DEPRAG Apps Software Solutions and Updates · Software Solutions for Sequence Controllers AST5/AST6/AST11/AST40 Possible combinations with AST controllers Which software is suitable

DEPRAG Apps

D3900E 02.2021

Software Solutions and Updates

2

DEPRAG Cockpit Software for the Networked Factory! 4

DEPRAG Cockpit the Digital Platform for Screwdriving Technology 5

DEPRAG Cockpit – Summary 6

The software packages and their features 7

Part numbers 7

Software Solutions for Screwdriving System DEPRAG Plus with sequence controller AST12 9

as well as for the Sequence Controllers AST5/AST6/AST11/AST40 9

Possible combinations with AST controllers 9

Interface Graph Loader 10

Datalogger 10

Statistics 10

ASTxx Serial Remote 10

ASTxx TimeSync 11

AST-CSV-Import 11

DEPRAG Clamp Force Control 11

DEPRAG Friction Value Process 12

Module WEB-IO 12E/12A 12

DEPRAG Graph Viewer for evaluation of screwdriving curves 12

DEPRAG Data eXchange 12

TIA Link 13

TwinCAT Link 13

DEPRAG Operator Guidance 13

Visualisation of the Process 13

Safety & Change Tracking 13

Software Solutions for MINIMAT-EC Cordless Screwdriver 15

Possible combinations with MINIMAT-EC cordless screwdriver 15

Base station ComCenter 10 16

Programming kit ComCenter PC 16

Datalogger 16

Statistics 17

ASTxx TimeSync 17

AST-CSV-Import 17



TIA Link 17

TwinCAT Link 17

Software Solutions for MINIMAT-ED Digital Electric Screwdriver, handheld 18

Possible combinations with MINIMAT-ED, the digital electric screwdriver 18

ComCenter ED with software OS BASIC 18

ComCenter ED with software OS ADVANCED 18

Contents

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Software Solutions for MINIMAT-ED Digital Electric Screwdriver, stationary 19

Possible combinations with MINIMAT-ED, the digital electric screwdriver 19

Interface 330E with software 330 OS BASIC 19

Interface 330E with software 330 OS ADVANCED 19

Software Solutions for ADAPTIVE DFS DEPRAG FASTENING SYSTEM 21

Possible combinations with ADAPTIVE DFS, the DEPRAG FASTENING SYSTEM 21


ADFS Threaded Fastener 22

ADFS Push Fastener 22

ADFS Push Plus Fastener 22

ADFS Calibration 22


ADFS OPC UA 23

ADAPTIVE DFS Two Step Penetration 23

Software Solutions for Position Control Stand PKS 25

WEB-VISU-POSI 25

TIA Link 25

TwinCAT Link 25

Software Solutions for DEPRAG Feeding Technology 27

PFC100 Manager 27

Software Solutions for DEPRAG Automation 29

Software packages for DCOS processing and system controllers 29

Software Updates 31

Process description for a software update 31

Your contact for questions about our software products: 31

Part number index 32

The ordering process for our software products 34

The ordering process for activation key 35

Contents

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DEPRAG Cockpit Software for the Networked Factory!

Advantages

• Central platform for screwdriving and assembly technology

• Reliable processing data acquisition

• Detailed capacity and usage statistics

• Process monitoring and notifications

• Analysis and recognition of trends from system messages

oPTIMAl

SCREwDRIVING

PRoCESS

5

Software to reduce costs and save time through the ...

of your process.

DEPRAG Cockpit the Digital Platform for Screwdriving Technology

Parameterisation• Central platform

- One software for a wide range of hardware- Web-based solution worldwide availability- Device specific documentation: Central management of documents, e.g. operating manuals, factory certificates, machine capability study certificates,…- Automatic reminder function, e.g. for alignment or maintenance Minimising downtime, increasing processing reliability, increas-

ing system availability, raising productivity levels, planning convenient maintenance schedules

Visualisation• Top processing reliability (OK/NOT OK feedback)• Fasterroranalysis• Minimaltrainingrequirements• Erroravoidance• Qualityassurance

Documentation• Automaticprocessingdataacquisition eliminates time-consuming manual data collection • Minimisescomplaintsandproductrecalls• PreparesallprocessingdataforanalysisasBigData eliminates manual marrying of different data sets

Analysis• User-oriented,individualisedandcleardisplayofprocessingdata• Developmentofexpertise• QuickdetectionofNOTOKprocesses• Analysisoftrends

optimisation• Detectionofoptimisationpotentials,suchascycletime,capacity,standstill,improvedqualityoftheprocess

parameterisation visualisation documentation analysis optimisation

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DEPRAG Cockpit – Summary

• Continuousprocessingoptimisation

• Maximumavailabilityduetoanalysisoftrendsanddetection of anomalies

• Entireprocessanddevicedocumentationinoneplace – available worldwide

• Ultimatecostsavingsduetorecognitionofpotentialsand early detection of possible problems

• Intelligentsoftware:80%datasaving

• Responsivedesign

• Integrationofmulti-brandproducts

DEPRAG Cockpit

As part of the screwdriving system DEPRAG Plus you also receive in the DEPRAG Cockpit Basic your central unser interface in responsive design

- for parameterisation• administration of global settings• creation and organisation of screwdriving programs• activation of additional features under DEPRAG Apps• creation of back-ups and logic functions

- for visualisation• processing data acquisition for single user

- for documentation• automatic processing data acquisition of end values and screwdriving curves

organizerOrganize screwdriving programs > create program groups:- Simple structuring of screwdriving programs according to component version or product- Fast change of screwdriving programs for different product versions > saves assembly time- Easy retrieval of screwdriving programs relating to a specific product

Back-up functionConvenient back-up of system settings, screwdriving parameters, screwdriving results and screwdriving curves

we now have the software packages Professional and Advanced available to augment the software package Cockpit Basic.

The software is available as a download. To activate this software, proceed as described on page 35.

visualisation documentation optimisation

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DEPRAG Cockpit | Activation key Part no. Number of licenses Comment

DEPRAG Cockpit Basic 145806 1included in delivery of the screwdriving system DEPRAG Plus and pre-installed on the AST12

DEPRAG Cockpit Advanced1 145795 1





DEPRAG Cockpit Professional1 145440 1





The software packages and their features

Basic1 license

Advanced5, 10, 20, 50 licenses

Professional5, 10, 20, 50 licenses

PARAMETERISATIoN• Web-based parameterisation

interface in responsive design• Management of global settings• Creation and organisation of

screwdriving programs• Activation of screwdriving strategies

and Industry 4.0 interfaces• Creation of backups

PARAMETERISATIoN• Basic features• Preventive maintenance: reminder function

for realignment / maintenance or other tasks relating to your screwdriving tools

• Central management of documents, e.g. ma-chine capability certificates, factory certificates, repair reports, operating manuals

PARAMETERISATIoN• Basic features• Central creation and parameterisation

of screwdriving programs for all devices logged in

VISUAlISATIoN• Intuitive processing data display

VISUAlISATIoN• Basic features• System overview: Structured overview of all

screwdriving tools – digital twin• System monitoring: automatic notification if

anomalies occur with your screwdriving tools

VISUAlISATIoN• Basic & Advanced features• Process supervision and recognition of trends:

automatic messaging function if anomalies occur in your process

DoCUMENTATIoN• Process data acquisition: automatic

process data acquisition of final values and screwdriving curves

DoCUMENTATIoN• Basic features• Automatic process data acquisition => no

need for complex manual data collection• Preparation of all process data (final values

+ screwdriving curves) for additional analysis tools

DoCUMENTATIoN• Basic & Advanced features

ANAlYSIS-

ANAlYSIS-

ANAlYSIS• User-oriented, individualised and clear display

of process data => recognition of optimisation potentials such as cycle time, capacity, downtime, processing quality

• Fast development of expertise• Fast detection of NOT OK processes• Execution of machine capability studies (MFU)• Analysis of shift models• Creation of digital quality control charts

oPTIMISATIoN-

oPTIMISATIoN-

oPTIMISATIoN• Predictive maintenance: The software determines

the status of your screwdriving tools using various parameters and gives an early warning of potential breakdowns

Part numbers

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Software Solutions for Screwdriving System DEPRAG Plus with sequence controller AST12as well as for the Sequence Controllers AST5/AST6/AST11/AST40

Possible combinations with AST controllersWhich software is suitable for the screwdriving system?

Hardware including software Part no. AST5 AST5-S AST(i)6 AST11 AST(i)40

Interface Graph Loader 385834A

Interface Graph Loader activation key 118742

Module WEB-IO 12E/12A 383978A x x x x

WEB-IO 12E/12A activation key *) 116995

*) no PC is required for this software

Software Part no. AST5 AST5-S AST(i)6 AST11 AST(i)40 AST12

Datalogger activation key 202699 xStatistics activation key 206081 xASTxx Serial Remote activation key 206565 xASTxx TimeSync 122728 xAST-CSV-Import 122724 xDEPRAG Clamp Force Control activation key x x x x 109108 142961

DEPRAG Friction Value Process activation key 201820 201820 201820 201820 201820 142959

DEPRAG Graph Viewer activation key 128901

DEPRAG Data eXchange activation key 132680

TIA Link activation key 135839 x x

TwinCAT Link activation key 140996 x x

DEPRAG Operator Guidance activation key 146536 x x

Visualisation of the process activation key 144248 x x x x x

Safety & Change tracking activation key 144251 x x x x x

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Statistics the software for EC- and EC-Servo screwdriving systems in combination with the sequence controllers AST5, AST6, AST11 and AST40

Activation key 206081The software statistics can be used to produce statistical evaluations of the screwdriving re-sults, that are made available by the software datalogger. When using the software statistics, we also recommend the installation of the software data-logger.To activate this pre-installed software, proceed as described on page 35.

Datalogger the software for EC- and EC-Servo screwdriving systems in combination with the sequence controllers AST5, AST6, AST11 und AST40

Activation key 202699The software datalogger can be used to record and archive the final-values of up to 10 se-quence controllers. This storage format corresponds with the required format of the software statistics, so that the data sets can be analyzed with the software statistics. Select whether the data is collected automatically while the program is running, or whether the data reading should be triggered manually. The connection to the controllers is done by Ethernet and TCP/IP. The software is available in the following languages: German, English, French, Italian, SpanishTo activate this pre-installed software, proceed as described on page 35.

Interface Graph loaderthe hardware with installed software for EC- and EC-Servo screwdriving systems in combination with the sequence controllers AST5, AST6, AST11 and AST40

The Interface Graph Loader is an optional accessory for the automatic transfer of screwdriving curves and final value data sets from DEPRAG screwdriving controllers. The Interface can be used with EC and EC servo screwdriving systems in combination with screwdriving controllers AST5, AST6, AST11 and AST40.The storage of screwdriving graphs and end value data sets (e.g. torque, angle etc.) for manual work stations and screwdriving stations can be carried out automatically using the Interface Graph Loader. The corresponding software enables immediate display on the computer screen of the cur-rent screwdriving graph, the screw assembly can be evaluated straight after completion and *csv and *bin files can be saved in individual directories.

The device requires a suitable adapter cable, a sequence controller ASTxx with screwdriver and a PC to save the data.

The software requires a free activation (118742).A description of the procedure can be found on page 39.

Part no. 385834A

PC

Interface Graph loader

385834A

Feeding system/

PlC(optional)

AST5

compatible withWINDOWS 7 32/64 Bit

AST6

AST11

AST40

connection cable 385835A

connection cable 385835B

connection cable811420

connection cable 385835D

Activation key 118742

ASTxx Serial Remotethe software for EC- and EC-Servo screwdriving systems in combination with the sequence controllers AST5, AST6, AST11 and AST40

Activation key 206565The program ASTxx Serial Remote is started on a PC and is controlled by commands over a serial interface (COM-Port). With this program, screwdriving curves and result-data can be transferred quickly and simply onto a PC. The PLC controls when and which data should be stored. The storage location (also the directory) on the PC is determined by the PLC as well. The directory is setup automatically on the PC.To activate this pre-installed software, proceed as described on page 35.

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AST-CSV-Importthe software for EC- and EC-Servo screwdriving systems in combination with the sequence controllers AST5, AST6, AST11 and AST40

Part no. 122724Free add-on: Add-In for Microsoft Excel for easy import of end-value csv files into Excel (down-load via website of the controller).

This patented, reliable and adaptive screwdriving procedure provides excellent constancy in the pre-load force even with fluctuating torque. The complete screw assembly consists of the screwdriving template seating point detection and a screw assembly to difference torque or angle.

DEPRAG Clamp Force Controlthe software for screwdriving system DEPRAG Plus as well as EC- and EC-Servo screwdriving systems in combination with the sequence controller AST12/AST40

Activation key 109108 / 142961

Tab.: Parameters for screwdriving template seating point detection

Parameter Function

Monitoring time Monitoring time for screwdriving step

Speed Speed for screwdriving step

Seating point torque lower/upper limit

Monitoring criterion for seating point detection

Torque upper limit Abort criterion for screwdriving step

Angle lower limit Monitoring criterion in relation to seating point, min. 720°

Angle upper limit Monitoring criterion in relation to seating point

End value generation Values for seating point / end program step, basis for sequential step

The main element is the seating point detection. On the basis of a torque procedure a mathematical evaluation function is continu-ously formed. If the trend line reached exceeds a specifically defined limit value, the seating point is considered detected and the torque and angle values at the time of the seating point are saved. The evaluation procedure combines two essential advantages. It is robust in relation to coincidental fluctuations and increases during the torque procedure which do not arise from the actual seating point. Furthermore, the algorithm is universally valid so the user does not need to set any parameters specific to the evaluation. The parameters listed in the following table must be set. Torque upper limit is the abort criterion for the screwdriving step. The OK window for the seating point detection can optionally be monitored by seating point torque lower/upper limit and angle lower/upper level. Either the torque or angle values at the seating point or at the end of the program step can be stored as the end values.

The end values of the screwdriving tem-plate seating point detection portray the reference for the follow-on program step. Instead of screw assembly to difference torque the other option is screw assembly to angle.

The screwdriving procedure is used for applications where varying limiting condi-tions are present which can cause widely ranging torques. Using a torque controlled tightening procedure, even if there is the highest shut-off accuracy, can lead to large fluctuations in the resulting pre-load force.

The new adaptive screwdriving procedure DEPRAG Clamp Force Control ensures uniform output for the follow-on end tightening due to the reliable detection of the seating point. Consequently, there is a better constancy in the pre-load force. Typical application examples are direct screw assemblies in plastic or metal.The procedure DEPRAG Clamp Force Control does not replace the friction value measurement or the friction dependent screw as-sembly. The screwdriving template friction value measurement can be used if compliance with the pre-set frictional value needs to be monitored. The friction dependent torque assembly also enables a good constancy of the pre-load force for constant frictional torque procedures where the screw position varies. A screw joint analysis is recommended to determine the most suitable screwdriving pro-cedure. To activate this pre-installed software, proceed as described on page 35.

ASTxx TimeSyncthe software for EC- and EC-Servo screwdriving systems in combination with the sequence controllers AST5, AST6, AST11 and AST40

Part no. 122728ASTxx TimeSync is a PC software designed for simple synchronisation of date and time be-tween a PC and any number of sequence controllers.If end values from a sequence controller and data from a PC need to be linked with one another for further evaluation, then the date and time must match exactly in order for correct assign-

ment of the data to take place. The program ASTxx TimeSync is responsible for time synchronisation.ASTxx TimeSync can run as a batch program on a server or a PC in the network and can be accessed for any number of sequence controllers. The software runs in the background, establishes the date and time of the PC on which it is running and transmits these values to the specified sequence controller. The sequence controller type and IP address must be specified in order to access the program. The use of this software is free of charge.

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DEPRAG Friction Value Processthe software for screwdriving system DEPRAG Plus as well as EC- and EC-Servo screwdriving systems in combination with the sequence controllers AST5, AST6, AST11/AST12 and AST40

With the friction-value process, it is possible to measure and compensate varying friction-values (e.g. on self-forming screw-joints). Additionally, this procedure can be used for monitoring of prede-termined friction values at verification processes.To activate this pre-installed software, proceed as described on page 35.

Activation key 201820 / 142959

Module wEB-Io 12E/12Athe hardware with installed software for EC- and EC-Servo screwdriving systems in combination with the sequence controller AST5

Input/output extension for AST5. To activate this pre-installed software, proceed as described on page 35. Activation key 116995

Part no. 383978A

DEPRAG Graph Viewer for evaluation of screwdriving curvesthe software for screwdriving system DEPRAG Plus as well as EC- and EC-Servo screwdriving systems in combination with the sequence controllers ASTxx and ADAPTIVE DFS

During each screw assembly when using a sequence controller AST, the relevant measurement values are recorded in a file. There is now the DEPRAG Graph Viewer, to simply and easily evaluate and analyse these measurement values. The Graph Viewer opens the curve files of each sequence controller and can display the following visualisations:


- Visualisation of measurement values over timeIn this visualisation, various measurement sizes can be shown in relation to the screwdriving procedure. All available measurement values can be displayed in chronological order.

- Visualisation of measurement values over angleIn this visualisation, the angle can be analysed in relation to the screwdriving procedure. The y-axis can be freely chosen by the user. This can e.g. enable analysis of angle in relation to torque or angle in relation to motor current, etc. In order to precisely analyse the screw assembly, a video can be played in visualisation over angle. Use the “start” and “pause” buttons in the same way as a video player to visualise the curve sequence of the screwdriving process. Individual sequences can be selected and displayed using the time bar.

- Superposition of measurement values over time / over angleAs well as visualisation over angle and visualisation over time, there is also an option to display several curves at the same time in order to draw cor-relations and recognise trends. Any number of curves can be added. It is also possible to align curves to specific synchronisation points and hide or show screwdriving steps.

As well as the screwdriving curves, the processing and parameter data is also accessible. The complete process can be analysed and evaluated using a single piece of software. The process data can be printed as documentation.The software is available as a download. To activate this software, proceed as described on page 35.The software is also available as free trial software in demo mode.

DEPRAG Data eXchangethe software for the screwdriving system DEPRAG Plus as well as EC- and EC-Servo screwdriving systems in combination with the sequence controllers ASTxx and ADAPTIVE DFS

AST sequence controllers, the adaptive screwdriving system ADAPTIVE DFS and the ComCenter document relevant processing data for every screw assembly, which is then saved in an internal format. The so-called “graphic files” contain all screw curves, end values and details relating to the screwdriving process and are only readable by DEPRAG’s own software solutions. In order to use


and analyse this data in other systems, it is necessary to convert the internal format into an external format. The Software Data eXchange extracts all parameters relevant to processing, such as torque and angle values. Amongst other things, this includes the screwdriving program used, the serial number of the devices used, processing status and global settings. The new software solution allows the export of DEPRAG graphic files either as CSV or Excel files. This data can then be used in conjunction with other software solutions. Optional areas of application include:- integration in a databank - analysis in Matlab - SAP integration - filing in customer-specific processing software

Compatibility: all Windows systems (7, 8, 10) without any need for configuration. The software configures itself and is ready to run with just one click. The software is available as a download. To activate this software, proceed as described on page 35.

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TIA linkthe software for the screwdriving system DEPRAG Plus as well as EC- and EC-Servo screwdriving systems in combination with the sequence controllers AST11, AST12, AST40, AST6 including the i-versions, for the ComCenter 10and for the position control standIntegration in the Siemens programming environment (Totally Integrated Automation (TIA) Portal) is required to operate DEPRAG devices with the current SIMATIC controllers. This integration is quite time-consuming and requires expert domain knowledge of the DEPRAG devices. Therefore, the software TIA link has been created to enable simple integration of the following DEPRAG products: AST11, AST12, AST40 incl. i-versions, AST 6 incl. i-versions, ComCenter 10, position control standThe software not only includes integration in the TIA portal for the above products but also several Quick-Startprojectsinthe“structuredtext”programminglanguagewithoutfirstsettingupcom-


munication using the user manual. The Software TIA Link presents a significant time saving due to considerably reduced programming efforts. As well as the fieldbus connection, there are additional examples provided for controlling the screwdriving system. The following SIMATIC controllers are supported: SIMATIC S7-1200, SIMATIC S7-1500 and SIMATIC ET 200SP (CPU)The software is available as a download. To activate this software, proceed as described on page 35.

TwinCAT linkthe software for the screwdriving system DEPRAG Plus as well as EC- and EC-Servo screwdriving systems in combination with the sequence controllers AST11, AST12, AST40, AST6 including the i-versions, for the ComCenter 10and for the position control standIntegration in the Beckhoff programming environment is required to operate DEPRAG devices with the current Beckhoff controllers. The software TwinCAT Link has been created to enable simple in-tegration of the following DEPRAG products: AST11, AST12, AST40 incl. i-versions, AST 6 incl. i-versions, ComCenter 10, position control standThesoftwarenotonly includes integration for theaboveproductsbutalsoseveralQuick-Start


projects in the “structured text” programming language which enable immediate execution of screw assemblies without first setting up com-municationusingtheusermanual.TheQuick-StartprojectsareavailableforversionTwinCAT2aswellasversionTwinCAT3.ThesoftwareTwinCAT Link presents a significant time saving due to considerably reduced programming efforts. As well as the fieldbus connection, there are additional examples provided for controlling the screwdriving system.The following Beckhoff software systems are supported: TwinCAT 2 and TwinCAT 3The software is available as a download. To activate this software, proceed as described on page 35.

DEPRAG operator Guidancethe software for the screwdriving system DEPRAG Plus as well as EC- and EC-Servo screwdriving systems in combination with the sequence controllers AST5, AST5-S, AST11 und AST12 and for the ComCenter ED

The software allows for the creation of as many digital assembly instructions as required with-out the need for knowledge of a high-level language. The App guides the operator step by step through the assembly process. New employees can therefore be trained up quickly and efficiently. Productivity and processing quality increase as unnecessary assembly errors are avoided.


Time and cost savings are attained due to the automatic documentation of processing data. Positioning data, screwdriving results and the component’s serial number are matched together and automatically stored on the selected drive. There is also the option for automatic saving of screwdriving curves. In user management you can determine which parameters can be created or altered and by whom.System requirements:Operating system: From Windows 7 (64 Bit)The software is available as a download. To activate this software, proceed as described on page 35.The software is also available as free trial software in demo mode.

Visualisation of the Processthe software for the screwdriving system DEPRAG Plus in combination with the sequence controller AST12

Activation key 144248The user receives detailed feedback relating to the screwdriving process. There is a visualisation of relevant parameters, such as end values and error messages for each phase of the screwdriving process. The AST12 sequence controller screen can be projected onto another device, e.g. tablet, touch screen, PC screen or the AST12 display can be integrated into your HMI project. The remote function even enables external operation of your screwdriving system. The software is available as a download. To activate this software, proceed as described on page 35.

Safety & Change Trackingthe software for the screwdriving system DEPRAG Plus in combination with the sequence controller AST12

Activation key 144251Processing reliability and traceability – Protect your process! With this software can you track any changes made. Unauthorised alterations to the processing param-eters can be traced quickly. The software is available as a download. To activate this software, proceed as described on page 35.

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Software Solutions for MINIMAT-EC Cordless Screwdriver

Possible combinations with MINIMAT-EC cordless screwdriverWhich software is suitable for the screwdriving system?

Hardware including software Part no. Base station ComCenter10

Programming kit ComCenter PC 385597A

Software Part no. Base station ComCenter10

Datalogger activation key 202699

Statistics activation key 206081

ASTxx TimeSync 122728

AST-CSV-Import 122724



TIA Link activation key 135839

TwinCAT Link activation key 140996

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Base station ComCenter 10Programming kit ComCenter PCfor MINIMAT-EC Cordless Screwdriver, wireless and battery operated EC Screwdriver

Bluetooth can be used to connect the screwdriver to the optional base station ComCenter 10. The convenient operator interface offers a comprehensive range of functions and using a standard integrated web server screw processes can be generated and adjusted quickly and simply.

The process integration for exchange of screw specifications and results data for documenta-tion and archiving is also possible. The base station can be used to control four tools.

This creates the best framework for successful quality management and documentation. The base station ComCenter 10 provides temporary storage and easy access all daily results data over a whole week. The software datalogger can be used to transfer the measurement data of several base stations (up to 10 devices) automatically via Ethernet onto a PC. Data evaluation can be carried out using the software statistics.

Up to eight multi-stage screw processes, each with appropriate loosening program, can be adjusted and transferred to the screwdriver using the base station ComCenter 10 or alterna-tively the programming kit of the ComCenter PC.The keypad on the screwdriver itself is used to select screwdriving programs. At just the press of a button additional loosening programs can be selected at any time for any screwdriving program.

The programming kit ComCenter PC is a PC software used to adjust parameters on the EC cordless screwdrivers independently from the base station ComCenter 10. The licence key for the software is saved on the Bluetooth adaptor and a release code is also provided. The set-tings on as many EC cordless screwdrivers as required can be managed using the ComCenter PC software, just select the screwdriver required when starting the software.

Range of functions:Screwdriving programs can be generated and adjusted using the ComCenter PC software. Graphs can be displayed and transferred using the software module Graph Viewer. This is included and automatically installed with the ComCenter PC software.

All settings for the EC cordless screwdrivers can also be managed via the menus on the web interface of the base station ComCenter 10. There are 12 languages available for the ComCen-ter PC software and for the user interface of the base station ComCenter 10.

Part no. 385582A

Part no. 385597A

MINIMAT-EC Cordless Screwdriverwith battery

Base station ComCenter 10

Programming kit ComCenter PC

Program generation Program generation

Documentation

Process integration

alternative

Datalogger the software for EC- and EC-Servo screwdriving systems in combination with the sequence controllers AST5, AST6, AST11 and AST40

Activation key 202699See page 10 for details.

the hardware with integrated software

the software

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Statistics the software for EC- and EC-Servo screwdriving systems in combination with the sequence controllers AST5, AST6, AST11 and AST40

Activation key 206081See page 10 for details.

ASTxx TimeSyncthe software for EC- and EC-Servo screwdriving systems in combination with the sequence controllers AST5, AST6, AST11 and AST40

Part no. 122728See page11 for details.

AST-CSV-Importthe software for EC- and EC-Servo screwdriving systems in combination with the sequence controllers AST5, AST6, AST11 and AST40

Part no. 122724See page 11 for details.


See page 12 for details.Activation key 128901

TIA linkthe software for the screwdriving system DEPRAG Plus as well as EC- and EC-Servo screwdriving systems in combination with the sequence controllers AST11, AST12, AST40, AST6 including the i-versions, for the ComCenter 10and for the position control stand


TwinCAT linkthe software for the screwdriving system DEPRAG Plus as well as EC- and EC-Servo screwdriving systems in combination with the sequence controllers AST11, AST12, AST40, AST6 including the i-versions, for the ComCenter 10and for the position control stand




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Software Solutions for MINIMAT-ED Digital Electric Screwdriver, handheld

Possible combinations with MINIMAT-ED, the digital electric screwdriverWhich software is suitable for the screwdriving system?

Software Part no. MINIMAT-ED

ComCenter ED with software OS BASIC 103196A

Upgrade to software OS ADVANCED activation key 160491

ComCenter ED with software OS ADVANCED 103196B

DEPRAG Friction Value Process activation key 201820

ComCenter ED with software oS BASICthe hardware with integrated software for the handheld, digital electric screwdriver MINIMAT-ED

There are five screwdriving programs (PG1 to PG5) available on the screwdriver for imple-menting individual screwdriving procedures; the process consists of a search run, torque, and angle screw assembly. There are also five loosening programs available (PG6 to PG10).Enhanced functionality is always available by activating software OS ADVANCED (part no. 160491).

Part no. 103196A

ComCenter ED with software oS ADVANCEDthe hardware with integrated software for the handheld, digital electric screwdriver MINIMAT-ED

With the software OS ADVANCED the range of functions of the BASIC software and additional an extended range of functions is available:

n 16 different screwdriving programs can be stored n Screwdriving programs can be freely compiled using the following screwdriving templa-tes and commands:•assemblytotorque•extendedassemblytotorque•assemblytoangle/looseningtoangle•DEPRAGfrictionvalueprocess(optional,thepartno.is201820, see page 12 for details)•searchrun/savevalues/waitingtime

n Statistics n Speed reduction setting n Extended end values

Part no. 103196B

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Software Solutions for MINIMAT-ED Digital Electric Screwdriver, stationary

Possible combinations with MINIMAT-ED, the digital electric screwdriverWhich software is suitable for the screwdriving system?

Software Part no. MINIMAT-ED

Interface 330E with software 330 OS BASIC 106744B

Upgrade to software 330 OSADVANCED activation key 117244

Interface 330E with software 330 OS ADVANCED 106744C

DEPRAG Friction Value Process activation key 201820

Interface 330E with software 330 oS BASICthe hardware with integrated software for the stationary, digital electric screwdriver MINIMAT-ED

There are five screwdriving programs (PG1 to PG5) available on the screwdriver for imple-menting individual screwdriving procedures; the process consists of a search run, torque, and angle screw assembly. There are also five loosening programs available (PG6 to PG10).Enhanced functionality is always available by activating software 330 OS ADVANCED.

Part no. 106744B

Interface 330E with software 330 oS ADVANCEDthe hardware with integrated software for the stationary, digital electric screwdriver MINIMAT-ED

With the software 330 OS ADVANCED the range of functions of the BASIC software and additional an extended range of functions is available:

n 15 different screwdriving programs can be stored n Screwdriving programs can be freely compiled using the following screwdriving templa-tes and commands:•assemblytotorque•extendedassemblytotorque•assemblytoangle/looseningtoangle•DEPRAGfrictionvalueprocess(optional,thepartno.is201820, see page 12 for details)•searchrun/savevalues/waitingtime

n Statistics n Speed reduction setting n Extended end values

Part no. 106744C

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Software Solutions for ADAPTIVE DFS DEPRAG FASTENING SYSTEM

Possible combinations with ADAPTIVE DFS, the DEPRAG FASTENING SYSTEMWhich software is suitable for the screwdriving system?

Software Part no. ADAPTIVE DFS


ADFS Threaded Fastener activation key 111914

ADFS Push Fastener activation key 111915

ADFS Push Plus Fastener activation key 1119151

ADFS Calibration activation key 135894


ADFS OPC UA activation key 131142

ADAPTIVE DFS Two Step Penetration activation key 138918

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ADFS Threaded Fastenerthe software for ADAPTIVE DFS

Activation key 111914Process software for flow forming screws.To activate this pre-installed software, proceed as described on page 35.

ADFS Push Fastenerthe software for ADAPTIVE DFS

Activation key 111915Process software for flow push elements.To activate this pre-installed software, proceed as described on page 35.

ADFS Push Plus Fastenerthe software for ADAPTIVE DFS


Process software for the processing of FlowPush elements without entering a shut-off torque. The shut-off is based on the parameterised torque target range. The parameterisation can be used to adjust whether the screwdriving process should be optimised to short cycle times or high shut-off accuracy.To activate this pre-installed software, proceed as described on page 35.

ADFS Calibrationthe software for ADAPTIVE DFS

Activation key 135894Software for automatic execution of necessary calibration or adjustment procedures.

The advantages of using this software:- significant cost and time savings- effective avoidance of errors when transferring data - intuitive user handling - automatic generation of calibration certificate

To activate this pre-installed software, proceed as described on page 35.

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ADFS oPC UAthe software for ADAPTIVE DFS

Activation key 131142OPC UA is a collection of standards for communication and data exchange within the field of industrial automation. The OPC UA is used to depict the transport of machine-to-machine data as well as interfaces and data.The ADAPTIVE DFS OPC UA software enables retrieval of final values, statuses and system information. The OPC UA software provides the basis for the realisation of Industry 4.0 relevant content and is a unique selling point of the ADAPTIVE DFS.


ADAPTIVE DFS Two Step Penetrationthe software for ADAPTIVE DFS

Activation key 138918This innovative screwdriving procedure provides the user with even more flexibility when it comes to parameterisation of the ADAPTIVE DFS. After activation, the relevant parameters are displayed in the processing step “Penetration”. This enables independent adjustment of the drive speed and/or feed rate.The start and end of the ramp for the speed and/or feed rate is configured over two set positions. Due to the unique drive concept of the ADAPTIVE DFS, the precise time that the position will be reached can be calculated in advance. Thus, ensuring that the essential parameters relating to speed and feed rate have been applied. The new screwdriving procedure can be used in conjunction with: - Die-cast aluminium, to optimise flow in combination with the shortest possible cycle time - High tensile steel, to optimise the energy transfer of fasteners in the material




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Software Solutions for Position Control Stand PKS

wEB-VISU-PoSIthe software for the position control stand

Activation key 101890Enables additional control and parameterisation of the PKS via an intuitive web interface. The position control stand can be directly integrated into the existing system environment.


TIA linkthe software for the screwdriving system DEPRAG Plus as well as EC- and EC-Servo screwdriving systems in combination with the sequence controllers AST11, AST12, AST40, AST6 including the i-versions, for the ComCenter 10and for the position control stand

See page 13 for details. Activation key 135839

TwinCAT linkthe software for the screwdriving system DEPRAG Plus as well as EC- and EC-Servo screwdriving systems in combination with the sequence controllers AST11, AST12, AST40, AST6 including the i-versions, for the ComCenter 10and for the position control stand


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Feeding systems eacy feed guarantee optimal assembly conditions with ergonomic and comfortable operation.

The controller PFC100 enables customised settings without mechanical alterations. • clear and easy operation via controller • option of frequency and amplitude regulation via controller•works to the individual working rhythm of the operator, with storage of up to 10 separate data sets

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Software Solutions for DEPRAG Feeding Technology

PFC100 Managerthe parameterization software for PFC100 controllers

Read, save and transfer parameters The PFC100 Manager facilitates the reading and saving of parameters as text files for every PFC100 controller. Saved parameters can be transferred to any PFC100 controller quickly and simply using the PFC100 Manager. The software is supplied on CD. The connection cable 385520B required to connect PC and PFC100 controller is supplied.

Available languages: German and English

Part no. 121759 (including connection cable 385520B)


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Software Solutions for DEPRAG Automation

Software packages for DCoS processing and system controllers

Software packages for DCoS processing and system controllers

Intelligent software packages combined with standardised hardware based on an industrial PC allow for individual solutions customi-sed to your application.

Perfectly coordinated interfaces between standard components and intuitive user handling guarantee superior user comfort. Our technical advisors are happy to help with configuration.

Further information can be found in the product catalogues D3390 and D3350.

DFUN – DEPRAG FUNction – combines and controls all standard functions on the manual work station.

DPRo – DEPRAG PRocess – process control and data processing (BDE, MDE, MES, Industry 4.0).

DVIP – DEPRAG VIsion and Position – position control and visualisation of assembly tasks.

DAST – DEPRAG AblaufSTeuerung – central operation of all EC screwdriver controllers via a DCOS operating panel.

DSPEC – DEPRAG customer SPECification – the software solution customised to your application.

DCoN – DEPRAG CoNnect – Simple, fast connection of DEPRAG devices in the Beckhoff TwinCAT programming.

Supported by your DEPRAG consultant, select the modules most suitable for your purposes from our standard software packages.

Intelligent software packages

DFUN DVIP DPRo DAST DSPEC DCoN

Part no. Part no. Part no. Part no.

DFUN10 815454 DPRO10 815632Part no.

based upon order.

Part no.136244

DFUN50 815455 DVIP50 815629 DPRO50 815633

DFUN100 815456 DVIP100 815630 DPRO100 815634 DAST100 815641

DFUN200 815457 DVIP200 815631 DPRO200 815635 DAST200 815642

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for AST sequence controllers

UPDATE for controller AST5 AST5-S AST6 ASTi6 AST11 AST40 ASTi40

Part no. 114268 117217 114269 114270 114271 114254 114261

UPDATE for controller AST10 AST30-31

Part no. 117340 117343

for AST sequence controllers (no longer in the current sales program)

UPDATE for Screwdriver

MINIMAT-EC cordless

screwdriver

318Axx-.. handheld

NANoMAT-EC, MICRoMAT-EC, MINIMAT-EC

320E-..stationary

MINIMAT-ED digital electric screwdriver

330E36-..stationary

MINIMAT-ED digital electric screwdriver

330EG36-..handheld

MINIMAT-E

342Ex36-..stationary

MINIMAT-EC-Servo

311Exx-..stationary

Part no. 117263 117238 117267 117270 117272 117273Update for handle Part no. - - - - - 137484

for EC screwdriver, EC-Servo screwdriver, electric screwdriver

UPDATE forADAPTIVE DFS

Part no. 117276

for the ADAPTIVE DFS

UPDATE for screwdriving system DEPRAG Plus

One-time Part no. 142966Annual license Part no. 142965

for the screwdriving system DEPRAG Plus

UPDATE for SZG Controller 6 PFC100 PFCi100 Position control stand

Part no. 137482 117288 117290 119657

for part feeder control and position control stand

UPDATE for Battery li-Ion 36V 54wh Charger Programming kit ComCenter PC

Part no. 117285 117284 117287

for battery, charger and programming kit

UPDATE for fc10 fc11 fc20 ComCenter ED ComCenter ED-S ComCenter 10 ComCenter PC Interface 330E

Part no. 137480 117280 117283 117234 117252 117232 117287 117246

for function control, ComCenter and Interface 330E

Software Updates

for measurement devices

UPDATE for BME ME1000DMS ME1000PE ME5000 ME5400 ME5500 ME5600 ME6000 ME6000F ME6100

Part no. 137354 137355 137500 117294 117295 117253 117296 117297 137362 137361

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we recommend updating your software regularly so that you always have the most up-to-date drivers, enhanced fea-tures and security updates.

Protect your device from any possible threats or security issues by installing the most up-to-date software versions.

Software Updates

For optimal use and a full scope of features we recommend installing the most up-to-date version of the controller.

Yourcontactforquestionsaboutoursoftwareproducts:

Sales department E-Mail: [email protected]

Export department E-Mail: [email protected]

Service department E-Mail: [email protected]

Further contact details can be found on our website at www.deprag.com.

Process description for a software update

1. If your controller is connected to the internet, you will receive a message via the controller’s website that there is an update available.

Click on this message for more detailed information regarding the update.The next step is to place the order for the update.

2. If your controller is not connected to the internet, you can also check the availability of updates here:

http://software.deprag.com

3. Of course, you can also contact us directly if you have any questions concerning the availability of updates or about the update itself. The contact details are found below.

Process:

We will send you the download link for the update along with the invoice. The update can then simply be installed on your controller. This process is very quick, and your controller is ready for operation after just a few minutes.

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Part number index

Part no. Cat-egory

Designation Description

101890 SFS Activation key WEB-VISU-POSI

103196A ComCenter ED with Software OS BASIC

103196B ComCenter ED with Software OS ADVANCED

106744B - Interface 330E with OS BASIC

106744C - Interface 330E with OS ADVANCED

109108 SFS DEPRAG Clamp Force Control Activation key

111914 SFSActivation key ADFS Threaded Fastener

Process software for flow forming screws

111915 SFS Activation key ADFS Push Fastener Process software for flow push elements

1119151 SFSActivation key ADFS Push Plus Fastener

Process software for flow push elements

114254 SDL Update Sequence controller AST40

114261 SDL Update Sequence controller ASTi40



114270 SDL Update Sequence controller ASTi6


115460 SAT Connection PFCi-DPU050/100 Driver and visualisation for DPU

115461 SAT Connection PFCi-DPU200 Driver and visualisation for DPU

116995 SFS Activation key WEB-IO 12E/12A Input/output extension for AST5 (the activation key is free of charge)

117217 SDL Update Sequence controller AST5-S

117232 SDL Update Base station ComCenter 10

117234 SDL Update ComCenter ED

117238 SIN Update EC Screwdriver 320E-..

117244 SFS Upgrade upgrade from software 330 OS BASIC to software 330 OS ADVANCED

117246 SDL Upgrade upgrade from software OS BASIC to software OS ADVANCED

117252 SDL Update ComCenter ED-S

117253 SDL Update Measurement device ME5500

117259 SIN Update AST30-31

117263 SIN Update MINIMAT-EC Cordless screwdriver, 318Axx-..

117267 SIN Update MINIMAT-ED stationary, 330E36-..

117270 SIN Update MINIMAT-ED handheld, 330E36-..

117272 SIN Update MINIMAT-E stationary, 342Ex36-..

117273 SIN Update MINIMAT-EC-Servo stationary, 311Exx-..

117276 SFS Update ADAPTIVE DFS

117280 SIN Update Function control fc11


117284 SIN Update Charger 833881 (MINIMAT-EC cordless screwdriver)

117285 SIN Update Battery Li-Ion 367V 54Wh 833880 (MINIMAT-EC cordless screwdriver)

117287 SDL Update Programming kit ComCenter PC (MINIMAT-EC cordless screwdriver)

117288 SIN Update Controller PFC100

117290 SIN Update Controller PFCi100

117294 SIN Update Measurement device ME5000


117296 SIN Update Measurement device ME5600


117340 SDL Update AST10

117343 SDL Update AST30-31

118742 SFS Activation key for Interface Graph Loader 385834A119657 SDL Update Position control stand

121759 SDT PFC100 Manager

122000 SFS Activation key of 121759

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Part number index

122724 SDL AST-CSV-Import Free of charge

122728 SDL ASTxx Time-Sync Free of charge

125134 SDL DEPRAG Datalogger

125135 SFS ASTxx Serial Remote Activation key

128901 SFS Graph Viewer activation key For sequence controller AST (software requires activation)

131142 SFS ADFS OPC UA activation key

132680 SFS Deprag Data eXchange activation key Software requires activation

135839 SFS TIA Link activation key

135894 SFS ADFS Calibration Activation key

136244 SFS DEPRAG Connect Activation key

137354 SIN Update Measurement device BME

137355 SIN Update Measurement device ME1000DMS


137362 SDL Update Measurement device ME6000F


137482 SIN Update SZG Controller 6

137484 SIN Update for handle 311Exx screwdriver

137500 SIN Update Measurement device ME1000PE

138918 SFS ADAPTIVE DFS Two Step Penetration Activation key

139522 SFS Update Graph Viewer

140996 SFS TwinCAT Link activation key

142959 SFS DEPRAG Friction value process Activation key

142961 SFS DEPRAG Clamp Force Control Activation key / for AST12

142965 SFS Update annual license AST12

142966 SFS Update one-time AST12

142967 SCO DEPRAG Cockpit Professional5 Activation key




144248 SFS Visualisation of the Process Activation key

144251 SFS Safety & Change tracking Activation key


145795 SCO DEPRAG Cockpit Advanced1 Activation key





145806 SCO DEPRAG Cockpit Basic Activation key

146536 SFS DEPRAG Operator Guidance Activation key

160491 SFS Upgrade ComCenter ED Activation key

201820 SFS DEPRAG Friction value process Activation key

202699 SFS Datalogger Activation key

206081 SFS Statistics Activation key

206565 SFS ASTxx Serial Remote Activation key

383978A Module WEB-IO 12E/12A

385834A Interface Graph Loader (Hardware and software)

385582A Base station ComCenter 10

385597A Programming kit ComCenter PC

Part no. Cat-egory


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Part number index

The ordering process for our software products

Category what do we need from our customer? what do we deliver?

SDL Purchase order / PO Download link (printed on the invoice)

SAT

Purchase order / PO only for in-house projects (special machines): Part no. is captured internally inthe customers order

Installed by DEPRAG

SINPurchase order / PO, installation only possible at DEPRAG - the hardware must be sentto Amberg

Return of the hardware with installed software

SDT Purchase order / PO Delivery on data medium (e.g. CD)

SCO/SFS

Independentofaspecialmachinesproject:Purchase order / PO and request file

Activation key (via my deprag)

Aspartofaspecialmachinesproject:Purchase order / PO

Activation already done by DEPRAG

815454 SAT

Software packages DFUN

The basic software package regulates the functions of your system com-ponents. The functionality matches the performance capability of the relevant system control.

815455 SAT

815456 SAT

815457 SAT

815629 SAT

Software packages DVIP

The software package for visualisation and positioning. Operator guidance on the positioning control necessitates processing and sequencing visuali-sation. The functionality matches the performance capability of the relevant system control.

815630 SAT

815631 SAT

815632 SAT

Software packages DPROThis software package supports the process control through BDE, MDE and MES connections. The functionality matches the performance capabil-ity of the relevant system control.

815633 SAT

815634 SAT

815635 SAT

815641 SAT

Software packages DAST

The software panel for EC and EC-Servo systems. DAST is used to super-vise the operation and visualisation of the screwdriver sequence controller (AST series) through the system control. The functionality matches the per-formance capability of the relevant system control.815642 SAT

Part no. Cat-egory


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The ordering process for activation keyFor activation we require:

• the request key found to the right of the corresponding extension under System -> Extensions for sequence controller AST5/AST6under Setup -> Extensions for sequence controller AST11under Extras -> Extensions for sequence controller AST40

• the serial number of the sequence controller (found on the underside)

• your order number for the purchase of the extension

• a contact person with email address and telephone number in case of any queries

Send us these details via email to [email protected].

The key can either be directly copied and pasted into the email or clicked on to save in a file. In this case, attach the file to the email. In return you will receive a licence file with the corresponding activation key via email. The activation key can be entered at the bottom of the page and confirmed by clicking on the button “Load key” (see below). Alternatively, the licence file can be loaded. Click on the button “Search...” and select the relevant file. Then, click on “Load licence key” (see below). Once the activation key has been loaded, the extension is shown to be unlocked and can be used.

Example: Order of activation key DEPRAG friction value process, part no. 201820 for AST40 sequence controller

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DEPRAG SCHULZ GMBH u. CO. P.O. Box 1352, D-92203 Amberg, GermanyCarl-Schulz-Platz 1, D-92224 AmbergPhone (+49) 9621 371-0, Fax (+49) 9621 [email protected]

C E R T I F I E D A S P E R D I N E N I S O 9 0 0 1

Documents

DEPRAG Apps Software Solutions and Updates · Software Solutions for Sequence Controllers AST5/AST6/AST11/AST40 Possible combinations with AST controllers Which software is suitable