InstructionsDo not print this sheet, it contains only information as how to design elements of pressure vessel

INPUTS INPUT CELLS (UNLOCKED) Drop down selection

CALCULATIONS BY PROGRAM

RESULTS

STEPS

1Select sheet what you need to design (e-g: For shell design select shell sheet)

2Input values in yellow cells ----->or thru cells

3Results are shown for every item at end of the sheet

Histroy:

0Reviewed with ARCUSA05.11.07

SHELL (I.D. Basis)InputsTHICKNESS OF CYLINDRICAL SHELL(Internal Pressure & Inside Dimensions)31/1644.763/32566.383/1678SA-516 Gr. 709SA-106 Gr. B1/49.525SA-285 Gr. C10SA-240 Gr. 3045/1612.7Dsign Code:ASME Sec VIII, Div.1, 20041415Cylinder Construction MaterialSA-516 Gr. 703/815.875See Section II Part D for other materials16177/1618Internal Design PressureP107.00psi19.051/220Inner Diameter of ShellDi4580.00mm21TempTempSA-106 Gr. BSA-516 Gr. 70SA-285 Gr. CSA-240 Gr. 30422CFS (psi)S(psi)S(psi)S(psi)Design TemperatureTemp315.00F9/1623-30-2217,11520,00015,66420,015138246514917,11520,00015,66420,015138Corrosion AllowanceCA3.00mm5/825.410021217,11520,00015,66419,8701372612525717,11520,00015,66419,435134Allowable StressS20000psi2715030217,11520,00015,66418,85513020000.0011/162820039217,11520,00015,66418,2751262925048217,11520,00015,66417,695122Radiography TypeFull3030057217,11520,00015,66416,8241163/43132561717,11520,00015,51916,534114Joint EfficiencyE1.003235066216,97019,40015,51916,09911113/163337570715,22918,80015,08415,809109Shell thickness per UG-273440075212,89418,10014,64915,5191073542579710,92214,80014,18515,2291057/8364508429,09412,00012,92314,939103374758876,5999,30010,93614,649101Result:15/16385009324,5836,7009,07914,40299.3395259773,1764,0006,59914,21498Min. Req. Design Thickness of Shellt =15.2910mm4055010221,8422,5004,58313,53293.3Mill Undertolerence per UG-160.300mm141575106711,54579.6Min. req'd thickness of Shellto=15.5910mmor4260011129,48565.4Select shell thickness16.0000mmRecommended thickness is adequate1 1/164362511577,45551.44465012026,04841.7Stress Releif per UCS-794567512474,77232.91 1/84670012923,84426.5Nominal thickness of Vesseltnom=16.00mm4772513373,08921.3Final Centre Linre RadiusRf=2298.00mm4875013822,49517.2Original Centreline radiusRo=infinity for straight plate1 3/164977514272,01613.95080014721,61011.1Percent Extreme fiber Elongation0.348%Stress Releif Not Required1 1/45182515171,2668.7352315FALSE20000FALSEFALSE531 5/1654551 3/85657581 7/165960611 1/26263SA-516 Gr. 701 9/1664SA-106 Gr. B65SA-285 Gr. C66SA-240 Gr. 3041 5/867As Desired681 11/166970711 3/4727374Full1 13/1675Spot76As Desired1 7/87778791 15/1680812828384858687888990

SHELL (O.D. Basis)InputsTHICKNESS OF CYLINDRICAL SHELL(Internal Pressure & Outside Dimensions)31/1644.763/32566.383/167891/49.525105/1612.7Dsign Code:ASME Sec VIII, Div.1, 20041415Cylinder Construction MaterialSA-106 Gr. B3/815.875See Section II Part D for other materials16177/1618Internal Design PressureP1440.00psi19.051/220Inner Diameter of ShellDo219.00mm21TempTempSA-106 Gr. BSA-516 Gr. 70SA-285 Gr. CSA-240 Gr. 30422CFS (psi)S(psi)S(psi)S(psi)Design TemperatureTemp120.00F9/1623-30-2217,11520,00015,66420,015138246514917,11520,00015,66420,015138Corrosion AllowanceCA3.00mm5/825.410021217,11520,00015,66419,8701372612525717,11520,00015,66419,435134Allowable StressS17115psi2715030217,11520,00015,66418,85513020000.0011/162820039217,11520,00015,66418,2751262925048217,11520,00015,66417,695122Radiography TypeFull3030057217,11520,00015,66416,8241163/43132561717,11520,00015,51916,534114Joint EfficiencyE1.0031.7535066216,97019,40015,51916,0991113237570715,22918,80015,08415,809109Shell thickness per UG-2713/163340075212,89418,10014,64915,5191073442579710,92214,80014,18515,229105354508429,09412,00012,92314,9391037/8364758876,5999,30010,93614,649101Result:375009324,5836,7009,07914,40299.315/16385259773,1764,0006,59914,21498Min. Req. Design Thickness of Shellt =11.9131mm3955010221,8422,5004,58313,53293.3Mill Undertolerence per UG-161.489mm40575106711,54579.6Min. req'd thickness of Shellto=13.4023mmor14160011129,48565.4Select shell thickness16.0000mmRecommended thickness is adequate4262511577,45551.41 1/164365012026,04841.7Stress Releif per UCS-794467512474,77232.94570012923,84426.5Nominal thickness of Vesseltnom=16.00mm1 1/84672513373,08921.3Final Centre Linre RadiusRf=117.50mm4775013822,49517.2Original Centreline radiusRo=infinity for straight plate4877514272,01613.91 3/164980014721,61011.1Percent Extreme fiber Elongation6.809%5082515171,2668.73Stress Releif Required. To Avoid Stress Releif Increase The Thickness1 1/45112017115FALSEFALSEFALSE52531 5/1654551 3/85657581 7/165960611 1/262SA-516 Gr. 7063SA-106 Gr. B1 9/1664SA-285 Gr. C65SA-240 Gr. 30466As Desired1 5/867681 11/166970711 3/47273Full74Spot1 13/1675As Desired761 7/87778791 15/1680812828384858687888990

Boot (I.D. Basis)InputsTHICKNESS OF BOOT(Internal Pressure & Inside Dimensions)11/161.587523/322.38125343/164.76255611/46.351/161.5875725/167.9375Dsign Code:ASME Sec VIII, Div.1, 20043/322.38125839Cylinder Construction MaterialAs Desired43/89.525See Section II Part D for other materials3/164.76251051167/1611.1125Internal Design PressureP350.00psi1/46.351271/212.7Inner Diameter of ShellDi1524.00mm5/167.937513TempTempSA-106 Gr. BSA-516 Gr. 70SA-285 Gr. CSA-240 Gr. 304814CFS (psi)S(psi)S(psi)S(psi)Height of Liquid Level in BootH3.00ft99/1614.2875-30-2217,11520,00015,66420,0151383/89.525156514917,11520,00015,66420,015138Design TemperatureTemp100.00F105/815.87510021217,11520,00015,66419,870137111612525717,11520,00015,66419,435134Corrosion AllowanceCA3.00mm7/1611.11251715030217,11520,00015,66418,8551301211/1617.462520039217,11520,00015,66418,275126Total Internal Pressure in BootPi351.30psi1/212.71825048217,11520,00015,66417,695122131930057217,11520,00015,66416,824116Allowable StressS0psiFull1143/419.0532561717,11520,00015,51916,53411420000.00To be entered by userSpot0.859/1614.28752035066216,97019,40015,51916,099111As Desired0.71513/1620.637537570715,22918,80015,08415,809109Radiography TypeFull5/815.8752140075212,89418,10014,64915,519107162242579710,92214,80014,18515,229105Joint EfficiencyE1.00177/822.2254508429,09412,00012,92314,93910311/1617.4625234758876,5999,30010,93614,649101Thickness per UG-271815/1623.81255009324,5836,7009,07914,40299.319245259773,1764,0006,59914,214983/419.052555010221,8422,5004,58313,53293.320125.4575106711,54579.6Result:13/1620.63752660011129,48565.4211 1/1626.987562511577,45551.4Min. Req. Design Thickness of Boott =16.5271mm222765012026,04841.7Mill Undertolerence per UG-160.300mm7/822.2252867512474,77232.9Min. req'd thickness of Bootto=16.8271mmor231 1/828.57570012923,84426.5Select Boot thickness17.0000mmRecommended thickness is adequate15/1623.81252972513373,08921.3243075013822,49517.2Stress Releif per UCS-79251 3/1630.162577514272,01613.9125.43180014721,61011.1Nominal thickness of Boottnom=17.00mm261 1/431.7582515171,2668.73Final Centre Linre RadiusRf=770.50mm1 1/1626.9875323FALSEFALSEFALSEFALSEOriginal Centreline radiusRo=infinity for straight plate2733281 5/1633.3375Percent Extreme fiber Elongation1.10%Stress Releif Not Required1 1/828.57534291 3/834.92530351 3/1630.162536311 7/1636.51251 1/431.75373238331 1/238.11 5/1633.337539SA-516 Gr. 70341 9/1639.6875SA-106 Gr. B1 3/834.92540SA-285 Gr. C3541SA-240 Gr. 304361 5/841.275As Desired1 7/1636.512542371 11/1642.862538431 1/238.1441 3/444.454546Full1 13/1646.0375Spot47As Desired1 7/847.62548491 15/1649.212550250.8

Ellipsoidal HeadInputsTHICKNESS OF ELLIPSOIDAL HEAD(Internal Pressure & Inside Dimensions)11/161.587523/322.38125343/164.7625561/46.3575/167.9375Dsign Code:ASME Sec VIII, Div.1, 200489Cylinder Construction MaterialSA-516 Gr. 703/89.525See Section II Part D for other materials10117/1611.1125Internal Design PressureP1440.00psi121/212.7Inner Diameter of HeadDi3300.00mm13TempTempSA-106 Gr. BSA-516 Gr. 70SA-285 Gr. CSA-240 Gr. 30414CFS (psi)S(psi)S(psi)S(psi)Design TemperatureTemp170.00F9/1614.2875-30-2217,11520,00015,66420,015138156514917,11520,00015,66420,015138Corrosion AllowanceCA3.00mm5/815.87510021217,11520,00015,66419,8701371612525717,11520,00015,66419,435134Allowable StressS20000psi1715030217,11520,00015,66418,85513020000.0011/1617.462520039217,11520,00015,66418,2751261825048217,11520,00015,66417,695122Radiography TypeSpot1930057217,11520,00015,66416,824116Full13/419.0532561717,11520,00015,51916,534114Joint EfficiencyE0.85Spot0.852035066216,97019,40015,51916,099111As Desired0.713/1620.637537570715,22918,80015,08415,809109Thickness per UG-322140075212,89418,10014,64915,5191072242579710,92214,80014,18515,2291057/822.2254508429,09412,00012,92314,939103234758876,5999,30010,93614,649101Result:15/1623.81255009324,5836,7009,07914,40299.3245259773,1764,0006,59914,21498Min. Req. Design Thickness of Headt =145.1705mm2555010221,8422,5004,58313,53293.3Mill Undertolerence per UG-160.300mm125.4575106711,54579.6Min. req'd thickness of Headto=145.4705mmor2660011129,48565.4Select Head thickness14.0000mm1 1/1626.987562511577,45551.4Recommend a higher thickness2765012026,04841.7Stress Releif per UCS-792867512474,77232.91 1/828.57570012923,84426.5Nominal thickness of Vesseltnom=14.00mm2972513373,08921.3Final Centre Linre RadiusRf=563.38mm3075013822,49517.2Original Centreline radiusRo=infinity for straight plate1 3/1630.162577514272,01613.93180014721,61011.1Percent Extreme fiber Elongation1.86%Stress Releif Not Required1 1/431.7582515171,2668.7332170FALSE20000FALSEFALSE331 5/1633.3375341 3/834.92535361 7/1636.512537381 1/238.139SA-516 Gr. 701 9/1639.6875SA-106 Gr. B40SA-285 Gr. C41SA-240 Gr. 3041 5/841.275As Desired421 11/1642.862543441 3/444.454546Full1 13/1646.0375Spot47As Desired1 7/847.62548491 15/1649.212550250.8

Ellipsoidal Head (OD Basis)InputsTHICKNESS OF ELLIPSOIDAL HEAD(Internal Pressure & Inside Dimensions)11/161.587523/322.38125343/164.7625561/46.3575/167.9375Dsign Code:ASME Sec VIII, Div.1, 200489Cylinder Construction MaterialSA-516 Gr. 703/89.525See Section II Part D for other materials10117/1611.1125Internal Design PressureP1440.00psi121/212.7Inner Diameter of HeadD0273.00mm13TempTempSA-106 Gr. BSA-516 Gr. 70SA-285 Gr. CSA-240 Gr. 30414CFS (psi)S(psi)S(psi)S(psi)Design TemperatureTemp120.00F9/1614.2875-30-2217,11520,00015,66420,015138156514917,11520,00015,66420,015138Corrosion AllowanceCA3.00mm5/815.87510021217,11520,00015,66419,8701371612525717,11520,00015,66419,435134Allowable StressS20000psi1715030217,11520,00015,66418,85513020000.0011/1617.462520039217,11520,00015,66418,2751261825048217,11520,00015,66417,695122Radiography TypeFull1930057217,11520,00015,66416,824116Full13/419.0532561717,11520,00015,51916,534114Joint EfficiencyE1.00Spot0.852035066216,97019,40015,51916,099111As Desired0.713/1620.637537570715,22918,80015,08415,809109Thickness per UG-322140075212,89418,10014,64915,5191072242579710,92214,80014,18515,2291057/822.2254508429,09412,00012,92314,939103234758876,5999,30010,93614,649101Result:15/1623.81255009324,5836,7009,07914,40299.3245259773,1764,0006,59914,21498Min. Req. Design Thickness of Headt =12.2271mm2555010221,8422,5004,58313,53293.3Mill Undertolerence per UG-160.300mm125.4575106711,54579.6Min. req'd thickness of Headto=12.5271mmor2660011129,48565.4Select Head thickness14.0000mmRecommended thickness is adequate1 1/1626.987562511577,45551.42765012026,04841.7Stress Releif per UCS-792867512474,77232.91 1/828.57570012923,84426.5Nominal thickness of Vesseltnom=14.00mm2972513373,08921.3Final Centre Linre RadiusRf=48.79mm3075013822,49517.2Original Centreline radiusRo=infinity for straight plate1 3/1630.162577514272,01613.93180014721,61011.1Percent Extreme fiber Elongation21.52%1 1/431.7582515171,2668.73Stress Releif Required. To Avoid Stress Releif Increase The Thickness32120FALSE20000FALSEFALSE331 5/1633.3375341 3/834.92535361 7/1636.512537381 1/238.139SA-516 Gr. 701 9/1639.6875SA-106 Gr. B40SA-285 Gr. C41SA-240 Gr. 3041 5/841.275As Desired421 11/1642.862543441 3/444.454546Full1 13/1646.0375Spot47As Desired1 7/847.62548491 15/1649.212550250.8

BOOT Ellipsoidal HeadInputsTHICKNESS OF ELLIPSOIDAL HEAD(Internal Pressure & Inside Dimensions)11/161.587523/322.38125343/164.7625561/46.3575/167.9375Dsign Code:ASME Sec VIII, Div.1, 200489Cylinder Construction MaterialAs DesiredAdd SA 105 as Boot cap3/89.525See Section II Part D for other materials10117/1611.1125Internal Design PressureP386.30psi121/212.7Inner Diameter of HeadDi457.20mm13TempTempSA-106 Gr. BSA-516 Gr. 70SA-285 Gr. CSA-240 Gr. 30414CFS (psi)S(psi)S(psi)S(psi)Design TemperatureTemp150.00F9/1614.2875-30-2217,11520,00015,66420,015138156514917,11520,00015,66420,015138Corrosion AllowanceCA3.00mm5/815.87510021217,11520,00015,66419,8701371612525717,11520,00015,66419,435134Allowable StressS0psi1715030217,11520,00015,66418,85513020000.00To be entered by user11/1617.462520039217,11520,00015,66418,2751261825048217,11520,00015,66417,695122Radiography TypeFull1930057217,11520,00015,66416,824116Full13/419.0532561717,11520,00015,51916,534114Joint EfficiencyE1.00Spot0.852035066216,97019,40015,51916,099111As Desired0.713/1620.637537570715,22918,80015,08415,809109Thickness per UG-322140075212,89418,10014,64915,5191072242579710,92214,80014,18515,2291057/822.2254508429,09412,00012,92314,939103234758876,5999,30010,93614,649101Result:15/1623.81255009324,5836,7009,07914,40299.3245259773,1764,0006,59914,21498Min. Req. Design Thickness of Headt =7.4297mm2555010221,8422,5004,58313,53293.3Mill Undertolerence per UG-160.300mm125.4575106711,54579.6Min. req'd thickness of Headto=7.7297mmor2660011129,48565.4Select Head thickness7.9375mmRecommended thickness is adequate1 1/1626.987562511577,45551.45/16in2765012026,04841.7Stress Releif per UCS-792867512474,77232.91 1/828.57570012923,84426.5Nominal thickness of Vesseltnom=7.94mm2972513373,08921.3Final Centre Linre RadiusRf=79.07mm3075013822,49517.2Original Centreline radiusRo=infinity for straight plate1 3/1630.162577514272,01613.93180014721,61011.1Percent Extreme fiber Elongation7.53%1 1/431.7582515171,2668.73Stress Releif Required. To Avoid Stress Releif Increase The Thickness32150FALSEFALSEFALSEFALSE331 5/1633.3375341 3/834.92535361 7/1636.512537381 1/238.139SA-516 Gr. 701 9/1639.6875SA-106 Gr. B40SA-285 Gr. C41SA-240 Gr. 3041 5/841.275As Desired421 11/1642.862543441 3/444.454546Full1 13/1646.0375Spot47As Desired1 7/847.62548491 15/1649.212550250.8

Hemispherical HeadInputsTHICKNESS OF HEMISPHERICAL HEAD(Internal Pressure & Inside Dimensions)11/161.587523/322.38125343/164.76255611/46.351/161.5875725/167.9375Dsign Code:ASME Sec VIII, Div.1, 20043/322.38125839Cylinder Construction MaterialAs Desired43/89.525See Section II Part D for other materials3/164.76251051167/1611.1125Internal Design PressureP100.00psi1/46.351271/212.7Inner Diameter of HeadDi2438.40mm5/167.937513TempTempSA-106 Gr. BSA-516 Gr. 70SA-285 Gr. CSA-240 Gr. 304814CFS (psi)S(psi)S(psi)S(psi)Design TemperatureTemp650.00F99/1614.2875-30-2217,11520,00015,66420,0151383/89.525156514917,11520,00015,66420,015138Corrosion AllowanceCA0.00mm105/815.87510021217,11520,00015,66419,870137111612525717,11520,00015,66419,435134Allowable StressS0psi7/1611.11251715030217,11520,00015,66418,85513020000.00To be entered by user1211/1617.462520039217,11520,00015,66418,2751261/212.71825048217,11520,00015,66417,695122Radiography TypeFull131930057217,11520,00015,66416,824116Full1143/419.0532561717,11520,00015,51916,534114Joint EfficiencyE1.00Spot0.859/1614.28752035066216,97019,40015,51916,099111As Desired0.71513/1620.637537570715,22918,80015,08415,809109Thickness per UG-325/815.8752140075212,89418,10014,64915,519107162242579710,92214,80014,18515,229105177/822.2254508429,09412,00012,92314,93910311/1617.4625234758876,5999,30010,93614,649101Result:1815/1623.81255009324,5836,7009,07914,40299.319245259773,1764,0006,59914,21498Min. Req. Design Thickness of Headt =3.0495mm3/419.052555010221,8422,5004,58313,53293.3Mill Undertolerence per UG-160.300mm20125.4575106711,54579.6Min. req'd thickness of Headto=3.3495mmor13/1620.63752660011129,48565.4Select Head thickness4.0000mmRecommended thickness is adequate211 1/1626.987562511577,45551.4222765012026,04841.7Stress Releif per UCS-797/822.2252867512474,77232.9231 1/828.57570012923,84426.5Nominal thickness of Vesseltnom=4.00mm15/1623.81252972513373,08921.3Final Centre Linre RadiusRf=1221.20mm243075013822,49517.2Original Centreline radiusRo=infinity for straight plate251 3/1630.162577514272,01613.9125.43180014721,61011.1Percent Extreme fiber Elongation0.25%Stress Releif Not Required261 1/431.7582515171,2668.731 1/1626.987532650FALSEFALSEFALSEFALSE2733281 5/1633.33751 1/828.57534291 3/834.92530351 3/1630.162536311 7/1636.51251 1/431.75373238331 1/238.11 5/1633.337539SA-516 Gr. 70341 9/1639.6875SA-106 Gr. B1 3/834.92540SA-285 Gr. C3541SA-240 Gr. 304361 5/841.275As Desired1 7/1636.512542371 11/1642.862538431 1/238.1441 3/444.454546Full1 13/1646.0375Spot47As Desired1 7/847.62548491 15/1649.212550250.8

Conical SectionInputsTHICKNESS OF CONICAL SECTION(Internal Pressure & Inside Dimensions)11/161.58752Note: to be less than 30 degree3/322.38125343/164.76255611/46.351/161.5875725/167.9375Dsign Code:ASME Sec VIII, Div.1, 20043/322.38125839Cylinder Construction MaterialSA-106 Gr. B43/89.525See Section II Part D for other materials3/164.76251051167/1611.1125Internal Design PressureP100.00psi1/46.351271/212.7Inner Diameter of Conical sectionDi2438.40mm5/167.937513TempTempSA-106 Gr. BSA-516 Gr. 70SA-285 Gr. CSA-240 Gr. 304814CFS (psi)S(psi)S(psi)S(psi)Design TemperatureTemp650.00F99/1614.2875-30-2217,11520,00015,66420,0151383/89.525156514917,11520,00015,66420,015138Corrosion AllowanceCA0.00mm105/815.87510021217,11520,00015,66419,870137111612525717,11520,00015,66419,435134Cone Half Apex Angle35.00Degree7/1611.11251715030217,11520,00015,66418,855130Formula is not valid. See Div I for special analysis1211/1617.462520039217,11520,00015,66418,275126Allowable StressS17115psi1/212.71825048217,11520,00015,66417,69512220000.00131930057217,11520,00015,66416,824116Full1143/419.0532561717,11520,00015,51916,534114Radiography TypeFullSpot0.859/1614.28752035066216,97019,40015,51916,099111As Desired0.71513/1620.637537570715,22918,80015,08415,809109Joint EfficiencyE1.005/815.8752140075212,89418,10014,64915,519107162242579710,92214,80014,18515,229105Thickness per UG-32177/822.2254508429,09412,00012,92314,93910311/1617.4625234758876,5999,30010,93614,6491011815/1623.81255009324,5836,7009,07914,40299.319245259773,1764,0006,59914,21498Result:3/419.052555010221,8422,5004,58313,53293.320125.4575106711,54579.6Min. Req. Design Thickness of Conical sectiont =8.7270mm13/1620.63752660011129,48565.4Mill Undertolerence per UG-161.091mm211 1/1626.987562511577,45551.4Min. req'd thickness of Conical sectionto=9.8179mmor222765012026,04841.7Select Conical section thickness7.9375mm7/822.2252867512474,77232.95/16inRecommend a higher thickness231 1/828.57570012923,84426.5Stress Releif per UCS-7915/1623.81252972513373,08921.3243075013822,49517.2Nominal thickness of Vesseltnom=7.94mm251 3/1630.162577514272,01613.9Final Centre Linre RadiusRf=1223.17mm125.43180014721,61011.1Original Centreline radiusRo=infinity for straight plate261 1/431.7582515171,2668.731 1/1626.98753265017115FALSEFALSEFALSEPercent Extreme fiber Elongation0.49%Stress Releif Not Required2733281 5/1633.33751 1/828.57534291 3/834.92530351 3/1630.162536311 7/1636.51251 1/431.75373238331 1/238.11 5/1633.337539SA-516 Gr. 70341 9/1639.6875SA-106 Gr. B1 3/834.92540SA-285 Gr. C3541SA-240 Gr. 304361 5/841.275As Desired1 7/1636.512542371 11/1642.862538431 1/238.1441 3/444.454546Full1 13/1646.0375Spot47As Desired1 7/847.62548491 15/1649.212550250.8

Torispherical HeadInputsTHICKNESS OF TORISPHERICAL HEAD(Internal Pressure & Inside Dimensions)11/161.587523/322.38125343/164.762556Full1/46.35Spot7As Desired5/167.9375Dsign Code:ASME Sec VIII, Div.1, 200489Cylinder Construction MaterialAs Desired3/89.525See Section II Part D for other materials10117/1611.1125Internal Design PressureP100.00psi121/212.7Inner Diameter of HeadL2438.40mm13TempTempSA-106 Gr. BSA-516 Gr. 70SA-285 Gr. CSA-240 Gr. 30414CFS (psi)S(psi)S(psi)S(psi)Design TemperatureTemp650.00F9/1614.2875-30-2217,11520,00015,66420,015138156514917,11520,00015,66420,015138Corrosion AllowanceCA3.18mm5/815.87510021217,11520,00015,66419,8701371612525717,11520,00015,66419,435134Knuckle radiusr152.40mm1715030217,11520,00015,66418,85513011/1617.462520039217,11520,00015,66418,275126Allowable StressS0psi1825048217,11520,00015,66417,69512215000.00To be entered by user1930057217,11520,00015,66416,824116Full13/419.0532561717,11520,00015,51916,534114Radiography TypeFullSpot0.852035066216,97019,40015,51916,099111As Desired0.713/1620.637537570715,22918,80015,08415,809109Joint EfficiencyE1.002140075212,89418,10014,64915,5191072242579710,92214,80014,18515,229105RatioL/r16.007/822.2254508429,09412,00012,92314,939103234758876,5999,30010,93614,649101Case 1: when L/r= 16L/rM15/1623.81255009324,5836,7009,07914,40299.311245259773,1764,0006,59914,21498Thickness per UG-321.251.032555010221,8422,5004,58313,53293.3This Formula Is Valid1.51.06125.4575106711,54579.61.751.082660011129,48565.421.11 1/1626.987562511577,45551.4Result:2.251.132765012026,04841.72.51.152867512474,77232.9Min. Req. Design Thickness of Headt =17.5762mm2.751.171 1/828.57570012923,84426.5Mill Undertolerence per UG-160.300mm31.182972513373,08921.3Min. req'd thickness of Headto=17.8762mmor3.251.23075013822,49517.2Select Head thickness14.2875mm3.51.221 3/1630.162577514272,0169/16inRecommend a higher thickness41.253180014721,6104.51.281 1/431.7582515171,266Case 2: when L/r < 1651.3132650FALSEFALSEFALSEFALSE5.51.3433Thickness per UG-3261.361 5/1633.3375This Formula Is Not Valid6.51.393471.411 3/834.925Result:7.51.443581.4636Factor MM=1.75mm8.51.481 7/1636.5125Min. Req. Design Thickness of Headt =17.41mm91.537Mill Undertolerence per UG-160.300mm9.51.5238Min. req'd thickness of Headto=17.71mmor101.541 1/238.113.9Select Head thickness14.2875mm39SA-516 Gr. 709/16inRecommend a higher thickness1 9/1639.6875SA-106 Gr. B40Case 3: SA-285 Gr. C41when L/r > 16SA-240 Gr. 3041 5/841.275Thickness per UG-3242As Desired1 11/1642.862543441 3/444.45This Formula Is Not Valid45461 13/1646.0375Result:471 7/847.625Factor MM=1.75mm48Min. Req. Design Thickness of Headt =17.41mm49Mill Undertolerence per UG-160.300mm1 15/1649.2125Min. req'd thickness of Headto=17.71mmor50Select Head thickness14.2875mm250.89/16inRecommend a higher thicknessStress Releif per UCS-7910.51.5611.1111.588.73Nominal thickness of Vesseltnom=17.88mm11.51.6Final Centre Linre RadiusRf=170.28mm121.62Original Centreline radiusRo=infinity for straight plate131.65141.69Percent Extreme fiber Elongation7.87%151.72Stress Releif Required. To Avoid Stress Releif Increase The Thickness161.7516-2/31.77

Circular Flat HeadInputsTHICKNESS OF HEMISPHERICAL HEAD(Internal Pressure & Inside Dimensions)11/161.587523/322.38125343/164.7625561/46.3575/167.9375Dsign Code:ASME Sec VIII, Div.1, 200489Cylinder Construction MaterialAs Desired3/89.525See Section II Part D for other materials10117/1611.1125Internal Design PressureP300.00psi121/212.7Inner Diameter of HeadDi609.60mm13TempTempSA-106 Gr. BSA-516 Gr. 70SA-285 Gr. CSA-240 Gr. 30414CFS (psi)S(psi)S(psi)S(psi)Design TemperatureTemp450.00F9/1614.2875-30-2217,11520,00015,66420,01513815Corrosion AllowanceCA3.00mm5/815.8756514917,11520,00015,66420,0151381610021217,11520,00015,66419,870137Allowable StressSFALSEpsi1712525717,11520,00015,66419,43513420000.00To be entered by user11/1617.462515030217,11520,00015,66418,8551301820039217,11520,00015,66418,275126Radiography TypeFull1925048217,11520,00015,66417,6951223/419.0530057217,11520,00015,66416,824116Joint EfficiencyE1.002032561717,11520,00015,51916,53411413/1620.637535066216,97019,40015,51916,099111Required thickness of Shelltr-505.00mm2137570715,22918,80015,08415,8091092240075212,89418,10014,64915,519107Actual thickness of Shellts-505.00mm7/822.22542579710,92214,80014,18515,229105234508429,09412,00012,92314,93910315/1623.81254758876,5999,30010,93614,649101Thickness per UG-34245009324,5836,7009,07914,40299.3255259773,1764,0006,59914,21498125.455010221,8422,5004,58313,53293.326575106711,54579.61 1/1626.987560011129,48565.42762511577,45551.4Result:2865012026,04841.71 1/828.57567512474,77232.9C FactorC=0.33mm2970012923,84426.5Min. Req. Design Thickness of Headt =45.8892mm3072513373,08921.3Mill Undertolerence per UG-160.300mm1 3/1630.162575013822,49517.2Min. req'd thickness of Headto=46.1892mmor3177514272,01613.9Select Head thickness46.0000mm1 1/431.7580014721,61011.1Recommend a higher thickness3282515171,2668.73Stress Releif per UCS-7933450FALSEFALSEFALSEFALSE1 5/1633.3375Nominal thickness of Vesseltnom=46.19mm34Final Centre Linre RadiusRf=327.89mm1 3/834.925Original Centreline radiusRo=infinity for straight plate3536Percent Extreme fiber Elongation10.56%1 7/1636.5125Stress Releif Required. To Avoid Stress Releif Increase The Thickness37381 1/238.139SA-516 Gr. 701 9/1639.6875SA-106 Gr. B40SA-285 Gr. C41SA-240 Gr. 3041 5/841.275As Desired421 11/1642.862543441 3/444.454546Full1 13/1646.0375Spot47As Desired1 7/847.62548491 15/1649.212550250.8

SADDLE HORIZONTALSADDLE DIMENSIONS

Dia ofMax.WeightBase PlateWeb PlateWear PlateRibsDist. Of centreBolt Dist.Bolt DiaVesselof VesselLengthWidthThicknessHeightThicknessWidthThicknessWidthThicknessfrom Base Plate(mm)(Kg)A (mm)C (mm)G (mm)(mm)H (mm)D (mm)K (mm)(mm)H (mm)(B)E (mm)(mm)

304.819,051266.7101.66.356.35101.66.35304.888.912.70355.622,680317.5101.66.356.35101.66.35330.2101.612.70406.425,402355.6101.66.356.35101.66.35355.612712.70457.228,123393.7101.66.356.35101.66.35381152.412.7050831,752444.5101.66.356.35101.66.35406.4165.112.70558.834,474482.6101.66.356.35152.46.35431.8177.812.70609.638,102533.4101.66.356.35152.46.35457.2190.512.70660.440,824571.5101.66.356.35152.46.356.35482.6203.212.70711.244,453622.3101.612.76.35152.46.356.35508215.912.7076247,174660.4101.612.76.35152.46.356.35533.4228.612.70812.850,803711.2101.612.76.35152.46.356.35558.8241.312.70863.658,061736.6152.412.76.35279.46.356.35584.225412.70914.460,782774.7152.412.76.35279.46.356.35609.6279.412.70965.265,318838.2152.412.76.35279.46.356.35635304.819.05101695,256889152.412.79.525279.49.5259.525660.4330.219.051066.899,792927.1152.412.79.525279.49.5259.525685.8355.619.051219.2114,3071066.8152.419.059.525279.49.5259.525762406.419.051371.6127,9151193.8152.419.059.525279.49.5259.525914.4457.219.051524141,5231320.8152.419.059.525279.49.5259.525990.650819.051676.4156,0381460.5152.419.059.525279.49.5259.5251066.8558.819.051828.8182,3471587.5228.619.059.525457.29.5259.5251143609.619.051981.2197,7701727.2228.619.0512.7457.29.52512.71219.2660.419.052133.6213,1921854.2228.619.0512.7457.29.52512.71295.4711.225.402286227,7071981.2228.619.0512.7457.29.52512.71371.676225.402438.4243,1302120.9228.625.412.7457.29.52512.71447.8812.825.402590.8344,7362247.9228.625.412.7457.212.712.71524863.625.402743.2365,6022374.9228.625.412.7457.212.712.71600.2914.425.402895.6386,4672527.3228.625.419.05609.612.719.051676.4965.225.403048406,4262641.6228.625.419.05609.612.719.051752.6101631.753200.4426,3842781.3228.625.419.05609.612.719.051828.81066.831.753352.8447,2502908.3228.625.419.05609.612.719.0519051117.631.753505.2467,2083048228.625.419.05609.612.719.051981.21168.431.753657.6488,0743175228.625.419.05609.612.719.052057.41219.231.75

SKIRT VERTICAlTHICKNESS OF SKIRT

LATERInputs*Wind Load (From PVElite)P8500.00lbs*Height of VesselH58.00ft*Moment MT493,000.00lbs-ft*Outside Radius of SkirtR28.00in*Joint EfficiencyE0.70*Stress Value of Head or Skirt20000.00psiMat. Whichever is smaller*Weight of Tower above SkirtW78000.00lbs516 Gr-70Temp(F)S (psi)(-20) 20,000Formula used :5020,00010020,00020020,000Resuslt:30020,00040020,000Required Thickness of Skirt0.30in50020,00060019,40065018,800Required Thickness of Skirt7.58mm70018,10075014,80080012,0008509,3009006,7009504,00010002,500Note: For other materials see section 2 part D

NOZZLE ThicknessTHICKNESS OF NOZZLE AS PER UG-45

Nozzle Size :NB 3/4" (DN 20)Nozzle on Sump of PV-221 ( R22 Receiver )LATER

InputsInputsUG-45 b(1) for Internal PressureUG-45 b(2) for External Pressure

Internal Design PressureP259.00psiExternal Design PressureP15.00psiDiameter of Shell/HeadD2168.00mmDiameter of Shell/HeadD2168.00mmDesign TemperatureTemp140.00FDesign TemperatureTemp140.00FAllowable Stress of ShellS17100.00psiAllowable Stress of ShellS17100.00psiJoint EfficiencyE1.00Joint EfficiencyE1.00Corrosion AllowanceCA3.00mmCorrosion AllowanceCA3.00mm

Formula usedFormula used

ResultResultThicknesst19.5691mmThicknesst3.9514mm

InputsInputsUG-16(b) UG-45 b(4)

Minimum thicknesst1/16inStandard Wall Thk of pipet2.87mmMinimum thicknesst1.59mmMinimum thicknesst2.5113mmCorrosion AllowanceCA3.00mmCorrosion AllowanceCA3.00mm

ResultResultThicknesst4.5875mmThicknesst5.5113mm

Final ResultInputsUG-45 a for Internal PressureStep 1:Max ( UG 45b(1) , UG 16b)t19.5691mmInternal Design PressureP259.00psiStep 2:Max ( UG 45b(2) , UG 16b)t4.5875mmDiameter of PipeD20.00mmDesign TemperatureTemp140.00FStep 3:Max ( Step1 , Step 2) t19.5691mmAllowable StressS17100.00psiJoint EfficiencyE1.00Step 4:Min ( Step3 , UG-45 b(4))t5.5113mmCorrosion AllowanceCA3.00mm

Step 5:Max ( Step4 , UG-45 (a))t5.5113mmFormula used

ResultMin Required thickness of t5.5113mmThicknesst3.1529mmNozzleSch

Nozzle Thk Index L-7.2THICKNESS OF NOZZLE AS PER UG-45

Nozzle Size :11.75inASME Section VIII Index L-7.2 Example 2LATER

InputsInputsUG-45 b(1) for Internal PressureUG-45 b(2) for External Pressure

Internal Design PressureP400.00psiExternal Design PressureP15.00psiDiameter of Shell/HeadD60.00inDiameter of Shell/HeadD60.00inDesign TemperatureTemp250.00FDesign TemperatureTemp250.00FAllowable Stress of ShellS14300.00psiAllowable Stress of ShellS14300.00psiJoint EfficiencyE1.00Joint EfficiencyE1.00Corrosion AllowanceCA0.00inCorrosion AllowanceCA0.00in

Formula usedFormula used

ResultResultThicknesst0.8535inThicknesst0.0315in

InputsInputsUG-16(b) UG-45 b(4)

Minimum thicknesst1/16inStandard Wall Thk of pipet9.57mmMinimum thicknesst1.59mmMinimum thicknesst8.3738mmCorrosion AllowanceCA3.00mmCorrosion AllowanceCA0.00mm

ResultThicknesst4.5875mmResultThicknesst8.3738mmThicknesst0.1806inThicknesst0.3297in

Final ResultInputsUG-45 a for Internal PressureStep 1:Max ( UG 45b(1) , UG 16b)t0.8535mmInternal Design PressureP400.00psiStep 2:Max ( UG 45b(2) , UG 16b)t0.1806mmDiameter of PipeD11.75inDesign TemperatureTemp250.00FStep 3:Max ( Step1 , Step 2) t0.8535mmAllowable StressS16600.00psiJoint EfficiencyE1.00Step 4:Min ( Step3 , UG-45 b(4))t0.3297mmCorrosion AllowanceCA0.00in

Step 5:Max ( Step4 , UG-45 (a))t0.3297mmFormula used

ResultMin Required thickness of t0.3297mmThicknesst0.14inNozzleSch

Actual Thickness of Pipe = Pipe Schedule Thickness x 0.875 (12.5% Undertolerance )Actual Thickness of Pipe should be greater than Minimum Required Thickness

Pipe SchedulePIPE SCHEDULE CHART

NDODSchSch.Sch.Std.Sch.Sch.ExtraSch.Sch.Sch.Sch.SchXXND(in)102030Wall4060Strong80100120140160Strong

0.5021.302.772.773.733.734.757.471/20.7526.702.112.872.873.913.915.547.823/41.0033.42.773.383.384.554.556.359.091.001.2542.22.773.563.564.854.856.359.71 1/41 1/248.32.773.693.695.085.087.1410.161 1/22.0060.32.773.913.915.545.548.7111.072.002 1/2733.055.165.167.017.019.5214.022 1/23.0088.93.055.495.497.627.6211.1315.243.003 1/2101.63.055.745.748.088.0816.153 1/24.00114.33.056.026.028.568.5611.313.4917.124.005.00141.33.46.556.559.529.5212.715.8719.055.006.00168.37.117.1110.9710.9714.2718.2421.956.008.00219.16.357.048.188.1810.3412.712.715.0618.2420.6223.0122.228.0010.00273.16.357.89.279.2712.712.715.0618.2421.4125.428.5710.0012.00323.96.358.389.5710.3114.2712.717.4521.4123.828.5733.3212.0014.00355.66.357.929.529.5211.1215.0612.719.0523.827.7631.7535.7114.0016.00406.46.357.929.529.5212.716.6612.721.4126.1930.9436.5340.4616.0018.00457.26.357.9211.129.5214.2719.0512.723.829.3634.9239.6745.2418.0020.005086.359.5212.79.5215.0620.6212.726.1932.5438.144.4549.9920.0022.00558.86.359.5212.79.5215.8722.2212.728.5734.9241.2747.6453.9722.0024.00609.66.359.5214.279.5217.4824.5912.730.9438.8924.0026.00660.47.9212.79.5212.726.0028.00711.27.9212.715.879.5212.728.0030.007627.9212.715.879.5212.730.0032.00812.87.9212.715.879.5217.4812.732.0034.00863.67.9212.715.879.5217.4812.734.0036.00914.47.9212.715.879.5219.0512.736.00

LIFTING LUGLIFTING LUG DIMENSIONS

Vessel WeightDia of HoleThickness of LugRadius of OuterHeight of LugLength of LugWeld(Kg)D (mm)T (mm)arc R (mm)H (mm)L (mm)(Min)

5,44325.412.738.112725412.7 mm Full Penetration Fillet

9,07228.70219.0550.8152.4254

13,60835.05225.454.102152.4254

22,68041.40231.7563.5177.8304.8

31,75254.10231.7588.9203.2304.819.05 mm Full Penetration Fillet

45,36063.538.1114.3228.6406.4

68,04076.244.45127254406.4

90,720101.650.8152.4304.8457.2

113,400107.9550.8165.1330.2457.2

136,080114.363.5177.8355.6508

Butt WELDING CalculationsLATER

Butt Weld InputPressure Conditions

Thickness of the Platet16.00mmDesign PressureP400.00psi

Bevel AngleTheta56.00degreeDiameter D1375mm

Diameter to be WeldD1375.00mmArea for PressureA1484140.63mm2

Total Area of WeldA539867.88mm2Area for PressureA2300.42in2

Total Area of WeldA836.80in2Load inducedF920169lbs

Allowable Stress of MaterialS20000.00psi

Bearable Load for Butt WeldF16735938lbs

Strength of Weld1718.79%

ResultWeld is O.K.

ANCHOR BOLTANCHOR BOLT DESIGNLATER

InputsTableBolt AreaBolt SizeWind Load (From PVElite)P3000.00lbsin2inHeight of Vessel with SkirtH21.00ft0.1260.500Moment M63,000.00lbs-ft0.2020.625Weight of VesselW11000.00lbs0.3020.750Bolt Circle84.00in0.4190.875Area within Bolt CircleAB5,538.96in20.5511.000Circumference of Bolt CircleCB264in0.6931.125Maximum TensionT94.78lb/in0.891.250Allow. Stress Value of Bolt Mat. SB15,000.00psi1.0541.375No. of Anchor BoltsN8.001.2941.500Req.Area of one BoltBA0.21in21.5151.625Dia of Bolt from Table against Root Aread0.63in1.7441.750Induced Stress in Anchor BoltsSind10,191.08psi2.0491.875Corrosion Allowance for BoltCA0.13in2.32.0003.022.250Formulas Used3.7152.5004.6182.750iMaximum Tension ( lb/in )5.6213.000

iiReq. Area of One Bolt ( Sq.in )

iiiStress in Anchor Bolt ( psi )

Resuslt:

Required Diameter of Anchor Bolt0.75in

Required Diameter of Anchor Bolt19.05mm

PLATFORM

MDMT Calc Curve D MatLATERNominal ThicknessNominal ThicknessTemperature (F)INTERPOLATION(in)(mm)Temp (F)Thickness0.12.54-552.54-550.25.08-555.08-55X1-50Y115.240.37.62-557.62-550.410.16-5510.16-55X?Y160.512.7-5512.7-550.615.24-5015.24-50X2-45Y217.780.717.78-4517.78-450.820.32-4020.32-400.922.86-3522.86-35125.4-3025.4-30X-48.50393700791.333.02-2033.02-201.538.1-1538.1-151.743.18-1043.18-102.255.88055.8802.563.5563.552.973.661073.66103.486.361586.36153.896.522096.52204.2106.6825106.68254.7119.3830119.38305.3134.6235134.62355.4137.1635137.16356152.438152.438000000

INTERPOLATIONINTERPOLATIONX1340.57Y181.35

X?Y85

X2359.93Y285.95

X355.9317391304