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Denso OSGR Starter18273
Metro Auto Industrial Inc.2128 Pomona Blvd, Pomona, CA 91768
Toll Free: 800-263-8761Tel:(909)629-2700 Fax:(909)629-2721
http://[email protected]
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Table of Contents
Exploded View51-82xxx DE Housing52-82xxx CE Plate53-82xxx Solenoid Housing53-82xxx Solenoid Assy54-82103 Pinion Gear54-82xxx Drive Assy54-82xxx Idle Gear54-82xxx Armature Gear54-82001 Spring-Drive54-82003 Shaft57-82xxx Field Case Assy61-82xxx Armature66-82106 Contact-Motor/Battery66-82141 Solenoid Coil66-82145 Paper Insulator66-82148 Gasket-Coil66-82149 Tube-Coil66-82150 Bobbin-Coil66-82155 Bracket-Solenoid66-82156 Plate-Solenoid66-82166 Gasket-Solenoid Cover66-82169 Contact-Motor66-82175 Insulator-Plunger66-82176 Plunger Assy66-82180 Cover-Solenoid68-82011 Brush69-82120 Return Spring-Plunger69-82123 Spring-Brush Holder69-82124 Bracket-Brush Holder69-82125 Brush Holder Assy71-82106 O Ring-Field Case71-82141 O Ring-Terminal Post71-82156 Boot-Terminal72-82104 Insulator-Internal72-82109 Insulator-External72-82110 Cover-Battery Stud72-82111 Insulator-Terminal Extension72-82121 Insulator-External
455555566667788889999
10899
1011111111111414131414141415
76-82104 Roller-Cage76-82xxx Plastic Cage76-82128 Terminal Extension76-82133 Connector76-82182 Steel Ball-Plunger76-82169 Switch Terminal79-82xxx Terminal Extension Kit84-82013 Screw-Brush Holder84-82110 Terminal Post84-82113 Terminal Post84-82119 Terminal Post84-82146 Thru Bolt84-82147 Screw-Solenoid Cover85-82012 Flange Nut85-82107 Hex Nut85-82119 Wave Washer18273 Complete Unit View
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182
73 E
xplo
ded
View
OEM
: 22
8000
-843
2
72-8
2111
76-8
2128
85-8
2012
85-8
2107 71
-821
41
72-8
2111
72-8
2121
84-8
2119
72-8
2104
85-8
2012
85-8
2119
72-8
2104
72-8
210976
-821
33
71-8
2141
66-8
2106
85-8
2107
84-8
2113
71-8
2106
71-8
2106
68-8
2011
69-8
2123
69-8
2124
69-8
2125
84-8
2147
84-8
2147
84-8
2147
66-8
2180
66-8
2166
69-8
2114
66-8
2176
66-8
2150
66-8
2155
66-8
2156
66-8
2175
66-8
2149
66-8
2148
66-8
2141
76-8
2182
76-8
2104
84-8
2146 84
-821
46
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51-82XXX (temp)DE Housing
For: Denso OSGR, 1.8kw StartersReplace: 228400-8430, 228400-8432Dim:OE: 228000-843Lester: 18273Ref:Note:
52-82XXX
53-82XXX (temp)Solenoid Housing
For: Denso OSGR, 1.8kw StartersReplace:Dim:OE: 228000-843Lester: 18273Ref:Note: Solenoid Assy use 53-82XX
53-82XXX (temp)Solenoid Assy
For: Denso OSGR, 1.8kw StartersReplace: 153400-6980Dim:OE: 228000-843, 228000-844Lester: 18273, 18274Ref:Note: Solenoid Housing use 53-82XXX
54-82103Pinion Gear
11T, CW, 18-Spline
For: Denso OSGR, 1.8kw StartersReplace: 028371-5390, 028099-6260, 028099-6300Dim: Gear OD 28.9mm, 11.8mm ID,23mm LengthOE: 228000-843Lester: 18273Ref:Note:
54-82XXX (temp)Drive Assy
11T, CW
For: Denso OSGR, 1.8kw StartersReplace: 028300-9300Dim: 29.6mm Gear OD 82.9mm OAL 40T Clutch GearOE: 228000-843, 228000-844Lester: 18273, 18274Ref:Note:
Manufacturers and Supplier names and their part numbers are for reference use only.
No PhotoAvailable
11.2mm
10.6mm
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54-82XXX (temp)Idle Gear
26TFor: Denso OSGR, 1.8kw StartersReplace: 028371-6620Dim: 22mm ID, 35.8mm Gear OD 11.9mm LengthOE: 228000-843, 228000-844Lester: 18273, 18274Ref:Note:
54-82XXX (temp)Armature Gear
14TFor: Denso OSGR, 1.8kw StartersReplace:Dim: 13.9mm Height, 10.5mm ID, 21.4mm Gear ODOE: 228000-843Lester: 18273Ref:Note:
Manufacturers and Supplier names and their part numbers are for reference use only.
54-82003Shaft-Drive
CW, 10 SplineFor: Denso OSGR, 1.8kw StartersReplace: 028381-5140Dim: 82.9mm OALOE: 228000-843, 228000-844Lester: 18273, 18274Ref:Note:
54-82001Spring-Drive
For: Denso OSGR, 1.8kw StartersReplace: 028326-5030Dim: 13.7mm ID, 60mm OALOE: 228000-843, 228000-844Lester: 18273, 18274Ref:Note:
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57-82XX (temp)Field Case Assy
For: Denso OSGR, 1.8kw StartersReplace: 028100-6980Dim: 78.5mm ODOE: 228000-304, 228000-408, 228000-504, 228000-771, 228000-843. 228000-844Lester: 17535, 17672, 17665, 17890, 18273, 18274Ref:Note:
61-82XX (temp)Armature
21-Spline, 23 Comm BarFor: Denso OSGR, 1.8kw StartersReplace: 028200-7210Dim: 50.5mmOD, 149.6mm OALOE: 228000-538, 228000-843, 228000-844Lester: 18273, 18274, 19906Ref: 5090-2323Note:
Manufacturers and Supplier names and their part numbers are for reference use only.
8
66-82106Contact-Motor
For: Denso OSGR, 1.8kw StartersReplace: 053513-0241Dim: 8mm HoleOE: 228000-843Lester: 18273Ref:Note:
66-82169Contact-Motor
For: Denso OSGR, 1.8kw StartersReplace:Dim:OE: 228000-843Lester: 18273Ref:Note:
66-82174Contact-Battery
For: Denso OSGR, 1.8kw StartersReplace: 053513-7080Dim:OE: 228000-843Lester: 18273Ref:Note:
66-82145Paper Insulator-Terminal
For: Denso OSGR, 1.8kw StartersReplace:Dim: 30mmWx35mmLx0.15mmTOE: 228000-843Lester: 18273Ref:Note:
66-82141Coil
For: Denso OSGR, 1.8kw StartersReplace:Dim:OE: 228000-843Lester: 18273Ref:Note: w/4 Pin Leg.
66-82148Gasket-Coil
For: Denso OSGR, 1.8kw StartersReplace:Dim:OE: 228000-843Lester: 18273Ref:Note: Rubber material. Used on Metro Solenoid Coil 66-82132, 66-82133, 66-82141, 66-82142
Manufacturers and Supplier names and their part numbers are for reference use only.
9
66-82149Tube-Coil
For: Denso OSGR, 1.8kw StartersReplace:Dim:OE: 228000-843Lester: 18273Ref:Note: Use w/66-82150 Bobbin.
66-82150Bobbin-Coil
For: Denso OSGR, 1.8kw StartersReplace:Dim:OE: 228000-843Lester: 18273Ref:Note: Use w/66-82149 Tube.
66-82155Bracket-Solenoid
For: Denso OSGR, 1.8kw StartersReplace:Dim:OE: 228000-843Lester: 18273Ref:Note: Use w/66-82156 Plate tohold the Coil
66-82156Plate-Solenoid
For: Denso OSGR, 1.8kw StartersReplace:Dim:OE: 228000-843Lester: 18273Ref:Note: Use w/66-82155 Bracket tohold the Coil.
66-82175Insulator-Plunger
For: Denso OSGR, 1.8kw StartersReplace:Dim:OE: 228000-843Lester: 18273Ref:Note:
66-82176Plunger Assy
For: Denso OSGR, 1.8kw StartersReplace: 053660-7241Dim: 36.8mm Disc OD 96.8mm OALOE: 228000-843Lester: 18273Ref:Note:
Manufacturers and Supplier names and their part numbers are for reference use only.
10
66-82166Gasket-Solenoid Cover
For: Denso OSGR, 1.8kw StartersReplace: 053404-7130Dim: 2.5mm Thickness 6.3mm ID Hole for Mtg. ScrewOE: 228000-212, 228000-268, 228000-269, 228000-270, 228000-298, 228000-299, 2228000-304, 228000-326, 228000-284, 228000-385, 228000-405, 228000-408, 228000-409, 228000-430, 228000-457, 228000-458, 228000-459, 228000-474, 228000-475, 228000-504, 228000-512, 228000-514, 228000-527, 228000-538, 228000-579, 228000-586, 228000-648, 228000-692, 228000-695, 228000-707, 228000-711, 228000-722, 228000-739, 228000-753, 228000-771, 228000-840, 228000-843, 228000-844, 228000-969; 428000-093, 428000-207Lester: 18273Ref:Note: Rubber material. Ues w/66-82180 Cover
66-82180Cover-Solenoid
For: Denso OSGR, 1.8kw StartersReplace: 053505-7220Dim:OE: 228000-212, 228000-268, 228000-269, 228000-270, 228000-298, 228000-299, 2228000-304, 228000-326, 228000-284, 228000-385, 228000-405, 228000-408, 228000-409, 228000-430, 228000-457, 228000-458, 228000-459, 228000-474, 228000-475, 228000-504, 228000-512, 228000-514, 228000-527, 228000-538, 228000-579, 228000-586, 228000-648, 228000-692, 228000-695, 228000-707, 228000-711, 228000-722, 228000-739, 228000-753, 228000-771, 228000-840, 228000-843, 228000-844, 228000-969; 428000-093, 428000-207Lester: 18273Ref:Note: Gasket use 66-82166
Manufacturers and Supplier names and their part numbers are for reference use only.
11
68-82011Brush
For: Denso OSGR 1.8kw StartersReplace:Dim:OE: 228000-843Lester: 18273Ref:Note:
69-82124Bracket-Brush Holder
For: Denso OSGR 1.8kw StartersReplace:Dim:OE: 228000-843Lester: 18273Ref:Note:
69-82125Brush Holder Assy
CWFor: Denso OSGR 1.8kw StartersReplace:Dim:OE: 228000-843Lester: 18273Ref:Note:
69-82120Return Spring-Plunger
For: Denso OSGR 1.8kw StartersReplace: 053659-7060Dim: 5.4mm ID x 7.2mm OD 61mm OALOE: 228000-843, 228000-844Lester: 18273, 18274Ref:Note:
69-82123Spring-Brush Holder
For: Denso OSGR 1.8kw StartersReplace:Dim:OE: 228000-843Lester: 18273Ref:Note:
Manufacturers and Supplier names and their part numbers are for reference use only.
No PhotoAvailable
12Manufacturers and Supplier names and their part numbers are for reference use only.
13Manufacturers and Supplier names and their part numbers are for reference use only.
71-82156Boot-Motor Terminal
For: Denso OSGR 1.8kw StartersReplace: 028062-6180Dim:OE: 028000-764; 128000-098, 128000-110, 128000-115, 128000-300, 128000-481, 128000-776, 128000-988; 228000-014, 228000-025, 228000-047, 228000-058, 228000-097, 228000-099, 228000-100, 228000-102, 228000-103, 228000-104, 228000-106, 228000-108, 228000-113, 228000-170, 228000-180, 228000-184, 228000-190, 228000-197, 228000-198, 228000-200, 228000-205, 228000-228, 228000-246, 228000-257, 228000-258, 228000-260, 228000-261, 228000-262, 228000-281, 228000-314, 228000-324, 228000-325, 228000-329, 228000-358, 228000-361, 228000-362, 228000-363, 228000-373, 228000-374, 228000-378, 228000-379, 228000-380, 228000-395, 228000-399, 228000-430, 228000-447, 228000-488, 228000-508, 22800-566, 228000-572,
71-82156 (cont’d) 228000-617, 228000-628, 228000-631, 228000-665, 228000-666, 228000-692, 228000-703, 228000-713, 228000-714, 228000-739, 228000-740, 228000-761, 228000-762, 228000-769, 228000-771, 228000-774, 228000-775, 228000-843, 228000-844; 428000-027, 428000-087, 428000-181, 428000-207, 428000-222, 428000-317, 428000-331, 428000-540Lester: 18273Ref:Note: Ivory Color
14
71-82106O Ring-Field Case
For: Denso OSGR 1.8kw StartersReplace: 949140-3700Dim: 69mm ID, 73mm OD 1.8mm ThicknessOE: 228000-843, 228000-844Lester: 18273, 18274Ref:Note:
71-82141O Ring-Terminal Post
For: Denso OSGR 1.8kw StartersReplace:Dim: 7.6mm ID x 11.2mm OD 1.8mm ThicknessOE: 228000-843Lester: 18273Ref:Note:
72-82104Insulator-Internal
For: Denso OSGR 1.8kw StartersReplace:Dim: 8mm ID, 6.25mm HeightOE: 228000-843Lester: 18273Ref:Note:
72-82109Insulator-External
For: Denso OSGR 1.8kw StartersReplace:Dim: 11.5mm ID, 19.7mm OD 6mm HeightOE: 228000-843Lester: 18273Ref:Note:
72-82111Insulator-Term Extension
For: Denso OSGR 1.8kw StartersReplace:Dim:OE: 228000-843Lester: 18273Ref:Note: Use w/76-82128 TerminalExtension.
Manufacturers and Supplier names and their part numbers are for reference use only.
72-82110Cover-Battery Stud
For: Denso OSGR 1.8kw StartersReplace: 028062-6720Dim:OE: 228000-302, 228000-303, 228000-843, 228000-844, 228000-845Lester: 17562, 17570, 18273, 18274, 19908Ref:Note: Use w/76-82128 TerminalExtension.
15
72-82121Insulator-External
For: Denso OSGR 1.8kw StartersReplace:Dim:OE: 228000-843Lester: 18273Ref:Note:
Manufacturers and Supplier names and their part numbers are for reference use only.
16
76-82104Roller-Plastic Cage
For: 1.0kW, 1.2kW, 1.4kW, 1.6kW, 1.8kW, 2.0kW, 2.2kWReplace:Dim: 6mm OD x 9.5mm LengthOE: 228000-843Lester: 18273Ref:Note: Cage use 76-82XXX
76-82XXXPlastic Cage
For: Denso OSGR, 1.8kw StartersReplace:Dim:OE: 228000-843Lester: 18273Ref:Note: Roller use 76-82104
76-82182Steel Ball-Plunger
For: Denso OSGR, 1.8kw StartersReplace:Dim: 8.7mm Dia.OE: 228000-843, 228000-844Lester: 18273, 18274Ref:Note:
76-82133Connector
For: Denso OSGR, 1.8kw StartersReplace:Dim:OE: 228000-843, 228000-844Lester: 17216, 17466, 18273,18274Ref:Note:
76-82128Terminal Extension
For: Denso OSGR, 1.8kw StartersReplace: 028008-5520Dim: M8x1.25 Stud 8.5mm x 10.3mm OvalOE: 228000-302, 228000-303, 228000-843, 228000-844Lester: 17562, 17570, 18273, 18274Ref:Note: Use w/72-82111 Insulator
76-82169Switch Terminal
For: Denso OSGR, 1.8kw StartersReplace: 053480-7570Dim:OE: 228000-843, 228000-844Lester: 18273, 18274Ref:Note:
Manufacturers and Supplier names and their part numbers are for reference use only.
17
79-82XXX (temp)Terminal Extension Kit
For: Denso OSGR, 1.8kw StartersReplace:Dim:OE: 228000-843Lester: 18273Ref:Note: 72-82111 Insulator 76-82128 Terminal Extension
Manufacturers and Supplier names and their part numbers are for reference use only.
18
84-82113Terminal Post
CopperFor: Denso OSGR, 1.8kw StartersReplace:Dim: M8x1.25, 26mm Length 8.7mm KnurlOE: 228000-843Lester: 18273Ref:Note: For Copper w/Steel plated please use 84-82110
84-82119Terminal Post
Copper w/Steel PlatedFor: Denso OSGR, 1.8kw StartersReplace:Dim: M8x1.25, 33mm Length 8.7mm KnurlOE: 228000-843Lester: 18273Ref:Note:
84-82146Thru Bolt
DE to SolenoidFor: Denso OSGR, 1.8kw StartersReplace:Dim: M6x1.0, 35mm LengthOE: 228000-843Lester: 18273Ref:Note:
84-82147Screw
Solenoid CoverFor: Denso OSGR, 1.8kw StartersReplace:Dim: M5x0.8, 22mm LengthOE: 228000-843Lester: 18273Ref:Note: For Solenoid Cover use
84-82013Screw-Brush Holder
For: Denso OSGR, 1.8kw StartersReplace: 128960-0040Dim: M5 x 0.8 x 15mm LengthOE: 228000-843, 228000-844Lester: 18273, 18274Ref:Note:
Manufacturers and Supplier names and their part numbers are for reference use only.
84-82110Terminal Post
Copper w/Steel PlatedFor: Denso OSGR, 1.8kw StartersReplace:Dim: M8x1.25, 26mm Length 8.7mm KnurlOE: 228000-843Lester: 18273Ref:Note: For Copper plaese use 84-82113
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85-82012Flange Nut-Terminal Post
For: Denso OSGR, 1.8kw StartersReplace:Dim: M8x1.25, 7.8mm ThicknessOE: 228000-843Lester: 18273Ref:Note:
85-82119Wave WasherMetro
Auto In-dustrial
Inc.2128 Pomona Boulevard Pomona CA 91768-
3332Phone:(909)629-2700
Fax:(909)629-2721
Toll Free:1-
85-82107Hex Nut-Terminal Post
no ChamferFor: Denso OSGR, 1.8kw StartersReplace:Dim: M8x1.25, 14mm DriveOE: 228000-843Lester: 18273Ref:Note:
Manufacturers and Supplier names and their part numbers are for reference use only.
20Manufacturers and Supplier names and their part numbers are for reference use only.
18273Denso OSGR Starters12V, 1.8kw, CW, 11T
Used on: Ford E Series Van, F Series Trucks 4.9L, 5.0L, 5.8L w/ AT, FedEx TUG 660 Coveyer Belt Loader, FedEx Tug TractorOE: 228000-843Lester: 18273Reference: 190-753Note: Replacement for Ford PMGR Starters (Lester 3205). Also replace for Ford 4 in. MOD II Starters (Lester 3180)
21Manufacturers and Supplier names and their part numbers are for reference use only.
Note
22Manufacturers and Supplier names and their part numbers are for reference use only.
Metro Auto Industrial Inc.2128 Pomona Boulevard Pomona CA 91768-3332
Phone:(909)629-2700 Fax:(909)629-2721
Toll Free:1-800-263-8761Toll Free Fax:1-800-799-0838
Care is taken to ensure the accuracy of photo, descriptions and applications of each items,but Metro Auto Industrial Inc. assumes no responsibility for possible errors.
All the OE number and Lester number are for referece use only.
www.metroautoinc.comTechincalInformationAccounting
