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http://www.iaeme.com/IJMET/index.asp 58 [email protected]
International Journal of Mechanical Engineering and Technology (IJMET) Volume 7, Issue 6, November–December 2016, pp.58–75, Article ID: IJMET_07_06_007
Available online at
http://www.iaeme.com/ijmet/issues.asp?JType=IJMET&VType=7&IType=6
Journal Impact Factor (2016): 9.2286 (Calculated by GISI) www.jifactor.com
ISSN Print: 0976-6340 and ISSN Online: 0976-6359
© IAEME Publication
DESIGN AND FABRICATION OF MECHANICAL
VIBRATION EXCITER
Aditya Pawar, Sumit Vajre, Shubham Patil, Ashish Badade and Kamlesh Sasane
Fr. Agnel Institute of Technology, India.
ABSTRACT
A vibration exciter is a machine which produces mechanical vibratory motion to provide forced
vibration to a specimen on which modal analysis and testing is to be performed. This article
presents the design & construction of a mechanical vibration exciter which ha s a cam and follower
mechanism used to generate uniaxial vibrations. The exciter is designed to produce displacement
through a given range of frequencies. The construction of working device and its important parts
and the results obtained from FFT analyser are described here.
Key words: Mechanical, Vibration.
Cite this Article: Aditya Pawar, Sumit Vajre, Shubham Patil, Ashish Badade and Kamlesh Sasane,
Design and Fabrication of Mechanical Vibration Exciter. International Journal of Mechanical
Engineering and Technology, 7(6), 2016, pp. 58–75.
http://www.iaeme.com/ijmet/issues.asp?JType=IJMET&VType=7&IType=6
1. INTRODUCTION
A vibration exciter is a force generator that provides vibration, shock, or modal excitation source for
testing and analysis produces mechanical vibratory motion to test object. The exciters are designed to
produce a given range of harmonic or time dependent excitation force and displacement through a given
range of frequencies. These machines can be mechanical, electro-hydraulic or electro-dynamic in nature.
Vibration exciters are used for development, simulation, production, studying the effects of vibration, and
simulate the shock or vibration conditions found in aerospace, construction, agricultural, automobile, etc. [1]
After invention of vehicles, advancement in each section has been in full force in improving the
performance of the vehicle like vibration isolation, ride comfort, stability and efficiency. Ride comfort
problems mainly arise from vibrations of the vehicle body, which may be induced by a variety of sources,
including surface irregularities, aerodynamic forces, vibrations of the engine and driveline, and imbalances
of the tire against assembly. Usually, surface irregularities excite the vibration of the vehicle body.
Vibration exciter acts as an input to the designed models of vehicle and those models can be analyzed by
different ways to improve vibration behavior of vehicle. [2,3]
Design and Fabrication of Mechanical Vibration Exciter
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1.1. LITERATURE SURVEY
The literature survey has been done for collecting information regarding the design and fabrication of
mechanical vibration exciters. Our literature survey is based on: a] design b] type of exciter c] type of input
d] type of testing.
S. H. Sawant et al[4]
have designed a vibration exciter for the analysis of a quarter car model. They
have mentioned that their analysis is based on the fact that a road can be considered as an infinite cam with
wavy profile of harmonic waves and the wheel of quarter car model as follower. As the road is considered
as cam which will give harmonic road excitation to vehicle an eccentric cam can be used as exciter for
vibration analysis. Their experimental setup has been studied which was used for this purpose. It consists
of a shock absorber attached to a compression spring. The load equal to sprung weight is applied by
tightening nut on it. An eccentric cam is used to provide excitation is placed at the bottom of shock
absorber, which is connected to shaft of an electric motor. The displacement of shock absorber due to cam
rotation is measured by FFT analyzer by mounting accelerometer at upper mount of shock absorber. Thus,
the experimental setup used here, can be used for a single type of motion.
Brain Wallace and Brandon Dawe [5]
have designed a vibration exciter table for beam and plate
vibrations for laboratory demonstration. Their primary objective was to perform experiments like
excitation of beams, round plates, square pates and rectangular plates and slip tables, of different materials.
They have mentioned that the stroke range was 3.18mm. However, for slip table application, it was capable
of providing a stroke of 70mm. On examining their report, it was found that they used cam and follower
mechanism to provide the required vibrations. The cam profile selected for desired results was S.H.M
profile. The roller used was a sealed roller bearing type, from Detroit Ball Bearing (p/n SSRI-814). In
order to determine the frequency at which the shaker was operating, a reflective photo-transistor and a
frequency to voltage converter was used. A Hewlett Packard Dynamic Signal Analyzer (model # 35670A)
and ICP Sensor Power Unit (model # 480E09) were used to capture the data from the accelerometer. The
Digital Signal Analyzer was used to output the operating frequency of the shaker as well as acceleration.
This frequency output allowed for proper calibration of the photo-transmitter. Their results show that cam
and follower mechanism can be used for simple harmonic motion.
Nitinkumar Anekaret al [6]
have designed an exciter machine for experimentation purpose and testing
products at different frequencies. They have designed the exciter taking both static and dynamic load
conditions. It is observed that they considered spring as an important part in the design and hence,
designed it under static and dynamic conditions to check under surging and fatigue. The exciter consisted
of five main parts: base frame, drive system (motor), eccentric mass, spring& top plate. The exciter was
mainly made of mild steel, except elements like disc attached to motor, which was made of aluminum. The
base frame was made of channel. The drive system includes a permanent magnet type DC motor with
variable speed. The disc with eccentric mass was attached to motor shaft at one end. This system was fixed
to top plate which is also used to hold the samples. To achieve different excitations, the variable speed
knob was attached to DC motor to control both speed and excitations. The drive system achieved a speed
between 0 rpm to 1440 rpm. Thus, their exciter simply uses an eccentric mass to provide forced vibrations.
L.A.B. Equipment, Inc. [7]
, published online catalogue having specification mentioning frequency,
dimension of shaker table, amplitude for given payload. For example, for a payload of 91kg, frequency is 8
Hz to 60 Hz, displacement is 1.3 mm, table size is 610 x 610 mm.
Essential components have been discussed in literature survey. Available literature fulfills our
requirements toward designing mechanical vibration exciter which can be used as an input device for
analyzing vehicle behavior.
Aditya Pawar, Sumit Vajre, Shubham Patil, Ashish Badade and Kamlesh Sasane
http://www.iaeme.com/IJMET/index.asp 60 [email protected]
1.2. Aim and Objective
Vibration exciter is an important device that is used for testing of structures that are subjected to cyclic
loading. It acts as an external source of vibration, to simulate conditions in which the specimen under test
will be working. Mechanical vibration exciters are of lower cost than other types and can be used for
laboratory experiments.
Thus, the aim and objective of our project is to design and fabricate mechanical vibration exciter for
providing S.H.M. and sudden jerk motion.
1.3. Problem Definition
Mechanical vibration exciters can accommodate only a single type of output like SHM. These
conventional cam profiles cannot provide shocks and sudden jerks. V.Ryan [8]
has mentioned model of
snail/drop cam which can be used for providing a sudden jerk motion. So it was planned to fabricate a
vibration exciter with multiple output using cams of different profiles. Hence the problem definition is
“Design and development of mechanical vibration exciter with multiple outputs.”
1.4. Scope of the Project
The scope of our project work includes design of mechanical vibration exciter using cam and follower
mechanism. Two types of motions will be provided using S.H.M. profile and drop profile of cam. The
scope also includes selection of materials, fabrication and testing of the exciter using FFT analyzer.
In order to design vibration exciter, its components like cam, follower, shaft and springs have to be
designed, which are discussed in the next chapter.
CHAPTER 2
2. DESIGN AND DEVELOPMENT
The previous chapter gave an introduction to the concept of the project and literature review help in
deciding the components to be used and parameters that can affect the results of the project.
This chapter will include the discussion regarding the layout of the project and design considerations
based on calculations. The experimental layout, components and their functions are explained in figure 2.1.
2.1. Proposed layout of Mechanical Vibration Exciter
The layout consists of four cams, two of each type, mounted on the shaft symmetrically as shown in figure
2.1. The follower body is threaded so that only two cams of same type are in contact at a time.
Figure 2.1 Proposed design of Mechanical Vibration Exciter
Design and Fabrication of Mechanical Vibration Exciter
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2.2. Components of Mechanical Vibration Exciter
This section will show the various components that will be incorporated in this project along with their
brief description.
• Cam and Follower: The cam and follower mechanism will be used for providing the vibrations. Two
types of cam profiles will be used for two different outputs, namely: S.H.M profile and Snail/Drop
profile.
• Spring: Coil springs of ASTM A228 will be used to maintain the contact between the cam and the
follower.
• Bearing: Bearings will be used to provide support to the shaft.
• Shaft: The shaft will be connected the motor and will carry the cams on it. A keyway will be provided
on the shaft so as to fix the cams on it.
• Jaw Coupling: The motor shaft will be connected to the shaft carrying the cams via anJaw coupling.
• Motor: A motor of 1 HP power rating will be used to drive the shaft.
2.3. Design Calculations
The design calculations for shaft, cams and follower, key and springs are given below. These calculations
were done with the help of design criteria mentioned in the reference book and the design data book. [9][10]
2.3.1. Shaft
The design power for shaft is taken as 2kW considering factor of safety. The motor speed is taken to be
1000rpm.
Data:
Let ��� = 2 ��, = 1000 ��
The Eq. (1) will give the torque acting on the shaft
� = ���/(����� ) = 19.1 � (1)
1. V.F.D
∑ �� = 0,
∴ � + �" = 1000
# $ = 0 500 × 160 + 500 × 240 = �" × 400
∴ �" = 500
∴ � = 500
2. V.B.M.D $) = $* = 80000 ��
Aditya Pawar, Sumit Vajre, Shubham Patil, Ashish Badade and Kamlesh Sasane
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Figure 2.2 shows the shear forc
Figure
Let, �, = �- = 2
The Eq. (2) will give the equivalent moment acting on the shaft
$, = .(2$/)� + (The Eq. (3) will be used to find out the diameter of shaft
�τ� = 12345*6 = 81 /
Let, 7 = 30 ��
Thus, the diameter of shaft is 30 mm.
2.3.2. Cam and Follower (SHM Motion)
Generally, mechanical exciters provide displac
the maximum rise of cam. Base circle radius is taken as 40mm and the width as 20mm.
Aditya Pawar, Sumit Vajre, Shubham Patil, Ashish Badade and Kamlesh Sasane
IJMET/index.asp 62
shows the shear force and bending moment acting on the shaft.
Figure 2.2 Force and moment acting on shaft
The Eq. (2) will give the equivalent moment acting on the shaft
(2�)�
∴ $, = 164.5 × 109 ��
The Eq. (3) will be used to find out the diameter of shaft
/���
∴ 7 = 22 ��
Thus, the diameter of shaft is 30 mm.
Cam and Follower (SHM Motion)
Generally, mechanical exciters provide displacement up to 30mm. For our project, we have taken 10mm as
the maximum rise of cam. Base circle radius is taken as 40mm and the width as 20mm.
Aditya Pawar, Sumit Vajre, Shubham Patil, Ashish Badade and Kamlesh Sasane
(2)
(3)
ement up to 30mm. For our project, we have taken 10mm as
the maximum rise of cam. Base circle radius is taken as 40mm and the width as 20mm.
Design and Fabrication of Mechanical Vibration Exciter
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Figure 2.3 shows the forces acting on cam and the symbols used for various dimensions of the cam and
the follower.
Figure 2.3 Forces acting on cam and follower
Data:
Maximum lift,ℎ; = 10 �� - = 40 ��, < = 20 �� = 1000 ��, � = 400 ,σ>, = 400 /���
Ɵ- = Ɵ@ = 150°,Ɵ* = 60°
Design of cam: -
rC = 40 + 10 = 50 ��
The Eq. (4) will give the value of angular velocity of cam
ω = ����� = 105 E7/F (4)
The Eq. (5) will give the value of linear velocity of cam
G = H�I�J (sin �N
J ) (5)
AtO = 0°and O = P we will get G = 0
O = J� , G = G; Q ,
G; Q = ℎRω2P = 0.63 �/F
E@ = R�O� × ℎ;2 × S� = 79.38 �/F�
E; Q = 79.38 �/F�
� = ℎ; = 10 ��
Aditya Pawar, Sumit Vajre, Shubham Patil, Ashish Badade and Kamlesh Sasane
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The Eq. (6) will give radius of curvature of cam surfa
) = U V@WX>YZX(@WX>)ZX�( [\)Z]
The Eq. (7) will give contact stresses between cam and follower
(σ)) = 189.8^_`- (a
Thus, the induced stress value is less than the design value of contact stres
Follower body:
The follower body dimensions are based on the dimensions of the roller, which has diameter of 20 mm
and width of 20 mm.
Thread: $46 × 2
Design of Roller pin:
The roller pin is designed to withstand the double shear failure.
The Eq. (8) will give the value for diameter of roller pin
�; Q = 2π c*WZd e �τ�
Let, 7C = 8 ��
Thus, the safe value of roller pin is 8 mm.
Figures 2.4 & 2.5 shows the cam and follower mode
calculations & its behaviour shown in Figure 2.6
Aditya Pawar, Sumit Vajre, Shubham Patil, Ashish Badade and Kamlesh Sasane
IJMET/index.asp 64
�; Q = �; = 400
adius of curvature of cam surface
Y Xf[ɷhZ
](@WX>)iZɷZ
j6Z = 53.7 ��
ontact stresses between cam and follower
a@ + a
@k) = 222.75 /��� l 1130 /���
Thus, the induced stress value is less than the design value of contact stress.
The follower body dimensions are based on the dimensions of the roller, which has diameter of 20 mm
7 = 46 ��
The roller pin is designed to withstand the double shear failure.
�τ� = 45 /���
The Eq. (8) will give the value for diameter of roller pin
c e � � = 400
∴ 7C = 3 ��
Thus, the safe value of roller pin is 8 mm.
Figures 2.4 & 2.5 shows the cam and follower models prepared on Autodesk Inventor as per the design
calculations & its behaviour shown in Figure 2.6
Figure 2.4 Inventor Model of SHM Cam
Aditya Pawar, Sumit Vajre, Shubham Patil, Ashish Badade and Kamlesh Sasane
(6)
(7)
s.
The follower body dimensions are based on the dimensions of the roller, which has diameter of 20 mm
(8)
ls prepared on Autodesk Inventor as per the design
Design and Fabrication of Mechanical Vibration Exciter
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Blue – displacement, Yellow
2.3.3. CAM and Follower (SNAIL CAM)
After designing the SHM profile cam, the second type, i.e., drop cam is designed. Its maximum
10mm and base circle radius is taken as 40mm and the width as 20mm.
Data: -
Maximum lift, ℎ; = 10 �� - = 40 ��, < = 20 �� = 1000 ��, � = 400 ,σƟ- = 270°,Ɵ@ = 0°, Ɵ* = 90°Design of cam: -
The Eq. (9) will give the value of angular velocity of cam
Displac
ement,
Velocit
y,
Acceler
ation
Design and Fabrication of Mechanical Vibration Exciter
IJMET/index.asp 65
Figure 2.5 Inventor Model of Follower
displacement, Yellow – velocity, Red- acceleration
Figure 2.6 Graphs for SHM cam
(SNAIL CAM)
After designing the SHM profile cam, the second type, i.e., drop cam is designed. Its maximum
ase circle radius is taken as 40mm and the width as 20mm.
σ>, = 400 /���
°
rC = 40 + 10 = 50 ��
The Eq. (9) will give the value of angular velocity of cam
Angular Displacement
Design and Fabrication of Mechanical Vibration Exciter
acceleration
After designing the SHM profile cam, the second type, i.e., drop cam is designed. Its maximum rise is
Aditya Pawar, Sumit Vajre, Shubham Patil, Ashish Badade and Kamlesh Sasane
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ω = ����� = 105 E7/F (9)
The Eq. (10) will give the value of linear velocity of cam
G = H�I�J (sin �N
J ) (10)
At O = 0° and O = P we will get G = 0
O = J� , G = G; Q ,
G; Q = ℎRω2P = 0.35 �/F
Em = R�O� × ℎ;2 × S� = 24.5 �/F�
E; Q = 24.5 �/F�
� = ℎ; = 10 ��
�; Q = �; = 400
The Eq. (11) will give the value of radius of curvature of cam
) = U V@WX>YZXf[ɷhZ
(@WX>)ZX�( [\)Z](@WX>)iZɷZ
j6Z = 62.31 �� (11)
The Eq. (12) will give the value of contact stresses between cam and follower
(σ)) = 189.8^_`- (a@ + a
@k) = 218.14 /��� l 1130 /��� (12)
Thus, the induced stress value is less than the design value of contact stress.
Follower body: -
The follower body dimensions are based on the dimensions of the roller, which has diameter of 20 mm
and width of 20 mm. 7 = 46 ��
Thread: $46 × 2
Design of Roller pin:
The roller pin is designed to withstand the double shear failure.
�τ� = 45 /���
The Eq. (13) will give the value of diameter of roller pin
�; Q = 2π c*WZd e �τ� = 400 (13)
∴ 7C = 3 ��
Let, 7C = 8 ��
Thus, the safe value of roller pin is 8 mm
Design and Fabrication of Mechanical Vibration Exciter
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Figures 2.7 & 2.8 shows the cam and follower models prepared on Autodesk Inventor as per the design
calculations & its behaviour shown in Figure 2.9
Fig
Blue – displacement, Yellow
Displac
ement,
Velocit
y,
Accele
ration
Design and Fabrication of Mechanical Vibration Exciter
IJMET/index.asp 67
shows the cam and follower models prepared on Autodesk Inventor as per the design
calculations & its behaviour shown in Figure 2.9
Figure 2.7 Inventor Model of Snail Drop Cam
Figure 2.8 Inventor Model of Follower
displacement, Yellow – velocity, Red- acceleration.
Figure 2.9 Graphs for snail cam
Angular Displacement
Design and Fabrication of Mechanical Vibration Exciter
shows the cam and follower models prepared on Autodesk Inventor as per the design
acceleration.
Aditya Pawar, Sumit Vajre, Shubham Patil, Ashish Badade and Kamlesh Sasane
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2.3.4. Spring
The spring design is based on fatigue loading. �; Q = 400 , δ; Q = 10 ��, o = 6
Material: ASTM A228 p = 79.3 p�E, qr, = 1800 /���,
�τ� = 504 /���
The Eq. (14) will give the value of Wahl stress factor
�s = fd)]ad)]dh = 1.2525 (14)
The Eq. (15) will give the value of wire diameter of the spring
τ = �s(t_)�*Z) (15)
7 = 4 ��
u = 24 ��
Hence, the wire diameter is 4 mm and the coil diameter is 24 mm
The Eq. (16) will give the value of number of coil
� = _viwxviw = 40/�� = y × *t )6z (16)
∴ (Eo{|G}) ~ = 7
({�{E�)~` = ~ + 2 = 9 Thus, the total number of turns is 9.
The Eq. (16) will give the value of solid length of spring
�� = (~ + 2)7 = 36 �� (17)
The Eq. (18) will give the value of free length of spring
�" = �� + δ; Q + (~` − 1) × 1 = 54 �� (18)
The Eq. (19) will give the value of pitch of spring
Lf = pn+2d (19)
∴ p = 6.6 mm
Thus the value of pitch is 6.6mm.
2.3.5. Key
The key will be subjected to shear and crushing stresses. So it is designed to withstand these stresses.
7� = 30 ��
The Eq. (20) will give the value of width of key
� = *�d = 9�d (20)
∴ � = 7.5 ��
The width of key is 7.5 mm.
The Eq. (21) will give the value of height of key
Design and Fabrication of Mechanical Vibration Exciter
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ℎ = �9 × � = 5 �� (21)
The height of key is 5 mm.
� = 30 ��
The Eq. (22) will give the value of force acting on key
� = �� = d�.��×a�6
a� = 3184 (22)
�τ� = 45 /���
�σ)@� = 135 /���
The Eq. (23) will give the actual value of shear stress
(τ) = _s × � = 14.15 /��� (23)
The Eq. (24) will give the actual value of crushing stress
(σ)@) = _H × � = 21.23 /��� (24)
Thus, the actual crushing stress is less than the permissible value of crushing stress.
Thus, the dimensions of the keys that are found out are safe.
The design of shaft, cams, follower, key and springs is done and their calculated stress values are
within the specified limit, so these parts can be taken for manufacturing; hence in next chapter a complete
part list can be discussed.
CHAPTER 3
3. FABRICATION OF VIBRATION EXCITER
3.1. Fabrication of Vibration Exciter
In this chapter, different components of vibration exciter are described in terms of their dimensions given
in Table 3.1. The shaft was fabricated on lathe machine. The cams were made on VNC machine. The IGES
files of the cams were opened in Master Cam software to get the co-ordinates for VNC machining. The
follower was made using lathe and VNC machine. Internal threading in plate was done by tapping. Deep
groove ball bearings and springs were directly purchased from the market. The fabricated parts of vibration
exciter such as shaft, SHM cam, Jerk cam and follower are shown in diagram 3.1, 3.2, 3.3, 3.4 and 3.5
respectively.
Table 3.1 Part list with dimensions.
Sr.
No. Component Dimensions
Material
Quantity
1. Shaft Diameter: 30 mm
Length: 700 mm
EN 19 1
2. SHM Cams
Base circle radius: 40mm
Maximum rise: 10mm
Width: 20 mm
EN 24 2
3. Drop Cams Base circle radius: 40mm
Maximum rise: 10mm
EN 24 2
Aditya Pawar, Sumit Vajre, Shubham Patil, Ashish Badade and Kamlesh Sasane
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Figure 3.1Shaft used in Mechanical Vibration Exciter
Figure 3.2 S.H.M Cam
Width: 20 mm
4. Follower
Roller radius: 20 mm
Roller width: 20 mm
Roller pin diameter: 8mm
Body diameter: 42 mm
Body length: 150 mm
MS 4
5. Key
Height: 5 mm
Width: 7.5 mm
Length: 20 mm
MS 4
6. Deep groove ball bearing
ID: 30 mm
OD: 62mm
Width: 16mm
2
7. Plate
Length: 600 mm
Width: 600 mm
Thickness: 6 mm
MS 1
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Figure 3.3 Snail/Drop Cam
Figure 3.4 Threaded follower
Figure 3.5 Vibration exciter plate with reinforcement
In vibration exciter there is a provision of two SHM cams and two Snail cams, while hence fabrication
of shaft has four key slots to incorporate all four cams. To avoid linear motion of cams on shaft, circular
circlips are accommodated along with cams. Threaded followers with roller at its one end is to make line
contact with cam simultaneously other end which is threaded is used for easy engagement of any one type
of input profile like SHM or Jerk. The M.S. top plate works as an actuator to facilitate movement of
Aditya Pawar, Sumit Vajre, Shubham Patil, Ashish Badade and Kamlesh Sasane
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threaded follower reinforcement is attached with four equidistant threaded holes. .A complete assembly is
shown in Figure 3.6.
Figure 3.6 Complete Assembly of Vibration Exciter
Assembly of vibration exciter with its all the components and input as 1 HP motor with variable speed
is need to be tested and its output at vibration exciter plate has to be analyzed, the same is discussed in next
chapter.
CHAPTER 4
4. RESULT AND ANALYSIS OF VIBRATION EXCITER
4.1. Results
The mechanism used to operate one type of input at one time in vibration exciter having two different type
of cam profile on same shaft is represented in fig. 4.1 and 4.2 as SHM input and jerk input. It’s been shown
in both the figures, two types of cams consider type A and type B. Where type A has jerk type motion and
those cams are mounted on the shaft at the outer ends, where as type B has SHM type motion and those
cams are mounted on the shaft at the central portion. The output is measured by using FFT analyzer i.e.
output/amplitude in frequency domain. For Jerk motion and SHM motion, output is shown in Figure 4.3
and 4.4 respectively.
Figure 4.1 Schematic Diagram for Jerk Motion.
Follower
Drop
cam
SHM
cam
Design and Fabrication of Mechanical Vibration Exciter
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Figure 4.2
For jerk type, the input is provide
recorded in figure 4.3 acts as 2 cm maximum
direction.
-2
-1.5
-1
-0.5
0
0.5
1
1.5
2
2.5
0
Dip
lace
me
nt
(cm
)
-15
-10
-5
0
5
10
15
0.192
Dip
lace
me
nt
(cm
)
Follower
Design and Fabrication of Mechanical Vibration Exciter
IJMET/index.asp 73
Figure 4.2 Schematic Diagram for SHM Motion.
Figure 4.3 Output for jerk motion
the input is provided as 1 cm as a jerk with periodic up and down movement,
4.3 acts as 2 cm maximum in upward direction and -1.6cm min
Figure 4.4 Output for SHM motion
0.5 1 1.5
Time (sec)
Jerk Motion
0.225 0.258 0.292
Time (sec)
SHM Motion
SHM
cam
Design and Fabrication of Mechanical Vibration Exciter
as 1 cm as a jerk with periodic up and down movement, but output
1.6cm minimum in downward
2
Drop
cam
Aditya Pawar, Sumit Vajre, Shubham Patil, Ashish Badade and Kamlesh Sasane
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For SHM type input with 1cm amplitude, a peak of 1.14 cm is observed in upward direction and 1.28
cm is observed in downward direction as shown in figure 4.4.
4.2. Analysis
The graphs obtained by FFT analyzer with the help of accelerometer are slightly out of range due to
following reasons-
• Insufficient damping as the setup is not fixed to the ground.
• Required contact stresses between follower roller and cams cannot be measured.
• Friction between roller and roller pin is causing slight slipping of the roller initially.
Based on results obtained, the conclusion of the project is discussed in next chapter.
CHAPTER 5
5. CONCLUSION
In chapter 4, the results obtained from the FFT analyzer are discussed. The time vs amplitude graph shows
that both the types of output waveforms—SHM and sudden jerk, are achieved with the cam and follower
mechanism. The exciter can be used for rpm value of the motor up to 1000 rpm. The variation in the
amplitude indicates that the damping provided by external weights is insufficient. By fixing the frame to
the ground or by using vibration dampening pads, sufficient damping can be provided, which will give
better accuracy. Use of ball bearing as roller in the roller follower will reduce the friction between the
roller and cams and also reduce the stress on the roller pin. This will increase the life of both the roller and
the cams.
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