Development of Surfaces of com

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    1. SECTIONS OF SOLIDS.2. DEVELOPMENT.3. INTERSECTIONS.

    ENGINEERING APPLICATIONSOF

    THE PRINCIPLESOF

    PROJECTIONS OF SOLIDES.

    STUDY CAREFULLYTHE ILLUSTRATIONS GIVEN ON

    NEXT SIX PAGES !

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    SECTIONING A SOLID.An object ( here a solid ) is cut by

    some imaginary cutting plane

    to understand internal details of that object.

    The action of cutting is called

    SECTIONING a solid

    &

    The plane of cutting is called

    SECTION PLANE.Two cutting actions means section planes are recommended.

    A) Section Plane perpendicular to Vp and inclined to Hp.

    ( This is a definition of an Aux. Inclined Plane i.e. A.I.P.)

    NOTE:- This section plane appearsas a straight line in FV.

    B) Section Plane perpendicular to Hp and inclined to Vp.

    ( This is a definition of an Aux. Vertical Plane i.e. A.V.P.)

    NOTE:- This section plane appears

    as a straight line in TV.Remember:-1. After launching a section plane

    either in FV or TV, the part towards observeris assumed to be removed.

    2. As far as possible the smaller part is

    assumed to be removed.

    OBSERVER

    ASSUME

    UPPER PART

    REMOVED

    OBSERVER

    ASSUME

    LOWER PART

    REMOVED

    (A)

    (B)

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    ILLUSTRATION SHOWINGIMPORTANT TERMS

    IN SECTIONING.

    x y

    TRUE SHAPE

    Of SECTION

    SECTION

    PLANE

    SECTION LINES

    (450 to XY)

    Apparent Shape

    of section

    SECTIONAL T.V.

    For TV

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    Section PlaneThrough Apex

    Section PlaneThrough Generators

    Section Plane Parallelto end generator.

    Section PlaneParallel to Axis.

    Triangle Ellipse

    Hyperbola

    Ellipse

    Cylinder through

    generators.

    Sq. Pyramid through

    all slant edges

    Trapezium

    Typical Section Planes&

    Typical ShapesOf

    Sections.

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    DEVELOPMENT OF SURFACES OF SOLIDS.

    MEANING:-

    ASSUME OBJECT HOLLOW AND MADE-UP OF THIN SHEET. CUT OPEN IT FROM ONE SIDE AND

    UNFOLD THE SHEET COMPLETELY. THEN THE SHAPE OF THAT UNFOLDED SHEET IS CALLED

    DEVELOPMENT OF LATERLAL SUEFACES OF THAT OBJECT OR SOLID.

    LATERLAL SURFACE IS THE SURFACE EXCLUDING SOLIDS TOP & BASE.

    ENGINEERING APLICATION:

    THERE ARE SO MANY PRODUCTS OR OBJECTS WHICH ARE DIFFICULT TO MANUFACTURE BY

    CONVENTIONAL MANUFACTURING PROCESSES, BECAUSE OF THEIR SHAPES AND SIZES.

    THOSE ARE FABRICATED IN SHEET METAL INDUSTRY BY USING

    DEVELOPMENT TECHNIQUE. THERE IS A VAST RANGE OF SUCH OBJECTS.

    EXAMPLES:-

    Boiler Shells & chimneys, Pressure Vessels, Shovels, Trays, Boxes & Cartons, Feeding Hoppers,

    Large Pipe sections, Body & Parts of automotives, Ships, Aeroplanes and many more.

    WHAT IS

    OUR OBJECTIVE

    IN THIS TOPIC ?

    To learn methods of development of surfaces of

    different solids, their sections and frustums.

    1. Development is different drawing than PROJECTIONS.

    2. It is a shape showing AREA, means its a 2-D plain drawing.

    3. Hence all dimensions of it must be TRUE dimensions.

    4. As it is representing shape of an un-folded sheet, no edges can remain hidden

    And hence DOTTED LINES are never shown on development.

    But before going ahead,

    note following

    Important points.

    Study illustrations given on next page carefully.

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    D

    H

    D

    SS

    H

    =

    R

    L 360

    0

    R=Base circle radius.L=Slant height.

    L= Slant edge.

    S = Edge of base

    H= Height S = Edge of base

    H= Height D= base diameter

    Development of lateral surfaces of different solids.

    (Lateral surface is the surface excluding top & base)

    Prisms: No.of Rectangles

    Cylinder: A RectangleCone: (Sector of circle) Pyramids: (No.of triangles)

    Tetrahedron: Four Equilateral Triangles

    All sides

    equal in length

    Cube: Six Squares.

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    = RL 3600

    R= Base circle radius of coneL= Slant height of cone

    L1 = Slant height of cut part.

    Base side

    Top side

    L= Slant edge of pyramid

    L1 = Slant edge of cut part.

    DEVELOPMENT OF

    FRUSTUM OF CONE

    DEVELOPMENT OF

    FRUSTUM OF SQUARE PYRAMID

    STUDY NEXT NINEPROBLEMS OF

    SECTIONS & DEVELOPMENT

    FRUSTUMS

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    X Y

    X1

    Y1

    A

    B

    C

    E

    D

    a

    e

    d

    b

    c

    A B C D E A

    DEVELOPMENT

    a

    b

    cd

    e

    Problem 1:A pentagonal prism , 30 mm base side & 50 mm axisis standing on Hp on its base with one side of the base perpendicular to VP.

    It is cut by a section plane inclined at 45 to the HP, through mid point of axis.

    Draw Fv, sec.Tv & sec. Side view. Also draw true shape of section and

    Development of surface of remaining solid.

    Solution Steps:for sectional views:

    Draw three views of standing prism.

    Locate sec.plane in Fv as described.

    Project points where edges are getting

    Cut on Tv & Sv as shown in illustration.

    Join those points in sequence and show

    Section lines in it.

    Make remaining part of solid dark.

    For True Shape:Draw x1y1 // to sec. planeDraw projectors on it fromcut points.Mark distances of pointsof Sectioned part from Tv,on above projectors fromx1y1 and join in sequence.

    Draw section lines in it.It is required true shape.

    For Development:Draw development of entire solid. Name fromcut-open edge I.e. A. in sequence as shown.Mark the cut points on respective edges.Join them in sequence in st. lines.Make existing parts dev.dark.

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    Y

    h

    a

    b

    c

    d

    e

    g

    f

    X a b decg fh

    o

    X1

    Y1

    g hf ae bd c

    A

    B

    C

    D

    E

    F

    A

    G

    H

    SECTIONAL T.V

    SECTIONAL S.V

    DEVELOPMENT

    Problem 2: A cone, 50 mm base diameter and 70 mm axis isstanding on its base on Hp. It cut by a section plane 450 inclinedto Hp through base end of end generator.Draw projections,sectional views, true shape of section and development of surfacesof remaining solid.

    Solution Steps:for sectional views:Draw three views of standing cone.Locate sec.plane in Fv as described.Project points where generators aregetting Cut on Tv & Sv as shown inillustration.Join those points insequence and show Section lines in it.Make remaining part of solid dark.

    For True Shape:Draw x1y1 // to sec. planeDraw projectors on it fromcut points.Mark distances of pointsof Sectioned part from Tv,on above projectors fromx1y1 and join in sequence.

    Draw section lines in it.It is required true shape.

    For Development:Draw development of entire solid.Name from cut-open edge i.e. A.in sequence as shown.Mark the cutpoints on respective edges.Join them in sequence in curvature.

    Make existing parts dev.dark.

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    X Yea b dcg fh

    o

    o

    Problem 3: A cone 40mm diameter and 50 mm axis is resting on one generator on Hp( lying on Hp)which is // to Vp.. Draw its projections.It is cut by a horizontal section plane through its base

    center. Draw sectional TV, development of the surface of the remaining part of cone.

    A

    B

    C

    D

    E

    F

    A

    G

    H

    O

    a1

    h1

    g1

    f1

    e1

    d1

    c1

    b1

    o1

    SECTIONAL T.V

    DEVELOPMENT

    (SHOWING TRUE SHAPE OF SECTION)

    HORIZONTAL

    SECTION PLANE

    h

    a

    b

    c

    d

    e

    g

    f

    O

    Follow similar solution steps for Sec.views - True shape Development as per previous problem!

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    A.V.P300 inclined to VpThrough mid-point of axis.

    X Y1

    2

    3 4

    5

    6

    78

    b fa ec d

    a

    b

    c

    d

    e

    f

    a1

    d1b1

    e1

    c1

    f1

    X1

    Y1

    AS SECTION PLANE IS IN T.V.,

    CUT OPEN FROM BOUNDRY EDGE C1 FOR DEVELOPMENT.

    C D E F A B C

    DEVELOPMENT

    SECTIONAL F.V.

    Problem 4: A hexagonal prism. 30 mm base side &55 mm axis is lying on Hp on its rect.face with axis

    // to Vp. It is cut by a section plane normal to Hp and300 inclined to Vp bisecting axis.Draw sec. Views, true shape & development.

    Use similar steps for sec.views & true shape.

    NOTE: for development, always cut open object fromFrom an edge in the boundary of the view in whichsec.plane appears as a line.Here it is Tv and in boundary, there is c1 edge.Henceit is opened from c and named C,D,E,F,A,B,C.

    Note the steps to locatePoints 1, 2 , 5, 6 in sec.Fv:Those are transferred to1st TV, then to 1st Fv and

    Then on 2nd Fv.

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    1

    2

    3

    4

    5

    6

    7

    7

    1

    5

    4

    3

    2

    6

    7

    1

    6

    5

    4

    32

    a

    b

    c

    d

    e

    f

    g

    4

    4 5

    3

    6

    2

    7

    1

    A

    B

    C

    D

    E

    A

    F

    G

    O

    O

    de cf gb aX Y

    X1

    Y1

    F.V.

    SECTIONAL

    TOP VIEW.

    Problem 5:A solid composed of a half-cone and half- hexagonal pyramid is

    shown in figure.It is cut by a section plane 450 inclined to Hp, passing through

    mid-point of axis.Draw F.v., sectional T.v.,true shape of section and

    development of remaining part of the solid.

    ( take radius of cone and each side of hexagon 30mm long and axis 70mm.)

    Note:

    Fv & TV 8f two solidssandwichedSection lines style in both:Development ofhalf cone & half pyramid:

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    o

    h

    a

    b

    c

    d

    g

    f

    o e

    a b cg df ehX Y

    = RL 3600

    R=Base circle radius.L=Slant height.

    A

    B

    C

    D E F

    G

    H

    AO

    1

    3

    2

    4

    7

    6

    5

    L

    1

    2

    3

    4

    5

    6

    7

    1

    2

    3 45

    6

    7

    Problem 6: Draw a semicircle 0f 100 mm diameter and inscribe in it a largestcircle.If the semicircle is development of a cone and inscribed circle is somecurve on it, then draw the projections of cone showing that curve.

    Solution Steps:Draw semicircle of given diameter, divide it in 8 Parts and inscribe in ita largest circle as shown.Name intersecting points 1, 2, 3 etc.Semicircle being dev.of a cone its radius is slant height of cone.( L )Then using above formula find R of base of cone. Using this datadraw Fv & Tv of cone and form 8 generators and name.Take o -1 distance from dev.,mark on TL i.e.oa on Fv & bring on oband name 1 Similarly locate all points on Fv. Then project all on Tv

    on respective generators and join by smooth curve.

    TO DRAW PRINCIPALVIEWS FROM GIVEN

    DEVELOPMENT.

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    o

    h

    a

    b

    c

    d

    g

    f

    o e

    a b cg df ehX Y

    = RL 3600

    R=Base circle radius.L=Slant height.

    A

    B

    C

    D E F

    G

    H

    AO

    1

    3

    2

    4

    7

    6

    5

    L

    1

    2

    3

    4

    5

    6

    7

    1

    2

    3 45

    6

    7

    Problem 6: Draw a semicircle 0f 100 mm diameter and inscribe in it a largestcircle.If the semicircle is development of a cone and inscribed circle is somecurve on it, then draw the projections of cone showing that curve.

    Solution Steps:Draw semicircle of given diameter, divide it in 8 Parts and inscribe in ita largest circle as shown.Name intersecting points 1, 2, 3 etc.Semicircle being dev.of a cone its radius is slant height of cone.( L )Then using above formula find R of base of cone. Using this datadraw Fv & Tv of cone and form 8 generators and name.Take o -1 distance from dev.,mark on TL i.e.oa on Fv & bring on oband name 1 Similarly locate all points on Fv. Then project all on Tv

    on respective generators and join by smooth curve.

    TO DRAW PRINCIPALVIEWS FROM GIVEN

    DEVELOPMENT.

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    h

    a

    b

    c

    d

    g

    f

    e

    o

    a b dc g fh eX Y

    A

    B

    C

    DE

    F

    G

    H

    AO L

    = RL 3600

    R=Base circle radius.L=Slant height.

    1

    2 3

    4

    56

    7

    12

    3

    4

    5

    67

    Problem 7:Draw a semicircle 0f 100 mm diameter and inscribe in it a largest

    rhombus.If the semicircle is development of a cone and rhombus is some curve

    on it, then draw the projections of cone showing that curve.

    TO DRAW PRINCIPALVIEWS FROM GIVEN

    DEVELOPMENT.

    Solution Steps:Similar to previousProblem:

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    a b c d

    o

    e

    a

    b

    c

    d

    o e

    X Y

    A

    B

    C

    D

    E

    A

    O

    2

    3

    4

    1

    Problem 8: A half cone of 50 mm base diameter, 70 mm axis, is standing on its half base on HP with its flat face

    parallel and nearer to VP.An inextensible string is wound round its surface from one point of base circle and

    brought back to the same point.If the string is ofshortest length, find it and show it on the projections of the cone.

    1 2

    3

    4

    12 3 4

    TO DRAW A CURVE ONPRINCIPAL VIEWS

    FROM DEVELOPMENT. Concept: A string woundfrom a point up to the samePoint, of shortest lengthMust appear st. line on itsDevelopment.Solution steps:Hence draw development,

    Name it as usual and joinA to A This is shortestLength of that string.Further steps are as usual.On dev. Name the points ofIntersections of this line withDifferent generators.BringThose on Fv & Tv and joinby smooth curves.Draw 4 a part of string dotted

    As it is on back side of cone.

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    X Yea b dcg fh

    o

    h

    a

    b

    c

    d

    e

    g

    f

    O

    DEVELOPMENT

    A

    B

    C

    D

    E

    F

    A

    G

    H

    O

    12

    3

    4

    6 57

    1

    2

    3

    4

    5

    6

    7

    1

    2

    3

    4

    567

    HELIX CURVE

    Problem 9: A particle which is initially on base circle of a cone, standing

    on Hp, moves upwards and reaches apex in one complete turn around the cone.

    Draw its path on projections of cone as well as on its development.

    Take base circle diameter 50 mm and axis 70 mm long.

    Its a construction of curve

    Helix of one turn on cone:Draw Fv & Tv & dev.as usualOn all form generators & name.Construction of curve Helix::Show 8 generators on both viewsDivide axis also in same parts.Draw horizontal lines from those

    points on both end generators.1 is a point where first horizontalLine & gen. bo intersect.2 is a point where second horiz.Line & gen. co intersect.In this way locate all points on Fv.Project all on Tv.Join in curvature.For Development:

    Then taking each points trueDistance From resp.generatorfrom apex, Mark on development& join.

    Q 15 26 d th j ti f ti th d it b d h th th h t t th

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    X Y

    1

    2

    34

    5

    6

    7

    8

    910

    11

    12

    Q 15.26: draw the projections of a cone resting on the ground on its base and show on them, the shortest path

    by which a point P, starting from a point on the circumference of the base and moving around the cone will

    return to the same point. Base ofn cone 65 mm diameter ; axis 75 mm long.

    12

    12311

    410

    59

    68 7

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    1

    =103

    Q A ight i l b 30 mm id d h ight 50 mm t it b H P It i t b ti

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    Q e: A right circular cone base 30 mm side and height 50 mm rests on its base on H.P. It is cut by a section

    plane perpendicular to the V.P., inclined at 45 to the H.P. and bisecting the axis. Draw the projections of the

    truncated cone and develop its lateral surface.

    X Y

    1

    2

    34

    5

    6

    7

    8

    910

    11

    12

    12

    12311

    410

    59

    68 7

    2

    3

    4

    5

    6

    7

    8

    9

    10

    1112

    1

    a

    b

    c

    k

    d

    ef

    g

    h

    ilj

    a

    f

    b

    ck

    d

    e

    g

    hi

    l

    j

    A

    C

    D

    E

    B

    A

    F

    G

    H

    I

    J

    K

    L

    =103

    Q 14 11 A id b 40 id d i 65 l h it b th HP d ll

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    Q 14.11: A square pyramid, base 40 mm side and axis 65 mm long, has its base on the HP and all

    the edges of the base equally inclined to the VP. It is cut by a section plane, perpendicular to the

    VP, inclined at 45 to the HP and bisecting the axis. Draw its sectional top view, sectional side

    view and true shape of the section. Also draw its development.

    X45

    a

    b

    c

    d

    o

    ab

    cd

    o

    1

    2

    3

    4

    1

    2

    3

    411

    41

    21 31

    Y

    A

    B

    C

    D

    A

    O

    1

    1

    2

    3

    4

    Q 14 14: A pentagonal pyramid base 30mm side and axis 60 mm long is lying on one of its triangular faces

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    Q 14.14: A pentagonal pyramid , base 30mm side and axis 60 mm long is lying on one of its triangular faces

    on the HP with the axis parallel to the VP. A vertical section plane, whose HT bisects the top view of the axis

    and makes an angle of 30 with the reference line, cuts the pyramid removing its top part. Draw the top view,

    sectional front view and true shape of the section and development of the surface of the remaining portion of

    the pyramid.

    YXa b e c d

    a

    b

    c

    d

    e

    o

    o

    60

    cd o

    a

    be

    30 a1

    b1

    c1

    d1

    e1

    o1

    1

    2

    34

    5

    6

    1

    2

    3

    4

    5

    631

    41

    21

    11

    61

    51

    O

    A

    BC

    D

    E

    A

    12

    3

    4

    5

    6

    1

    5

    6

    Q 14 11: A square pyramid base 40 mm side and axis 65 mm long has its base on the HP with

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    Q 14.11: A square pyramid, base 40 mm side and axis 65 mm long, has its base on the HP with

    two edges of the base perpendicular to the VP. It is cut by a section plane, perpendicular to the

    VP, inclined at 45 to the HP and bisecting the axis. Draw its sectional top view and true shape of

    the section. Also draw its development.

    X

    o

    Y

    A

    B

    C

    D

    A

    O

    a b

    cd

    o

    a d b c

    1

    2

    3

    4

    1 4

    2 3

    2

    3

    1

    2True length

    of slantedge

    1 4

    1

    1

    4

    2 3

    2

    3True length

    of slantedge

    Q 15 11: A right circular cylinder base 50 mm diameter and axis 60 mm long is standing on HP on its

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    Q.15.11: A right circular cylinder, base 50 mm diameter and axis 60 mm long, is standing on HP on its

    base. It has a square hole of size 25 in it. The axis of the hole bisects the axis of the cylinder and is

    perpendicular to the VP. The faces of the square hole are equally inclined with the HP. Draw its

    projections and develop lateral surface of the cylinder.

    Y

    1

    2

    34

    5

    6

    7

    8

    9

    10

    11

    12

    X

    1

    2

    12

    3

    11

    4

    105

    9

    6

    87

    a

    b

    c

    d

    1 2 3 4 5 6 7 8 9 10 11 12 1

    a

    a

    bd

    bd

    c

    c

    A

    B

    D

    C C

    B

    D

    A

    a c

    Q 15 21: A frustum of square pyramid has its base 50 mm side top 25 mm side and axis 75 mm Draw

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    Q.15.21: A frustum of square pyramid has its base 50 mm side, top 25 mm side and axis 75 mm. Draw

    the development of its lateral surface. Also draw the projections of the frustum (when its axis is vertical

    and a side of its base is parallel to the VP), showing the line joining the mid point of a top edge of one

    face with the mid point of the bottom edge of the opposite face, by the shortest distance.

    YX

    50 25

    75

    a b

    cd

    c1d1

    a

    db

    c

    a1d1

    b1c1

    o

    o

    Truelength of

    slantedge

    A1

    B1

    C1

    D1

    A1

    A

    B

    C

    D

    A

    P

    Q

    R

    S

    p

    p

    q

    r

    r

    s

    s