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22 Bd Benoni Goullin 44200 NANTES - FRANCE +33 2 40 18 09 16 [email protected] www.systemplus.fr Denso DNSRR004 Short Range Radar Toyota RAV4 24-GHz Blind Spot Radar SP19500 - System report by David Le Gac & Stéphane Elisabeth Physical Analysis done by Nicolas Radufe December 2019 - SAMPLE REVERSE COSTING® – STRUCTURAL, PROCESS & COST REPORT

Denso DNSRR004 Short Range Radar - System Plus · ©2019 by System Plus Consulting | Denso DNSRR004 Blind Spot Radar 1 22 Bd Benoni Goullin 44200 NANTES - FRANCE +33 2 40 18 09 16

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  • ©2019 by System Plus Consulting | Denso DNSRR004 Blind Spot Radar 1

    22 Bd Benoni Goullin44200 NANTES - FRANCE +33 2 40 18 09 16 [email protected] www.systemplus.fr

    Denso DNSRR004 Short Range Radar Toyota RAV4 24-GHz Blind Spot RadarSP19500 - System report by David Le Gac & Stéphane Elisabeth

    Physical Analysis done by Nicolas RadufeDecember 2019 - SAMPLE

    REVERSE COSTING® – STRUCTURAL, PROCESS & COST REPORT

  • ©2019 by System Plus Consulting | Denso DNSRR004 Blind Spot Radar 2

    Table of Contents

    Overview / Introduction 4

    o Executive Summary

    o Main Chipset

    o Block Diagram

    o Reverse Costing Methodology

    Company Profile 10

    o Company name

    Teardown Analysis 12

    o Views and Dimensions of the System

    o System Opening

    o Electronic Board

    Top Side – Global view

    Top Side – High definition photo

    Top Side – PCB markings

    Top Side – Main components markings

    Top Side – Main components identification

    Top Side – Other components markings

    Top Side – Other components identification

    Bottom Side – High definition photo

    Bottom Side – PCB Markings

    Cost Analysis 32

    o Accessing the BOM

    o PCB Cost

    o ICs Cost estimation

    o BOM Cost –Electronic Board

    o Housing Parts – Estimation

    o BOM Cost - Housing

    o Material Cost Breakdown by Sub-Assembly

    o Material Cost Breakdown by Component Category

    o Accessing the Added Value (AV) cost

    o Electronic Board Manufacturing Flow

    o Details of the Electronic Board AV Cost

    o Details of the System Assembly AV Cost

    o Added-Value Cost Breakdown

    o Manufacturing Cost Breakdown

    Estimated Manufacturer Price Analysis 67

    o Estimation of the Manufacturer Price

    Give us your Feedbacks!

    Company services 72

  • ©2019 by System Plus Consulting | Denso DNSRR004 Blind Spot Radar 3

    Overview / Introductiono Executive Summaryo Main Chipseto Block Diagramo Reverse Costing

    Methodologyo Glossary

    Company Profile & Supply Chain

    Physical Analysis

    Cost Analysis

    Selling Price Analysis

    Feedbacks

    Related Reports

    About System Plus

    Block Diagram

    The block diagram of the Radar is described in the following schematics:

  • ©2019 by System Plus Consulting | Denso DNSRR004 Blind Spot Radar 4

    Overview / Introductiono Executive Summaryo Main Chipseto Block Diagramo Reverse Costing

    Methodologyo Glossary

    Company Profile & Supply Chain

    Physical Analysis

    Cost Analysis

    Selling Price Analysis

    Feedbacks

    Related Reports

    About System Plus

    The reverse costing analysis is conducted in several phases:

    Reverse Costing Methodology

    • The initialization of the analysis

    Pictures of the elements to be studied.

    Identification of the components.

    • Description of the material in the “SYScost+” software

    Creation of an “estimation project” of the studied board with SYScost+ software.

    Construction of the Bill of Material (BOM).

    • Assessing the material

    Searching for the price of each reference among distributors and manufacturers.

    Assessing the cost of the PCB and of the unaccounted references (unknown by distributors)

    The BOM is valued with SYScost+ : price simulation according to the requested quantities.

    • Assessing the assembling and test phases

    Assembly and test lines are modelized with the SYScost+ software.

    The assembly and tests costs are estimated.

    • Manufacturing cost & manufacturer price

    Estimation of the manufacturing cost & manufacturer price.

    • Report

    A report is edited.

    SYS.cost+©, is a software tool developed by SYSTEM PLUS CONSULTING to calculate the cost of electronic boards. More information on the software can be found at www.systemplus.fr.

    http://www.systemplus.fr/costing-tools/syscost_plus/https://www.systemplus.fr/http://www.systemplus.fr/

  • ©2019 by System Plus Consulting | Denso DNSRR004 Blind Spot Radar 5

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis o Views & Dimensionso System Openingo Electronic Boardo Radar Configuration

    Cost Analysis

    Selling Price Analysis

    Feedbacks

    Related Reports

    About System Plus

    Views and Dimensions

    Global views of the Radar.

    Total Weight: 227g

  • ©2019 by System Plus Consulting | Denso DNSRR004 Blind Spot Radar 6

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis o Views & Dimensionso System Openingo Electronic Boardo Radar Configuration

    Cost Analysis

    Selling Price Analysis

    Feedbacks

    Related Reports

    About System Plus

    System Opening

  • ©2019 by System Plus Consulting | Denso DNSRR004 Blind Spot Radar 7

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis o Views & Dimensionso System Openingo Electronic Boardo Radar Configuration

    Cost Analysis

    Selling Price Analysis

    Feedbacks

    Related Reports

    About System Plus

    Electronic Board – Top Side – Global View

  • ©2019 by System Plus Consulting | Denso DNSRR004 Blind Spot Radar 8

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis o Views & Dimensionso System Openingo Electronic Boardo Radar Configuration

    Cost Analysis

    Selling Price Analysis

    Feedbacks

    Related Reports

    About System Plus

    Electronic Board – Top Side – Main Components Identification

  • ©2019 by System Plus Consulting | Denso DNSRR004 Blind Spot Radar 9

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis o Views & Dimensionso System Openingo Electronic Boardo Radar Configuration

    Cost Analysis

    Selling Price Analysis

    Feedbacks

    Related Reports

    About System Plus

    Radar Configuration

  • ©2019 by System Plus Consulting | Denso DNSRR004 Blind Spot Radar 10

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis

    Cost Analysiso Assessing the BOMo PCB Costo ICs Cost Estimationo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost

    Selling Price Analysis

    Feedbacks

    Related Reports

    About System Plus

    PCB Cost

  • ©2019 by System Plus Consulting | Denso DNSRR004 Blind Spot Radar 11

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis

    Cost Analysiso Assessing the BOMo PCB Costo ICs Cost Estimationo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost

    Selling Price Analysis

    Feedbacks

    Related Reports

    About System Plus

    Estimation of the Cost of the Towerjazz MMIC

  • ©2019 by System Plus Consulting | Denso DNSRR004 Blind Spot Radar 12

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis

    Cost Analysiso Assessing the BOMo PCB Costo ICs Cost Estimationo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost

    Selling Price Analysis

    Feedbacks

    Related Reports

    About System Plus

    BOM Cost – Electronic Board (2/2)

  • ©2019 by System Plus Consulting | Denso DNSRR004 Blind Spot Radar 13

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis

    Cost Analysiso Assessing the BOMo PCB Costo ICs Cost Estimationo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost

    Selling Price Analysis

    Feedbacks

    Related Reports

    About System Plus

    Manufacturing Cost Breakdown

  • ©2019 by System Plus Consulting | Denso DNSRR004 Blind Spot Radar 14

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis

    Cost Analysis

    Selling Price Analysiso Financial Ratioso Manufacturer Price

    Feedbacks

    Related Reports

    About System Plus

    Estimation of the Manufacturer Price

  • ©2019 by System Plus Consulting | Denso DNSRR004 Blind Spot Radar 15

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis

    Manufacturing Process Flow

    Cost Analysis

    Selling Price Analysis

    Feedbacks

    Related Reports

    About System Plus

    MARKET AND TECHNOLOGY REPORTS - YOLE DÉVELOPPEMENT

    RF DEVICES• Radar and Wireless for Automotive: Market and Technology

    Trends 2019

    Related Reports

    REVERSE COSTING ANALYSES - SYSTEM PLUS CONSULTING

    AUTOMOTIVE• Mando MRR20 77GHz Mid-Range Radar• Aptiv R3TR 76GHz Short Range• Denso DNSRR004 Blind Spot Radar• Automotive Radar Comparison 2018• Aptiv’s Third Generation of 77 GHz-Based Short-Range

    Radar (SRR3)• Ainstein T-79: Automotive 79GHz Short Range Radar

    https://www.i-micronews.com/products/radar-and-v2x-for-automotive-technologies-and-market-trends-2019/https://www.systemplus.fr/reverse-costing-reports/mando-mrr20-77ghz-mid-range-radar/https://www.systemplus.fr/reverse-costing-reports/aptiv-r3tr-76ghz-short-range-radar/https://www.systemplus.fr/reverse-costing-reports/denso-dnsrr004-short-range-radar/https://www.systemplus.fr/reverse-costing-reports/automotive-radar-comparison-2018/https://www.systemplus.fr/reverse-costing-reports/aptivs-third-generation-of-77-ghz-based-short-range-radar-srr3/https://www.systemplus.fr/reverse-costing-reports/ainstein-t-79-automotive-79ghz-short-range-radar/https://www.i-micronews.com/products/radar-and-v2x-for-automotive-technologies-and-market-trends-2019/https://www.i-micronews.com/products/radar-and-v2x-for-automotive-technologies-and-market-trends-2019/https://www.systemplus.fr/reverse-costing-reports/automotive-radar-comparison-2018/https://www.systemplus.fr/reverse-costing-reports/automotive-radar-comparison-2018/

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    DENSO DNSRR004 SHORT RANGE RADAR

    mailto:[email protected]://www.systemplus.fr/

  • 1.INTRODUCTIONThe present terms and conditions apply to the offers, sales and deliveries of services managed by System PlusConsulting except in the case of a particular written agreement.Buyer must note that placing an order means an agreement without any restriction with these terms and conditions.

    2.PRICESPrices of the purchased services are those which are in force on the date the order is placed. Prices are in Euros andworked out without taxes. Consequently, the taxes and possible added costs agreed when the order is placed will becharged on these initial prices.System Plus Consulting may change its prices whenever the company thinks it necessary. However, the companycommits itself in invoicing at the prices in force on the date the order is placed.

    3.REBATES and DISCOUNTSThe quoted prices already include the rebates and discounts that System Plus Consulting could have granted accordingto the number of orders placed by the Buyer, or other specific conditions. No discount is granted in case of earlypayment.

    4.TERMS OF PAYMENTSystem Plus Consulting delivered services are to be paid within 30 days end of month by bank transfer except in thecase of a particular written agreement.If the payment does not reach System Plus Consulting on the deadline, the Buyer has to pay System Plus Consulting apenalty for late payment the amount of which is three times the legal interest rate. The legal interest rate is thecurrent one on the delivery date. This penalty is worked out on the unpaid invoice amount, starting from the invoicedeadline. This penalty is sent without previous notice.When payment terms are over 30 days end of month, the Buyer has to pay a deposit which amount is 10% of the

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    7.ENTRUSTED GOODS SHIPMENTThe transport costs and risks are fully born by the Buyer. Should the customer wish to ensure the goods against lost ordamage on the base of their real value, he must imperatively point it out to System Plus Consulting when theshipment takes place. Without any specific requirement, insurance terms for the return of goods will be the carriercurrent ones (reimbursement based on good weight instead of the real value).

    8.FORCE MAJEURESystem Plus Consulting responsibility will not be involved in non execution or late delivery of one of its dutiesdescribed in the current terms and conditions if these are the result of a force majeure case. Therefore, the forcemajeure includes all external event unpredictable and irresistible as defined by the article 1148 of the French CodeCivil?

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  • ©2019 by System Plus Consulting | Denso DNSRR004 Blind Spot Radar 16

    COMPANYSERVICES

  • ©2019 by System Plus Consulting | Denso DNSRR004 Blind Spot Radar 17

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis

    Manufacturing Process Flow

    Cost Analysis

    Selling Price Analysis

    Feedbacks

    Related Reports

    About System Pluso Company serviceso Contacto Legal

    Business Models Fields of Expertise

    Custom Analyses(>130 analyses per year)

    Reports(>60 reports per year)

    Costing Tools

    Trainings

  • ©2019 by System Plus Consulting | Denso DNSRR004 Blind Spot Radar 18

    Overview / Introduction

    Company Profile & Supply Chain

    Physical Analysis

    Manufacturing Process Flow

    Cost Analysis

    Selling Price Analysis

    Feedbacks

    Related Reports

    About System Pluso Company serviceso Contacto Legal

    Contact

    www.systemplus.fr

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