Grease Stand MODEL#DF071592-01

MAINTENANCE AND OPERATION MANUAL

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Grease Stand MODEL#DF071592-01

MAINTENANCE AND OPERATION MANUAL

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WARNINGSafetyFirst

Standards

Testedingeneralaccordancewiththeapplicablerequirementsof

• DINEN131–2:2012• BSEN131–7:2013• ANSI–ASCA14.7–20–2011

Thebestinsuranceagainstanaccidentisacareful,qualifiedoperator.Mostaccidentsarecausedbythefailureofindividualstofollowsimpleandfundamentalsafetyrulesandprecautions.Usecommonsensewhenoperatingamobileladderstand.

You,asacarefuloperator,arethebestinsuranceagainstanaccident.Therefore,properusageofthismobileladderstandismandatory.Thefollowingpagesofthismanualshouldbereadandunderstoodcompletelybeforeoperatingthemobileladderstand.

Commonsensedictatestheuseofprotectiveclothingwhenworkingonornearmachinery.Useappropriatesafetydevicestoprotectyoureyes,ears,hands,feetandbody.

AnymodificationsfromtheoriginaldesignarestrictlyforbiddenwithoutwrittenpermissionfromLiftsafeEngineeringandServiceGroupInc.

ElectrocutionHazard

Thismobileladderstandisnotelectricallyinsulated.MaintainaMinimumSafeApproachDistance(MSAD)fromenergizedpowerlinesandpartsaslistedbelow.Theoperatormustallowfortheladdertosway,rockorsag.Thismobileladderstanddoesnotprovideprotectionfromcontactwithorproximitytoanelectricallychargedconductor.

DONOTUseMobileLadderStandasagroundforWelding.

Grease Stand MODEL#DF071592-01

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DONOTOperateMobileLadderStandduringlightningorstorms.

AvoidPowerLines

MinimumSafeApproachDistance

VoltageRange(PhasetoPhase) MinimumSafeApproachDistance(Feet)

CEGuidanceNote“Avoidanceofdangerfromoverheadlines”

0to300V AvoidContactAdherestrictlytothegovernmental

rulingsandregulations

applicableinyourcountry.

Over300Vto50KV 10Over50KVto200KV 15Over200KVto350KV 20Over350KVto500KV 25Over500KVto750KV 35Over750KVto1000KV 45

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SafetyPrecautions

KnowandunderstandtheSafetyPrecautionsbeforeuse!

Failuretoheedthefollowingsafetyprecautionscouldresultintipover,falling,crushingorotherhazardsleadingtodeathorseriousinjury.

SafetyPrecautionsContinued

KNOWallnational,stateorterritorial/provincialandlocalruleswhichapplytoyourmobileladderstandandjobsite.

WEARalltheprotectiveclothingandpersonalsafetydevicesissuedtoyouorcalledforbyjobconditions.

DONOTwearlooseclothing,danglingneckties,scarves,rings,wristwatchesorotherjewelrywhileoperatingthisladder.

AVOIDentanglementwithropes,cordsorhoses. AVOIDfalling.Staywithintheboundariesofthehandrails.Overreaching,whileontheladder,couldcauseinstabilityandresultinafall.Alwayskeeptheunitincloseproximitytowork.Descendandrelocatetheunittopreventoverreach.

DONOTraisethemobileladderstandinwindyorgustyconditions. DONOTincreasethelateralsurfaceareaofthemobileladderstand.Increasingtheareaexposedtothewindwilldecreasemobileladderstandstability.

DONOTmoveorelevatethemobileladderstandifitisnotonafirmlevelsurface.Donotmoveneardepressionsorholesofanytype,loadingdocks,debris,drop-offsandsurfacesthatmayaffectthestabilityofthemobileladderstand.

DONOToperateonsurfacesnotcapableofholdingtheweightofthemobileladderstandincludingtheratedload,e.g.covers,drains,andtrenches.

DONOToperateamobileladderstandthathasextensions,ladders,scaffoldingorotherdevicesmountedonittoincreaseitssizeorworkheight.Itisprohibited.

DONOTexertsideforcesonmobileladderstand. DONOTusethemobileladderstandasacrane.Itisprohibited. DONOTsit,standorclimbonanypartofthemobileladderstandexcepttheintendedladderrungs.Itisprohibited.

DONOTraiseorlowerthemobileladderstandwithapersonorequipmentontheladder.Itisprohibited.

DONOTmovethemobileladderstandwithapersonorequipmentontheladder.Itisprohibited.

ENSUREtheladderisonlyraisedorloweredfromanoperatorstandingontheground.

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MAINTENANCE AND OPERATION MANUAL

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BEAWARE ofoverheadobstructions orotherpossiblehazards aroundthemobileladder standwhenmovingor lifting. DONOTuse themobileladderstandwhile themobileladderstandisona truck,forkliftorotherdevice orvehicle. BEAWARE ofcrushinghazards.Keep allbodypartsawayfrommovingparts. DONOTlowertheladderunlesstheareabelowisclearofpersonnelandobstructions. BEAWAREofblindspotswhenoperatingthemobileladderstand. STUNTSandhorseplayareprohibited.

ENSUREallwheelbrakesarelocked,outriggerjacksaredown(ifequipped)andmobileladderstandislevelpriortoclimbingladder. DONOTexceedtheratedcapacityofthemobileladderstand.

DONOTpositionthemobileladderstandagainstanotherobjecttosteadytheplatform.

WARNING

Grease Stand MODEL#DF071592-01

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Ascendinganddescendingtheladdershallonlybedoneusingthreepointsofcontact.

Useonlyequippedladderforascendinganddescending. Dousethreepointsofcontactascendinganddescendingtheladder.Facetheladderwhenenteringandexiting. Threepointsofcontactmeansthattwohandsandonefootoronehandandtwofeetareincontactwiththeladderorthegroundatalltimesduringascendingordescending.

WARNING

Anoperatorshouldnotuseanymobileladderstandthat:

Doesnotappeartobeworkingproperly. Hasbeendamagedorappearstohavewornormissingparts. Hasalterationsormodificationsnotapprovedbythemanufacturer. Hassafetydeviceswhichhavebeenalteredordisabled. Hasbeentaggedorblockedoutfornon-useorrepair.

Failuretoavoidthesehazardscouldresultindeathorseriousinjury.

JobsiteInspection

Donotuseinhazardouslocations. Performathoroughjobsiteinspectionpriortooperatingthemobileladderstand,toidentifypotentialhazardsinyourworkarea. Beawareofmovingequipmentinthearea.Takeappropriateactionstoavoidcollision.

MaintenanceandInspectionSchedule

Theactualoperatingenvironmentofthemobileladderstandgovernstheuseofthemaintenanceschedule.TheinspectionpointscoveredinTable1.2MaintenanceandInspectionChecklistindicatestheareasofthemobileladderstandtobemaintainedorinspectedandatwhatintervalsthemaintenanceandinspectionsaretobeperformed.

Model D

F071554-05

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Owner’sAnnualInspectionRecord

Itistheresponsibilityoftheownertoarrangequarterlyandannualinspectionsofthemobileladderstand.Table1.1Owner’sAnnualInspectionRecordistobeusedforrecordingthedateoftheinspection,owner’sname,andthepersonresponsiblefortheinspectionofthemobileladderstand.

ReplacementParts

Useonlyoriginalreplacementparts.Partssuchaswheels,handrails,etc.withweightanddimensionsdifferentfromoriginalpartswillaffectstabilityofthemobileladderstandandmustnotbeusedwithoutmanufacturer’sconsent.

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FirstUseInstructions

WARNING

InspectallcomponentsofthemobileladderstandpriortoassemblingandreportanymissingordamagedcomponentstoLiftsafeEngineering&ServiceGroupInc.

1. TheWheelWellAccessStandisshippedfullyassembled.2. Checkallhardwareonthemobileladderstandtoensurenothinghasbecomelooseduring

shipping.3. Completeastart-upannualinspectionandfullfunctiontestpriortofirstuse(refertotable

1.2).

WARNING

Anyunitthatisdamagedornotoperatingproperlymustbeimmediatelytaggedandremovedfromserviceuntilproperrepairsarecompleted.

MaintenanceandServiceSafetyTips Maintenanceandrepairshouldonlybeperformedbypersonnelwhoaretrainedandqualifiedtoservicethismobileladderstand.

Allmaintenanceandserviceproceduresshouldbeperformedinawell-litandwellventilatedarea.

Anyoneoperatingorservicingthismobileladderstandmustreadandcompletelyunderstandalloperatinginstructionsandsafetyhazardsinthismanual.

Alltools,supportsandliftingequipmenttobeusedmustbeofproperratedloadandingoodworkingorderbeforeanyserviceworkbegins.Workareashouldbekeptcleanandfreeofdebristoavoidcontaminatingcomponentswhileservicing.

Allservicepersonnelmustbefamiliarwithemployerandgovernmentalregulationsthatapplytoservicingthistypeofequipment.

Keepsparksandflamesawayfromallflammableorcombustiblematerials. Properlydisposeofallwastematerialsuchaslubricants,rags,andoldpartsaccordingtotherelativelawprovisionsobtaininginthecountry.

MaintenanceandInspection

Model D

F071554-05

Grease Stand MODEL#DF071592-01

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Deathorinjurycanresultifthemobileladderstandisnotkeptingoodworkingorder.Inspectionandmaintenanceshouldbeperformedbycompetentpersonnelwhoaretrainedandqualifiedonmaintenanceofthismobileladderstand.

WARNING

Failuretoperformeachprocedureaspresentedandscheduledmaycausedeath,seriousinjuryorsubstantialdamage.

NOTE:Preventivemaintenanceistheeasiestandleastexpensivetypeofmaintenance.

Unlessotherwisespecified,performeachmaintenanceprocedurewiththemobileladderstandinthefollowingconfiguration: Mobileladderstandparkedonaflatandlevelsurfacewithwheelbrakesengaged. Repairanydamagedormalfunctioncomponentsbeforeoperatingmobileladderstand. Keeprecordsonallinspections.

MaintenanceInstructions

Thismanualconsistsoffourschedulestobedoneformaintenanceonamobileladderstand.Inspectionschedulefrequencyisshownbelow:

InspectionSchedule

Daily A Frequently A+B Annually A+B+CBi-Annually A+B+C+D

Makecopiesofthemaintenanceandinspectionchecklisttobeusedforeachinspection.

Checkthescheduleonthechecklistforthetypeofinspectiontobeperformed. Placeacheckintheappropriateboxaftereachinspectionprocedureiscompleted. Usethemaintenanceandinspectionchecklisttoperformtheseinspections. Ifanyinspectionreceivesafail,tagandremovetheaerialplatformfromservice.

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LEGEND P=PASS F=FAIL R=REPAIRED

Table1.1OwnersAnnualInspectionRecord

MODELNUMBER: SERIALNUMBER:

RecordingDate

1.

2.

3.

4.

5.

6.

7.

8.

9.

RecordingYear

OwnersName

InspectedBy

Table1.2MaintenanceandInspectionChecklistIfanymobileladderstandcomponent(s)hasbeenrepaired,aninspectionmustbeperformedagainbeforeremovingthetag.Placeacheckintherepaircolumn.SerialNumber:

OPERATORSNAME:(PleasePrint)OPERTATOR’SSIGNATURE:

ModelNumber:Date:

Time:

Aseachitemisinspected,writetheappropriategradeinthebox.P=PASS F=FAIL R=REPAIRED

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A PerformVisualandDailyMaintenanceInspections&FunctionsTestB PerformscheduledMaintenanceInspectioneverythreemonthsbasedonregularC PerformscheduledMaintenanceInspectioneveryyear

Schedule P F RInspectionPointLabels A+B+C Wheel Brakes A+B+C Caster Swivel Locks A+B+C Rails A+B+C Fall Arrest Anchor Point A+B+C Locking Assembly A+B+C Cable A+B+C Ladder Structure A+B+C Base Frame Structure A+B+C Hand Rails A+B+C Bumpers A+B+C Hardware A+B+C Winch A+B+C Function Test A+B+C Note:Makeacopyofthispage

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ReplacementPartsList

ITEM PARTNUMBER QTY DESCRIPTION1 A100033-02-0.0 1 LOCKASSEMBLY2 A100033-08-0.0 4 ROLLERASSEMBLY3 A100033-18-0.0 1 WIREROPEASSY4 C100033-071-0.0 1 FOAMPRP-1902"I.D.x31/2"O.D.5 L100033-002-0.0 1 UHMW,WHITE6 L100033-003-0.0 2 WHITEPLASTIC7 L100033-005-0.0 2 STICKER8 L100033-007-0.0 2 STICKER9 LO-SE_160K-RI2 2 6"CASTER10 LO-SE_250K-ST-R14 2 10"CASTER11 M100033-351-0.0 2 TRACKROLLER12 M100033-352-0.0 2 CABLESHEAVEPULLAY13 V100033-070-0.0 4 1"SLIDE-ONGRIPHANDLE14 V100033-348-0.0 8 ROLLERCARRIAGE15 V100033-355-0.0 1 HANDWINCH-1200LBS16 V100033-374-0.0 2 YELLOWLADDERBUMPER-CRAWFORD17 V100033-376-0.0 2 GUIDERAIL24"18 W100033-10-0.0 8 ALUMINUMTREAD19 W100033-28-0.0 4 STEPWELDMENT

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FallArrestAnchorPoint

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Figure2

Figure1

Figure3

RegularOperationProcedure

Ensurefreeoftools,equipment,andpersonnel EnsuresafetyofGreaseStand Ensuresafetyofoperatingarea LocateGreaseStandinoperatingarea Positiongreasestandlegbypullingpullpinand

slideintopositon.Releasepullpinintolockinghole.(Figure1)

Disengageandstowtowbar(IfEquipped) Engagewheellocks(Figure2)

Positionladderonrailsliderbypullingpullpinoutandslidingintoposition.Releasepullpinintolockinghole.(Figure3)

Keephands/feetclearofallmovingpartsduringoperation

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Figure4Figure5

Keephands/feetclearofallmovingpartsduringoperation

Onceinpositionreleasetheladderlockassemblybyrotatinginaclockwisedirection(Figure4)

Whileholdingtheladderlockopenbeginrotatingthewinchintheclockwisedirection

(Figure5)

Onceladderheighthasbeenreachedreleaseladderlockandrotatewinchinthecounterclockwisedirectionuntilladderisrestingonladderlock(Figure6)

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Figure6

AfterUse:

EnsureGreaseStandisfreeofallequipment,tools,andpersonnel Ensureareabelowandaroundplatformisclearofobstructions Winchstandinclockwisedirectiontoraiseabovelock(Figure5) Releaselockbyrotatingclockwise(Figure4) Winchstandincounterclockwisedirectiontostorageheight(Figure5) Disengagewheellocks(Figure1) StoreGreaseStandinasafe,drylocation

TowBar(IfEquipped)DonottowwhileplatformisraisedDonottowwhiletools,equipment,orpersonnelareontheWheelWellAccessStandDonottowover10km/h(6mph)