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Design and Simulation of a MEMS High G Inertial Impact Sensor Y.P. Wang1, R.Q. Hsu1, C.W. Wu2 1Department of Mechanical Engineering, National Chiao Tung University, 1001 Ta-Hsueh Road, 300 Hsinchu, Taiwan Phone: +886-3-5712121 Ext.31934, Email: [email protected]. net 2Department of Mechanical and Mechatronic Engineering, Nati onal Taiwan Ocean University 2, Pei-Ning Road, Keelung, Taiwan. Speaker: Jing-Wen Shih

Design and Simulation of a MEMS High G Inertial Impact Sensor Y.P. Wang1, R.Q. Hsu1, C.W. Wu2 1Department of Mechanical Engineering, National Chiao Tung

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Page 1: Design and Simulation of a MEMS High G Inertial Impact Sensor Y.P. Wang1, R.Q. Hsu1, C.W. Wu2 1Department of Mechanical Engineering, National Chiao Tung

Design and Simulation of a MEMSHigh G Inertial Impact Sensor

Y.P. Wang1, R.Q. Hsu1, C.W. Wu21Department of Mechanical Engineering, National Chiao Tung University,1001 Ta-Hsueh Road, 300 Hsinchu, TaiwanPhone: +886-3-5712121 Ext.31934, Email: [email protected] of Mechanical and Mechatronic Engineering, National Taiwan Ocean University2, Pei-Ning Road, Keelung, Taiwan.

Speaker: Jing-Wen Shih

Page 2: Design and Simulation of a MEMS High G Inertial Impact Sensor Y.P. Wang1, R.Q. Hsu1, C.W. Wu2 1Department of Mechanical Engineering, National Chiao Tung

Outline Introduction The major goal of Inertial impact sensor The micro impact sensor proposed in this

study Simulation Conclusion Reference

Page 3: Design and Simulation of a MEMS High G Inertial Impact Sensor Y.P. Wang1, R.Q. Hsu1, C.W. Wu2 1Department of Mechanical Engineering, National Chiao Tung

Introduction Inertial sensors have been extensively

utilized in science like inertial navigation systems and airbag triggers .

For high G(>300G) applications. Reaction times for conventional mechanical type impact sensors are not fast enough.

Page 4: Design and Simulation of a MEMS High G Inertial Impact Sensor Y.P. Wang1, R.Q. Hsu1, C.W. Wu2 1Department of Mechanical Engineering, National Chiao Tung

The major goal of inertial impact sensor Designing an impact sensor that has a faster

reaction time than conventional sensors and a mechanism that is sufficiently robust to survive the impact when a vehicle collides with a hard target is the major goal of this study.

Page 5: Design and Simulation of a MEMS High G Inertial Impact Sensor Y.P. Wang1, R.Q. Hsu1, C.W. Wu2 1Department of Mechanical Engineering, National Chiao Tung

Conventional inertial impact sensor (a)cantilever beam type

(b)axial spring type

Page 6: Design and Simulation of a MEMS High G Inertial Impact Sensor Y.P. Wang1, R.Q. Hsu1, C.W. Wu2 1Department of Mechanical Engineering, National Chiao Tung

MDS System trigger

MDS: Mass- Damper- Spring Dynamic

Page 7: Design and Simulation of a MEMS High G Inertial Impact Sensor Y.P. Wang1, R.Q. Hsu1, C.W. Wu2 1Department of Mechanical Engineering, National Chiao Tung

Proof mass expressed by dynamic equation lamped system:

Page 8: Design and Simulation of a MEMS High G Inertial Impact Sensor Y.P. Wang1, R.Q. Hsu1, C.W. Wu2 1Department of Mechanical Engineering, National Chiao Tung

Use Laplace transformation to the second –order function for acceleration mass:

Page 9: Design and Simulation of a MEMS High G Inertial Impact Sensor Y.P. Wang1, R.Q. Hsu1, C.W. Wu2 1Department of Mechanical Engineering, National Chiao Tung

The micro impact sensor proposed in this study

Page 10: Design and Simulation of a MEMS High G Inertial Impact Sensor Y.P. Wang1, R.Q. Hsu1, C.W. Wu2 1Department of Mechanical Engineering, National Chiao Tung

To evaluate system reaction time, 4 different arrangements of spring and proof mass were tested.

Page 11: Design and Simulation of a MEMS High G Inertial Impact Sensor Y.P. Wang1, R.Q. Hsu1, C.W. Wu2 1Department of Mechanical Engineering, National Chiao Tung

The proof mass scale and coil number of the sensor

Page 12: Design and Simulation of a MEMS High G Inertial Impact Sensor Y.P. Wang1, R.Q. Hsu1, C.W. Wu2 1Department of Mechanical Engineering, National Chiao Tung

Simulation

Displacement versus applied forces for each sensor

Page 13: Design and Simulation of a MEMS High G Inertial Impact Sensor Y.P. Wang1, R.Q. Hsu1, C.W. Wu2 1Department of Mechanical Engineering, National Chiao Tung

The response time of the micro-sensor

Page 14: Design and Simulation of a MEMS High G Inertial Impact Sensor Y.P. Wang1, R.Q. Hsu1, C.W. Wu2 1Department of Mechanical Engineering, National Chiao Tung

Proof mass increases from 0.62 to 1.0, and the spring constant remains unchanged, the reaction time is decreased.

Page 15: Design and Simulation of a MEMS High G Inertial Impact Sensor Y.P. Wang1, R.Q. Hsu1, C.W. Wu2 1Department of Mechanical Engineering, National Chiao Tung

Minimum G values for the sensors to be triggered

Page 16: Design and Simulation of a MEMS High G Inertial Impact Sensor Y.P. Wang1, R.Q. Hsu1, C.W. Wu2 1Department of Mechanical Engineering, National Chiao Tung

Reducing the spring constant, and retaining the proof mass, the reaction time decreased and the trigger G value decreased for sensors

Page 17: Design and Simulation of a MEMS High G Inertial Impact Sensor Y.P. Wang1, R.Q. Hsu1, C.W. Wu2 1Department of Mechanical Engineering, National Chiao Tung

Minimum G values for the sensors to be triggered

Page 18: Design and Simulation of a MEMS High G Inertial Impact Sensor Y.P. Wang1, R.Q. Hsu1, C.W. Wu2 1Department of Mechanical Engineering, National Chiao Tung

The plastic strain of the type 1 sensor in 21000G With no significant interference in the x and z

axis; consequently,sensor stability is very good.

Page 19: Design and Simulation of a MEMS High G Inertial Impact Sensor Y.P. Wang1, R.Q. Hsu1, C.W. Wu2 1Department of Mechanical Engineering, National Chiao Tung

Conclusion This proposed impact sensor is intended for

use at 8,000–21,000G. Four different designs were analyzed.

The impact sensors were sufficiently robust to survive the impact of at least 21,000G, four times higher than that of conventional inertial

impact sensors.

Page 20: Design and Simulation of a MEMS High G Inertial Impact Sensor Y.P. Wang1, R.Q. Hsu1, C.W. Wu2 1Department of Mechanical Engineering, National Chiao Tung

References F. Goodeough, Airbag boom when IC accelerometer sees 50 G,Electro

nics Design, pp.45-56, August. 8, 1991. Tadao Matsunaga, Masayoshi Esashi, Acceleration switch with extende

d holding time using squeeze film effect for side airbag systems, Sensors and Actuators A: physical, vol. 100, Issue 1, pp.10-17 , August. 2002.

Military Standard, Mechanical Shock Test, MIL-STD-883E Method 2002.4, US Dept. of Defense, 2004.

Donald R. Ask eland, The science and engineering of materials, 1st edn,Taipei, Kai Fa, 1985, ch. 6, pp. 126-127.

Trimmer, W.S.N, Microrobots and Micromechanical Systems, Sensors and Actuators vol.19 no.3, pp. 267-287, 1989.

M. Elwenspoek, R. Wiegerink, Mechanical Microsensors, Germany,Springer, 2001.

Tai-Ran Hsu, MEMS & Microsystems Design and Manufacture,international edition 2002, Singapore, McGraw-Hill, pp. 157-159.

Page 21: Design and Simulation of a MEMS High G Inertial Impact Sensor Y.P. Wang1, R.Q. Hsu1, C.W. Wu2 1Department of Mechanical Engineering, National Chiao Tung

Thanks for your attention