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Deep Excavation in Hong Kong –Design and Construction Control
Jack Pappin, John Endicott & John Clark
(James Sze)
Content of the Presentation
• Part I – Design Considerations
• Part II – Numerical Modelling
• Part III – Observational Method
2
Part I – DESIGN CONSIDERATIONS
Design Codes and Guides
• CIRIA 104
• BS 8002
• DD ENV
• BD 42/00
• Piling handbook
• CIRIA R185
• CIRIA C517
• CIRIA SP95
• GEOGUIDE 1 2nd Ed.
• GCO Publication No. 1/90
3
Conventional Retaining System Design Approach
Figure 29, GCO 1/90 (Navfac, 1982b)
CIRIA Report C580 Design
• Aim - holistic, consistently reliable & economic ELS design
• Limit states design• Maintain simplicity over different
uncertainties – adopt partial factor of safety on soil strength only
4
• Review Group set up by GeotechnicalEngineering Office in 2004
• Recommendation concluded in “Notes on Design of Excavation and Lateral Support Works Using the Limited State Partial Factor Method in the CIRIA Report No. C580”
• Promulgated by BD/GEO in early 2005
• alternative to global factor of safety approach in GCO Publication No. 1/90
• review in 2 years before long-term implementation
Use of C580 in Hong Kong
• Most probable parameters• Unfactored• Unfactored surcharge load• Most unfavorable groundwater level under normal circumstances
• BM, SF & prop loads (SLS) × LF• Lateral wall deflection
SLS Analysis
BM, SF & prop loads envelope (structural design)
Simplified Flowchart of C580 Design Approach (SSI)
• Moderately conservative parameters• Apply partial factors• Unplanned excavation(0.5m or 0.1H)• Unfactored surcharge load• Worst credible groundwater level
ULS Analysis
• BM, SF & prop loads (ULS)• Toe-in requirement
5
Conventional vs C580 Design Approach - Example
FSP-VL steel sheetpile wall
Existing Diaphragm wall
-6mPD
-16mPD
Sze & Lo (2005)
Sensitivity analyses – Wall Bending Moment
0
1
2
3
4
5
6
7
8
9
10
-2000 -1000 0 1000 2000
Max. bending moment (kNm/m)
Dep
th o
f em
bedm
ent (
m)
ULS (+ve) ULS (-ve)
SLS x 1.4 (+ve) SLS x 1.4 (-ve)
Mu = 788kNm/m
-20
-15
-10
-5
0
5-600 -400 -200 0 200 400 600
Ultimate Bending moment (kNm/m)
Leve
l (m
PD)
Conventional (Max.) Conventional (Min.)
C580 (Max.) C580 (Min.)
C580 toe level
Conventional toe level
-6.0mPD Dig Level
Soil side Excavation sideSoil side Excavation side
6
-20
-15
-10
-5
0
5-600 -400 -200 0 200 400
Ultimate Shear force (kN/m)
Leve
l (m
PD)
Conventional (Max.) Conventional (Min.)
C580 (Max.) C580 (Min.)
C580 toe level
Conventional toe level
-6.0mPD Dig Level
Sensitivity analyses – Wall Shear Force
0
1
2
3
4
5
6
7
8
9
10
0 500 1000 1500 2000
Max. shear force (kN/m)
Dep
th o
f em
bedm
ent (
m)
ULS SLS x 1.4
Vu = 669kN/m
Soil side Excavation side
Sensitivity analyses – Strut Force & Wall Deflection
0
1
2
3
4
5
6
7
8
9
10
0 500 1000 1500 2000
Max. strut force (kN/m)
Dep
th o
f em
bedm
ent (
m)
ULS - S1 ULS - S2
SLS - S1 x 1.4 SLS - S2 x 1.4
-20
-15
-10
-5
0
50 20 40 60 80 100
Horizontal Wall deflection (mm)
Leve
l (m
PD)
Conventional C580 - SLS
C580 toe level
Conventional toe level
-6.0mPD Dig Level
S1
S2
7
Fill
Alluvium
CDV
Rock
Control of Groundwater at Passive Zone
E.g. KCRC Spurline Kwu Tung Station
Pump well
Buildability
• Difficult in constructing
• Unrealistic movement criteria
8
E.g. KCRC Tsuen Wan West Station
Buildable Design
• Easy and fast construction
• Less risks
• Safer working environment
• Could be more cost effective
Over-excavation
Unworkable sequence vs Opportunistic contractor
9
Optimization of ELS Design at Kowloon Bay
Original Design
Fill
MD
ALL
CDG/MDG
Optimized
vert. 2m c/c
Development at Sheung Shing Street, KLN
10
Bottom-up with Raking Strut Option
Unrealistic Movement Criteria - Diaphragm Wall
Settlement measured at Chater Station in mid 70s
11
How about Sheetpile Wall Installation ?
0
5
10
15
20
25
30
35
40
45
40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82
Chainage (m)S
ettle
men
t (m
m)
2005-03-08 2005-03-14
6mm
Installation may attribute a substantial part of induced movements
Sheet piling – Giken (Silent) piling
E.g. East Rail TSTE Mody Road Subway, CLP Cable Tunnel TWS access shaft
12
Conclusions of Part I
• C580 design approach would result in consistently reliable design.
• Shortest Toe-in might not be most economic.
• Buildability - one of key factors for successful execution of ELS works.
• Get Contractor’s involvement at earlier stage if possible.
Part II – NUMERICAL MODELLING
13
Numerical Modelling
• Earth pressure Coulomb 1776Sub-title
Numerical Modelling
• Earth pressure Coulomb 1776
• Applied Pressure Diagram Terzaghi & Peck 1948
14
Numerical Modelling
• Earth pressure Coulomb 1776
• Applied Pressure Diagram Terzaghi & Peck 1948
• Beam on Springs 1976
Numerical Modelling
• Earth pressure Coulomb 1776
• Applied Pressure Diagram Terzaghi & Peck 1948
• Beam on Springs 1976
• Finite Elements/Differences 1986
15
Numerical Modelling
• Earth pressure Coulomb 1776
• Applied Pressure Diagram Terzaghi & Peck 1948
• Beam on Springs 1976
• Finite Elements/Differences 1986
• Bricks on Strings Simpson 1992
Numerical Modelling
• Earth pressure Coulomb 1776
• Applied Pressure Diagram Terzaghi & Peck 1948
• Beam on Springs 1976
• Finite Elements/Differences 1986
• Bricks on Strings Simpson 1992
• 3D Applications in practice 2002 - 2005
16
Layout Plan of Extension to the Tsim Sha TsuiStation Concourse
Typical Cross Section showing Ground Conditions and the Proposed Works
17
View of the 3D FLAC Model Developed showing the Lateral Wall Deflections along the length of the Excavation
Plan view from FLAC 3D Model Showing the Displacement of the Tunnel Linings along the length of the Excavation
18
Wall Deflections and Tunnel Deformations from FLAC 3D at a Section about 40 m from the southern end
19
-20-16-12-8-4048
121620
10 Dec 02 09 J an 03 08 Feb 03 10 Mar 03 09 Apr 03 09 May 03 08 J un 03 08 J ul 03 07 Aug 03 06 Sep 03 06 Oct 03 05 No v 03 05 Dec 03 04 J an 04
1 - 4 1 - 5 1 - 6 1 - 7 7 - 2 7 - 3 7 - 4
123
45
67
1- 4 1- 5 1- 6 1- 7 2- 7 3- 7 4- 7
Monitoring of Tunnel Convergence – Downtrack Tunnel
Convergence in mm
Measured Deformation of Excavation Lateral Support Wall
0.00
5.00
10.00
15.00
20.00
25.00
30.00
-30 -25 -20 -15 -10 -5 0 5 10 15 20 25 30
Displacement (mm)
Dep
th (
m)
INC01
INC02
INC03
20
• 3-D modelling can be useful for complex geometries
• 3-D modelling can be useful for complex geometries
• Often variations in ground conditions or construction procedure render sophisticated constitutive models redundant
21
• 3-D modelling can be useful for complex geometries
• Often variations in ground conditions or construction procedure render sophisticated constitutive models redundant
• KIS = Keep It Simple
• 3-D modelling can be useful for complex geometries
• Often variations in ground conditions or construction procedure render sophisticated constitutive models redundant
• KIS = Keep It Simple• Less likely to get a plausible result based on wrong reasons• Easy to check for approval• Easy to compare with monitoring results• Easy to back analyse
22
Part III - USE OF OBSERVATIONS MADE DURING EXCAVATION
What Constitutes a Well Performing Excavation?
• Common Objectives of Client and Contractor
23
What Constitutes a Well Performing Excavation?
• Common Objectives of Client and Contractor• totally safe against collapse
What Constitutes a Well Performing Excavation?
• Common Objectives of Client and Contractor• totally safe against collapse• adequate protection to nearby structures and roads etc.
24
What Constitutes a Well Performing Excavation?
• Common Objectives of Client and Contractor• totally safe against collapse• adequate protection to nearby structures and roads etc.• makes provisions for a safe working environment
What Constitutes a Well Performing Excavation?
• Common Objectives of Client and ContractorProtective Factors• totally safe against collapse• adequate protection to nearby structures and roads etc.• makes provisions for a safe working environment
25
What Constitutes a Well Performing Excavation?
• Common Objectives of Client and ContractorProtective Factors• totally safe against collapse• adequate protection to nearby structures and roads etc.• makes provisions for a safe working environment
• permits reasonably rapid progress of work
What Constitutes a Well Performing Excavation?
• Common Objectives of Client and ContractorProtective Factors• totally safe against collapse• adequate protection to nearby structures and roads etc.• makes provisions for a safe working environment
• permits reasonably rapid progress of work• cost as low as possible after considering the above
26
What Constitutes a Well Performing Excavation?
• Common Objectives of Client and ContractorProtective Factors• totally safe against collapse• adequate protection to nearby structures and roads etc.• makes provisions for a safe working environmentCommercial Factors• permits reasonably rapid progress of work• cost as low as possible after considering the above
Dominating Factor... Ground Conditions Uncertainty
• The state-of-the-art in modern geotechnics gives us...
• increasingly powerful design tools• easy access to information on the outcome of many past
projects
27
• But still views diverge on the correct balance between protective and commercial aspects.
• variance between analytical tools• significance of disturbance to field samples• use of average values or more conservative• whether soil properties may change during the excavation
process
The Only Sure Way is the Observational Way
The Observational Method in ground engineering is the continuous review and refinement of a design based on observations of field behaviour
28
Examples
• Tseung Kwan O Station• observational method was used to justify omission of a layer of
props and a buried prop at later stages of the project
• otherwise it seems that use of observational design is the exception in Hong Kong
Example of Observational Method
Typical Section of Excavation
Strut S5 deleted by Observation Approach
Strutting
Formation Level
Jet Grout Raft
Ex. Ground Level Ex. Ground Level Diaphragm Wall
S1S2
S3
S4S5
Sandy Fill
Stiff Silty Sand
Sandy Fill
Marine Clay
MD Silty Sand
Hard Boundary Clay
Hard Boundary Clay
Marine Clay
Stiff Silty Sand
Clayed Sand
29
Why Use Observational Design?
Direct Alteration of Soil Properties
Heating / Dessication due to Jet Grout Hydration
Why isn't OM used for every excavation?
• time lag between measurement and reporting and interpretation
• reliability of reported measurements
• authority approval for change in sequence of work
30
Web Based Real Time Reporting
dataloggerswith solar panel
Instruments (eg.strain
gauges on struts)
Users connected
over the Internet
Server
Instrument Reliability
31
Authority Approvals Strategy
• Submit two designs for approval• Design A – Adopts "moderately conservative" parameters
agreeable to the authority (i.e. normal practice)• Design B – Targets more favourable parameters
• Proponent (probably the contractor) decides how much better performance is expected to be... could be "most probable" or even more optimistic
• Identify a Test Stage in the Excavation• Up to the test stage, A and B follow the same path, but diverge
thereafter• Identify test conditions to verify that more favourable parameters
are safe • At design approval stage, the authority approves only the test
conditions, not the target parameters
Test Stage
Ø1, C1
Moderately Conservative Parameters
S1
S2
S3
S4S5
Design A Design B
Ø2, C2
MostProbable
Parameters
S1
S2
S3
S4
S1
S2
S3
a
b
c
def
a
b
c
d
a
b
c
d
f
Test Condition –
Strut load, deflection
32
Issues to Address in adopting the Observational Method
• Most critical is to avoid a delay of say one month waiting for consent after submission of a report on reaching the test stage, therefore...
• make consistently up-to-date archive of observations available to the authority and the supervising engineer
• build a simple control framework into the web based real time reporting system so that compliance with test stage conditions can be instantly verified
• adopt a "self-regulation" process whereby the Supervising Engineer (RSE) certifies the compliance with the test stage conditions
Summary
• Limit State Design• for consistency and economy
• Buildability• most problems are the result of buildability not being properly
considered in the design, the leanest solution may not be the best
• Sophisticated 3D modeling• invaluable for unusual, complex analysis, esp. for effects on
existing sensitive structures, but requires specialist expertise in its application
• Observational Method• viable tool for reducing cost and improving safety that can and
should be integrated into existing procedures for authority control
33
Thank you