12
Detailed analysis of the energy yield of systems with covered sheet-and-tube PVT collectors R. Santbergen a , C.C.M. Rindt a, * , H.A. Zondag b , R.J.Ch. van Zolingen a a Eindhoven University of Technology, Department of Mechanical Engineering, P.O. Box 513, 5600 MB Eindhoven, The Netherlands b Energy research Centre of the Netherlands (ECN), P.O. Box 1, 1755 ZG Petten, The Netherlands Received 8 October 2009; received in revised form 10 February 2010; accepted 25 February 2010 Available online 21 March 2010 Communicated by: Associated Editor Elias Stefanakos Abstract Solar cells have a typical efficiency in the range of 5–20%, implying that 80% or more of the incident solar energy can be harvested in the form of heat and applied for low-temperature heating. In a PVT collector one tries to collect this heat. In this work, the electrical and thermal yield of solar domestic hot water systems with one-cover sheet-and-tube PVT collectors were considered. Objectives of the work were to understand the mechanisms determining these yields, to investigate measures to improve these yields and to investigate the yield consequences if various solar cell technologies are being used. The work was carried out using numerical simulations. A detailed quantitative understanding of all loss mechanisms was obtained, especially of those being inherent to the use of PVT col- lectors instead of PV modules and conventional thermal collectors. The annual electrical efficiencies of the PVT systems investigated were up to 14% (relative) lower compared to pure PV systems and the annual thermal efficiencies up to 19% (relative) lower compared to pure thermal collector systems. The loss of electrical efficiency is mainly caused by the relatively high fluid temperature. The loss of thermal efficiency is caused both by the high emissivity of the absorber and the withdrawal of electrical energy. However, both the loss of elec- trical and thermal efficiency can be reduced further by the application of anti-reflective coatings. The thermal efficiency can be improved by the application of a low-emissivity coating on the absorber, however at the cost of a reduced electrical efficiency. Ó 2010 Elsevier Ltd. All rights reserved. Keywords: PVT collectors; PVT systems; PVT system yield; Solar thermal collector 1. Introduction Solar cells have a typical efficiency in the range of 5–20%, depending on the type of solar cell. This implies that 80% or more of the incoming solar energy can be har- vested in the form of heat. In a PVT collector one tries to collect this low-temperature heat. This heat can be used in a range of applications, for example tap-water heating and space heating. A wide variety of PVT collector designs exists. A comprehensive overview of flat-plate PVT collec- tors and systems was given by Zondag (2008). Examples of PVT collectors based on the concentration of sunlight were described by Coventry (2005) and Smeltink and Blakers (2007). Flat-plate collectors can be either glazed or unglazed and either air or liquid can be used as heat transporting fluid. Either a sheet-and-tube plate (Saitoh et al., 2003) or a channel plate (Chow et al., 2006) can be used to trans- fer the heat from the cells towards the fluid. The yield of a system with flat-plate PVT collectors and water as a trans- porting fluid was investigated numerically by de Vries (1998) and Zondag et al. (2003). Several PVT collector designs were considered for Dutch climatic conditions. The unglazed PVT collector gives the highest electrical effi- ciency, but its thermal performance is very poor. Zondag concluded that the one-cover glazed sheet-and-tube design represents a good compromise between electrical and 0038-092X/$ - see front matter Ó 2010 Elsevier Ltd. All rights reserved. doi:10.1016/j.solener.2010.02.014 * Corresponding author. Tel.: +31 40 2472978; fax: +31 40 2475399. E-mail address: [email protected] (C.C.M. Rindt). www.elsevier.com/locate/solener Available online at www.sciencedirect.com Solar Energy 84 (2010) 867–878

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Page 1: Detailed analysis of the energy yield of systems with ... · Detailed analysis of the energy yield of systems with covered sheet-and-tube PVT collectors R. Santbergena, C.C.M. Rindta,*,

Available online at www.sciencedirect.com

www.elsevier.com/locate/solener

Solar Energy 84 (2010) 867–878

Detailed analysis of the energy yield of systems with coveredsheet-and-tube PVT collectors

R. Santbergen a, C.C.M. Rindt a,*, H.A. Zondag b, R.J.Ch. van Zolingen a

a Eindhoven University of Technology, Department of Mechanical Engineering, P.O. Box 513, 5600 MB Eindhoven, The Netherlandsb Energy research Centre of the Netherlands (ECN), P.O. Box 1, 1755 ZG Petten, The Netherlands

Received 8 October 2009; received in revised form 10 February 2010; accepted 25 February 2010Available online 21 March 2010

Communicated by: Associated Editor Elias Stefanakos

Abstract

Solar cells have a typical efficiency in the range of 5–20%, implying that 80% or more of the incident solar energy can be harvested inthe form of heat and applied for low-temperature heating. In a PVT collector one tries to collect this heat. In this work, the electrical andthermal yield of solar domestic hot water systems with one-cover sheet-and-tube PVT collectors were considered. Objectives of the workwere to understand the mechanisms determining these yields, to investigate measures to improve these yields and to investigate the yieldconsequences if various solar cell technologies are being used. The work was carried out using numerical simulations.

A detailed quantitative understanding of all loss mechanisms was obtained, especially of those being inherent to the use of PVT col-lectors instead of PV modules and conventional thermal collectors. The annual electrical efficiencies of the PVT systems investigated wereup to 14% (relative) lower compared to pure PV systems and the annual thermal efficiencies up to 19% (relative) lower compared to purethermal collector systems. The loss of electrical efficiency is mainly caused by the relatively high fluid temperature. The loss of thermalefficiency is caused both by the high emissivity of the absorber and the withdrawal of electrical energy. However, both the loss of elec-trical and thermal efficiency can be reduced further by the application of anti-reflective coatings. The thermal efficiency can be improvedby the application of a low-emissivity coating on the absorber, however at the cost of a reduced electrical efficiency.� 2010 Elsevier Ltd. All rights reserved.

Keywords: PVT collectors; PVT systems; PVT system yield; Solar thermal collector

1. Introduction

Solar cells have a typical efficiency in the range of5–20%, depending on the type of solar cell. This impliesthat 80% or more of the incoming solar energy can be har-vested in the form of heat. In a PVT collector one tries tocollect this low-temperature heat. This heat can be used ina range of applications, for example tap-water heating andspace heating. A wide variety of PVT collector designsexists. A comprehensive overview of flat-plate PVT collec-tors and systems was given by Zondag (2008). Examples ofPVT collectors based on the concentration of sunlight were

0038-092X/$ - see front matter � 2010 Elsevier Ltd. All rights reserved.

doi:10.1016/j.solener.2010.02.014

* Corresponding author. Tel.: +31 40 2472978; fax: +31 40 2475399.E-mail address: [email protected] (C.C.M. Rindt).

described by Coventry (2005) and Smeltink and Blakers(2007).

Flat-plate collectors can be either glazed or unglazedand either air or liquid can be used as heat transportingfluid. Either a sheet-and-tube plate (Saitoh et al., 2003)or a channel plate (Chow et al., 2006) can be used to trans-fer the heat from the cells towards the fluid. The yield of asystem with flat-plate PVT collectors and water as a trans-porting fluid was investigated numerically by de Vries(1998) and Zondag et al. (2003). Several PVT collectordesigns were considered for Dutch climatic conditions.The unglazed PVT collector gives the highest electrical effi-ciency, but its thermal performance is very poor. Zondagconcluded that the one-cover glazed sheet-and-tube designrepresents a good compromise between electrical and

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Nomenclature

A AM1.5 absorption factor (–)Aeff effective absorption factor (–)E energy yield (kWh/m2y)I sun solar irradiance (W/m2)n refractive index (–)P power (W)T temperature (�C)b temperature coefficient for electrical efficiency

(1/�C)e emissivity (–)g efficiency (–)q packing density (–)s transmittance (–)

col collectore electricalinv inverterlam laminatemax maximumprim primaryPV photovoltaicPVT photovoltaic/thermalSF solar fractionSTC Standard Test Conditionssys systemth thermal

868 R. Santbergen et al. / Solar Energy 84 (2010) 867–878

thermal yield and manufacturability. Also in the EuropeanPVT Roadmap (PVT Roadmap, 2005) it was concludedthat the one-cover PVT collector with a liquid as heattransporting fluid, is the main market product for PVT col-lectors, with both tap-water heating and space heatingbeing the main applications. Also in the work presentedhere, the focus was on solar domestic hot water systemswith one-cover sheet-and-tube PVT collectors.

The design considered here is shown schematically inFig. 1. At the heart there is the PV laminate with the solarcells, generating electricity. The heat generated in the lam-inate is extracted by a copper sheet at the back. Connectedto this sheet is a serpentine shaped tube through whichwater flows collecting the heat. In order to reduce heat lossto the ambient, the backside is thermally insulated and atthe front there is a cover glass. The stagnant air layer pro-vides thermal insulation. This design is similar to the designof a glazed solar thermal collector with the spectrally selec-tive absorber being replaced by a PV laminate.

The electrical efficiency of a glazed PVT collector issomewhat lower than the electrical efficiency of a PV mod-ule, because of the presence of an extra cover. In addition,the cell temperature will be influenced by the amount ofheat collected by the fluid. A lower cell temperature isfavorable for a higher electrical yield because of the nega-tive temperature coefficient of the electrical cell efficiency.The cell temperature, however, will be influenced by thesystem sizing i.e. the ratio between the PVT collector areaand the storage size and by the application dependent ther-mal load. Therefore it is impossible to conclude beforehandwhether there will be an electrical energy gain or loss. Sofar, the influence of the system sizing and the resulting fluidtemperature on the electrical efficiency was not studied in asystematic way.

The thermal efficiency of a PVT collector is lower thanthe efficiency of a thermal collector as well. This is causedby a higher emissivity of the PV laminate on the one hand

and a lower (effective) absorption factor on the other hand.The total absorption factor is lower than that of a blackabsorber, because solar cells do not fully behave as a blackabsorber. Moreover, the total absorption factor A isreduced to an effective absorption factor Aeff because ofthe extraction of electrical energy

Aeff ¼ A� ge ð1Þ

with ge being the electrical efficiency.Both the total and the effective absorption factor of var-

ious types of solar cells were studied in detail by Santber-gen et al. (2007), Santbergen and van Zolingen (2008),Santbergen (2008), both by modelling and by measure-ments on test structures. For the various types of solarcells, total absorption factors turned out to be in the rangeof 85–93%, whereas effective absorption factors were in therange of 70–82%.

In order to optimise the electrical and thermal yield ofPVT collectors and systems, detailed knowledge of the fac-tors that determine these yields is required. So far adetailed analysis of these factors has not been reported inliterature, though the basic models to do so are available,as described above. Therefore the first objective of thework described here was to study these factors and tounderstand the mechanisms that limit the yields comparedto systems with only PV modules or thermal collectors. Thesecond objective was to analyse whether the yield could beimproved by the use of anti-reflective coatings and whatwould be the effect of a low-emissivity coating on theencapsulated solar cells. The third objective was to gaininsight in the differences in both the electrical and thermalyield if different types of solar cells are used.

The work was carried out with a system simulationmodel, enabling to simulate the annual electrical and ther-mal yield of PVT systems for several combinations of PVlaminate and optical coatings. The PVT collector modeldeveloped by Zondag et al. (2002) is part of this simulation

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cover glass

electricity

heat

sheet

PV laminate

framing tube

tube

insulation

insulation

water

Fig. 1. A one-cover flat-plate sheet-and-tube PVT collector, converting incident solar irradiance into both electricity and heat. (Left) The completecollector. (Right) A detailed cross-section.

Table 1Parameters of the PVT system.

Thickness of cover glass 3.2 nmEmissivity of glass 0.9Heat conduction through glass 0.9 W/mKWidth of air layer 0.02 mHeat conduction through air 0.025 W/mKThickness of PV glass 3.0 mmEmissivity of PV laminate 0.9Heat transfer PV laminate to sheet 120 W/m2K

R. Santbergen et al. / Solar Energy 84 (2010) 867–878 869

model. Effective absorption factors obtained by the opticalmodel of Santbergen and van Zolingen (2008), Santbergen(2008) were used as input for the PVT collector model.

First, a description of the PVT system considered isgiven. Next, the models used for the simulation are intro-duced. Subsequently, the results of energy yield simulationsare presented together with an analysis of the loss mecha-nisms and measures to improve the yields. Finally theresults are discussed.

Copper sheet thickness 0.2 mmTube diameter 0.01 mTube spacing 0.095 mSpecific flow rate 10 kg/m2hHeat capacity of water 4200 J kg KHeat transfer through back of col. 1 W/2KCollector surface area 3, 6 or 12 m2

Heat storage tank volume 200 lHeat storage tank heat loss 1 W/K

2. System description

The PVT system considered here is a system for domes-tic hot water heating and has a lay-out similar to the lay-out of a conventional system for solar domestic hot waterheating (see Fig. 2). The PVT system consists of a numberof sheet-and-tube PVT collectors of the type described inthe introduction. The typical dimensions and some otherparameters of the PVT system are given in Table 1. ThePVT collectors are connected to a storage tank. In thestudy presented here, the tank volume was kept fixed(200 l) and the PVT collector area was varied.

The PV sub-system is a grid-connected PV system. ThePV laminates are connected to a PV inverter, converting

PVT

colle

ctors

=~

to grid

inverter

heat

heatexchangerpump

electricity

Fig. 2. Schematic overview of the PVT system for domestic hot water. Besidthermal sub-system consists of a pump, heat exchanger, heat storage and aux

the DC current into AC current. Crystalline silicon (c-Si)PUM cells (Bultman et al., 1994; Weeber et al., 2006) wereselected as representatives for the c-Si solar cell technology.Because PUM cells have their main current collection pat-tern at the back of the solar cell, only current collection fin-gers are present at the front side resulting in a front side

from mains(T=10°C)

DHW(T=60°C)

heatstorage

forDHW(200l)

aux.heater

es the PVT collector, the electrical sub-system consists of an inverter, theiliary heater.

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870 R. Santbergen et al. / Solar Energy 84 (2010) 867–878

metallisation coverage of only 4.5% as compared with 8.0%for conventional c-Si solar cells, having also bus bars at thefront. Reduced front metallisation coverage is favorablefor both the cell efficiency and the absorption factor (Sant-bergen and van Zolingen, 2008). Two types of solar cellswere selected as representatives of the thin-film solar celltechnology. One being the single-junction amorphous sili-con (a-Si) solar cell characterised by a relatively low electri-cal cell efficiency (7%) and a relatively low absorptionfactor (81%) (Santbergen et al., 2007; Santbergen, 2008).The other being the copper indium gallium diselenide(CuðInxGa1�xÞSe2) solar cell with x ¼ 0:2 being a typicalcomposition for industrially produced solar cells andabbreviated here as CIGS solar cell (Santbergen, 2008).This cell has both a relatively high cell efficiency (11%)and high absorption factor (93%).

3. Modelling

The electrical yield and the thermal yield of a PVT sys-tem are the total amounts of solar energy supplied to thegrid as electrical energy or extracted from the storage tankas thermal energy, respectively. Annual yields, i.e. thesummed total yields of one year, are considered. In orderto determine these yields, the performance of the PVT sys-tems was simulated over an entire year. The year is dividedinto time steps of one hour. For each time step the flow ofenergy through the PVT system is calculated. This makesthe simulation model very flexible and the model can there-fore be used under a wide range of conditions. The sub-models used for these calculations will be discussed below.

3.1. Optical model

The optical model is used to determine the AM1.5absorption factor (A) of the PVT collector, i.e. the fractionof incident solar irradiance absorbed in the PVT collector,as opposed to being reflected. The PVT collector is treatedas an optical multilayer system (Santbergen, 2008). In thismodel, the extended net-radiation method is used to takeinto account the effect of light-trapping in the solar cellsand in the PV laminate.

Because in the optical model layers can be added easily,it is possible to study the effect on A of the addition of opti-cal coatings. In this work, anti-reflective and/or low-emis-sivity coatings on the cover glass or on the PV laminateitself are considered. Note that A is one of the input param-eters of the PVT collector model that will be described inthe next section.

Using the optical model the effects of spectrum andangle of incidence on the absorption factor were investi-gated first. It turned out that the absorption factor of c-Si solar cells changes less than 1% if the air mass numberis changed from 1.5 to 5.6. Detailed analysis showed thatthe absorption factor hardly changes in case the angle ofincidence remains between 0� and 60�. This indicates that

the absorption factor of a PV laminate is more or less con-stant over a wide range of irradiation conditions.

3.2. PVT collector model

The thermal model for the PVT collector is a modifiedversion of a widely used solar thermal collector modeldeveloped by Hottel and Whillier (Duffie and Beckman,1991). de Vries (1998) incorporated electricity productionin this steady-state one-dimensional model, making it suit-able for PVT collectors as well. Zondag (Zondag et al.,2002, 2003) refined this model further and used it to ana-lyse the performance of several flat-plate PVT collectordesigns. For the work presented here, this refined modelwas used. The working principles of this model are nowsummarised briefly.

The objective of the model is to determine the thermalefficiency of a solar thermal PVT collector gcol

th . The taskof the model therefore is to simulate the heat flows insidethe collector in order to determine the amount of heatbeing transferred to the water flowing through the tubeand the amount lost to the ambient. The problem is simpli-fied by ‘stretching’ the serpentine geometry of the tube to astraight tube as indicated in the left panel of Fig. 3. Thisstretched out collector is then divided into a number of seg-ments and the heat flow in each segment is analysed.

The cross-section of a single segment and the tempera-ture nodes used in the model are indicated in the rightpanel of Fig. 3. The heat resistance between the nodes isdetermined, taking into account heat transport by convec-tion, radiation and conduction (indicated by the arrows).Nusselt relations are used to describe heat transport by nat-ural and forced convection. Weather conditions, like solarirradiance, ambient temperature, sky temperature (for radi-ation) and wind speed and the temperature of the waterflowing into the tube are used as boundary conditions.

3.3. Heat storage tank model

The PVT system contains a form of heat storage. Heresensible heat storage is considered in a storage tank filledwith water. As indicated in Fig. 4, the energy content ofthe storage tank is affected by two flows. At one side thereis the collector loop, taking water from the bottom of thetank and returning it at an elevated temperature. At theother side there is the demand loop, taking water fromthe top of the tank and replenishing it at a temperatureof 10 �C. Note that it is compulsory, in practice, to separatethe water of both loops by means of a heat exchanger. Hereit is assumed that this heat exchanger is located outside thetank on the collector side and is perfect in terms ofeffectiveness.

A pump control strategy is implemented to ensure thatno water is pumped through the collector during unfavor-able weather conditions (i.e. low irradiance) that wouldlead to a loss of heat. Note that in case the heat supplyexceeds the heat demand, the temperature in the storage

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T1

T2

T3

TN

collectorloop

demandloop

Fig. 4. Schematic overview of the stratified heat storage tank divided intosegments of uniform temperature. Inter-segment flows are indicated.

firstsegment

finalsegment

solarirradiance

radiation

radiation

electricity

convection1: cover glass (top)

2: cover glass (bottom)

3: PV glass (top)

4: PV cells

5: sheet

6: tube

7: water

temperaturenodes

convection

conduction

conduction

conduction

conduction

conv.

Fig. 3. (Left) A simplification of the model by straightening the serpentine tube and thereby ’stretching out’ the collector. (Right) Cross-section of thestretched out PVT collector with the energy flows and temperature nodes in the thermal model indicated.

R. Santbergen et al. / Solar Energy 84 (2010) 867–878 871

tank could eventually reach the boiling temperature. Toprevent this dangerous situation, no water is pumpedthrough the collector as long as the temperature in the stor-age tank exceeds 95 �C. Under this condition, known asstagnation, no heat is extracted from the absorber and itstemperature could exceed 150�. The effect of stagnationon the solar cell temperature and therefore on the electricalyield is taken into account by the model.

Heat storage tanks are designed to avoid mixing ofwater of different temperatures in order to maintain goodthermal stratification. Having a stratified tank instead ofa tank of uniform temperature has two advantages. Firstly,the water extracted at the demand side (top) has a relativelyhigh temperature, so less auxiliary heating is required. Sec-ondly, the water extracted at the collector side (bottom) hasa relatively low-temperature, which is beneficial for the effi-ciency of the collector. Therefore the degree of the stratifi-cation is an important system parameter.

Storage tank models have been developed, of which themultinode model is frequently used (Kleinbach et al.,1993). In this model the storage tank is divided into N seg-ments, each segment being characterised by a uniform tem-perature. The choice of the number of segments N in the

model determines the degree of stratification. The simplestcase with only one tank segment N ¼ 1 corresponds to afully mixed tank of uniform temperature and the limitingcase of N !1 corresponds to a perfectly stratified tank.According to Duffie and Beckman (1991), the case withN ¼ 3 represents a reasonable compromise between thetwo extreme cases and this value was used for the simula-tions presented here.

3.4. Electrical model

The electrical collector efficiency gcole can be approxi-

mated by

gcole ¼ gcol;STC

e F IF T ð2Þ

where gcol;STCe is the collector’s efficiency at STC (Standard

Test Conditions, 1000 W/m2 irradiance, AM1.5 spectrumand 25 �C cell temperature) and F I and F T describe thedependence of the electrical efficiency on irradiance I sun

and cell temperature T cell. F I is shown versus I sun inFig. 5. This is an empirical curve that depends on the pre-cise technology considered.

Within the practical temperature range F T can be con-sidered linear,

F T ¼ 1þ bðT cell � 25 �CÞ ð3Þ

where b is the temperature coefficient of the electrical effi-ciency. For c-Si cells and CIGS cells b ¼ �0:0045=�C andfor single-junction amorphous silicon cells b ¼ �0:002=�C(PVT Roadmap, 2005) indicating that the electrical effi-ciency of the amorphous solar cells is less sensitive to tem-perature variation.

An inverter has a maximum input power P invmax for con-

verting direct current into alternating current. The inverterefficiency used in the model is given in Fig. 6 as a functionof the relative input power. Current dependent resistivecable losses were taken into account. The cable resistance

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872 R. Santbergen et al. / Solar Energy 84 (2010) 867–878

was chosen such that the resistive loss is 2% of the DCinput power at an irradiance of 1000 W/m2.

3.5. Input data

The meteorological data of the Dutch test reference yearfor de Bilt were used as input for the model. This data con-tains the hourly values of the ambient temperature, solarirradiation and wind speed for a full year. The irradiationdefined by the test reference year for the south facing planewith a tilt of 45� considered here, is 1100 kWh/m2y.

The AM1.5 absorption factor was used throughout thewhole year, implying that deviations from the AM1.5 spec-trum were not taken into account. In addition, it wasassumed that the absorption factor is not angle dependent,

0.8

0.82

0.84

0.86

0.88

0.9

0.92

0.94

0.96

0.98

1

inve

rter

eff

icie

ncy

(%)

0 0.2 0.4 0.6 0.8 1

Pinv /P invmax

Fig. 6. Efficiency of the inverter as a functions of the relative input powerP inv=P inv

max.

0 200 400 600 800 10000

0.2

0.4

0.6

0.8

1

1.2

solar irradiance I sun (W/m2)

F I (−

)

c−Si

a−Si

Fig. 5. The solar irradiance factor F I as a function of I sun.

but equal to the absorption factor for normal incidence (seealso Section 3.1).

For the domestic hot water demand, a standard with-drawal pattern was used. After correction for the heat lossin the pipes between storage tank and water tap, the effec-tive hot water withdrawal is 139 l water per day at 60 �C(Zondag et al., 2001). This daily pattern is repeated forevery day of the year, amounting to an annual thermalenergy demand of 2960 kWh (10.6 GJ).

4. Results

The results presented in this section are calculated usingthe model described in Section 3, assuming Dutch climaticconditions. In Sections 4.1–4.5 systems with PVT collectorswith c-Si solar cells are considered.

4.1. The energy yields of a reference PVT system

Table 2 shows the annual electrical and thermal systemyield of a 6 m2 PVT collector with crystalline silicon (c-Si)PUM solar cells and a 200 l storage tank. In this case noadditional coatings are applied. Because of the finite pack-ing density q of 90% of the solar cells in the laminate andbecause of the presence of the cover glass with a transmit-tance seff ¼ 92:5%, the electrical cell efficiency gcell;STC

e of15.52% is reduced to an electrical collector efficiencygcol;STC

e of 12.97%. The presence of the cover glass alsoreduces the cell’s absorption factor Acell;STC of 87.4% to acollector absorption factor Acol;STC of 81.0%, where alsothe absorption of light in the narrow spacing between thecells is taken into account. The annual electrical system effi-ciency gsys

e of 9.96% is lower than gcol;STCe because of the var-

ious electrical system losses (i.e. low irradiance loss, celltemperature loss, cable loss and inverter loss). The annualthermal efficiency gsys

th of 24.3% is not only determined bythe absorption factor Acol;STC, but also by heat losses tothe ambient by radiation and convection.

4.2. The effect of system sizing

For the standard configuration just described, the influ-ence of system sizing on the annual electrical and thermal

Table 2The annual electrical and thermal system yield of the reference PVTsystem with 6 m2 PVT collector with crystalline silicon PUM solar cellsand a 200 l storage tank. The related efficiencies and absorption factors arepresented as well.

gcell;STCe 15.52%

gcol;STCe 12.97%

Acell;STC 87.4%Acol;STC 81.0%Ecol

e 655 kWh/yEcol

th 1599 kWh/ygsys

e 9.96%gsys

th 24.3%SF 54.3%

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R. Santbergen et al. / Solar Energy 84 (2010) 867–878 873

system efficiency was investigated. In order to do so, thecollector area was varied, see Table 3, keeping all otherparameters constant, including the storage tank volume(200 l) and the thermal load. With increasing collector areathe thermal solar fraction (SF) increases, as one wouldexpect. However, both the annual electrical and thermalsystem efficiency decrease with increasing collector area.The electrical efficiency decreases because the storage tanktemperatures and therewith the solar cell temperaturesreach higher values with increasing collector area. Thethermal efficiency drops because higher fluid temperaturesresult also in higher thermal losses.

Table 4The electrical collector efficiency gcol;STC

e , the collector absorption factorAcol;STC and the emissivity e of the absorber in the configurations A, B, Cand D.

Configuration gcol;STCe ð%Þ Acol;STC ð%Þ e ð%Þ

A 12.97 81.0 85B 11.84 76.9 20C 14.19 87.9 85D 13.67 86.7 20

4.3. The effect of optical coatings

In order to investigate the possibilities to increase theelectrical and thermal yield of PVT collectors, the effectof the application of anti-reflective coatings and of low-emissivity (low-e) coatings was considered. Four PVT col-lector configurations were used, see Fig. 7. Configuration Ais the standard configuration without additional coatings.Configuration B has a low-e coating on the PV laminate.Configuration C has an anti-reflective coating on the coverglass (both sides) and on the PV laminate. In configurationD, the low-e coating of configuration B and the anti-reflec-tive coatings of configuration C are combined.

The anti-reflective coating considered here is a singlelayer SiO2 coating, deposited by a dip coating technique(Hammarberg and Roos, 2003). For the low-emissivitycoating, SnO2:F was used, which is widely used as a low-e coating (Hammarberg and Roos, 2003; Granqvist,2007). Note that very thin metal films could be used as

Table 3The annual electrical and thermal system efficiencies for a PVT collectorsystem with a 200 l storage tank for various PVT collector areas.

PVT collector area

3 m2 6 m 2 12 m2

gsyse ð%Þ 10.34 9.96 9.53

gsysth ð%Þ 34.5 24.3 14.6

SF (%) 38.5 54.3 65.3

Fig. 7. Four PVT collector configurations (drawing not to scale). (A)Without coatings. (B) Low-emissivity coating on the laminate. (C) ARcoatings on both sides of the cover glass and on the PV laminate. (D) ARcoatings on both sides of the cover glass and a sandwich of low-emissivitycoating and AR coating on the PV laminate.

low-e coating as well. However, because of their relativelylow transmittance in the near infrared (where c-Si solarcells have a high spectral response), these metal coatingsare less suitable for application in PVT collectors. Applyinga 300 nm SnO2:F coating with a fluorine doping concentra-tion of 3� 1020 cm�3 will reduce the emissivity of the PVlaminate from 80% to about 20% (Haitjema, 1989). InTable 4 the electrical efficiency and the absorption factorat STC are given together with the emissivity, for the var-ious configurations. These parameters are calculated usingthe optical model and are used as input for the annual yieldsimulations.

The annual electrical and thermal system efficiencies areconsidered for solar domestic hot water systems with a200 l storage tank with collector type A, B, C and D.PVT collector areas of 3, 6 and 12 m2 were selected respec-tively. In practice, typical collector areas are in the range of3–6 m2 for solar domestic hot water heating, 12 m2 wasselected as an extreme case. The results are presented inFig. 8. The annual thermal system efficiency is plotted ver-sus the annual electrical efficiency.

It can be seen that the addition of a low-e coating to thePV laminate (compare configuration A and B), increases

8 9 10 11 1210

15

20

25

30

35

40

45

ηsyse

(%)

ηsys

th (

%)

Tap water heating

3m2

6m2

12m2

A

A

A

B

B

B

C

C

C

D

D

D

Fig. 8. The annual electrical system efficiency versus the annual thermalefficiency for hot water heating systems with PVT collectors with c-SiPUM cells and coating configurations A, B, C and D, for various collectorareas.

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874 R. Santbergen et al. / Solar Energy 84 (2010) 867–878

the annual thermal efficiency somewhat, but reduces theannual electrical efficiency by more than 1% absolute.However, adding anti-reflective coatings (compare configu-ration A and C) is beneficial for both the annual electricalefficiency, increasing by almost 1% absolute, and thethermal efficiency. Having both a low-e coating andanti-reflective coatings (configuration D) results in thehighest thermal efficiency. The electrical efficiency, how-ever, is not as high as in the case with only anti-refectioncoatings (configuration C) and is in the 6 and the 12 m2

cases even lower than in the case without any coatings(configuration A).

4.4. The inherent losses in PVT collectors and systems

In order to study the inherent losses in PVT collectorsand systems, both their electrical and thermal yield werecompared with the corresponding yields of a pure PVand a pure thermal system. In this part of the study theglass cover of the PVT collectors has an anti-reflective coat-ing on both sides and PV absorbers with and without alow-e coating are considered (configuration D and C

PV 3 6 1265

70

75

80

85

90

95

100Elec

PVT (conf. C)

3.5% 3.5% 3.5%

4.2%7.9%

12.2%

100%

92.3%

88.6%

84.3%

T 3 6 1265

70

75

80

85

90

95

100H

PVT (conf. C)

11.8%

8.2%5.1%

2.5%

1.7%

1.2%

9.6%

7.0%

5.1%

100%

76.1%

83.1%

88.6%

Fig. 9. The relative electrical efficiency (top) and relative thermal efficiency (bot3, 6 and 12 m2. PVT configuration C has anti-reflective coatings and PVT con

respectively). The results of this study are displayed by pre-senting the relative annual electrical and thermal systemefficiencies in comparison with the corresponding annualefficiencies of the pure systems, see Fig. 9. The causes ofthe reduced thermal efficiencies are displayed as well. Notethat in order to make a fair comparison, the efficiency ofthe PVT systems is presented relative to the efficiency ofpure systems having anti-reflective coatings as well.

In all cases displayed, 3.5% of the relative electrical effi-ciency is lost because of the presence of the glass cover. Incase no low-e coating is applied (configuration C), the addi-tional temperature loss introduced by the presence of thecover is 4.2–12.2% depending on the system sizing. In casea low-e coating is applied on the absorber an additionaltemperature loss ranging from 1.8% to 7.1% is introduced.Moreover, the low-e coating introduces an extra reflection(2.8%) and absorption (0.9%) loss. The extra reflection iscaused by the high refractive index (n � 2) low-e coatingshave compared to glass (n � 1:5).

In the systems without a low-e coating the two mainmechanisms that cause the reduction of the relative annualthermal efficiency are the high emissivity and the fact that

3 6 12

tricity

transm. loss cover

abs. loss low−e

add. temp. loss cover

add. temp. loss low e

PVT (conf. D)

12.2%

3.5% 3.5% 3.5%

2.8% 2.8% 2.8%0.9%

7.9%4.2%

1.8%

4.5%

7.1%

86.8%

80.4%

73.5%

3 6 12

eat

lower abs. loss

PVT (conf. D)

higher emis. loss

extraction elec. loss

1.8% 1.1% 0.6%

3.4%2.9%

0.9%

9.3%

5.8%

3.4%

85.5%

91.2%

95.1%

tom) of PVT systems for domestic hot water with collector surface areas offiguration D has both a low-emissivity and anti-reflective coatings.

Page 9: Detailed analysis of the energy yield of systems with ... · Detailed analysis of the energy yield of systems with covered sheet-and-tube PVT collectors R. Santbergena, C.C.M. Rindta,*,

0 100 200 300 400 5009.6

9.8

10

10.2

10.4

10.6

10.8

thickness of low−e coating (nm)

ηsys

e (

%)

24

25

26

27

28

29

30

ηsys

th (

%)D

C

C

0.20.20.240.400.85 0.2

ε (−)

Fig. 10. The electrical and thermal system efficiencies versus the thicknessof the SnO:F low-emissivity coating applied to the PV laminate (coatingconfiguration D). The efficiencies of the case without low emissivitycoating (configuration C) is indicated as well. A system for domestic hotwater with a 6 m2 collector is considered.

R. Santbergen et al. / Solar Energy 84 (2010) 867–878 875

electrical energy is withdrawn from the collector. In case alow-e coating is applied (configuration D), the withdrawalof electrical energy is the main mechanism for the reductionof the relative annual thermal efficiency.

Typical PVT collector areas for solar domestic hot waterapplications are in the range of 3–6 m2. If a collector areaof 6 m2 is considered, then in case C (with only anti-reflec-tive coatings) 88.6% of the annual electrical efficiency of apure PV system is obtained, whereas at the same time only83.1% of the annual thermal efficiency. Application of alow-e coating (case D) enhances the relative thermal effi-ciency up to 91.2%, but reduces the relative electrical effi-ciency to only 80.4% at the same time. It can beconcluded that both the electrical and thermal efficiencyof a typical PVT collector are inherently about 10–20%lower compared to separate conventional PV and thermalcollector systems.

Note that though the thermal efficiency of the PVT sys-tem decreases with increasing collector area, it increasesrelative to the efficiency of the thermal reference system.This is caused by the fact that the amount of heat producedby a thermal system with a large collector surface areaexceeds the heat demand, especially in the summer season.This implies that, under those conditions, the system effi-ciency is much less affected by the efficiency of the collectorused. Therefore, in case of larger collector areas, the ther-mal yield of a PVT system will approach the yield of thethermal reference system.

4.5. The trade-off between electrical and thermal efficiency

The increase of the thermal efficiency by means of thelow-e coating is realised, at the cost of a significant reduc-tion of the electrical efficiency. This implies that a trade-offexists between electrical and thermal system efficiency. Inorder to investigate this trade-off in more detail, the thick-ness of the low-e coating was varied in order to vary theemissivity. The relation between the emissivity and thethickness of the SnO2:F low-e coating was derived fromdata from Haitjema (1989). The resulting electrical andthermal system efficiencies are presented in Fig. 10. Thethermal efficiency increases with increasing low-e coatingthickness as one would expect. Because the emissivityincreases hardly any more above a thickness of 300 nm,the thermal system efficiency tends to saturate. The electri-cal efficiency decreases with increasing low-e coating thick-ness because of increasing cell temperatures and a slightincrease of the absorption in the low-e coating.

4.6. The influence of the solar cell technology

The influence of the use of various solar cell technologieson the electrical and thermal yield of PVT systems wasinvestigated as well. Yield differences are expected becauseof differences in the effective absorption factor (resultingfrom both differences in the absorption factor and in thecell efficiencies) and because of differences in the tempera-

ture coefficient of the cell efficiency of the varioustechnologies.

The standard system described above has a c-Si PUMsolar cell laminate as the absorber in the PVT collector.The energy yield of systems with PVT collectors havingconfiguration A with an a-Si thin-film laminate and a CIGSthin-film laminate were investigated as well. An overviewof the cell efficiencies of the various solar cell technologiesis given in Table 5. Cell efficiency, laminate efficiency andcollector efficiency at STC are distinguished, taking intoaccount cell packing density and optical losses caused bythe glass cover. Both the annual electrical efficiency andthe performance ratio (PR) are presented. The PR is theratio between the annual electrical collector efficiency andthe PV laminate efficiency at STC. The PR takes intoaccount all the losses that occur on the system level. Theconcept of the PR makes it possible to compare the electri-cal performance of systems with different cell efficiencies atSTC and in this case to compare pure PV systems and PVTsystems with various solar cell technologies. The PV systemwith the a-Si solar cell laminate has the highest PR becausethe a-Si solar cell has the lowest temperature coefficient ofthe cell efficiency and the most favorable low light intensitybehaviour. Both the PV systems with the c-Si solar cellsand with the CIGS solar cells have a similar PR, becauseof the same temperature coefficient and because of thesame low light intensity behaviour. In the case of a transi-tion from a PV system to a system with PVT collectors thePR is best preserved in the case of a-Si, as can be concludedfrom the ratio PRPVT=PRPV in Table 5. This turns out to bethe case because of the lower temperature coefficient.

The thermal system efficiencies are given in Table 6together with both the absorption factor, the electrical

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Table 5The annual electrical system efficiency gsys

e and the performance ratio PRPVT for PVT systems of 6 m2 with PVT collectors with various solar cell types.

gcell;STCe (%) glam;STC

e (%) gcol;STCe ð%Þ gsys

e ð%Þ PRPVT ð%Þ PRPV ð%Þ PRPVT

PRPVb (%/�C)

c-Si PUM 15.52 13.97 12.97 9.96 0.708 0.825 0.859 �0.45a-Si 7.00 6.30 5.80 4.88 0.775 0.860 0.901 �0.20CIGS 11.00 9.90 9.11 6.84 0.691 0.82 0.843 �0.45

Table 6The annual thermal system efficiency gsys

th for PVT systems with PVT collectors with various solar cell types.

Acell;STC ð%Þ Acol;STC ð%Þ gcol;STCe ð%Þ Acol;STC

eff ð%Þ gsysth ð%Þ

c-Si PUM 87.4 81.0 12.97 68.0 19.4a-Si 81.4 74.9 5.80 69.1 19.3CIGS 93.5 86.0 9.11 76.9 22.0

876 R. Santbergen et al. / Solar Energy 84 (2010) 867–878

collector efficiency and the effective absorption factor. Incase of CIGS, the highest thermal system efficiency isobtained, because the effective absorption factor is thehighest.

A more detailed comparison between the PR’s of bothPV and PVT systems with both c-Si and a-Si solar cellsis given in Fig. 11. This figure also displays the magni-tude of the various loss mechanisms that determine thesePR’s. The temperature induced electrical losses are muchsmaller in the case of a-Si compared to c-Si. In additionthe optical loss induced by the glass cover is shown aswell.

5. Discussion

5.1. Electrical yield

In systems with single-glazed sheet-and-tube PVT collec-tors, the fluid temperatures can become quite high, espe-cially in systems used for tap-water heating. Theoccurring temperatures are also influenced by the sizingof the system i.e. the ratio between the (PVT) collector areaand the thermal load. The storage tank size will play a role

PV PVT60

70

80

90

100

Perf

orm

ance

Rat

io (

%)

5.5%

82.5%

7.7%

4.3%

5.0%

7.2%

9.2%

7.8%

70.8%

low irradiance

inverter & cab.

temperature

optical

c−Si

Fig. 11. An overview of the performance ratio of a PV and a PVT system, bothPVT system for domestic hot water with a collector surface area of 6 m2 witho

as well. The presence of a low-e coating will increase thefluid temperature further at a given system sizing.

The inherent electrical loss (called additional tempera-ture loss) caused by the higher cell temperatures imposedby the heat collecting fluid in the PVT systems investigated,turns out to be significant (see Fig. 9) especially in case of arelatively large collector area compared to the storage tanksize. The effect is even more pronounced if a low-emissivitycoating is being used (see Fig. 9). The application of solarcells with a low-temperature coefficient of the efficiency b,like amorphous silicon based thin-film solar cells(b ¼ �0:20%=

�C) and HIT crystalline silicon solar cells(b ¼ �0:30%=

�CÞ, Zinßer et al. (2008)), is therefore favor-able if conservation of electrical yield is important.

5.2. Thermal yield

As shown in Fig. 9, the reduction of the thermal effi-ciency of a PVT system with respect to a system with con-ventional thermal collectors is caused for a large part bythe high emissivity of the absorber and the fact that thetotal absorption factor is reduced by the withdrawal ofelectrical energy to a lower effective absorption factor. This

PV PVT

3.9%

7.9%

2.2%

3.6%

7.3%

3.7%

7.9%

86.0%

77.5%

low irradiance

inverter & cab.

temperature

optical

a−Si

with c-Si and a-Si laminates. The loss mechanisms are indicated as well. Aut additional coatings is considered. The PV module area is 6 m2 as well.

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Table 7The avoided primary energy Ecol

tot;prim for PVT systems with PVT collectorswith various solar cell types. The avoided primary energy from theelectrical part Ecol

e;prim and thermal part Ecolth;prim are also given individually.

Ecole

(kWh/m2y)Ecol

e;prim

(kWh/m2y)Ecol

th

(kWh/m2y)Ecol

th;prim

(kWh/m2y)Ecol

tot;prim

(kWh/m2y)

c-SiPUM

109.6 273.9 213.4 328.3 602.2

a-Si 53.7 134.2 212.3 326.6 460.8CIGS 71.28 178.2 242.0 372.3 550.5

R. Santbergen et al. / Solar Energy 84 (2010) 867–878 877

work shows, that if a low-e coating is applied on the absor-ber, the thermal efficiency is increased substantiallywhereas the electrical efficiency is reduced substantially atthe same time. This implies that there exists an inherenttrade-off between electrical and thermal efficiency.

The differences in the total absorption factor of the vari-ous solar cells are relatively small. Typical values for the totalabsorption factor of crystalline silicon solar cells are around87% (Santbergen and van Zolingen, 2008), whereas for mostthin-film solar cells they are around 90% (Santbergen et al.,2007; Santbergen, 2008). In future, the total absorption fac-tor of both crystalline and thin-film solar cells will grow toabout 91% (Santbergen, 2008). By the application of ananti-reflective coating on the glass encapsulating the cell, thiscan be enhanced further to about 94% , which is close to theabsorption factor of the absorber in a conventional thermalcollector (95%). More important, however, are the relativelylarge differences in the cell efficiencies of the various solar celltechnologies, being about 16% for crystalline silicon andabout 10% for thin-film solar cells, currently. Also in futurethis difference will continue to exist. Efficiencies of 20–25%are expected for crystalline silicon solar cells, whereas forthin-film solar cells efficiencies around 15% are expected(Photovoltaic Technology Platform, 2007). This implies thatthe effective absorption factor of thin-film solar cells willremain 5–10% higher than of crystalline silicon solar cells.

5.3. Avoided primary energy

The main reason for the reduced (effective) absorptionfactor is the withdrawal of electrical energy. This is aninherent loss mechanism, reducing the thermal efficiency.However, from an electrical point of view a high electricalefficiency is desirable. In order to compare the total yield(electrical and thermal) between various PVT systems, theavoided primary energy can be considered. This means thatthe electrical energy (Ee) and thermal energy (Eth) are con-verted into primary energy before they are added

Eprim ¼Ee

gprim!e

þ Eth

gprim!th

; ð4Þ

where gprim!e and gprim!th are the conversion efficiencies forconverting primary energy into electrical and thermal en-ergy, respectively, in the conventional way. For gprim!e

the power generation efficiency of a conventional powerplant is used, which typically is 40% (Coventry, 2003).For gprim!th the thermal efficiency of a conventional gas-fired domestic hot water system is used, which typically is65% (Bosselaar and Gerlagh, 2006). In Table 7 the annualyield of several PV systems is given in terms of avoided pri-mary energy. It can be seen that the PVT system with the c-Si PUM laminate has the highest avoided primary energyof more than 600 kWh/m2y. The avoided primary energycaused by the higher electrical efficiency of the c-Si PUMlaminate outweighs the loss in primary energy caused onthe thermal side, resulting from the lower effective absorp-tion factor of this laminate.

6. Concluding remarks

Both the annual electrical and thermal efficiency of sys-tems with covered sheet-and-tube PVT collectors are about15% (relative) lower compared to separate conventional PVand conventional thermal collector systems. The loss ofelectrical efficiency is mainly caused by the relatively highfluid temperature. This temperature is influenced stronglyby the system sizing. The loss of thermal efficiency is causedboth by the high emissivity of the PV laminate and thewithdrawal of electrical energy.

Both the electrical and the thermal efficiency can beimproved by the application of anti-reflective coatings.To obtain a high electrical efficiency, not only a high cellefficiency at Standard Test Conditions, but also a low-tem-perature coefficient are required. The thermal efficiency canbe improved by the application of a low-e coating, how-ever, at the cost of a reduced electrical efficiency.

The model developed here is very suitable for PVT sys-tem design optimisation. For the further development ofsystems with PVT collectors the work should be extendedto other PVT collector designs and other climate zones.In addition, the development of a yield cost function wouldbe an important tool to optimise the PVT collector systemas a whole and the PVT collector in particular.

Acknowledgements

The authors thank the Energy research Centre of theNetherlands (ECN) and SenterNovem for their financialsupport.

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