Tolyatti

The company is located in the central part of Russia, in Samara Region, Togliatti

LOCATION

Togliatti is an automotive capital of the country, is built on the picturesque bank of the river Volga .

“Décor – Avto” is located in close proximity (1 km) to industrial areas of “AVTOVAZ” and “GM - AvtoVAZ”

LLC “DÉCOR - Avto” is a company, which produces upholstery fabrics and knitted cloths for automotive - seats, - roofs, doors and other parts of car interior. The possibility of production is:• knitted cloths - up to 360 000 m2 pro month• fabrics – up to 200 000 m2 pro month

The date of foundation – 02/07/1999Today, the total area of “DÉCOR - Avto” is 13 240 m²,

including the production area – 9500 m²Now the company has all necessary equipment and

high – qualified staff, which allows us to provide the finished production cycle – from designing of fabrics and cloths till their finishing and sewing of seat coverings.

The mail policy of “DÉCOR - Avto” is to satisfy the customers with quality of the product, to observe the volumes and terms of deliveries.

GENERAL COMPANY INFORMATION

SYSTEM OF QUALITY MANAGEMENT

The company has a certificate of correspondence to ISO 9001:2008

General Director

Deputy of general director

on general questions

Personnel dpt

Security dpt

Transport dpt

Chief account

Accounting dpt

Planned- economic

dpt

Commercial director

Commercial dpt

Warehouse

Production director

Chief of productio

n area

Control production dpt

Sewing dpt

Knitting area

Finishing area

Inspection dpt

Weaver`s production

Weaver`s area

Warp – knitting

area

Quality dpt

Production lab

Chief engineer

Labour safety

engine

er

Production

engineers

System administrator

Tool`s warehouse

Deputy of chief

engineer on

building, elec tricity

etc.

Chief technologi

st

Technological dpt

COMPANY STRUCTURE

STAFF

Direct personnel– 46Indirect personnel – 138

Total company staff– 184

MAIN CUSTOMERS

GAZ

TAGAZ

Sollers -

Elabuga

UAZ

IzhAvtoKamaz

GM-AVTOVA

Z

AVTOVAZ

MÖBEL & ZEIT

Auditoria

Bogdan

1. Request for a new product development2. Analysis of the functional and performance requirements to the new product. Selection of information about the previous similar projects.3. Conclusion about project feasibility. 1-st step verification

4. Formation of requirements specification5. Engineering formation and formation of development schedule 6. Development of a sample pattern with determination of the equipment and raw material type.7. 2-d step verification

8. Preparation of process flow for the test sample production 9. Production of the test samples in cloth10. Agreement with the customers the fabric sample and all requirements for it. 11. 3–d step verification

12. Test lot preparations. Plan of product arrangement in the production13. Test lot production14. Test lot validity15. 4 th step verification

NEW PRODUCTS

I

II

III

IV

PRODUCTION OF FABRICS AND WARP – KNITTED CLOTHS

A technologist – dessinator creates the dobby patterns and enters the pattern layout into the loom terminal.

Designing of jacquard fabrics is carried out by means of NED GRAFIK System, Holland, allowing to project single – layered, one – and - half layered, double – layered fabrics with various types of bonding and with use up to 7 colours of weft yarns.

WEAVER`S AREA

The weaver`s workshop is equipped by the following types of equipment:1. band beaming machine, used for the

preparation of loom beams2. looms3. binding 4. beaming machine, used for the formation of

reels of warp knitting machines 5. warp – knitting machines

Band beaming machine, type BTE 2004, “Alexander”, Italy

Capacity of creel – 448 bobbinsWarping speed – up to 400 m/min.

WEAVER`S AREA

Dobby and jacquard looms “Smit Textile” type G 6300 & GS900, Italy, with the rotation frequency of main roller: • Dobby -400-450 turns/min• Jacquard – 350-400 turns/min.

Average production capacity :• Dobby looms – 145 000 m2/month• Jacquard looms– 55 000 m2/month

These looms allow to process polyester, polypropylene, cotton and mixed yarns with surface density:in the warp – from 334 to 650 dtexin the weft – from 168 to 2900 dtex

WEAVER`S AREA

WEAVER`S AREA

Knotter machines type “Topmatic”, “Smit Textile”, Italy are used for binding of yarn ends of old and new warps

Capacity of knotter machine is 100-110 knots/min

Dobby and jacquard looms are used for the production of 7- coloured automotive tweeds

and tapestries with density from 200 to 500 g/m².

WEAVER`S AREA

WARP – KNITTING AREA

Beaming machine “Karl Mayer”, type DS21/30DNS, Germany

Capacity of creel – 550 bobbinsWarping speed – 800 m/min 

Warp – knitting machines type HKS 2, class 20, “Karl Mayer”, GermanyCapacity – 450 000 m²/month.

These machines manufacture the warp-knitted cloth with density from 50 to 200 g/m², which is used:as a third layer by the flame laminationas an upholstery material for molded automotive roof parts.

WARP – KNITTING AREA

PRODUCTION OF CIRCULAR – KNITTED CLOTHS

Designing is carried out by means of PIC 3 Program by the machines of electronic type. This program allows to use up

to 14 colours of applied yarns.

Designing of tricot knitted cloth, by the machines of mechanic

type, is realized by a technologist – designer, who

forms a pattern layout.

CIRCULAR - KNITTING AREA

There are circular – knitting machines “Mayer & Cie”, type MCPE 2.4E, MLPX 3PL, MLPX 1.6, MPU 1,6, Germany; “Pai Lung”, Taiwan. Total capacity – 360 000 m²/month.

The circular – knitting machines are used for the production of tricot cloths type: “velvet”, “jacquard”, “velour” with the surface density from 150 to 500

g/m², from yarns 120 – 250 dtex.

CIRCULAR - KNITTING AREA

FINISHING AREA

To make the produced knitted cloths and fabrics of proper quality, we use the following special finishing equipment.• tender – drier machines• shearing machine• flame – laminating machines• inspection machines

Tender – drier machines “ACC Makina” type

P2005/5, Turkey; “Mon Forst” type TMS F210S,

Germany.

These machines allow to fix the cloth for giving to it necessary physic – mechanical properties and for improvement of its appearance. The cloth width is up to 2 m, total capacity – up to 1 million pro month.

FINISHING AREA

Shearing machine with a polishing module type MC5 “Sűcker Műller”, Germany. It is used for the manufacture of fabrics such as a velvet, has an additional

polishing shaft for improvement of cloth signature stamp. Capacity 220 000 m²/month.

FINISHING AREA

Flame laminating machine “Schmitt Maschinen”, type Bonding and

Bonding/ WFS , Germany is used for the fabric lamination. The thickness of the applied cloth – from 3 mm to

15 mm.Capacity - 950 000 m²/month.

FINISHING AREA

The inspection machines “Demsan” type RSDB, RSD, RFA, Turkey, are used for the visual control of the finished fabric quality.Capacity - up to 1 000 000 m²

FINISHING AREA

LABORATORY

The lab has assessed equipment which allows to control all necessary, except light fastness, requirements in according to the

technical specification of the customer.

The control of quality of entering

raw materials , mid- process control and control of finished products is made in our production

lab.

The control of light fastness is made

in an independent lab.

DISTRIBUTION OF THE PRODUCTION VOLUMES BETWEEN OUR CUSTOMERS, %

AVTOVAZ; 55,56KAMAZ; 8,00

TAGAZ; 7,11

UAZ; 7,56

GAZ; 8,44

GM-AVTOVAZ; 6,67

SOLLERS; 7,78Other; 7,33

02 000 0004 000 0006 000 0008 000 000

10 000 00012 000 00014 000 00016 000 000

2006 2007 2008 2009 2010

4 836 3266 088 572 7 541 020

1 947 391 2 911 415

2 half year

1 half year

11 672 653

12 177 143

15 082 040

4 639 796

REALIZATION VOLUMES FOR THE LAST 5 YEARS €

OUTLOOK

“Décor – Avto”, possessing considerable production capacities and financial resources, conducts permanent work on the search of new customers. Now, we are developing new upholstery fabrics for the following projects:• Hyundai, ST. – Petersburg• GM, ST. – Petersburg• Renault, Moscow• Renault – Nissan, Togliatti, AvtoVAZ Today, a new building for the sewing production of seat - coverings is almost ready.Production area of a building – 3000 m2Planned number of people - 569 Sewing capacity – up to 83 000 seat – coverings pro month at 2 shiftsThe production capacity can be increased up to 124 500 seat – coverings pro month by organizing of 3 shifts. Having our own sewing production, we will be able to offer our customers the finished seat – coverings at good, competitive price.

CONTACTS

Legal address: 32, Borkovskaya street, Togliatti, Samara Region, Russia

General director: Anisimov Alexander

Tel/fax: +7 8482 635 003E-mail: decoravto@mail.ru

2010