, STBD 1

1 7 61 63-93E01 8 681 11 -01 Wo-1 LF .EMBLEM, SUZUKI 2 9 69715-93ECO .MARK, SAFETY WARNlFiG 1

10 69716-93E00 LABEL. FUEL LIMITATION 1 11 61 41 2-93E00 HOOK, INST PANEL 1 12 6 161 0-939oO FASTENER 1

13 61 61 6-93EOO PIN 1

14 09 16 1-040 12 WASHER 1

15 09385-04003 PIN, SNAP 1 16 03512-05163 SCREW 2 17 61437-93E01 MARK, REAR NUMBER 1 DF9.9 18 61437-93E11 MARK, REAR NUMBER 1 0f15 19 0980041 007 TOOL SET 1

20 681 1 0-96 1 1 0 COVER. WEATHER 1 OPT NOT FOR US. MARKET

STRIPE, PORT

COLOR : 21 1 (WHITE) 1 LF (DEEP BLUE)

REFER TO F1G.34A(F-5) FOR MODEL:99-01

i 19

40 DF9.9 15 E3

1f4

ELECTRICAL.. . . . . . . . D-05 ENGINE COVER....... F-04

UEL PUHP.......... PI-11

AR CASE.......... E-09 F-10 . . . . . . . . . . .

!INLET MANIFOLD.. . . . B-08 RAGNETO............ D-03-

O I L PAN.........--- C-08 O I L PUMP........... C-07 OPT : DRAG LINK.... 6-12 OPT : FUEL TANK.... 6-09 #PT : GASKET SET.. . 6-13

PT:ELECTRICAL..... 6-02 c PT:RECEPTACLE SET. 6-04 UPT:RENOTE CONTROL. 6-07 DPT:STARTING ROTOR. 6-03

IOPT:TILLER HANDLE.. 6-05 TILLER HANDLE...... F-08 REHOTE C 6-10 TIHING BELT........ B-05

TRANSMISSION. . . . . . . E- 11 ECOIL STARTER..... C-04 WATER PUMP......... C-02

. . . . . . . . . . . G- 14 ,

......... F-02 1 1 i 1

PTARTING MOTOR.. . . . D-02 SWIVEL BRACXET..... E-03

ERROSTAT......... C-03 ROTTLE CONTROL.. . C-05

FIG.34A

20

2 i

5 ........ I c -'I

/ /

I

FIGMA( F- 5) ENGINE COVER (MODEL99-01) QTY.

REMARKS REF.NO. PART NO. DFXRIPTION 1

2 3 4

5 6 7 E 9-1 9-2 10 1 OA 11

12 13 14

15 16 17 18 19 20

61410-9380dOEP 61 43 1 -93EWEP 61622-93E02 03542-06163 68271 -34AWY2D 6 1 443-93E20 6 1453-93E20 68111-43400-Y2D 6168-WE10 61458-99E30 69716-NE00 6971 &HE1 0 6Mi2-93EOO 6 1 6 1 0-93900 61 61 6-93E00 09 1 61 -040 12 09385-04063 035 1 2-05 1 63 6 1 435-93E 10 6143593E20 09800-01007 681 10-961 10

COVER SET, ENGINE .HANDLE. TILT UP .SEAL, RECOIL STARTER .SCREW .MARK, SlJZUKl FRONT STRIPE, STBD .STRIPE. PORT .EMBLEM, SUZUKI LABEL, ENGINE COVER LABEL, ENGINE COVER LABEL. FUEL LIMITATION LABEL, FUEL LIMITATION .Ha, iiu'sT p.KN.Ei

FASTENER PIN WASHER PIN. SNAP SCREW MARK, REAR NUMBER MARK. REAR NUMBER TOOL SET COVER, WEATHER

COLOR : OEP (BUCK) Y2D (SILVER)

1 1 1

3 1 1 1

2 1

1 1

1

I

1 1 1

1

2 1 1

1 1

M0DEL:Ol

M0DEL:Ol

DF9.9 DF15

OPT NOT FOR US. MARKET

41 DF9.9 15 E3

F 5 _.I____ --- - .......... ....... ........... .... CAHSHAFT.. B-06 ELECfRICAL.. D-05 OIL PAN. c-08 :WT:TILLER HANDLE-.TG205 TILLER HANDLE.. F - K

CLARP BRACKET...... E-02 RP........ .. TBANS#fSSION....... E-11 PLUTCH ............. C-09 NK.. . . . . . . . . WATER P U W ......... C-02

CARBURETOR.........'B-09 ENGINE COVER....... F-04 OIL PURP-. . . . . . . . . . C-07 OPTIONAL : REROTE C 6-10 f I R I N 6 BELT.. . . . . . . 6-05 ......... ......... SE.... ...... I

........... I I L I N E R BLOCK.....

PnSHAF T . . . . . . . . . . .. B - 06 CARBURETOR.. . . . . . . .. B-09 CLAMP BRACKET...... E-02 CLUTCH............. C-09

!CYLINDER BLOCK..... 8-03 FYLIMDER HEAD...... B-02 MZA6 LINK.......... F-11 DRIVESHAFT HOUSING. E-07

~ANKSHAFT.. . . . . . . . B-06

FIG.35 ( F- 6) FUEL TANK (PLASTIC) QTY.

REMARKS REF.NO. PART NO. DFSCRIPTION 1 65000-99 1 00 TANK ASSY, FUEL (1 2L) 1 2 65520-99 1 00 .CAP ASSY, FUEL TANK 1

3 4 65833 -95w .FILTER, OUTLET 1

5 65890-99100 .wnn 1 6 65892-95000 .O RING 1 7 65740-991 00 .RUG, FUEL CONNECTOR 1

8 65720-98520 PLUG, FUEL 1

9 091 40-1 OO32 NU? 1 10 09 160-1 0082 WASHER 1

12 65750-98505 .SOCKET, FUEL HOSE 2 13 65770-99703 .PUMP, SOUEEZS 1 14 65781 -98500 .CLIP 4

1 65561 -95wO GASKET, TANK CAP

1 HOSE. FUEL 11 65700-9501 1

- 1

.. . . ... .. . . - -

ELECTRICAL......... D-05 FN6INE COVER....... F-04 FUEL PUHP.. . . . . . . . . B-11

UEL TANK.......... F-06 r& AR CASE.......... E-09 HOLDER ............. F-10 !IGNITION ........... D-06 'INLET AANIFOLU..... 8-08 MAGNETO............ D-03

42 DF9.4 15 E3

I--- ..^_

F 6 OIL PAN............ c-08 /OPT:TILLER HANDLE.. 6-05 "TILLER HANDLE. ..... F-OB

OPT : FUEL TANK.... 6-09 RECOIL STARTER..... c-04 WATER punp......... c-02 ,

O I L PUMP-. - . . . * * . - - C-07 OPTIONAL : REROTE C 6 - 2 0 TIMING BELT........ 8-05 OPT : DRAG LINK-... G-12 OPTIONAL........... 6-16 "TRANSHISSION....... E-11 i

'OPT : GASKET SET... G-13 &IDE COVER ......... F-02 1 I PT:ELECTRICAL. . . . . 6-02 !STARTING HOTOR. . . . . D-02 I

PT:RECEPTACLE SET. 6-04 !SWIVEL BRACKET'..... E-03 '

0PT:STARTING MOTOR. 6-03 !THROTTLE CONTROL... C-05 1 CONTROL. 6-07 PERMOSTAT ......... C-03 1 ,

! t

E 25

FlG.36 I

\ i i

!

FIG.36 ( F- 7) FUEL TANK (STEEL) QTY .I

REF.NO. PART NO. DE!SCIRIP?ION REMARKS

1 2 3 4

5 6 7 8 9 10 11 12 13 14

15 16 17 18 19 20 21 22 23 24 25 26 27 28

65800-92ai 3 65510-92DOO 65561-92000 021 42-06167 091s8-ofro26 65740-95500 09168-12015 65850-92051 65855-92010 65854-92020 65853-92000 65854-92D30 03222-04083 65864-92WO 65866-92000 65871-92wO 65720-98520 09140-1 OO32 09160-10082 65700-8701 7 65750-95500 65750-98505 65770-95540 65781-98500 0940&00056 6 1 44 1 -98500 65316-93331 6531 7-98520

TANK SFT, FUEL (1 5L) .CAP ASSY, SEPARATE TANK ..GASKET, TANK CAP .SCREW .WASHER CONNECTOR. FUEL GASKET, CONNECTOR .GAUGE ASSY, FUEL (15L) ..COVER, GAUGE ..GASKET ..LENS

..SCREW

..FLOAT

..PUSH. NUT

..GASKET, FUEL CONNECTOR, FUEL NUT WASHER. FUEL CONNECTOR HOSE. FUEL .CONNECTOR, FUEL (IN) .CONNECTOR, FUEL (OUT) .PUMP. SQUEEZE .CLIP CLIP MARK, ORNAMENT MARK, FUEL GAUT!ON MARK, FIJEL CAPACITY (1 5L)

..GASKET. LENS

1 1 1 4 4 1 1 1 1 1 1 f

2 1 1 1 1 1 1

1 1 1

1 4

1 1

I

!

NOT FOR US. MARKET NOT FOR U.S. MARKET NOT FOR U.S. MARKET NOT FOR US. MARKET NOT FOR U.S. MARKn NOT FOR U.S. MARKET NOT FOR U.S. MARKET NOT FOR U.S. MARKET NOT FOR U.S. MARKET NOT FOR U.3. MARKET N(IT FOR US. MARKET NOT FOR us. MARiET NOT FOR U.S. MARKET NOT FOR U.S. MARKET NOT FOR U.S. MARKET NOT FOR U.S. MARKET NOT FOR US. MARKET NOT FOR U.S. MARKET NOT FOR U.S. MARKET

1-H 43 DF9.9 15 E3 f 7

......... ETOR.. ........ BRACKET.. .... .......... .......... .......... ......... T . . . . . . . . . ..........

B L O C K . . - . . ............ HEAD...... N . . . . . . . . . . .

ANIFOLD.....

FIG.37

I

i 21

FiG.37 ( F- 8) TILLER HANDLE QTY.

REF.NO. PART NO. DFSCRIPI'IBN REMARKS 1

2 3 4 5 6 7 8 9 10 11 1- I I

13 14 15 16 :7

18 19 20 21 22 23

631 11-92OlO-211 HANDLE, TILLER (WHITE) 091 59-06079 631 15-92W1 631 16-92001 631 17-92wO 63125-92[)01 63129-=E10 63210-93E30 63220-92DO3 63227-93200 091 25-@5046 09i26-%3.015 63240-96300 63225-93200 09440-1 2027 6322389EW 091 08-06060 63241 -92wO 09163-06001 63215-931 10 6362596300 63610-93E00 6971 4-93E 1 0

NUT BUSH. TILLER HANDLE BUSH, TILLER HANDLE SIDE WASHER, TILLER HANDLE PLATE, TILLER HANDLE SPACER, TILLER HANDLE GRIP. HANDLE ROD, HANDLE PIN, HANDLE ROD SCRW SCRF+r' ADJUSTER SET, HANDLE GRIP BUSH, HANDLE ROD SPRING STOPPER. HANDLE ROD STUD BOLT SUPPORT, HANDLE ROD LOCK WASHER MARK, HANDLE GROMMET. THROTTLE CABLE CABLE ASSY, THROTTLE MARK, ENGINE START

REFER TO FIG.N(F-9) FOR DF9.9 652501-iUFij 652501-

1

2 1

1 1 1 1 . i

i 1

2 4

1 1

1 1

2 1 1

1

1

2 1

44 DF9.915 E3

F8 TILLER HANDLE. ..... F-08 T I F I N 6 BELT. . . . . . . . B-05 .......... TRANSIIISSION.... ... E-11

. . . . . . . . . CARBURETOR..... e - .

.......... * . . . . . . . . . . . . . . . . . . . T ...... ... BLOCK. * - HEAD.. . . . . . . . . . . . . . . . . 1

N . . . . . . . . . . . ANIFOLD.....

FlG.38

FIG.38( F-9) TILLER HANDLE QTY.

REF.NO. PART NO. DFSCRIPTIOS REMARKS

1-1 1-2 2 3 4

5 6 7 8 9 10 t !

12 13 14 15 16 17 18-1 18-2 19 20 21 22 23 24 25

63111-93E10-211 631 11-93E10-OEP 09159-10050 09100-10208 09160-10097 09 161 -1 00 12 63200-33E00 6321394400 632 1 593EO 1 09160-08081 091 80-081 73 0% !?W71 0912545046 63241 -93E00 09440-22008 63241 -92M)o 0930848013 63625-94300 63610-NE11 6361 0-93E20

69714-93ElD 6312593E00

63216-93E00

63315-93E00 09100-06131 09251 m 2 63240-93E00

HANDLE, TILLER HANDLE, TILLER NUT, TILLER HANDLE BOLT, TILLER HANDLE (10x70) WASHER (10.5X22X2.5) WASHER (lOSX32Xl S) GRIP. HANDLE CAP, STOP SWITCH GRIP, HANDLE INNER WASHER (8.5X23X1.5) SPACER E? {sxs) SCREW (5x12) ADJUSTER, HANDLE SRlP SPRING, HANDLE SUPPORT, HANDLE ROD GROMMEI, THROTTLE CABLE PLUG, SWITCH LEAD CABLE ASSY, THROTTLE CABLE ASSY. THROTTLE PIN, THROmE CABLE MARK, ENGINE START STOPPER. TILLER HANDLE TUBE, THROTTLE CABLE BOLT (6x12) CAP ADJUSTER, HANDLE GRIP

COLOR : 21 1 (WHITE) OEP(BLACK)

45 DF9.9 15 E3

1 1

1 1 1 1

1

1

1 1

1 1

2 1

1

1 1 1

1 1

t 1

1

1

1 1 1

MOOEL99-01

-MODEL:98 -MODEL:98

-MODEL38

DF9.9W15R

MODEL:98-01

MODEL:97-01

MODEL:98-01

F9 -

~ M S H A F T , , . . . . . . . . . . B-04 ELECTRICAL......... D-05 O I L PAN.... . . . . . . . . c -08 j0PT:TILLER HANDLE.. 6-05 TILLER HANDLE...... F-08 OVER... .... : REROTE C .TIMING BELT........ 8-05

TRANSMISSION....... E-11 CARBURETOR.. . . . . . . .. B-

P.......... WATER P U W . . . . . . . . . C-02

CLAMP BRACKET. . . . . . E- K..........

T... . . . . . . E . . . . . . . . . . BLOCK.. . . . ........... 1

.) . . . . . . . . I . . . . . . . . . I

3 k

FIG.SA( F-10) HOLDER QTY.

REMARKS 1 67466-95200 CONNECTOR, REMOCON CABLE 1 THROTnE 2 67467-93E00 CONNECTOR, REMOCON CABLE 1 CLUTCH 3 091 11.06064 BOLT 1 4- 1 67340-93E10-211 HOLDER, REMOCON CABLE 1

J *2 67340-93ElO-OEP HOLDER, REMOCON CABLE 1 MODEL99-01 5 09116-06106 BOLT (6x20) 2 6 09308-0801 3 GROMMET 1

REF.NO. PART NO. DFSC Ri PTlON

COLOR : Z11 (WHITE) OEP(8LACK)

4

1

46 DF9.9 15 E3 F 10 -

$AHSHAFT ............ 8-06 ELECTRICAL ......... D - O ~ OIL PAN ............ 6-05 TILLER HANDLE ...... F-08 ,CARBURETOR .......... B-09 NGINE COVER ....... F-04 O I L PUN P-..-...-... 12-07 : REMOTE C 6-10 /TIMING BELT ........ B-05 k L M P BRACKET.. .... E-02 UEL PUHP.. ........ B-11 'OPT : DRAG LINK.. .. ......... 6-14 ~ANSHISSION. . ..... E-11 CLUTCH ............. C-09 E UEL TANK... ....... F-06 OPT : FUEL TANK.... C-04 MATER PUMP ......... C-02 I l .......... .... F A R CASE E-09 . GASKET SET... 6-13 1 IDE COVER......... F-02 ............. .... .... k N K S H A F T I . I.. 8-04 bYLINDER BLOCK. E-03 OLDER F-10 /%::ELECTRICAL. 6-02 E TARTING MOTOR..... D-02

!PT:REROTE CONTROL. 6-07 RERHOSTAT ......... C-03 E L I N E R HEAD ...... B-02 T IGNITION ........... D-04 PTzRECEPTACLE SET. 6-04 IVEL BRACKET ..... E-03

A 6 LINK .......... F-11 IINLET MANIFOLD ..... B-08

1 1

FIG.3%( F-111 DRAG LINK QTY.

DFSCRIPTION REMARKS REF.NO. PART NO.

1 41 161-944OO SEAL, STEERING CABLE 1

2 67701 -93E 10 LINK ASSY I DRAG 1

.SPACER 1 3 4 67725-WE10 .BOLT 1

5 67726-WE00 .NUT 2 6 67728-%E00 .WASHER 3

67721-BE10

47 DF9.9 15 €3

F 19 --

$AHSHAFT ............ 8-06 ELECTRICAL.... ..... D-05 O I L PAN............ C-OB 1bQT:TILLER HANDLE.. 6-05 'TILLER HANDLE... ... F-08- 'CARBURETOR.... ..... ' 8 - 0 9 NGINE COVER....... F-34 O I L PUHP.-..---.... C-07 !OPTIONAL : REMOTE C 6-10 TIRING BELT...... .. B-05 h A M P BRACKET.. . . . . E-02 hPT : DRAG LINK.... G-12 TRANSIIISSION. ..... . E-11 CLUTCH. ... ..... . . .. C-09 OPT : FUEL TANK. .. 6-09 WATER PUW.. . .. , .. . c-02

OPT : GASKET SET... 6-13 /CYLINDER BLOCK.. . . . B-03

E UEL PUMP ........ . . B-11 UEL TANK. .. . ... . . . F-06 L A R CASE .......... E-09

bPTIONAL .......... . 6-14 \kECOIL STARTER. ... . C-04

IDE COWER ......... F-02

L I N E R HEAD. ..... B-02 F%F!ON ........... D-04 bPT:REaPTACLE SET. 6-04 E IVEL BRACKET ..... E-03 A 6 LINK.......... F-11 [INLET NANIFOLD..... B-08 bPT:RE?KJTE CONTROL. 6-07 fnrERHOSTAT ......... C-03 1 XVESHAFT HOUSING. E-07 MAGNETO............ D-03 UPT:STARTING HOTOR. 6-63 !THROTTLE CONTROL... C-05 i

..-.......... F-10 QPT:ELECTRICAL-**.. 6-02 TARTINI; ROTOR..... D-02 ' ICRANKSHAFT.. . . . . . . . B-04

FIG39 14

2 1 1

FlG.39 ( G- 2) OPTELECTRICAL W Y .

REF.NO. PART NO. DESCRIPTION REMARKS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

36740-95253 09481-20001 36895-95000 39602-93903 32800-94620 37801 -98300 01 550-06207 36990-87000 32 120-93E 1 0 021 12-36303 34200-92E02 09471 -1 21 79 09408-Cwi 68 3381 6-96300 03242-06253

CASE ASSY, FUSE .FUSE, 20A LEAD, RECT i3 REG EXT PLUG, LIGHTING RECT 8 REGULATOR ASSY LEAD, RECT 8 REG GND BOLT TERMINAL & SLEEVE SET COIL, BAllERY SCREW, BATTERY COIL TACHOMETER .BULB

CLAMP, CABLE SCREW

cww, FUSE CASE

1 1 1 1 1 1 2 1 1 2 1 1

1 1

1

MANUAL STARTER

%00EL:97-01

?

4

. . . . . . . . . . . . . . . . . I

. . . . . . . . . . . . . . . . . .

FIG.40 5

7 4

--.\-

FlG.40 ( G- 3) OPTSTARTING MOTOR QTY.

REF.NO. PART NO. DESCRIPTION REMARKS 1-1 1 .

1-2 2 28 3

4 5 6 7 8-1 8-2

9 10 11 12 13 14

15 16-1 16-2 17 18 19 20 21 22-1 22-2

32102-93E00 32102-93E20 36740-94771 09481-25001 36810-93E20

38423-9551 0 31 101-95D20 32800-95DO1 02142-05307 33800-93E00 3380Q-93ElO

3381 0-93E02 3381 1-96300 338 1 6-96300 33820-93E01 371 6 1 -89E 1 3 09159-14014 09403-09316 09404-08205 09404-06432 03242-06253 37725-95300 37721 -94403 37726-95002 0 1550461 67 09407-1 4403 09407-1 4407

FLYWHEEL ASSY, MAGNETO FLYWHEEL ASSY, MAGNETO CASE ASSY, FUSE .FUSE (25A) LEAD, NEUTRAL LIMIT

TUBE (L:150) MOTOR SET, STARTING RECTIFIER ASSY SCREW CABLE 8 SWITCH SET CABLE 8 SWITCH SET

.CABLE ASSY, STARTING GROMMET. STARTING CABLE .CLAMP. STARTING .CABLE ASSY, STARTING .SWITCH ASSY, STARTER .NUT, STARTER SWITCH .CLAMP, BATTERY SUB .CLAMP, BATTERY CABLE .CLAMP .SCREW. CLAMP .ACTUATOR, NEUTRAL SWITCH SWITCH ASSY. NEUTRAL .BRACKET, NEUTRAL SWITCH .BOLT. NEUTRAL SWITCH .CLAMP .CLAMP

1 1 1 1 1

2 1 1 1 1

1

1

1 1 1

1 1

1

1 1

1

1 1

1 1

1

1

DF9.9 DF9.9N1915A ELECTRIC STARTER

OF9.9 652501 - DF15 652501 -

DF9.9 652501 - DF15 652501 -

FOR 33800-93E00

FOR 33800-93E00

FOR 33800-93E10 FOR 33800-93E00 FOR 33800-93E00 FOR 33800-93E00 FOR 33800-93E00 FOR 33800-93E00 FOR 33800-93E10 FOR 33800-93E10

a -

v 49 DF9.9 15 E3 G 3

. . . . . . . . . . . . . . . . . . . . .......... . . . . . . . . . T . . . . . . . . . BLOCK..... ..........

I F O L D . . . . . ..........

FAMSHAFT. . . . . . . . . . ._ 8- 06 CARBURETOR.........' B-09 kLdMP BRACKET.. . . . . E-02

LUTCH............. C-09 ......... B-04 YLINDER BLOCK. . . . . B-03 YLINDER HEAD.. . . . . B-02

A 6 LINK.......... F-11 ~ T V F W A F T HOUSING. E-07

10

ELECTRICAL......... D-05 kN6INE COVER.. . . . . . F-04 'fUEL PUMP... ....... B-11

UEL TANK.......... F-06 h AR C A S E . . . . . . . . . . E-09 O L D E R . . . . . . . . . . . . . F-10

IGNITION........... D-04 :INLET MANIFOLD.. . . . 8-08 MAGNETO..........., D-03 r

FIG.41( G- 4) 0PT:RECEPTACLE SET QTY.

REF.NO. BART NO. DFSCRIPTION REMARKS

1 39600-93910 RECEPTACLE SET 1

2 39601 -95ooO RECEPTACLE, LIGHTING 1 3 36634-9391 0 ..CAP 1 4 39602-93900 .PLUG. LIGHTING 1

5 39603-94400 .GROMMET 1

6-1 09407-1 4403 .CLAMP 1 6-2 09407-25402 .CLAMP 1

7 386: 0-93EW SOLENOID ASSY, CHOKE 1 DF9.9FVl5R:STD DF9.9W15R:STD 8 021 12-36167 SCREW 1

9 021 12-36207 SCREW 1 DF9.9W15R:STD 10 36612-92DOO GROMMET 1 DF9.9WlSR:STD

1 DF9.9WlSR:STD 11 36630-89E02 HARNESS, REMOCON 12 3663 1 -94300 .CAP 1 DF9.9W15R:STD

50 DF9.9 15 E3

6 4 'OIL PAN............ C-08 ~'OPT:TILLER HANDLE.. 6-05 ,TILLER HANDLE...... F-08

PPT : GASKET SET... 6-13 1 IDE COWER ......... F-02

OIL PUMP.. ..-...... C-07 'OPTIONAL : REMOTE C G-10 /TIMING BELT. ..... . . 8-05 'OPT : DRAG LINK.... 6-12 bPTIONAL .... .. . .... 6-14 VRANSHISSION... .. . . E-11 DPT : FUEL TAM.. - 6-09 I F C O I L STARTER.. . . . C-04 FATER PURP.. . . . . . . . C-02

1 pPT:ELECTRICAL ..... 6-02 ISTARTIN6 MOTOR ..... D-02 I 0PT:RECEPTACLE SET. 6-04 IVEL BRACKET..... E-03 1 UPT:REMOTE CONTROL. 6-07 EERHOSTAT ......... C-03 1 1 I

X1PT:STARTING HOTOR. 6-03 ITHROTTLE CONTROL. . . C-05 ! I

, 1 ,

1 I

FIG.42 ( G- 5) 0PT:TILLER HANDLE QTY.

REMARKS I DFSCRIPTION REF.NO. PART NO. 1 FlG.42

1-1 63001-93E22-Zll HANDLE KIT, TILLER (WHITE) 1 -MODEL:98 1-2 63001-93E224EP HANDLE KIT, TILLER (BLACK) 2 21 110-93E03 .LEVER. CLUTCH 1 3 21131-96003 .MARK. CLUTCH SHIFT 1

4 231 15-93E01 .LINK. CLUTCH LEVER 1

5 2331 2-95320 .CONNECTOR. CLUTCH LINK 1

6 3383693E00 .TUBE 1

7 36360-89E 10 INDICATOR, OIL LEVEL 1

8 36367-93E00-019 .LABEL. OIL PRESSilRE 1 9 36656-93E00 GROMMET 1

10 371 61 -89E 13 .SWITCH ASSY. STARTING 1

11 09 1 59-1 401 4 .NUT, STARTING SWITCH 1

12 37830-93E00 .SWITCH ASSY, EMERGENCY 1

13 37923-92E00 ..PLATE. LOCK 1 14 37826-92E00 ..NUT 1

15-1 43761-93E10-211 BRACKET. HANDLE (WHITE) 1

15-2 43761-93ElO-OEP .BRACKET, HANDLE (BLACK) 1

16-1 631 11-93ElO-Zl1 .HANDLE, TILLER (WHITE) 1

16-2 631 11-93ElO-OEP .HANDLE. TILLER (BLACK) 17 091 00-1 3208 .BOLT. TILLER HANDLE 1

18 091 60-1 0097 .WASHER (10.5X22X2.5) 2 19 09161-10012 .WASHER, PLAIN (10.5X32X1.5) 1

20 09159-10050 .NUT, TILLER HANDLE 1

21 09440-22008 SPRING. HANDLE 1

22 63200-93E00 .GRIP. HANDLE 1

23 63125-93E00 .STOPPER, HANDLE 1 24 6324 I -93EW .ADJUSTER, HANDLE GRIP 1

25 09160-08081 .WASHER (8.5X23X1.5) 1 26 09180-081 73 SPACER, HANDLE GRIP 1

.CABLE ASSY. THROTTLE 1 27 6361G93E20 28 6321 6-93E00 .PIN. wRornE CABLE 1 29 09308-08013 GROMMET, THROlTLE CABLE 1 30 09250- 1 2006 .PLUG 1

31 09250-1 501 0 .PLUG. STARTING SWITCH 1

1 MODEL:SS-Ol

1

COLOR : Z11 (WHITE) OEP(BLACK)

I I 51 DF9.9 15 E3

65; CAMSHAFT ............ B-06 ELECTRICAL ......... D-05 OIL PAN ............ C-U%~OPT:TILLER HANDLE.. 6 - 0 5 TILLER HANDLE ...... F-08 CARBURETOR.........'B-o9 FNGINE COVER. ...... F-04 O I L PUMP........... C-07 'OPTIONAL : REMOTE C 6-10 TIMING BELT........ 8-05 t L M P BRACKET.. . . . . E-02 TRANSMISSION.. . . . . . E-11

!CRANKSHAFT......... B-04 kYLINoER BLOU.. . . . B-03 GL INDER HEAD...... 13-02

FUEL PUMP.. . . . . . . . . 6-11

kOLDER.. . . . . . . . . . . . F-10 j I W I T I O N ........... D-04

OPT : DRAG LINK. - 6-12 TbPTIONAL.. . . . . . . . . . 6-14 ' FLUTCH ............. C-09 UEL TANK.......... F-06 OPT : FUEL TANK.... 6-09 RECOIL STARTER..... C-04 WATER PUMP......... C-02

L A R U S E .......... E-09 bPT : GASKET SET... 6-13 ! !SIDE COVER ......... F-02 ,BPT:ELECTRICAL.. - - . 6-02 BTARTING MOTOR.. . . . D-02 0PT:RECEPTACLE SET. 6-04 SWIVEL BRACKET..... E-03 1

A6 LINK .......... F-11 +INLET MANIFOLD ..... B-08 QPT:REMTE CONTROL. 6-07 PERMOSTAT ......... C-03 1 9

I I , ~'IR~UFS~JAFT HtWSING- E-07 HAMETO............ D-03 0PT:STARTING MOTOR. 6-03 mROTTLE CONTROL... C-05 ! I-

FIG.42 ( E 6) 0PT:TILLER HANDLE QTY.

REMARKS RIE:F.NO. PART NQ. Dk2SCRIPTION 1 FIG.42

.MARK, ENGINE START

.CLAMP, SW LEADS

CLAMP, BATTERY CABLE .TUBE. wRornE CABLE

.ADJUSTER. HANDLE GRIP

.WASiEii (6.5Xi 3 X i .Oj I

.WASHER (8X22X1 .O)

.WASHER (1 2.5X23X1 .O)

40

52 DF9.9 15 E3

-- OPT:TXLLER HANDLE.. 6-05 'TILLER HANDLE...... F -08

OR. ......... ACKET...... ...........

FlG.43 1 I

FIG.43 ( G- 7) 0ff.REMOTE CONTROL QTY.

I

I DFSCRIPTWN REMARKS REF.NO. PART NO. 17 1

2 3 4

5 6 7 8 9 10 11

12 13 14

15 16 17 18 19 20 21 22 23 24 25 26 27 28

53

67200-89E12-OEP 67232-95600 67232-95620 67296-95600 67294-95600 09160-06104 09140-06020 67259-871)30 67253-WQO 67252-95600 09100-08232 8 ? 2 ! 4 - r n 67296-& 6725&87wO 3772 1 -94600 67241 -95680 0912s-05003 67243-95600 67245-95600 67220-95630 6727595600 672239330 67292-94300 67267-956 10 67296-95610 6725t-%610 67256-95600 67251-95680

REMOTE CONTROL BOX ASSY .SUSH .BUSH .SCREW SPACER .WASHER .NUT .SPRING. NEUTRAL ARM .WASHER .BUSH .BOLT .ACTUATOR .SCREW .BRACKET, NEUTRAL ARM SWITCH, MEUTRAL .LEVER. FREE THROT (GRAY) .SCREW .BUSH .DRUM ASSY, FREE THROlTLE .PLATE ASSY .END. CABLE .KNOB. BRAKE ADJ .E RING .COVER, WIRE (BLACK) .SCREW .CAP, LEVER .HOLDER. NEUT LOCK .LEVER. HANDLE (GRAY)

COLOR : OEP (BLACK)

DF9.915 E3

1

1

1

3 3 3 3 1

1

1

1 1 3 1

1

1

2 1

1

1

2 1

3 1

7 1

1

1

6 7 --- _I ---

-=HAFT........... . 8-06 ELECTRICAL......... D-05 O I L P A N . . . . - . . * - - . - C-08 ;OPT:TILLER HANDLE.. 6-05 'TILLER HANDLE...... F-08 CARBURETOR.........'B-O9 fNGINE COWER.. ..... F-04 O I L P U W P . . - . . - - - - - - C-07 ,OPTIONAL : REROTE C 6-10 TIMING BELT. . . . . . . . 8-05

ITRANSMISSION....... E-11 . . . . . . . . . CLAMP BRACKET...... E-02 R P . . . . . . . . . . NK. . . . . . . . . . SE.. . . . . . . . .

N. . . . . . . . . . . ANIFOLD.....

. . . . . . . . . ............

FIG.43 ! E 8) 0PT:REMOTE CONTROL FlG.43 1 QTY.

REF.NO. P A R T NO. DFSCMPTION REMARKS I 17

40

29 30-1 30-2 30-3 30-4 30-5 30-6 30-7 308 30-9 30-10 31 32 33 34 35 36 37 38 39 40 41-1 41-2 41 -3 414 41-5

41-6 41-7 41-8 41 -9

54 DF9.9 15 E3

371 10-92E01 37 14 1 -92EM 371 4 ?*92E 10 371 41 -92E20 37 14 1 -92Em 37 1 4 1 -92 E40 37141-92E50 371 41 -92E60 371 4 1 -92E70 371 41 -92E80 371 41 -92EW 67297-95600 67273-95600 38500-92x50 36620-95WQ 37820 92E00 37823-92E00 67255-95600 67261-95610 67282-9561 0 67140-35600 67320-99JCO 6732M19JlO 6732089J20 67320-89J30 67320-SW 6732089J50 6732049JM 6732049570 6732089J90

.IGNITION SWITCH

..KEY (1 1)

..KEY (12)

..KEY (13)

..KEY (14)

..KEY (1 5)

..KEY (16)

..KEY (1 7)

..KEY (1 8)

..KEY (19)

..KEY (20)

.WASHER SPACER BUZZER .WIRING HARNESS 9 WIRES SWITCH ASSY, EMERGENCY ..LOCK PLATE .ARM, NEUTRAL LOCK .GRIP DECAL, PORT (BUCK) ATTACHMENT. TWIN REMOCON KIT CABLE ASSY, REMOCON 7F(2.1M) CABLE ASSY. REMOCON 8F(2.4M) CABLE ASSY, REMOCON 1 OF(3.1 M) CABLE ASSY, REMOCON 12F(3.7M) CA&E ASSV. 8EWW l4F!4 39) CABLE ASSY. REMOCON 16F(4.9M) CABLE ASSY. REMOCON 18F(5.5M) CABLE ASSY. REMOCON 20F(6.1tt4] CABLE ASSY, REMOCON 22F(6.7M)

1 1 1

1

1 1

1

1

1 1

7

2 1

1

1

1 1

1

1

1

1

2 2 2 2 2 2 2 2 2

OPT OPT OPT NOT FOR US. MARKET OPT NOT FOR US. MARKET OPT NOT FOR US. MARKET OPT NOT FOR US. MARKET GPT NOT FOG u,s. iviAiiiCET OPT NOT FOR US. MARKET OPT NOT FOR US. M R K E T OPT NOT FOR US. MARKET OPT NOT FOR US. MARKET

REFER TO ACCESSORY CAtALOe FOR U.S MARKET CONTROL CABLES

N...........

FlG.44

/' i \

FIG.44 ( G- 9) OFT : FUEL TANK (PLASTIC) QTY.

DFSCRIPTION REMARKS REF.HO. PART NO. 1 65000-95W1 TANK ASSY. FUEL (25L) 1 2 65520-95W .CAP, FUEL TANK 1 3 6556 1 -95wO .GASKET, TANK CAP 1 4 65831 -95W .FILTER, OUTLET 1 5 65890-95wO .OUTLET ASSY 1 6 65892-95000 .O RING 1 7 65740-95001 .PLUG, FUEL CONNECTOR 1 8 65720-98520 PLUG. FUEL 1 9 091 60- 1 0082 WASHER 1 10 09140-1 0032 NUT 1 1 1 65700-8701 7 HOSE. FUEL 1 12 65750-95500 SOCKET. FUEL HOSE 1 13 65750-98505 .SOCKET. FUEL HOSE 1 14 65770-95540 .PUMP, SQUEEZE 1 15 65781 -98500 .CLIP 4

55 F9.9 15 E3

6 9 .-

aRSHAFT.. . . . . . . . . .. 8-06 ELECTRICAL.. . . . . . . . 0-05 O I L PAN. - a * - * - - e - - - C-08 IOPTzTILLER HANDLE.. G-05 TILLER HANDLE.. . . . . F-08 COVER. . . . . . . : REROTE C ,TIMIN6 BELT.. . . . . . . B-05 ...... ... rfRANSHISSION....... E-11 HP. . . . . . . . . . .......... NK. . . . . . . . . . PJATER PUHP.... ..... C-02

T. . . . . . . . . SE.......... BLOCK.. . . . ............

N.. . . . . . . . . . ANIFOLD.....

CARBURETOR.. . . . . . . .. . . . . . . . . .

FIG.45

1 1 7

3 ! 13

FlG.45 ( (3-10) OPTIONAL : REMOTE CONTROL PARTS QTY.

REF.NO. PART NO. DFSCRIPTZON REMARKS

1 2 3 4 5 6 7 8 9 10

67130-93E01 67340-93E00 673N-93E 10 09162-06006 09140-06020 09308-0801 3 67466-95200 09100-06121 09 1 1 9-06047 09160-06082

REMQTE CONTROL PARTS ASSY 1 .HOLDER, REMO-CON CABLE 1 .HOLDER, REMOCON CABLE 1

2 .WASHER .NUT 2

1 .GROMMET .CONNECTOR, REMO-CON THROTTLE 2

1 .PIVOT, BALL

.BOLT, HOLDER (6x30) 2

.WASHER (6.5X13Xl.O) 4

11 091 6048059 .WASHER (8.5X18X1.6) 1 12 01 550-08257 .BOLT 2 13 09 1 80-08 1 32 .SPACER 2 14 0944047021 .SPRING 1

I

REFER TO FIG.46(G-11) FOR DF9.9 652501-IDF15 652501-

NOT FOR US. MARKET NOT FOR U.S. MARKET NOT FOR U.S. MARKET NOT FOR US. MARKFF NOT FOR U.S. MARKET THROTTLE NOT FOR US. MARKET NOT FOR U.S. MARKET NOT FOR U.S. MAPKET NOT FOR U.S. MARKET NOT FOR U.S. MARKET NOT FOR U.S. MARKET NOT FOR U.S. MARKET NOT FOR U.S. MARKET NOT FOR US. MARKET

4 1 5

56 DF9.9 15 E3 G 10

I

. . . . . . . . .

F11G.46

I 1 I

I 7

3

F10.46 ( El 1) OPTIONAL : REMOTE CONTRoe PARTS QTY.

REF.NO. PART NO. DFXRIPTIBN REMARKS

1-1 1-2 2-1 2-2 3-1 3-2 4

5 6 7 8 9 10 11 12 1 :I

67130-93E21-211 67130-93E214EP 6rJCO-93ElO-Zlt 67340-93E10-OEP

43755-93E024EP 09308-08013

43755-93E02-211

67467-93E00 091 16-06106 09111-06064 33816-96300 3661 2-92c)oo 36630-89E02 63625-94300 03242-06253 41 141-89E00

REMOTE CONTROL PARTS ASSY REMOTE CONTROL PARTS ASS Y .HOLDER, REMOCON CABLE .HOLDER, REMOCON CABLE .ATTACHMENT, STEERING BRKT .ATTACHMENT. STEERING BRKT .GROMMET .CONNECTOR, REMOCON CABLE .BOLT. HOLDER .BOLT. CLUTCH CONTROL LEVER .CLAMP. CABLE .GROMMET .HARNESS PLUG, SW LEAD SCREW .ATTACHMENT. STEERING CABLE

COLOR : 21 1 (WHITE) OEP (BLACK)

57 DF9.9 15 E3

1

1 1

1

1

1

1

1

2 1

1

1

1

1

1

1

MOOEL:99-01 STD:DF9.9R.l5R MOOEL:99-01 STD.DF9.9R.lSR

THROmE STD:DF9BR,? 5R

STD:DF9.9R.l5R

STD:DF9.9R,15R STD:DF9.9R.l5R

MOOEL:%-01

c 19

. . . . . . . . . i ~ A N S H I S S I O N ....... E-11 SE . . . . . . . . . .

FOG47 1.20

1 I-__----- --- 1

I 7

10 < I

;1 < -- 12 W

11

FIG.47 ( G12) OPT : DRAG LINK QW.

DFSCIPIFTION REMARKS REP.NO. PART NQ. 1-1 1-2

2 3 4 5 6 7 8 9 10 11

12 13 14

15 16 17 18 19 20 21 22 23 24

67701 -89EOO 67701-BE00

43755-96310 6772 1 -945 1 0 67725-94501 67726-99EOO 6772R99EOO 09100-08224 0914008016 091 62-08007 4114149E00 67720-93E00 67725-93E00 6772649600 6772R99E00 67 100-93E00 671 10-93E00 67726-99E00 67721 -94520 67728-99EOO 67701 -93E10 67721 -99E10 67725-BE10 5T7&?!3E*N 67728-BE00

LINK ASSY, DRAG LINK ASSY, DRAG

1 1

.ATTACHMENT. STEERING BRKT 1

.SPACER 1

.BOLT 1

.NUT 2

.WASHER 3

.BOLT 2

.NUT 2

.WASHER 2 AVACHMENT, STEERING CABLE 1

ATTACHMENT. STEERING BRKT SUB 1

.BOLT, STRG BRKT SUB ATCH 2

.NUT 2

.WASHER 4

AITACHMENT ASSY. REMOCON 1

.ATTACHMENT. REMOCON ?

..NUT 1

..SPACER 1

..WASHER 1

LINK ASSY, DRAG 1

SPACER 1

.BOLT 1

NUT 2 .WASHER 3

DF9.9 652816-

STD:DF9.9RI15R

FOR 67701 -89EOO STD:DF9.9R/I 5R STD:DF9.9W15R STD:DF9.9RI15R STD:DF9.9FU15R FOR 67701 -89EoO FOR 67701 -89E00 FOR 67701 -89E00

DF15 653078-

4 7 7 0 1 -93E10

NOT FOR U.S. MARKET NOT FOR U.S. MARKET NOT FOR US. MARKET NOT FOR US. MARKET NO? FOR US. MARKET MODEL:Ol M0DEL:Ol M0DEL:Ol MOOEL.01 M0DEL:Ol

- 20

58 DF9.915 E3

C 12 CARSHAFT.. .......... 6-06 ELECTRICAL.. ....... 0-05 O I L PAN-. .......... C-06 WTzTILLER HANDLET-6 -05 TILLER-HANDLE.. .... F-08 CARBURETOR.........'B-09 ENGINE COVER ....... F-04 O I L P U c I p - - - * * - . * - . - C-07 ,OPTIONAL : REMOTE C 6-10 TIMIN6 BELT........ 6-05 CLAMP BRACKET...... E-02 FUEL PUMP. ......... 8-11 OPT : DRAG LINX-... 6-12 'OPTIONAL.. ......... 6-14 IXRANSHISSION..... .. E-11 FLUTCH.. ........... C-09 OPT : FUEL TAMK.. .. 6-09 WATER PUNP.. ....... C-02 FUEL TANK.. ........ F-06 ipECOIL STARTER.. ... C-04 ~ P A U ~ C U A F T . . . . . a-nli kEAR U S E .......... E-09 OPT : GASKET SET... 6-13 I/SI# COVER ......... F-02 . -.-...-.- .................. l C I L I N E R BLOCK ..... 9-03 HOLDER ............. F - I O DPT:ELECTRICAL..... 6-02 $TARTIN6 MOTOR ..... D-02 CYLINDER HEAD...... 8-02 :IGNITION ........... D-04 0PT:RECEPTACl.E SET. 6-04 ;sYIVEL BRACKET..... E-03 ~ .......... F-11 'INLET RANIFOLD ..... B-OB UPT:REWE CONTROL. 6-07 !WERHOSTAT.. ....... C-03 1

\RKET \RKET \RK€T R K E T \RKET

FIG48 5

'$AHSHAFT ............ PRBURETOR .......... CLAMP BRACKET......

El? ANKSHAFT......... LYLINDER BLOCK.....

LUTCH.............

Y L I N E R HEAD...... L A6 LINK.......... II#IVESHAFT HOUSING.

8-06 B-09 E-02 C-09 8-04 8-03 8-02 F -11 E-07

ELECTRICAL ......... D- 0 5 kN6INE COVER....... F-04

UEL PUMP.......... B-11 UEL TANK.......... F-061 L AR CASE.......... E-09

PIOLD€R............. F-10

;INLET MANIFOLD..... B-08 RAGNET0 ............ D-0-3-

;IGNITION.. ......... D-04

FIG.48 ( G-13) OPT : GASKET SET QTY.

RFT.NO. PART NO. DESCRIPTION REMARKS

1 2 3 4 5 6 7 8 9 10

1 141 0-93844 11141-93E10 1 1 162-93EOO 1 1489-93E0 1 131 19-93EN 131 25-95030 17452-9391 0 17472-9391 0 52113-93E10 551 13-93E00

GASKET SET GASKET, CYLINDER HEAD .GASKET, CYLINDER HEAD COVER GASKET, OIL PAN .GASKET, INLET MANIFOLD .GASKET, EXHAUST TUBE .GASKET, WATER INLET HSG .GASKET, PUMP CASE UNDER .GASKET, DRIVE SHFT HSG .GASKET, GEAR CASE

1 1 1 1 1 1 1 1 1 1

-1

59 DF9.9 15 E3

G 113 OIL PAN ............ C-08 /OPT:TILLER HANDLE.. 6-05 TILLER HANDLE ...... F-08 O I L PUMP...-...-..- C-07 I'OPTIONAL : REMOTE C 6-10 ,TIMXN6 BELT........ 6-05 OPT : DRAG LINK.... G-12 IbPTIONAL.. ......... 6-14 ITIRANSIIISSION....... E-11 . ;OPT : FUEL TANK.... 6-09 RECOIL STARTER..... C-04 FATER PUMP......... C-02 OPT : GASKET SET.. . 6-13 COVER ......... F-02 I ..... 6-02 TARTING MOTOR ..... D-02 1

. I .. i

P1:RECEPTACLE SET. 6 -04 IVEL BRACKET.. ... E-03 I ......... PT:REMOTE CONTROL. 6-07 0PT:STARTING MOTOR. 6 -03

ERMOSTAT C- 0 3 I

ROTTLE CONTROL. C-05 I

1

3

FIG.49 ( G-14) OPTIONAL QTY.

REF.NO. BART NO. DESCRIPTION REMARKS

1 2 3 4 5 6 7 8 9-1 9-2 10-1

10-2 10-3 10-4

99OOO-31030 93691 -80030 99000-31 120 99000-32050 99000-251 60 99000-22540 99000-2501 0 99000-32020 99000-1 0209-21 1 99000-101094EP 9901 1 -93E1143A

GASKET, LIQUID, N0.4 SEAL SUZUKI SILICON SEAL THREAD LOCK CEMENT, SUPER GREASE, WATER RESISTANT GEAR OIL, OUTBOAD MOTOR SUZUKI SUPER GREASE THREAD LOCK CEMENT, SUPER PAINT (WHITE) PAINT (GRAY) MANUAL, OWNERS

9901 1 -93E12-03A MANUAL, OWNER'S 9901 1-93E1343A MANUAL, OWNERS 9901 1-93El4-03A MANUAL, OWNERS

1 1 1 1 1 1 1 1 1 1 1

1 1 1

lOOG lOOG 50G 50G 2506 400CC 450G 50G,103Q 90G

MODEL:97 NOT SHOWN MODEL:98

M0DEL:Ol MODEL:99-01

SEE ACCESSORY CATALOG FOR ADDITIONAL OILS AND CHEMICALS.

60 DF9.9 15 E3

6 34

: REllOTE C MIN6 BELT........ 8-05 ANSMISSION....... E - 1 1 j TER PUMP......... C-02

. . . . . . . . . I

............ N . . . . . . . . . . .